level guide _measuring-instruments level measurement

14
Sonic Intelligence is a registered trademark of Siemens Milltronics Process Instruments Inc. This publication is a guide only. Models available and product specifications are subject to change without notice. For detailed specifications and a full list of approvals (Intrinsically Safe, Explosion Proof, Non-Sparking Equipment, Hazardous Locations, and Sanitary), see www.siemens.com/level. © Siemens Milltronics Process Instruments Inc. 2005. Reliable level measurement It’s reliable. That’s what customers say about Siemens Milltronics technology installed in hundreds of thousands of industrial process applications worldwide. Siemens Milltronics is the global center for level measurement technology within Siemens Process Instrumentation. You can rely on our instruments for high performance: they provide cost-effective measurement of continuous level, point level, and interface in a wide range of applications, such as water and wastewater, chemical, petrochemical, pharmaceutical, mining, cement, aggregates, and bulk solids. This guide provides an overview of level measurement instruments to help you select the equipment and solution that best meet your needs. For the latest product information or to find a representative near you, visit our web site at www.siemens.com/level 2 Contents Page Electro-mechanical point level switches 4 Frequency shift level switches 5 Frequency shift level measurement 6-7 Radar level measurement 8-9 Ultrasonic level measurement 10-11 Basic ultrasonic level measurement 12 Hydrostatic level 13 Communications solutions 14-15 million in one Level measurement courses at the Siemens Milltronics Learning Center Siemens Milltronics Process Instruments offers world-class level instrumentation training at our state-of-the-art learning center in Peterborough, Canada. For current infor- mation and schedules, contact us by phone at 1-705-740-7650 or visit our website at Million in one Signal processing with field experience Siemens level measurement instruments come with extensive field experience. Siemens Milltronics developed the signal processing technology for level instruments based on the experience of a million instruments in industrial applications. With this experience, we understand the importance of reliability, and we know what it takes to make a trusted and accurate level instrument for demanding applications. That’s why our engineers invented Sonic Intelligence® and Auto False-Echo Processing, and that’s why these instruments carry so many patents. With Siemens Milltronics you get the experience of a million applications in one instrument. Sonic Intelligence Our patented Sonic Intelligence signal processing technology was developed using knowledge provided by our field service engineers from real application data. Siemens Milltronics’ instruments offer the unique advantage of this technology. Sonic Intelligence differentiates between true echoes from the material and false echoes from obstructions or electrical noise. The sophisticated software is continuously updated and supported by field data gained from more than 500,000 ultrasonic and radar level applications. This in-depth knowledge and experience is built into the software’s advanced algorithms to provide intelligent processing of echo profiles. The result is repeatable, fast, and reliable measurement you can trust. www.siemens.com/instrumentation/training/canada

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Page 1: Level Guide _Measuring-Instruments  Level Measurement

Sonic Intelligence is a registered trademark of Siemens Milltronics Process InstrumentsInc. This publication is a guide only. Models available and product specifications aresubject to change without notice. For detailed specifications and a full list of approvals(Intrinsically Safe, Explosion Proof, Non-Sparking Equipment, Hazardous Locations, andSanitary), see www.siemens.com/level. © Siemens Milltronics Process Instruments Inc. 2005.

Reliablelevel measurement

It’s reliable. That’s what customers say about SiemensMilltronics technology installed in hundreds of thousandsof industrial process applications worldwide.

Siemens Milltronics is the global center for levelmeasurement technology within Siemens ProcessInstrumentation. You can rely on our instruments forhigh performance: they provide cost-effectivemeasurement of continuous level, point level, andinterface in a wide range of applications, such as water and wastewater, chemical, petrochemical,pharmaceutical, mining, cement, aggregates, and bulk solids.

This guide provides an overview of level measurementinstruments to help you select the equipment andsolution that best meet your needs.

For the latest product information or to find a representativenear you, visit our web site at www.siemens.com/level

2

Contents Page

Electro-mechanical point level switches 4

Frequency shift level switches 5

Frequency shift level measurement 6-7

Radar level measurement 8-9

Ultrasonic level measurement 10-11

Basic ultrasonic level measurement 12

Hydrostatic level 13

Communications solutions 14-15

millionin o n e

Level measurement courses at the Siemens Milltronics Learning Center

Siemens Milltronics ProcessInstruments offers world-classlevel instrumentation trainingat our state-of-the-art learningcenter in Peterborough,Canada. For current infor-mation and schedules, contactus by phone at 1-705-740-7650or visit our website at

Million in oneSignal processing with fieldexperienceSiemens level measurement instruments come withextensive field experience. Siemens Milltronicsdeveloped the signal processing technology for levelinstruments based on the experience of a millioninstruments in industrial applications.

With this experience, we understand the importanceof reliability, and we know what it takes to make atrusted and accurate level instrument for demandingapplications. That’s why our engineers invented SonicIntelligence® and Auto False-Echo Processing, andthat’s why these instruments carry so many patents.With Siemens Milltronics you get the experience of amillion applications in one instrument.

Sonic IntelligenceOur patented Sonic Intelligence signal processingtechnology was developed using knowledge providedby our field service engineers from real applicationdata. Siemens Milltronics’ instruments offer the uniqueadvantage of this technology. Sonic Intelligencedifferentiates between true echoes from the materialand false echoes from obstructions or electrical noise.The sophisticated software is continuously updatedand supported by field data gained from more than500,000 ultrasonic and radar level applications. Thisin-depth knowledge and experience is built into thesoftware’s advanced algorithms to provide intelligentprocessing of echo profiles. The result is repeatable,fast, and reliable measurement you can trust.

www.siemens.com/instrumentation/training/canada

Page 2: Level Guide _Measuring-Instruments  Level Measurement

SITRANS Probe LR2-wire, 5.8 Ghz (6.3 in NorthAmerica) radar transmitter forlevel/volume monitoring of liquidsand slurries in storage and processvessels

Range

Key features

Output

Communications

Powerspecifications

Approvals

Processtemperature

Processpressure

20 m (65 ft)

4 to 20 mA, 24 V DC nominal withmax. 550 Ohm, 30 V DC maximum

-40 to 80 °C (-40 to 176 °F)

Up to 3 bar (43.5 psi g)

■ High signal-to-noise ratio■ Sonic Intelligence Echo Processing■ Auto False-Echo Suppression■ Level, volume and flow

measurement■ Infrared Intrinsically Safe (IS)

handheld programmer■ Built-in temperature compensation■ Choice of threaded connections■ ETFE or PVDF copolymer

transducer■ Rotating head aligns with conduit

for easy wiring

■ 4 to 20 mA■ Intrinsically safe

■ HART®■ SIMATIC® PDM for remote

configuration and diagnostics

CE, CSAUS/C, FM, ATEX, Lloyd’s Registerof Shipping, ABS, Industry Canada,FCC, R&TTE

SITRANS Probe LU2-wire, loop powered ultrasonictransmitter for level/volume/flowmonitoring of liquids in storagevessels, simple process vessels, andopen channels

6 m (20 ft) or 12 m (40 ft)

HART: nominal 24 V DC withmax. 550 Ohm, 30 V DC maximum, 4 to 20 mAPROFIBUS: bus-powered, as per IEC 61158-2; 12, 13, 15 or 20 mA depending on programming(General Purpose or Intrinsically Safe version)

-40 to 85 °C (-40 to 185 °F)

0.5 bar (7.25 psi g)

■ High signal-to-noise ratio,comparable to a 4-wire device

■ Sonic Intelligence Echo Processing■ Auto False-Echo Suppression■ Level and volume measurement■ 5.8 GHz (USA 6.3 GHz)■ Infrared Intrinsically Safe (IS)

handheld programmer■ Patented, shielded and hermetically

sealed polypropyleneantenna/process connection; 100 mm (4") shield standard

■ Rotating head aligns with conduitfor easy wiring

Options:■ 250 mm (10") shield length

■ 4 to 20 mA ■ Intrinsically safe

■ HART or Profibus PA■ SIMATIC PDM for remote

configuration and diagnostics

CE, CSAUS/C, FM, ATEX, Lloyd’sRegister of Shipping, ABS

SITRANS Probe2-wire ultrasonic and radar leveltransmitters

SITRANS® Probe LU and SITRANS Probe LRset the new standard for ultrasonic andradar continuous level measurement.These transmitters offer you superiorreliability for level, volume, and flowapplications in the water and waste-water, food, chemical, and hydrocarbonprocessing industries.

SITRANS Probe is the award-winningMilltronics® The Probe taken to a higher level with innovative transducerand antenna designs, communicationscapability, and nineteen patents. The result is greater accuracy andreliability for your continuous levelmeasurement applications.

SITRANS Probe LU ultrasonic levelmeasurement transmitter sets thestandard for precision with an accuracyof 0.15%. The improved signal-to-noiseratio enhances Sonic Intelligence echo processing and Auto False-EchoSuppression to support the 0.15%accuracy and, as a result, guaranteesreliability.

www.siemens.com/probelu

3

SITRANS Probe

HART is a registered trademark of HART Communication Foundation. SIMATIC and SITRANS are registered trademarks of Siemens AG. Milltronics is a registered trademark of Siemens MilltronicsProcess Instruments Inc.

Page 3: Level Guide _Measuring-Instruments  Level Measurement

Electro-mechanical point level switches

Range

Process pressure*

Key features

Communications

Power specifications

Approvals

Process temperature

SITRANS LPS200

Electro-mechanical rotary paddleswitch for level detection ofpowder and granular solids withbulk densities as low as 35 g/ l(2.19 lb / ft3)

10 m (30 ft) 4 m (13 ft)

■ Up to 0.5 bar (7.25 psi)■ Up to 10 bar (145 psi) optional

Up to 10 bar (145 psi)

■ High or low level alarm■ Densities as low as 100 g/l

(6.25 lb/ft3) standard■ Hinged paddle for densities as low

as 35 g/l (2.19 lb/ft3)■ Switch selectable power supply■ Rotatable enclosure■ Unique friction clutch mechanism■ Installation through process

connection 11⁄4" NPT or BSP■ Compact, extended models and

cable extension up to 10 m (30 ft)■ High temperature model■ High pressure model

Microswitch SPDT contact, 5A at 250 V AC, non-inductive

SPDT relay, 8A at 250 V AC,non-inductive

CE, CSA, FM, ATEX (dust ignition approvals)

CE, CSA, FM, ATEX (dust ignition approvals)

SITRANS LVS200

Electro-mechanical vibratoryswitch for level detection ofpowder and granular solids withbulk densities as low as 20 g/ l(1.3 lb / ft3)

■ -20 to 80 °C (-4 to 176 °F)■ -20 to 220 °C (-4 to 428 °F)

HT model

-40 to 150 °C (-13 to 302 °F)

■ Jumper selectable■ 115 V AC, ±15%, 50/60 Hz, 4 VA

230 V AC, ±15%, 50 Hz, 6 VA 24 V DC, ±15%, 2.5W

19 to 230 V AC, +10%, 50/60 Hz, 8 VA 19 to 55 V DC, +10%, 1.5W

Electro-mechanicalswitches are rotating or

vibrating point levelswitches for a cost-effectivesolution for basicapplications on powders,grains, and other dry solids.

Output

Switch changes state atapproximately 17° from vertical

Single N.C. contact5 Ohm max., 2A at 24 V DC

CE

Milltronics Tilt SwitchElectro-mechanical tilt switch forpoint level detection, plug chutedetection, belt tracking and feedloss detection on conveyor belts

■ Low temperature: -40 to 90 °C (-40 to 194 °F)

■ High temperature:-40 to 150 °C (-40 to 302 °F)

30 V DC (max.)

■ High or low level alarm■ Compact design■ Top, side, angle mount■ Rotatable enclosure■ Self-cleaning fork■ Extended model up to 4 m (13 ft)■ Interface model (solids in liquids)■ Remote electronics option with

pipe extended model

* Pressure ratings are in bar (psi) gauge, relative

Not rated

■ High or low alarm■ 304 stainless steel■ Total encapsulated mercury switch■ Easy installation and operation

Optional probe extensions:■ Flat and cross paddles■ Anti-wear■ Float

4

Page 4: Level Guide _Measuring-Instruments  Level Measurement

100 mm (4")

Up to 10 bar (145 psi)

■ Inverse frequency technology■ Sensitivity adjustment

Options:■ Intrinsically Safe ■ Dust-ignition proof■ Non-hazardous general purpose■ SensGuard for abrasive

applications■ PPS or PVDF probes■ IP68

■ 4 to 20/20 to 4 mA 2-wirecurrent loop

■ Solid-state or relay switch■ Relay output (all synthetic

version)

CE, CSA, FM, ATEXLloyd’s Register of Shipping, ABS, WHG

Pointek® CLS 100Compact 2-wire inverse frequencyshift capacitance switch for leveldetection in constricted spaces,interfaces, solids, liquids, slurries,and foam

Rod: 1 m (40")

■ Up to 50 bar (725 psi)■ Up to 525 bar (7665 psi)

HP version

■ Patented Active-Shieldtechnology

■ Integrated local display■ 2-wire loop signal■ Push-button calibration■ Full-function diagnostics

Options:■ One-point calibration in %■ High temperature (HT version)■ High pressure (HP version)

■ 4 to 20/20 to 4 mA 2-wirecurrent loop

■ Solid-state switch

■ HART■ SIMATIC PDM compatible

Pointek CLS 200Inverse frequency shift capacitanceswitch with a high level of chemicalresistance; ideal for level detectionof interfaces, solids, liquids, slurries,and foam, and for simple pumpcontrol

Pointek CLS 300Inverse frequency shift capacitancelevel switch for detecting interfaces,solids, liquids, slurries and viscousmaterials in demanding conditionsof low/high pressure, high temp-eratures, and corrosive andabrasive materials

Pointek CLS 500Inverse frequency shift capacitancepoint level switch for detectinginterfaces, solids, liquids, slurriesand viscous materials in criticalconditions of extreme temp-erature and extreme pressure

Up to 35 bar (508 psi)

■ Patented Active-Shield technology■ Universal transmitter■ Multiple outputs■ 5 dipswitches for special

adjustments e.g. fail safe,high/low

Options:■ Extensions up to 25 m (82 ft)■ Thermal isolator■ High temperature (HT version)

Analog model:■ 1 form C (SPDT) relay■ Solid-state switchDigital model:■ Solid-state switch■ Relay or mA output

■ -40 to 200 °C (-40 to 392 °F)■ -40 to 400 °C (-40 to 752 °F)

HT version

Rod: 1 m (40")Cable: 25 m (82 ft)

-40 to 100 °C (-40 to 212 °F) -40 to 125 °C (-40 to 257 °F) ■ -40 to 200 °C (-40 to 392 °F)■ Up to 400 °C (752°F)

HT version

Rod: 5.5 m (18 ft)Cable: up to 35 m (115 ft)

■ Inverse frequency technology ■ Level detection independent of

tank wall/pipe■ High/low gain switch ■ Suitable for hazardous areas■ Multiple outputs■ Fully adjustable hysteresis

Options:■ Rigid, cable and sanitary■ SensGuard for abrasive

applications■ Thermal isolator■ Non-hazardous general purpose

Analog model:■ 1 form C (SPDT) relay■ Solid-state switchDigital model:■ Solid-state switch■ Relay or mA output

CE, CSANRTL/C, FM, ATEXLloyd’s Register of Shipping, ABS,WHG, Bureau Veritas, currentsignaling according to NAMUR NE 43

CE, CSA, FM, ATEX, 3ALloyd’s Register of Shipping, ABS, WHG

CE, CSA, FM, ATEXLloyd’s Register of Shipping,ABS, WHG

■ Standard: 10 to 33 V DC■ Intrinsically Safe: 10 to 30 V DC

12 to 250 V AC/DC, 50/60 Hz,2VA/2W max.

12 to 250 V AC/DC, 50/60 Hz, 2VA/2W max.

■ 12 to 33 V DC, (30 V DC for IS)at 3.6 mA, 9.5 to 33 V DC,(30 V DC for IS) at 22 mA

■ 3.6 to 22 mA/22 to 3.6 mA(2-wire current loop)

■ Up to 25 bar (365 psi)■ Up to 10 bar (145 psi)

cable version

Pointek is a registered trademark of Siemens Milltronics Process Instruments Inc.

Frequency shift level switches

■ Digital model: PROFIBUS PA ■ Analog model: 3 LED indicators

■ Digital model: PROFIBUS PA ■ Analog model: 3 LED indicators

5

Page 5: Level Guide _Measuring-Instruments  Level Measurement

Frequency shift level measurement

* Pressure ratings are in bar (psi) gauge, relative

Range

Process pressure*

Key features

Output

Power specifications

Communications

Approvals

Process temperature

Fitting length: 55 mm (2.1")

Up to 50 bar (725 psi)Option:Up to 200 bar (2920 psi)

■ Flange and sandwich mounting,according to ANSI and DINstandards

■ Integrated local display■ Full-function diagnostics■ Stainless steel AISI 316L process

connection

Options:Process connections:Carbon steel C35

■ 4 to 20/20 to 4 mA 2-wire current loop

■ Solid-state switch

SITRANS PD 500Inverse frequency shift capacitance 2-wire switch for interface andproduct presence detection, even in extreme and critical processconditions; suitable for use on anyferrous or non-ferrous piping system

-40 to 200 °C (-40 to 392 °F)optional: up to 400 °C (752 °F)

down to -200 °C (-328 °F)

CE, FM/CSA, FM, ATEXLloyd’s Register of Shippingcurrent signaling according toNAMUR NE 43

■ 12 to 33 V DC, (30 V DC for IS) at 3.6 mA, 9.5 to 33 V DC, (30 V DC for IS) at 22 mA

■ 3.6 to 22 mA/22 to 3.6 mA(2-wire current loop)

■ HART■ SIMATIC PDM compatible

SITRANS LC 300Inverse frequency shift capacitancelevel transmitter for liquids andsolids, high accuracy applicationssuch as food and beverages, petfood and bulk solids; ideal forchallenging processes involvingvapor and dust

SITRANS LC 500Inverse frequency shift capacitancelevel and interface transmitter forextreme and critical processconditions, such as oil and liquidgas, toxic and aggressive chemicalsand vapors

-40 to 200 °C (-40 to 392 °F) -40 to 200 °C (-40 to 392 °F)optional: up to 400 °C (752 °F)

down to -200 °C (-328 °F)

Up to 35 bar (511 psi) Up to 200 bar (2920 psi)Option:Up to 525 bar (7665 psi)

Rod: 5.0 m (16.4 ft) Cable: 25 m (82 ft)

Rod: 5.5 m (18 ft) Cable: 35 m (115 ft)

■ Push-button calibration■ Patented Active-Shield

technology■ Integrated local display

■ Pre-detection alarm■ Pump control■ Patented Active-Shield technology■ Push-button calibration■ One-point calibration■ Integrated local display■ Full-function diagnosticsOptions:■ High temperature ■ High pressure ■ Sanitary■ Customized application design■ Process connections and

sensor options■ Custom materials

4 to 20/20 to 4 mA 2-wire current loop

■ 4 to 20/20 to 4 mA 2-wire current loop

■ Solid-state switch

HART

CE, CSANRTL/C, FM, ATEXLloyd’s Register of Shipping, ABS,3A, Bureau Veritas, current signalingaccording to NAMUR NE 43

CE, CSANRTL/C, FM, ATEXLloyd’s Register of Shipping, ABS,Bureau Veritas, current signalingaccording to NAMUR NE 43

9-32 V DC any polarity, 2-wirecurrent loop circuit (9 V at 22 mA)

■ 12 to 33 V DC, (30 V DC for IS) at3.6 mA, 9.5 to 33 V DC, (30 V DC for IS) at 22 mA

■ 3.6 to 22 mA/22 to 3.6 mA (2-wire current loop)

6

Page 6: Level Guide _Measuring-Instruments  Level Measurement

SITRANS LC 500 probe configurations and types

Probe version StandardLong rangeinterface Sanitary

Single piece flange

Application General level, interface or detection applications

Generalinterfacedetectionapplications

Level, interface ordetection in foodapplications

Applications thatcombine hightemperatures,pressures and corrosivechemicals

Process connection types • Threaded NPT,BSPT, JIS

• Flange ANSI,DIN, API

• Threaded NPT,BSPT, JIS

• Flange ANSI,DIN, API

Sanitary fittingclamp

Sanitarythread

Process seal Single gland seal Single glandseal

Single gland seal Single gland seal

Process connectionmaterials

Stainless steel AISI 316LOptional:• C22®.8N• Monel® 400• Hastelloy® C22*

Stainless steelAISI 316L

Stainless steelAISI 316L

Stainless steelAISI 316LOptional: • Carbon steel• C22.8N

Wetted parts PFA standardOptions:PTFE or enamel

PFA standardOptions:PTFE or enamel

PFA standardOptions:PTFE or enamel

PFA standardOptions:PTFE or enamel

Rod length (max.) 5.5 m (18 ft) 5.5 m (18 ft) 5.5 m (18 ft) 5.5 m (18 ft)

Cable length (max.) 35 m (115 ft) 35 m (115 ft) N/A N/A

* Flange is made of AISI 316L stainless steel with a 5 mm welded Hastelloy plate.Hastelloy and C22 are registered trademarks of Haynes International. Monel is a registered trademark of Special Metals Corporation.

>SITRANS

LC 500

Our unique inverse frequency shiftapproach to capacitance

technology ensures accurate, reliableand repeatable measurement, evenin dusty, turbulent, and vaporousenvironments, or in situations withproduct build-up. Because even asmall level change creates a largechange in frequency, our instrumentsprovide better resolution andconsistently outperform conventionaldevices. With special features such astip-sensitive probes, Active-Shieldtechnology and modular probeoptions available on various models,they offer practical solutions to awide variety of point level,continuous level, and interfacemeasurement challenges.

7

Page 7: Level Guide _Measuring-Instruments  Level Measurement

* Pressure ratings are in bar (psi) gauge, relative. Modbus is a registered trademark of Schneider Electric.

SITRANS LR 300Pulse radar level instrument forliquids and slurries in processvessels and extreme or hazardousprocess conditions

SITRANS LR 4004-wire FMCW radar leveltransmitter for high power andlong range measurement of solidsand liquids; ideal for extreme dustor low dielectric liquids

■ Universal AC/DC■ 48 to 230 V AC, ±15%,

40 to 70 Hz, 28 VA/11W■ 24 to 230 V DC, ±15%, 9W

■ 120 to 230 V AC, ±15%,50/60 Hz,12 VA/6W

■ 24 V DC, +25/-20%, 6W(optional)

-40 to 200 °C (-40 to 392 °F) -40 to 200 °C (-40 to 392 °F)optional: up to 250 °C (482 °F)

Up to 40 bar (580 psi) processconnection type dependent

Up to 40 bar (580 psi) processconnection type dependent

20 m (66 ft) 50 m (164 ft)

■ Level, space, distance andvolume measurement

■ Infrared Intrinsically Safehandheld programmer

■ Auto False-Echo Suppression■ 5.8 GHz (USA 6.3 GHz)

Options:■ Stainless steel enclosure■ Sanitary■ Purging (self-cleaning)■ Process connections and antenna

options (see page 9)

■ Level and volumemeasurement

■ Infrared Intrinsically Safehandheld programmer

■ Auto False-Echo Suppression■ Self-calibration with internal

reference■ 24 GHz FMCW and high signal-

to-noise ratio

Options:■ High temperature extension■ Purging (self-cleaning)

(liquids version)

4 to 20 mA ■ 4 to 20 mA■ 1 Relay

■ Modbus® ASCII/RTU■ HART■ SIMATIC PDM for configuration

and diagnostics

Option:PROFIBUS PA

■ HART or PROFIBUS PA■ SIMATIC PDM for configuration

and diagnostics

CE, CSANRTL/C, FM, ATEX,Lloyd’s Register of Shipping, ABS Type Approval, 3A,Industry Canada, FCC, R&TTE

SITRANS LR 2002-wire loop-powered pulse radarlevel transmitter for liquid bulkstorage or simple process vessels

4 to 20 mA loop, 24 V DC nominal,30 V DC max.Minimum voltage depends on totalloop resistance

-40 to 200 °C (-40 to 392 °F)

Up to 40 bar (580 psi) processconnection type dependent

20 m (66 ft)

■ Level, space, distance andvolume measurement

■ Infrared Intrinsically Safehandheld programmer

■ Auto False-Echo Suppression andSonic Intelligence

■ 5.8 GHz (USA 6.3 GHz)■ Patented, shielded and

hermetically sealed polypropyleneantenna/process connection; 100 mm (4") shield standard

Options:■ 250 mm (10") shield length■ Process connections and antenna

options (see page 9)

4 to 20 mA 2-wire current loop

■ HART or PROFIBUS PA■ SIMATIC PDM for configuration

and diagnostics

CE, CSANRTL/C, FM, ATEX, ANZEx, IECEx, PED, Lloyd’s Register of Shipping, ABS Type Approval, 3A,Industry Canada, FCC, R&TTE

CE, CSANRTL/C, FM, ATEX,Lloyd’s Register of Shipping, ABS Type Approval, Industry Canada,FCC, R&TTE, CETECOM

Radar level measurement

Range

Process pressure*

Key features

Output

Communications

Powerspecifications

Approvals

Process temperature

8

Page 8: Level Guide _Measuring-Instruments  Level Measurement

* Maximum pressure 0.5 bar (7.25 psi) at 60 °C.† Alternative materials are available upon request by special order; consult your local Siemens Milltronics representative.

>SITRANS

LR 200

>SITRANS

LR 300

Radar’s sophisticated pulse and Frequency Modulated

Continuous Wave (FMCW)technologies provide reliablecontinuous level measurement forshort- to long-range applications,even in harsh process conditionssuch as temperature and pressureextremes, aggressive chemicals,agitation, turbulence, encrustation,and extreme dust.

9

SITRANS LR 200 and LR 300 radar antenna configurations

Antenna version

Flat-faced flangewith rod and integral process seal

Shielded rod eliminates nozzle interference

Sanitary rod(1-piececonstruction)for food andpharmaceuticalapplications

Horn (3", 4", 6", 8" sizesavailable)(3" and 4" for stillingwell only)

Waveguide for low dielectricproducts

Process connectiontypes

Nominal pipesizes50, 80, 100, 150 mm(2, 3, 4, 6")

• 2" threaded NPT, BSP, G

• Flat-face flangenominal pipe sizes80, 100 mm (3", 4")

Sanitary flange connector2", 3", 4" sizes

Flat-faced flangesANSI, DIN, JIS

Flat-facedflangesANSI, DIN, JIS

Wetted parts † PTFE • FKM O-ring• PTFE• 316 stainless steel

• UHMW-PE or• PTFE

• FKM O-ring• PTFE • 316 stainless steel

• FKM O-ring• PTFE • 316 stainless

steel

Insertion length(max.)

41 cm (16.3") Variable 41 cm (16.3") Variable with extension

Variable up to 3 m(9.8 ft) max.

Extensions /options

50 or 100 mm(2 or 4") PTFE or UHMW-PE

100, 150, 200 or250 mm(4, 6, 8 or 10")standard shieldlength, or longer by request

N/A • Sliding waveguidefor digester applications*

• Purging

Two sections(max.) can beconnected together

Page 9: Level Guide _Measuring-Instruments  Level Measurement

MultiRanger and SmartLinx are registered trademarks of Siemens Milltronics Process Instruments Inc. **Also available as Milltronics AiRanger® with similar specifications

Ultrasonic level measurement

MultiRanger®

100/200Versatile short- to medium-rangeultrasonic single- and multi-vessellevel monitor /controller for virtuallyany application in a wide varietyof industries

Range

Key features

Output

Communi-cations

Powerspecifications

Approvals

Processtemperature

Processpressure

15 m (50 ft) transducer andmaterial dependent

■ AC version: 100 to 230 V AC±15%, 50/60 Hz, 36 VA/17W

■ DC version: 12 to 30 V DC 20W

Transducer dependent

Transducer dependent

100 version:■ Simple pump control

200 version:■ Enhanced pump control ■ Differential control ■ Open Channel Flow monitor ■ Volume conversion ■ One mA input

Both versions:■ Single or dual point■ AC or DC■ Digital input for back-up level

override from a point leveldevice (e.g. Pointek CLS 200)

■ Two discrete inputs■ Wall or panel mount

■ 3 relays standard■ 6 relays (option)■ Two 4 to 20 mA outputs (isolated)

■ Built-in Modbus RTU or ASCIIvia RS-485

■ Compatible with SIMATIC PDMvia Modbus RTU

Options: ■ Dolphin Plus■ SmartLinx® (see page 14)

- PROFIBUS DP- Allen-Bradley® RIO- DeviceNet™

CE, CSANRTL/C, UL Listed, FMLloyd's Register of Shipping, ABS

10

SITRANS LU**

Ultrasonic long-range level monit-oring system for liquids and solidsLU 01: 1 pointLU 02: 2 pointsLU10: up to 10 points

60 m (200 ft) transducer andmaterial dependent

■ LU 01, LU 02 – AC version:100/115/200/230 V AC orDC version: 18 to 30 V DC, 25 W

■ LU10: 100/115/200/230 V AC

Transducer dependent

Transducer dependent

■ High/low alarm■ Multi-point measuring:

2 (LU 02)10 (LU 10)

■ Differential or averagemeasurement

■ Volume conversion ■ Priority scanning (LU 10)■ Programmable with handheld

programmer or PC

Options (LU 10):■ LU AO Analog Output Module ■ LU SAM Satellite Alarm Module

■ 4 relays (LU 01, LU 02)■ Up to 40 relays (LU 10)■ 4 to 20 mA (isolated)

■ Dolphin RS-232/RS-485(LU 01, LU 02)

■ Dolphin via infrared (LU 10)

Option:SmartLinx (see page 14)

- PROFIBUS DP- Allen-Bradley RIO- DeviceNet

CE, CSANRTL/C, FMLloyd’s Register of Shipping, ABS

Allen-Bradley is a registered trademark of Rockwell Automation.DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA).

HydroRanger200Ultrasonic level controller forup to 6 pumps – control,differential control, and openchannel flow monitoring

SITRANS LUC 500Complete ultrasonic levelcontroller for monitoring andcontrol of water distribution andwastewater collection systems,with energy-saving algorithms

15 m (50 ft) transducer andmaterial dependent

15 m (50 ft) transducer andmaterial dependent

Transducer dependentTransducer dependent

■ Single or dual point■ Fixed and rotating pump

rosters■ Ratio pump runtimes■ Controls up to 6 pumps■ Screen rake automation■ Influent and effluent monitor■ Open Channel Flow monitor ■ Remote collection monitor■ Sampler control■ Volume conversion■ Scum line reduction■ High level back-up alarm input■ One mA input■ 2 discrete inputs■ AC or DC■ Wall or panel mount

■ Fixed and rotating pump rosters■ Ratio pump runtimes■ Time based control options■ Screen rake automation■ Influent and effluent monitor■ Remote collection monitor■ Sampler control■ Open channel flow monitor■ RTU and data logger■ Volume conversion■ Discrete inputs for pump

interlocks/pump faults feedback■ Report by exception■ Combined Sewer Overflow

(CSO) logging

Options:■ VS 100 Velocity Sensor■ Wall, rack or panel mount

■ Built-in Modbus RTU/ASCII viaRS-485

■ Compatible with SIMATIC PDMvia Modbus RTU

Options:■ Dolphin Plus ■ SmartLinx

- PROFIBUS DP- Allen-Bradley RIO- DeviceNet

Telemetry capability with ModbusRTU/ASCII via RS-232/RS-485

Options:■ Dolphin Plus■ SmartLinx

- PROFIBUS DP- Allen-Bradley RIO- DeviceNet

■ AC version: 100 to 230 V AC±15%, 50/60 Hz, 36VA/17W

■ DC version:12 to 30 V DC 20W

■ AC version:100 to 230 V AC ±15%,50/60 Hz, 36VA/17W

■ DC version: 12 to 30 V DC 20W

Transducer dependent Transducer dependent

■ 6 relays standard■ Two 4 to 20 mA outputs

(isolated)

5 relays, 4 to 20 mA (option)

CE, CSANRTL/C, UL ListedCE, CSANRTL/C, UL Listed, FM, Lloyd'sRegister of Shipping, ABS, MCERTS

Page 10: Level Guide _Measuring-Instruments  Level Measurement

OCM Ill

High accuracy ultrasonicflow monitor for openchannels

3 m (10 ft)

Transducer dependent

■ Influent and effluentmonitor

■ Sampler control■ Low power remote

monitoring■ Data logger■ Remote connection via

modem■ Dual power input

Option:■ VS 100 Velocity Sensor

Via RS-232

Options:■ Flow Reporter software

■ 100/115/200/230 V AC,±15%, 50/60 Hz, 15 VAand/or

■ 9 to 30 V DC 8W

Transducer dependent

3 relays, 4 to 20 mA

CE, CSANRTL/C, FM, MCERTS

11All Siemens Milltronics transducers have one or more of the following approvals: CE, CSA, FM, ATEX, SAA, ABS, and Lloyd’s Register of Shipping. For details,specifications and a full list of approvals (Intrinsically Safe, Explosion Proof, Hazardous Locations, Sanitary), see www.siemens.com/level.Echomax is a registered trademark of Siemens Milltronics Process Instruments Inc.

Echomax® transducers

Liquids

Standard High temperatureHigh temperature

XRS-5 XPS-10 XPS-30 XPS-40 XCT-8 XCT-12 XLT-30 XLT-60

Liquids and solids Aggressiveliquids

ST-H

Solids

Max. range 10 m (33 ft)

30 m(100 ft)

40 m(130 ft)

8 m(26 ft)

12 m(40 ft)

30 m(100 ft)

60 m(200 ft)

10 m(33 ft)

Min. range 0.3 m(1 ft)

0.3 m(1 ft)

0.6 m(2 ft)

0.9 m(3 ft)

0.6 m(2 ft)

0.6 m(2 ft)

0.9 m(3 ft)

1.8 m(6 ft)

0.3 m(1 ft)

Max. temp. 65 °C(149 °F)

95 °C(203 °F)

95 °C(203 °F)

95 °C(203 °F)

145 °C(293 °F)

145 °C (293 °F)

150 °C(300 °F)

150 °C(300 °F)

73 °C(164 °F)

Min. temp. -20 °C(-4 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

-40 °C(-40 °F)

Typicalapplications

•Dusty solids•Slurries

•Powders•Pellets•Solids

•Powders•Pellets•Solids

•Hot acids•Slurries•Food

•Hot acids•Slurries

•Clinker•CoalBunkers

•Clinker•CoalBunkers

•Chemicalstorage

•Liquidtanks

Frequency 44 kHz 44 kHz 30 kHz 22 kHz 44 kHz 44 kHz 22 kHz 13 kHz 44 kHz

Beam angle-3dB

10° 12° 6° 6° 12° 6° 5° 5° 12°

Thread size 1" BSP/NPT 1" BSP/NPT 1.5"universalthread(BSP/NPT)

1.5"universalthread(BSP/NPT)

1" BSP/NPT 1" BSP/NPT 1" NPT 1" NPT 1" & 2" NPT

Housing •PVDFCopolymer

•CSMOptional:Flange withPTFE facing

•PVDFOptional:•Foamfacing

•Flange withPTFE facing

•PVDF Optional:•Foamfacing

•Flange withPTFE facing

•PVDF Optional:Foam facing

•PVDF Optional:•Flange withPTFE facing

•Sanitaryversion

•PVDF Optional:Flange withPTFE facing

•Aluminum•304 stain-less steel

•Polyester•Silicone

•Aluminum•304 stain-less steel

•Polyester•Silicone

ETFE

SITRANS LU

SITRANS LUC500

HydroRanger200

MultiRanger100/200

OCM III

•Wet wells•Openchannels

8 m(26 ft)

Compatible with:

Ultrasonic products are the cost-effectivechoice for monitoring and control in short-

to long-range applications for liquids, slurriesand solids in a wide range of industries. Non-contacting technology offers low-maintenanceadvantages. Siemens Milltronics is the worldleader in ultrasonic level technology, withmany models available and strong applicationexperience to support you.

15 m (50 ft)

0.3 m(1 ft)

95 °C(203 °F)

-40 °C(-40 °F)

•Deep wetwells

•Solids

44 kHz

1" BSP/NPT

•PVDF Optional:•Foamfacing

•Flange withPTFE facing

XPS-15

Page 11: Level Guide _Measuring-Instruments  Level Measurement

Basic ultrasonic level measurement

Range

Process pressure

Key features

Output

Communications

Power specifications

Approvals

Process temperature

5 m (16.5 ft)

-40 to 60 °C (-40 to 140 °F)

0.5 bar (7.25 psi)

■ 1 relay, 4 to 20 mA (3-wire)■ 4 to 20 mA (2-wire)

■ Built-in temperature compensation■ Simple 2-button programming■ PVDF copolymer or ETFE

transducer

■ 3-wire version: 18 to 30 V DC,0.2 A max.

■ 2-wire version: 12 to 28 V DC,0.1 A surge

CE, CSANRTL/C, FM

The ProbeShort-range integrated ultrasoniclevel transmitter; ideal for liquidsand slurries in open or closedvessels

Liquids: 5 m (16.5 ft)Solids: 3 m (9.8 ft)

0.5 bar (7.25 psi)

■ Built-in temperaturecompensation

■ Two distinct level points (high level/low level)

■ Simple 2-button programming

Options:■ Flange adapter■ Sanitary mounting

■ AC version: 2 form C (SPDT)relays (5A at 250 V AC)

■ DC version: 2 form C (SPDT)relays (48 V DC) or transistor (2 switches; 100 mA at 48 V DC)

CE, CSANRTL/C, FM, CSA/FM, ATEX

Pointek ULS 200Ultrasonic non-contacting switchwith two switch points for leveldetection of bulk solids, liquidsand slurries in a wide variety ofindustries; ideal for sticky materials

■ -40 to 60 °C (-40 to 140 °F)■ -20 to 60 °C (-5 to 140 °F)

for ATEX model or if mountedin metal

■ AC version: 100 to 230 V AC, 15%,50/60 Hz, 12 VA/5W max.

■ DC version: 18 to 30 V DC, 3W

Milltronics simpleultrasonic level

measurement instrumentsare the right choice whenyou need reliable,accurate, cost-effectivelevel measurements.

12

Page 12: Level Guide _Measuring-Instruments  Level Measurement

13

SITRANS P MPSHydrostatic level monitor fordirect mounting on tanks orvessels

SITRANS P DSIIIHydrostatic level monitor formounting with remote seal onopen or closed vessels withcorrosive or non-corrosive liquids

-10 to 80 °C (14 to 176 °F) -40 to 100 °C (-40 to 212 °F)

Vent to atmosphere 32 to 160 bar (2325 psi)

8.3 to 30,000 mbar and 160 barFrom 0 to 2 m H2O, to 0 to 20 m H2O

■ Compact stainless steel enclosureand sensor

■ Easy installation

Options:■ Intrinsically Safe (IS)■ Special measuring ranges;

0 to 1 m H2O, to 0 to 200 m H2O■ Cable length up to 200 m (656 ft)

■ With remote seals up to 400 °C (752°F)

■ Self-diagnostic■ Elements for parameterization

Options:■ Intrinsically Safe (IS)■ Explosion proof■ Flame proof■ Corrosion-resistant probes■ Process connections and seals

4 to 20 mA 2-wire 4 to 20 mA

■ HART■ SIMATIC PDM compatible■ PROFIBUS PA

CE, ATEX CE, ATEX, FM/CSA

■ Standard: 10.5 to 45 V DC■ Intrinsically Safe: 10.5 to 30 V DC

10 to 36 V DC

Hydrostatic level

Hydrostatic level measurement islow cost for direct mounting or

for mounting with remote seals ontanks and vessels. Theseinstruments can handle extremechemical and mechanical loads aswell as electromagneticinterference. They are widelyapplied in chemical andpetrochemical industries.

Range

Process pressure*

Key features

Communications

Power specifications

Approvals

Process temperature

Output

* Pressure ratings are in bar (psi) gauge, relative

Page 13: Level Guide _Measuring-Instruments  Level Measurement

SmartLinx provides direct digital connection tocommonly used industrial communications

buses with true plug-and-play compatibility.Cards are available for PROFIBUS DP, Modbus RTU,Allen-Bradley Remote I/O, DeviceNet, and ModbusRTU Modem. SmartLinx modules are fast andeasy to install, and can be added at any time.

For use with SITRANS LU, MultiRanger,HydroRanger and SITRANS LUC500.

Flow Reporter

Flow Reporter is a Windows-basedconfiguration software and data extractor

for use with the Milltronics OCM III Open Channel Meter.

From a remote PC, it permits you to:• Monitor and troubleshoot flow readings

collected by the OCM III• View and modify parameters• Connect to OCM III either directly or with a

modem – host computer can be any distancefrom the flowmeter

• Seek out specific data using the relationaldatabase

• Upload data logs from the OCM III• Review past and present data logs in a database

environment• Export summary information and data to a

spreadsheet program• Print daily or monthly reports

Dolphin Plus

Dolphin Plus is instrument configuration software for:

• SITRANS LU• SITRANS LUC500

It helps you configure, monitor, tune anddiagnose most Siemens Milltronics instrumentseither remotely from your desktop PC orconnected directly in the field using a laptop. Just load the software from the CD and inminutes you can set up or modify completeparameter configurations for single or multipleinstruments in the Windows® environment. After configuration, you can edit parameters onthe fly, upload and download parameter sets toand from disk, and use parameter sets saved fromother instruments. You can also work with echoprofiles for fine-tuning without the need forspecial instruments.

Windows is a registered trademark of Microsoft Corporation .

Communications solutions

SmartLinxOptional communicationscards

14

Remote datamonitoring withLevelwatch.com

Levelwatch.com unlocks data at remote sites and distributes it for use in making business

decisions. Using measuring equipment such asultrasonic, capacitance, radar or other instruments,readings are taken at the remote site.

A Levelwatch.com unit connects this field datausing landline or satellite to a secure web site.The system monitors status, tracks trends, andsends alarms directly to designated personnel byphone, fax, page, or e-mail. Alarm details areavailable on-line.

Levelwatch.com provides the tools for a value-added inventory management service as vendors monitor customer inventory levels and can anticipate demand and optimize delivery schedules. Manufacturers can alsomonitor bulk material levels to ensure a supply for continuous production, with no more running out or emergency deliveries.

Siemens Milltronics products can be connectedvia their Modbus ports, allowing access to keyoperational parameters, such as pump setpoints,and pump or flow totalizers.

SIMATIC PDM software

SIMATIC PDM (Process Device Manager) is amanufacturer-independent software tool for the

operation, configuration, parameterization,maintenance and diagnosis of intelligent fieldinstruments. Based on the EDD standard, it can beused independent of a specific automation systemvia a PC or programming device or as an integral partof the SIMATIC PCS 7 process automation system.

Core functions include:• Set-up and modification of parameters• Comparison• Plausibility checks• Data management• Commissioning functions

SIMATIC PDM offers communications via HART,PROFIBUS DP, PROFIBUS PA or other protocols.

See www.siemens.com for up-to-date product list.

HART

HART is a serial transfer protocol which is usedto transfer additional parameter data, such as

measurement range, configuration, to theconnected device through a 4 to 20 mA powerloop. The main process variable is transmitted viathe 4 to 20 mA power loop. SIMATIC PDM can usethis protocol to communicate configuration datato an instrument. Siemens Milltronics offers HARTas an option on many of our level products.

Page 14: Level Guide _Measuring-Instruments  Level Measurement

15

PROFIBUS communications offer Totally IntegratedAutomation (TIA)

Siemens offers a range of level instruments thatconnect to a PROFIBUS network. PROFIBUS is the

fieldbus standard for complete production plants in allprocess sectors, and helps manufacturers achieveoperational excellence and cost savings throughoutcomplete service life. It is the network solution with themost advantages for Totally Integrated Automation (TIA)providing digital communication between theautomation system and field instrumentation on a single, serial bus cable.

Siemens offers a range of radar and ultrasonic leveltransmitters, as well as inverse frequency capacitanceswitches equipped with PROFIBUS PA and ultrasonic levelcontrollers with PROFIBUS DP protocol.

SIMATICPDM

SIMATICPDM

SIMATICPDM

POINTEKCLS 200CLS 300

SITRANSProbe LU

SITRANSProbe LU

POINTEKCLS 500

SITRANSLC 500

SITRANSPD 500SITRANS

LR 300SITRANS LR 200

SITRANS LR 200

SITRANS LR 300 SITRANS

Probe LR SITRANS LR 400

SITRANS LR 400

SIMATICPDM

SIMATICPDM

HA

RT

HA

RT

HA

RT

HA

RT

SITRANS LU

31.25 Kbit/s

MultiRanger/HydroRanger

SITRANSLUC500

ProfiNet

PROFIBUS DP Fieldbus

PROFIBUS PA

SIMATIC PCS 7 Engineering Stationwith STEP 7, WinCC, and otherswith SIMATIC PDM

Stand-alonecomputerwith SIMATIC PDM

up to 12 Mbit/s

DP/PALink

Coupler

ET200 M/IS(IM 153-2with HARTmodules)

S7-400 S7-400SIMATIC

PDM