life cycle costing

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5/25/2011 1 Conflict of Interest : 1. Project Engineering wants to minimize capital costs as the only criteria, 2. Maintenance Engineering wants to minimize repair hours as the only criteria, 3. Production wants to maximize uptime hours as the only criteria, 4. Reliability Engineering wants to avoid failures as the only criteria, 5. Accounting wants to maximize project net present value as the only criteria, and 6. Shareholders want to increase stockholder wealth as the only criteria. LCC can be used as a management decision tool for harmonizing the never ending conflicts by focusing on facts, money, and time. Life Cycle Costing is a process to determine the sum of all the costs associated with an asset or part thereof, including acquisition, installation, operation, maintenance, refurbishment and disposal costs. The total cost throughout its life including planning, design, acquisition and support costs and any other costs directly attributable to owning or using the asset The total costs of owning the building over its predicted life span including initial capital cost, occupation costs, operating costs, and the cost incurred or benefit derived from the disposal of the asset at the end of its life A technique to ascertain a suitable balance between capital cost on initial provision and costs incurred as a consequence of use Metode untuk mengevaluasi alternatif investasi proyek bangunan berdasarkan biaya inisial, biaya operasional, dan biaya pemeliharaan selama umur ekonomis bangunan to estimate the overall costs of project alternatives and to select the design that ensures the facility will provide the lowest overall cost of ownership consistent with its quality and function

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Page 1: Life Cycle Costing

5/25/2011

1

Conflict of Interest :

1. Project Engineering wants to minimize capital costs as the only criteria,

2. Maintenance Engineering wants to minimize repair hours as the only criteria,

3. Production wants to maximize uptime hours as the only

criteria,

4. Reliability Engineering wants to avoid failures as the only criteria,

5. Accounting wants to maximize project net present value as

the only criteria, and

6. Shareholders want to increase stockholder wealth as the only criteria.

LCC can be used as a management decision tool for harmonizing

the never ending conflicts by focusing on facts, money, and time.

Life Cycle Costing is a process to determine the sum of all the costs associated with an asset or part thereof, including acquisition, installation, operation, maintenance, refurbishment and disposal costs.

The total cost throughout its life including planning, design, acquisition and support costs and any other costs directly attributable to owning or using the asset

The total costs of owning the building over its predicted life span including initial capital cost, occupation costs, operating costs, and the cost incurred or benefit derived from the disposal of the asset at the end of its life

A technique to ascertain a suitable balance between capital cost on initial provision and costs incurred as a consequence of use

Metode untuk mengevaluasi alternatif investasi proyek bangunan berdasarkan biaya inisial, biaya operasional, dan biaya pemeliharaan selama umur ekonomis bangunan

to estimate the overall costs of project alternatives and to select the design that ensures the facility will provide the lowest overall cost of ownership consistent with its quality and function

Page 2: Life Cycle Costing

5/25/2011

2

7

Biaya siklus-hidup (life-cycle costing) adalah proses yang logis dan sistematis untuk menyusun total biaya aset mulai dari konsepsi sampai dengan Penghapusannya.

Life-cycle costing harus mencakup penilaian terhadap biaya-biaya dari:

- Perencanaan;

- Pengadaan;

- Operasi dan pemeliharaan; dan

- Penghapusan.

8

Acquisition

Operation &

Maintenace Disposal

• Identifikasi kebutuhan

• Review pilihan • Cost/benefit

• Non assets alternatives

• Evaluasi resiko • Core –aset milik

• Aset sewa

• Kerjasama

• Habis ekonomis

• Replacement • Renewel

• Redeployment

• Optimalisasi kinerja

• Program maintenance • Penilaian aset

• Kondisi dan penggunaan

Monitoring and Performance management

• Continous monitoring

• Pengukuran • Pencapaian hasil

“SUSTAINING ASSETS”

SUSTAINABLE

DEVELOPMENT

Planning

Biaya Perencanaan : Biaya yang terkait dengan penyusunan solusi aset sampai pada tahap aset siap deiperoleh/diadakan

◦ Studi ilmiah

◦ Lamporan dampak lingkungan

◦ Studi kelayakan

Biaya Pengadaan : Terkait dengan pengadaan awal aset ◦ Biaya bangunan/konstruksi

◦ Biaya komisi

◦ Biaya pengangkutan dan pemasangan/instalasi

Biaya Operasi dan Pemeliharaan : Pengeluaran atas operasi sehari-

hari dari suatu peralatan/aset.

◦ Biaya energi

◦ Pembersihan

◦ Pemeliharaan

◦ Operator

Biaya Penghapusan : Mencakup kerugian finansial atas penghapusan aset sebelum berakhirnya umur manfaat yang diharapkan

the assessment and comparison of options/alternatives during the design/ acquisition phase

Considers all cost components within asset options over the asset’s life

Does not directly consider benefits or revenue streams that are generally assumed to be equal amongst the options being compared (benefits and revenues are considered in the evaluation of options).

The purpose of an LCCA is to estimate the overall costs of project alternatives and to select the design that ensures the facility will provide the lowest overall cost of ownership consistent with its quality and function.

Page 3: Life Cycle Costing

5/25/2011

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The required data categories for a life cycle cost analysis

TYPES OF LIFE CYCLE DATA

OCCUPANCY DATA Occupancy Profile

Functionality Hours of Life

Particular Features

PHYSICAL DATA Superficial floor area

Types of Boilers/Heating System

Windows area Functional area

Number of Occupants Walls & Ceilings

Number of Sanitary Fittings COST DATA

Acquisition Cost Capital Cost

Taxes Inflation

Discount Rate Management Cost Replacement Cost Maintenance Cost

Operating Cost Cleaning Cost

Demolition Cost Insurance

PERFORMANCE DATA Maintenance Cycles

Cleaning Cycles Thermal Conductivitiy

Occupancy Time Electricity

Gas

QUALITY DATA Condition of :

-Sanitary Fittings -Pipework -Furnishing

-Boiler -Decoration

-Fabric -Road Surfing

Formula Dasar :

LCC = Initial Cost + Future Cost – Salvage value

LCC Calculation (for Building) :

LCC = I + Repl + E + W + OM&R + O - Res

I = PV investment costs (if incurred at base date, they need not be discounted)

Repl = PV capital replacement costs E = PV of energy costs W = PV of water costs OM&R = PV of non-fuel operating, maintenance and repair costs O = PV of other costs Res = PV residual value (resale value, salvage value) less disposal costs

Initial Costs—Purchase, Acquisition, Construction Costs

Fuel Costs

Operation, Maintenance, and Repair Costs

Replacement Costs

Residual Values—Resale or Salvage Values or Disposal Costs

Finance Charges—Loan Interest Payments, Tax

Non-Monetary Benefits or Costs

Initial costs may include capital investment costs for land acquisition, construction, or renovation and for the

equipment needed to operate a facility

Energy and Water Costs

Replacement Costs : depend on the estimated life of the system and the length of the study period

Residual Values : is its remaining value at the end of the study period, or at the time it is replaced during the study period. Residual values can be based on value in place, resale

value, salvage value, or scrap value, net of any selling, conversion, or disposal costs

component performance (detail design, workmanship, building use, client attitude to maintenance, exposure, weather climate and so on that effect to the building condition)

building life (the assumption on the economic life span of the building)

inflation technological change and fashion taxation

Page 4: Life Cycle Costing

5/25/2011

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Alternatif A : ◦ Capital Cost $ 100.000

◦ Predicted annual maintenance $ 2000

Alternatif B : ◦ Capital Cost $ 120.000

◦ Predicted annual maintenance $ 500

Result (after 60 years operation) :

Total Outlay of A $ 220.000

Total Outlay of B $ 150.000

Is that so simple ?

Cash Flow Year (s) Discount Factor Present Value

100.000 1 1 100.000

2.000 1 - 60 11,48 22.096

(x 60 years)

220.000 122.096

ALTERNATIF A

Cash Flow Year (s) Discount Factor Present Value

120.000 1 1 120.000

500 1 - 60 11,48 5.524

(x 60 years)

150.000 125.524

ALTERNATIF B

i

iniAPYPatau

n)1(

11

),,/(

nx

xxi

niAPYPatau0 )1(

1),,/(

25/05/2011 22

1. Payback Method The length of time taken for the returns from an

investment to equal the intial outlay. Where the proceeds

are the same each year the payback period is obtained

by dividing the initial outlay by the annual proceeds

If roof insulation will cost $100 and the annual saving on

fuel is estimated as $20 the payback period is 5 years.

This can be compared with the payback periods for

other type of insulation; e.g. cavity-wall filling or double

glazing to determine which type offers the best value

25/05/2011 23

Metode ini mengukur seberapa cepat investasi bisa kembali. Bila periode payback ini lebih pendek daripada yang diisyaratkan, maka proyek dikatakan menguntungkan, sedang kalau lebih lama maka proyek ditolak.

Metode ini mengukur seberapa cepat suatu investasi bisa kembali, maka dasar yang dipergunakan adalah aliran kas, bukan lab. Untuk itu kita hitung aliran kas proyek tersebut.

Problem utama dari metode ini adalah sulitnya menentukan payback maksimum. Dalam prakteknya yang dipergunakan adalah payback umumnya dari perusahaan-perusahaan sejenis.

Kelemahan metode payback 1.Diabaikan nilai waktu uang 2.Diabaikan aliran kas setelah periode payback

Payback period (PBP) adalah jangka waktu tertentu yang menunjukkan terjadinya arus permintaan (Cash in Flow) secara kumulatif sama dengan jumlah investasi dalam bentuk Present Value

25/05/2011 24

Also known the present worth method and involves discounting all future cash flows to a common base year. The formulas given earlier in this chapter for PV of $1 and PV of $1 per annum may be used for this purpose although it is probably easier to look up the factors in the standard tables. It should be noted that the analysis is particulary sensitive to the rate of interest used and, therefore, this must be choosen with care.

For e.g. the total PV of repainting a building every 5 years over an anticipated life of 39 years (last repainting in year 25) will vary as follows for different rate of interest. For the purpose of this example the repainting cost has been estimated to be $200 and no allowance made for inflation.

Page 5: Life Cycle Costing

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25/05/2011 25

NPV adalah kriteria invetasi yang banyak digunakan dalam mengukur apakah suatu proyek feasible atau tidak. Perhitungan NPV merupakan net benefit yang telah didiscount dengan menggunakan social opportunity cost of Capital (SOCC) sebagai Discount Factor. Secara singkat Formula untuk Net Present Value adalah sebagai berikut :

25/05/2011 26

Dimana NB = Net Benefit = Benefit – Cost

C = Biaya Invetasi + Biaya Operasi

B = Benefit yang telah didiscount

I = discount factor

n = Tahun (waktu)

n

1l

n

1l

n

1ln

n

1l

n

NBiCiBiNPV

atau i)(1

NBiNPV

atau i)(1 NBi NPV

25/05/2011 27

Apabila hasil perhitungan Net Present Value lebih besar dari nol dikatakan usaha/proyek tersebut feasible (go) untuk dilaksanakan. Hasil perhitungan Net Present Value sama dengan nol ini berarti proyek tersebut berada dalam keadaan Break Even Point (BEP) dimana TR = TC dalam bentuk Present Value

25/05/2011 28

Lowest LCC (for determining cost-effectiveness)

NS > 0 (for determining cost-effectiveness)

SIR > 1 (for ranking projects)

AIRR > discount rate (for ranking projects)

SPB, DPB < than study period (for screening projects)

25/05/2011 29

NS = Net Savings: operational savings less difference in capital investment costs

SIR = Savings-to-Investment Ratio: ratio of operational savings to difference in capital investment costs

AIRR = Adjusted Internal Rate of Return: annual yield from an alternative over the study period, taking into account reinvestment of interim returns at the discount rate

SPB = Simple Payback: time required for the cumulative savings from an alternative to recover its initial investment cost and other accrued costs, without taking into account the time value of money

DPB = Discounted Payback: time required for the cumulative savings from an alternative to recover its initial investment cost and other accrued costs, taking into account the time value of money

Sebuah mesin yang telah beroperasi selama 3 tahun dengan teknologi lama dan mempunyai biaya operasional lebih tinggi dibandingkan mesin baru.

Alternatif A :

Memperbaiki mesin lama dengan biaya $ 100.000 dan biaya operasional $ 2.000 pertahun. Mesin ini masih bisa beroperasi 6 tahun lagi.

Alternatif B :

Membeli mesin baru seharga $ 150.000 dengan biaya operasional $ 500 pertahun. Mesin baru ini memiliki usia ekonomis selama 10 tahun.

ALTERNATIF MANA YANG DIPILIH ???

Page 6: Life Cycle Costing

5/25/2011

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Net Discounting Presentday

TAHUN Cost Factor @9% Cost

0 100.000 1,0000 100.000

1 2.000 0,9174 1.835

2 2.000 0,8417 1.683

3 2.000 0,7722 1.544

4 2.000 0,7084 1.417

5 2.000 0,6499 1.300

6 2.000 0,5963 1.193

7

8

9

10

TOTAL 112.000 4,4859 108.972

Metode Equivalent Annual Cost

Proposal A

Equivalent Annual Cost =Net Present Value

Present value of $1 per annum

= 108.972

4,485919

= 24.292

ALTERNATIF A

Net Discounting Presentday

TAHUN Cost Factor @9% Cost

0 150.000 1,0000 150.000

1 500 0,9174 459

2 500 0,8417 421

3 500 0,7722 386

4 500 0,7084 354

5 500 0,6499 325

6 500 0,5963 298

7 500 0,5470 274

8 500 0,5019 251

9 500 0,4604 230

10 500 0,4224 211

TOTAL 155.000 6,4177 153.209

Metode Equivalent Annual Cost

Proposal A

Equivalent Annual Cost = Net Present Value

Present value of $1 per annum

= 153.209

6,417658

= 23.873

ALTERNATIF B

Kesimpulan :

• Alternatif A :

Pengeluaran $ 24.292 pertahun selama 6 tahun memiliki nilai kini sebesar $ 108.972

• Alternatif B :

Pengeluaran $ 23.873 pertahun selama 10 tahun memiliki nilai kini sebesar $ 153.209

TERIMA KASIH