logicomm control system user's...

Glue OFF

Reject OFFVerification OFF

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Module 5Sensor Defect Count

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Module 6Sensor Defect Count

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Message Log

Machine Stop DisabledLine Speed 10 pcs

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Input 1Product Count

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Main Menu™

CONTROL SYSTEMLOGICOMM Help

System Setup

Gun Purge

Job Files

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Monitor

Teach Active Sensors

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RejectControl

24- Sep- 2010 00:43:38

Sensor 1 Bar CodeSensor 2 Sensor 3 Sensor 4 Sensor 5

Gun 1 Gun 2 Gun 3 Gun 4

Module 1 Module 2

1

User’s GuideLogiComm Control SystemP/N 1105134A

Main Menu

This user’s guide provides common pattern generation tasks, product verification tasks, and pressure control setup tasks. A complete menu sequence is available later in this guide.

For additional information on specific tasks, refer to the touch-screen panel’s embedded help.

Menu navigation

System function buttons

Smart Sensorselection

Programmablestatus bar

Control module selection

Gun channel selectionGun channel selection

Sensor channel selection

Message Log lists system faults, warnings,

events, and defects

System function buttons

The sequence of the pattern generation tasks shown below are marked in green in the Menu Sequence.

Pattern Generation Tasks

Adjust a Pattern

Program a Pattern

2

0 Bead(s) Normal

Glue ON

Module 6

Module 1 Module 2

Active Trigger 1A1

Settings

Setup the gun channel:- Trigger- Compensation- Gun driver

Select the bead typeand assign the beadparameters.3

Turn the Glue ON.

7

5

Enter the number ofbeads for the pattern.

2

Activate thegun channel.

6

Select a photocellfor the gun channel.

4

Select a gunchannel.

1

2 Bead(s) Normal

Glue ON

Gun MenuModule 6

Delay Duration

1

2

Module 1 Module 2

100.00 mm 50.00 mm

50.00 mm200.00 mm

Measured product length

Select a gunchannel.

Adjust the bead parameters.

Programmed pattern

1

2

Product Verification Tasks

3

Setup the Sensors

Sensor Screen Example

The sequence of the product verification tasks are marked in blue in the Menu Sequence.

This displays the sensor screen after Learn Pattern information is entered.

Verification ON

Learn Pattern

Trigger 1A1

Properties

Active

Sensor Menu - Inspect 1A1

Bead Tolerance

All Beads

Start(mm)2.00 2.00

Stop(mm)

Inspection Parameters

1Select a sensorchannel.

Turn Verification ON.

7

Activate the sensorchannel.

6Select to create a template for the sensor channel.

2Select a photocell forthe sensor channel.

Set the sensor properties: − Trigger settings − Sensor settings

3

Set the inspection parameters for a single bead or for all beads.

4

5

Product Length: 7,876

Product Length: 256.00 mm

User entered minimum andmaximum measurements andzone settings

User entered tolerance data

User entered minimum andmaximum gap measurementsand zone settings

Actual bead measurement data

User entered masking delay and durationlengths to ignore products with holes or cutouts

Measurement zone (blue)

User defined measurement zone (green)

Ideal bead template (green)

Tolerance band (orange)

Actual bead (black)

Inactive Trigger 1A1

Masking area

(mm)(mm)1 12.00 16.002 44.00 16.003 76.00 16.004 108.00 16.005 140.00 16.006 172.00 16.007 204.00 16.008 236.00 16.00

Bead Start Duration

Bead Tolerance

All Beads

Start(mm)

2.00 2.00

Stop(mm)

CumulativeLength

Start(mm)10.00 240.00

Min Max0.00 100.00

Duration(mm)

Start(mm)115.00 25.00

Duration(mm)

MaximumGap

SensorMasking

Zone Max (mm)1st 30.00

4

Product Verification Tasks, contd.


Setup the Glue Volume Sensor (GD-500)

GD-500 Sensor Screen Example

This displays the sensor screen after Learn information is entered.

Verification ON

Active Trigger 1A4

Mismatch Match

Encoder:

Low Volume High Volume

GD500 Menu - Input 2

0.00 200.00 200.00

Start(mm)

Duration(mm)

Max(mm)

Bead Tolerance

Start(mm)

200.00 200.00

Stop(mm)

Glue Void

+15.0%

+15.0%

Learn

Properties


6


4

5Select to obtain a good pattern. Use this information to determinea valid pattern template.

3Select to re-set smart sensor default properties.

Select a trigger for usewith the smart sensor.

2

1Select the smart sensor.

User entered tolerance data

Adhesive volume indicator

Mismatch Match Low Volume High Volume

Encoder:

Product Length: 215.00 mm

Product Length: 772-15.0%

+15.0%

0 0 0438

User defined measurement zone (green)

User entered minimum andmaximum gap measurementsand zone settings

Trigger 1A1Active

Bead ToleranceStart(mm)

100.00 100.00

Stop(mm)

0.00 221.00 221.00

Start(mm)

Duration(mm)

Max(mm)

Maximum Gap

(mm)(mm)1 1.00 213.00

Bead Start Duration

Ideal bead template (green)

Actual bead (black)Actual bead measurement data

5



BC5100 Screen Example

This displays the sensor screen after Learn Code information is entered.

Setup the Bar Code Scanner (BC5100)

Learn Code

Properties

BC5100 Menu - Input 2

Verification ON

Active Trigger 1B1

No Match

No Read

Match

Current Code

Product 0

Match Code

Will Learn Next Product

0

0

0 Inspection Parameters

Match

0

6

Set the inspection parameters.

5

Set the properties: − Trigger settings − Sensor settings

3

Select the bar codereader.

1


7


4

Select to obtain a good code from the next bar code. This code is used as a reference for the products in the production line.

Select a trigger for use with the sensor.

2

Learned match codeLatest product code

Sensor detects a code that matches the learned code

Sensor detects a code thatdoes not match the learned code

Sensor receives a trigger signal but cannot detect a code

No Read

No Match

Current Code Match Code

Match

Active Trigger 1B1

3

3290

6

Setup Ejector Settings

Setup Reject Control


Verification ON Reject ON

Pre-Eject Trigger:Ejector Logic:

Logic InterfaceSubstrate Length

Gun Driver - General -Temperature: 25 C

Turn Reject ON.5

Ejector Settings

2Select the type of ejector to be used.

3Turn the pre-eject trigger to ON or OFF.

64Set the Eject Confirm or Logic Interface settings:

OK

Select OK.

6

Setup - Page 3 of 41

Select Ejector Settings on Setup - Page 3 of 4.

1

Verification ON

Learn Distances

Trigger 1A1

Trigger 1A1 Trigger 1A3

Trigger 1B3

Trigger 1A4

Trigger 1B4

Trigger 1A2

Trigger 1B2Trigger 1B2

Settings Compensation

Reject ControlPre-Eject Trigger

Pre-Eject Trigger Photocell To Ejector Offset:

Sensor Trigger To Preeject Trigger

Encoder 1Set Speed 00.0 m/min

Delay:

Duration:

100.00 mm

50.00 mm

On Compensation:

Off Compensation:

RejectControl

Reject ON

Set Reject Control:− Assign the delay/duration values− Assign Trigger Polarity:

Dark On or Light On

3

Set On Compensation and Off Compensationfor the ejector. 4

Select to learn the distance between the ejector and the trigger.

5

1

Select Reject Control.

Select a photocell.

2

Make sure that the sensors have been set prior to setting up Ejector Settings and Reject Control. The sequence of the ejector and reject control tasks are marked in purple in the Menu Sequence.

Select Ejector Settings.

Pressure Control Setup Tasks

Message Log

The sequence of the pressure control tasks are marked in orange in the Menu Sequence.

7

Filter OFF

Filter Excludes:

Message Log

Message Log

Event - Detection Ejector Control Disabled 02-Oct 05:12:41Event - Detection Ejector Control Disabled 02-Oct 05:12:40

Event - Detection Ejector Control Enabled 04-Oct 05:45:36

Alarm -Gun 1B4 - Gun has no driver assigned and will not fire. 02-Oct 05:22:08Alarm -Gun 1B3 - Gun has no driver assigned and will not fire. 02-Oct 05:22:08Alarm -Gun 1B2 - Gun has no driver assigned and will not fire. 02-Oct 05:22:08Alarm -Gun 1B1 - Gun has no driver assigned and will not fire. 02-Oct 05:22:08

Event - Power On 03-Oct 01:52:54



Event - Power OFF 03-Oct 01:52:01

Event - Power On 28-Oct 02:41:11Event - Power OFF 28-Oct 02:40:17

Event - Power OFF 03-Oct 01:42:51Event - Power OFF 02-Oct 05:22:10

Warning - Smart Sensor learn failed - background. 28-Sep 05:36:37Warning - Smart Sensor learn failed - background. 28-Sep 05:34:52Warning - Smart Sensor learn failed - timed out. 28-Sep 05:56:06Warning - Smart Sensor learn failed - timed out. 28-Sep 05:55:36

Warning - Smart Sensor learn failed - timed out. 28-Sep 05:35:31

Select a specific messagecategory: − Products − Sensors − Guns − Events − Warnings − Faults

3

Touch Message Log.

1

Touch Filter ON.

2

Page Down

Page Up

Runup 1B1

Runup 1B22 PointAutospot Settings

Output Curve Settings

Minimum

Maximum

Linespeed Pressure

1

2

100%

300.0 m/min

30 %

90 %

0.0 m/min

0%

0%100%

80%

60%

40%

20%

200.0 300.0100.00.0 Speed m/min

30%

30%

Pressure Settings

Set autospot pressure setting for runup.

7

Set the minimum linepressure cutoff limit.

2

Note: The relationship of thepressure output and the linespeed appears in the graph.

Select 2 Point or 5 Point curve.5

Touch Pressure Select.

1

3

Set the runup pressurefor each line speed.

Set the maximum linepressure cutoff limit.

6

Select pressureoutput.

4

Menu Sequence

Main Menu

Setup - Page 1 of 4 Setup - Page 2 of 4 Setup - Page 4 of 4

EncoderProperties

VerificationSetup Wizard

Pattern ControlSetup Wizard

AdministrativeSetup Wizard

Flush/PurgeSettings

Message Log Status Bar

IO Control

Save and RestoreSystem Information

DriverboardSettings

Interface Settings

EncoderAssignment

Glue Start/Stop Speed

Tip Seal

CompensationSettings

Gun-to-Trigger

Gun Coupling

Machine Stop Setting

Offset

Glue Autostart

OptistrokeSettings

Advanced Settings

Software Versions

Password

MachineInformation

Screen Saver

Status Bar ButtonAssignment

Units

Touch ScreenCalibration

Time Date

Setup - Page 3 of 4

VerificationStart Stop Speed

Ejector Settings

Pre-Eject Trigger

Gun Driver Parameters

Machine ControlSettings

Batch Settings

Smart SensorSelect

Counter Assignments

Sensor PhotocellOffset

Auto-Alarm Clear

Spare OutputSettings

Delivery TableSettings

Learn Settings

MonitorJob StatusPressure Settings Job FilesSystem Setup Gun Purge

Eject Confirm/Logic Interface

Name Style

Language

Sensor Names

Module Names

Runup Names

Gun Names

Photocell Names

Ejector Logic

Linespeed and

Pressure

2 Point/5 Point

Select Output

Autospot Settings

Minimum Speed.Minimum

percentage

Maximum Speed.Max)imum

percentage

Learn Distances

Ejector Settings

Settings

Compensation

Trigger Source

VerificationON/OFF

RejectON/OFF

Programmable Status Bar

(six buttons)Glue ON/OFF

Control Module Gun Sensors Reject Control CountersTeach Active Sensors

InspectionParameters

Learn Pattern

Properties

Trigger Source

Active/InactiveTrigger Settings

SensorSettings

Set distancesfrom last trigger

Compensation Settings

Select EjectorLogic

Pre Eject TriggerOn/Off

Eject Confirm

AdvancedGun Driver Parameter

Bead ToleranceSetup

Sensor Max.Gap Parameters

Cumulative BeadLength Zone

Sensor MaskingParameter

Stop Speed

Trigger Source

Settings

Active/Inactive

Pattern Settings

Number of beads

Bead Type

Compensation Settings

Gun Driver Selection

Trigger Settings

Issued 4/11

Original copyright date 2011. Nordson and the Nordson logo are registered trademarks of Nordson Corporation.

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