lession plan name of faculty : deepak kumar plan diploma 6th sem... · 2nd 1st comparison of mpfi...

LESSION PLAN

Name of Faculty : Deepak Kumar

Discipline : Mechnical

Semester : 6th

Subject : Inspection and Quality Control

Lesson Plan duration : 15 weeks

Work Load : Lecture-03, Practical-01

Week Theory Practical

Lecture Day

Topic Practical Day

Topic

1st 1st Inspection: Introduction, units of measurement, standards for measurement and interchangeability.

1st ==

2nd International, national and company standard, line and wavelength standards.

3rd Planning of inspection: what to inspect? When to inspect? Who should inspect? Where to inspect?

2nd 1st Types of inspection: remedial, preventive and operative inspection, incoming, in-process and final inspection.

1st Use of dial indicator for measuring taper.

2nd Study of factors influencing the quality of manufacture.

3rd Measurement and Gauging: Basic principles used in measurement and gauging, mechanical, optical, electrical and electronic.

3rd 1st Study of various measuring instruments like: calipers, micrometers

1st Use of combination set, bevel protector and sine bar for measuring taper.

2nd Study of various measuring instruments like: dial indicators, surface plate

3rd Study of various measuring instruments like: straight edge, try square, protectors

4th 1st Study of various measuring instruments like: sine bar, clinometer

1st ==

2nd comparators – mechanical, electrical and pneumatic

3rd Slip gauges, tool room microscope, profile projector.

5th 1st Limit gauges & their applications: plug, ring, snap

1st Measurement of thread characteristic using vernier and gauges.

2nd Limit gauges & their applications: taper, thread, height

3rd Limit gauges & their applications: depth, form, feeler, wire

6th 1st Linear, angular, surface, thread and gear measurements, gauge tolerances.

1st Use of slip gauge in measurement of center distance between two pins.

2nd Geometrical parameters and errors: Errors & their effect on quality

3rd Concept of errors, measurement of geometrical parameter such as straightness, flatness and parallelism

7th 1st Study of procedure for alignment tests on lathes, drilling and milling machines.

1st ==

2nd Testing and maintenance of measuring instruments.

3rd Statistical Quality Control: Basic statistical concepts

8th 1st Empirical distribution and histograms, frequency

1st Use of tool maker’s microscope and comparator.

2nd Mean, mode, standard deviation : Simple example.

3rd Normal distribution, binomial and Poisson, Simple- examples.

9th 1st Introduction to control charts: X and R charts and their applications.

1st ==

2nd P and C charts and their applications.

3rd Sampling plans, selection of sample size, method of taking samples, frequency of samples

10th 1st Concept of total quality management (TQM)

1st Plot frequency distribution for 50 turned components

2nd National and International Codes.

3rd ISO-9000, concept and its evolution

11th 1st QC tools 1st ==

2nd Introduction to Kaizen, 5S

3rd Instrumentation:

12th 1st Measurement of mechanical quantities such as displacement, vibration.

1st With the help of given data, plot X, R, P and C charts

2nd Measurement of mechanical quantities such as frequency, pressure temperature

3rd electro mechanical transducers of resistance, capacitance & inductance type.

LESSION PLAN

Name of Faculty : Manoj Kumar


Semester : 6th

Subject : Enterpreneurship Develpoment and Management




Lecture Day

Topic Practical Day

Topic

1st 1st ENTREPRENEURSHIP: Introduction, Concept /Meaning and its need

1st ==

2nd Qualities and functions of entrepreneur and barriers in entrepreneurship

3rd Sole proprietorship and partnership forms of business organisations

2nd 1st Schemes of assistance by entrepreneurial support agencies at National, State, District –level: : NSIC, NRDCand DC

2nd Schemes of assistance by entrepreneurial support agencies at National, State, District –level: MSME, SIDBI, NABARD

3rd Schemes of assistance by entrepreneurial support agencies at National, State, District –level: Commercial Banks, SFC’s TCO. Class Test

3rd 1st Schemes of assistance by entrepreneurial support agencies at National, State, District –level: KVIB, DIC

2nd Technology Business Incubators (TBI) and Science and Technology Entrepreneur Parks

3rd Market Survey and Opportunity

Identification

4th 1st Scanning of the business environment

2nd Salient features of National and State industrial policies and resultant business opportunities

3rd Types and conduct of market survey Assessment of demand and supply in potential areas of growth.

5th 1st Identifying business opportunity Considerations in product selection.

2nd Project report Preparation: Preliminary project report.

3rd Detailed project report including technical, economic and market feasibility. Class Test

6th 1st Common errors in project report preparations

2nd Exercises on preparation of project report

3rd MANAGEMENT : Introduction to Management, Definitions and importance of management

7th 1st Functions of management

2nd Importance and process of planning, organising, staffing, directing and controlling

3rd Principles of management (Henri Fayol, F.W. Taylor)

8th 1st Concept and structure of an organisation

2nd Types of industrial organizations : Line organisation

3rd Types of industrial organizations: Line and staff organization. Class Test

9th 1st Types of industrial organizations: Functional Organisation

2nd Leadership: Definition and Need, Qualities and functions of a leader

3rd Types of leadership, Manager Vs leader.

10th 1st Motivation: Factors affecting motivation, Definitions and characteristics

2nd Theories of motivation (Maslow, Herzberg, Douglas, McGregor)

3rd Management Scope in Different Areas: Introduction and objective, Human

Resource Management

11th 1st Introduction to Man power planning, recruitment and selection

2nd Introduction to performance appraisal methods

3rd Material and Store Management: Introduction functions, and objectives. Class Test

12th 1st Material and Store Management: ABC Analysis and EOQ

2nd Marketing and sales : Introduction, importance, and its functions.

3rd Physical distribution, Introduction to promotion mix, Sales promotion.

13th 1st Financial Management : Introductions, importance and its functions.

2nd Elementary knowledge of income tax, sales tax, excise duty, custom duty and VAT

3rd Customer Relation Management : Definition and need, Types of CRM.

14th 1st Total Quality Management (TQM):

2nd Total employees Involvement, Statistical process control

3rd Just in time (JIT)

15th 1st Intellectual Property Right (IPR): Introductions, definition and its importance

2nd Infringement related to patents, copy right, trade mark

3rd Class Test

LESSION PLAN

Name of Faculty : Rajesh Rana


Semester : 6th

Subject : Industrial Engineering




Lecture Day

Topic Practical Day

Topic

1st 1st Productivity (06 hrs) Introduction to productivity, factors affecting productivity.

2nd Measurement of productivity, causes of low productivity

3rd Methods to improve productivity.

2nd 1st Work Study (14 hrs) Definition and scope of work study

2nd Inter-relation between method study and work measuremen

3rd Human aspects of work study.

3rd 1st Role of work study in improving productivity.

2nd Class test 1.

3rd Method Study: Objectives and procedure for Method analysis

4th 1st Information collection and recording techniques.

2nd Motion Analysis: Principles of Motion analysis

3rd Therbligs and SIMO charts

5th 1st Normal work area and design of work places.

2nd Ergonomics: Definition, Importance and Use.

3rd Class Test 2.

6th 1st Work Measurement: Objectives

2nd work measurement techniques:

principle, equipment used and procedure

3rd Stop watch time study; principle, equipment used and procedure

7th 1st Systems of performance rating; calculation of basic times.

2nd Various allowances; calculation of standard time.

3rd Work sampling, standard data and its usage.

8th 1st Wages and Incentive Schemes : Introduction to wages

2nd Wage payment for direct and indirect labour.

3rd Wage payment plans and incentives

9th 1st Various incentive plans, incentives for indirect labour.

2nd Class Test 3.

3rd Production Planning and Control: Introduction, objectives.

10th 1st Production Planning and Control: components and (functions.

2nd Advantages of production planning and Production Control, stages of P.P.C

3rd process planning, routing, scheduling, dispatching and follow up.

11th 1st Routing purpose, route sheets, scheduling – purpose

2nd Machine loading chart, Gantt chart

3rd Dispatching – purpose, and procedure

12th 1st Follow up – purpose and procedure.

2nd CPM/PERT technique

3rd Drawing of simple networks and critical time calculation.

13th 1st Production Control in job order, batch type and continuous type of productions.

2nd Difference between batch type and continuous type of productions.

3rd Class Test 4.

14th 1st Estimating and Costing: Introduction, purpose/functions of estimating.

2nd Costing concept, ladder and elements of cost.

3rd Difference between estimation and costing

15th 1st Overheads and their types, estimation

of material cost.

2nd Estimation of cost for machining processes, numerical problems.

3rd Class Test 5

LESSION PLAN

Name of Faculty : Mr. Anil Punia

Discipline : Mechanical Engineering

Semester : 6th

Subject : Automobile Engineering




Lecture Day

Topic Practical Day

Topic

1st 1st Introduction-Automobile and its

development, Various types of

automobiles manufactured in India,

Layout of chassis

1st

Fault and their remedies in

Battery Ignition system

2nd Fuel systems for petrol and diesel

engines including multi point fuel

injection (MPFI)

3rd common rail direct injection

(CRDI), Fuel injectors and nozzles.

2nd 1st Comparison of MPFI with

carburetor system.

1st

Fault and their remedies in

magnetic Ignition

system. 2nd Concept of double overhead cam,

single overhead cam 3rd Twin cam 16 valve technology in 4

cylinder engine.

3rd

1st Clutch - Function, Constructional

details of single plate and multiplate

friction clutches,

1st

Demonstration of (i) Head

Light Model (ii) Wiper

and Indicators. 2nd Centrifugal and semi centrifugal

clutch 3rd Hydraulic clutch

4th

1st Gear Box - Function, Concept of

sliding mesh

1st

Demonstration of (i) AC

Pump (ii) SU Pump 2nd constant mesh and synchromesh

gear box

3rd Torque converter and overdrive

5th

1st Types of drives – Front wheel,

Rear wheel

1st

Demonstration of Master

Cylinders.

2nd Types of drives-Four Wheel 3rd Function of Propeller shaft,

Universal joint

6th 1st Differential

1st Demonstration of rear

axle 2nd Different types of Rear axles.

3rd Different types of Front Axles.

7th

1st Types of wheels 1st

Demonstration of

differential 2nd Types and specifications of tyres

used in Indian vehicles 3rd Wheel balancing

8th

1st Function and principle of Ackerman

and Davis steering mechanism,

1st

Demonstration of steering

system

2nd types of steering gear boxes –

Worm and nut, worm and wheel,

3rd worm and roller, rack

and opinion,

9th

1st Power steering system 1st

Fault finding practices on

an automobile - four

wheelers (petrol/ diesel

vehicles).

2nd alignment of wheels – Toe in, toe

out, 3rd camber, caster, kingpin inclination

10th 1st Constructional details and working

of mechanical brake

1st

Tuning of an automobile

engine. 2nd Constructional details and working

of hydraulic brake 3rd Concept of air brake,

11th 1st Concept of

vacuum brake,

1st

Driving practice on a 4-

wheeler.

2nd Introduction to Anti lock brake

system

3rd Working of Anti lock brake system

12th

1st Suspension System- Function,

Types

1st

Charging of an automobile

battery and measuring cell

voltage and specific

gravity of electrolyte 2nd Working of coil spring

3rd leaf spring

13th

1st Concept of Air suspension 1st

Changing of wheels and

inflation of tyres,

balancing of wheels. 2nd Shock absorber 3rd Constructional details of lead acid

cell battery

14th 1st Maintenance of batteries Checking spark gap and

2nd checking of batteries for voltage and

specific gravity

1st valve clearance

3rd Magnato and

Battery coil ignition system

15th

1st Concept of Dynamo 1st

Cleaning and adjusting a

carburetor. 2nd Alternator - Construction and

working,

3rd Charging of battery by Alternator

and Regulator.

lession plan name of faculty : deepak kumar plan diploma 6th sem... · 2nd 1st comparison of mpfi...

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