low acid canned foods dennis m. dignan, ph.d. center for food safety and applied nutrition november...

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Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park, MD

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Page 1: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Low Acid Canned Foods

Dennis M. Dignan, Ph.D.Center for Food Safety and

Applied Nutrition

November 7, 2003

U.S. Food and Drug AdministrationCollege Park, MD

Page 2: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Food Drug and Cosmetic Act

• Misbranded• Adulterated

• 402 (a)(1) - Bears or contains poisonous or deleterious substance

• 402 (a)(3) - Consists of whole or in part filthy, putrid, decomposed substance or otherwise unfit for food

• 402 (a)(4) - Prepared, packed or held whereby it may be contaminated or injurious to heath

Page 3: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Food Drug and Cosmetic Act

• Emergency Permit Control - Section 404

• When food contaminated with microorganisms may be injurious to health and the injurious nature cannot be determined, regulations provide for the issuance of permits

Page 4: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

21 CFR 108 - Emergency Permit Control

108.25 - Acidified Food• 21 CFR 114

• Register

• File Processes

• 21 CFR 114

• Report Spoilage

• Recall Plans

• BPCS

• Keep Records

• Detention

108.35 - LACF • 21 CFR 113

• Register

• File Processes

• 21 CFR 113

• Report Public Health Deviations & Spoilage

• Recall Plans

• BPCS

• Keep Records

• Detention

Page 5: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

HUMAN

ERROR

PROCESS

DELIVERY

PROCESS

DESIGN

PROCESS

RECORDS

FDA’s LACF PROGRAM

CONTAINER

INTEGRITY

RISK TO PUBLIC HEALTH

FROM IMPROPERLY PROCESSED LACF

BETTER

PROCESS

CONTROL

SCHOOLS

Page 6: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

ACTIVE REGISTRATIONS

DOMESTIC

FOREIGN

0

1000

2000

3000

4000

5000

6000

7000 FY 2003

Page 7: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

SCHEDULED PROCESS FILING

RECEIPTS

RETURNS

0

2000

4000

6000

8000

10000

12000

14000 FY 2002

Page 8: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Low-Acid Canned Food

• pH > 4.6

• Water Activity > 0.85

• Thermally Processed

• Hermetically Sealed Container

• Non-refrigerated

Page 9: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

• Low acid food

• pH > 4.6

• water activity > 0.85

• Acid(s) or acid foods are added

• equilibrium pH = or < 4.6

• Non-refrigerated

Acidified Foods

Page 10: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Examples of LACF/AF

ProductSalmon

Tuna in oil

Lentil soup

Asparagus in brine

Marinated artichokes

Roasted peppers

Salsa

Tinned biscuits

Green olives

Mandarin oranges

Canned ham

Register & File?Yes - LACF

Yes - LACF

Yes - LACF

Yes - LACF

Yes - AF

Yes - AF

Yes - AF

No - Water activity

No - Fermented

No - Acid food

No - USDA

Page 11: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Avoiding LACF/AF Delays at Import

• Knowledge of product

• Register

• File scheduled processes in advance

• container types and sizes

• product name

• pH

• water activity

Page 12: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

FIRM REGISTRATIONand

SCHEDULED PROCESS FILING

• Must Each Plant Register?

• Who Registers?

• Low-Acid or Acidified?

• Products Not Covered?

• When to File?

• What to File?

• Approval? Certificate?

Page 13: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

BATCH ORIENTED LACF/AF FIRM REGISTRATION,

PROCESS FILING & EVALUATION SYSTEM

RECEIVEBATCHTRACK

TECHNICAL EDIT

PROCESSEVALUATION

FDA FORMS 2541a2541c

FCE

DATAENTRY

FILEUPDATE

FDA FORMS 25412541a2541c

FDA

Page 14: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

ON-LINE LACF & AFREGISTRATION & PROCESS FILING

Page 15: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

Foreign Inspections

• New LACF processing systems

• Aseptic processing and packaging

• No or little inspection history

0

50

100

150

200

250

'98 '99 '00 '01 '02

LACFOthers

Page 16: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

How to Stay Informed• http://vm.cfsan.fda.gov/list.html

• http://vm.cfsan.fda.gov/~comm/lacf-toc.html

• Regulations• Inspectional Guides• Registration and Filing Forms

• http://www.foodsafety.gov/

Page 17: Low Acid Canned Foods Dennis M. Dignan, Ph.D. Center for Food Safety and Applied Nutrition November 7, 2003 U.S. Food and Drug Administration College Park,

DON'T EVER GIVE UP!