lecture 2 - nucleation and growth of nanomaterials

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  • 7/27/2019 Lecture 2 - Nucleation and Growth of Nanomaterials

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    Lecture 2

    Nucleation and Growth

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    Importance - Nucleation and Growth

    Important controlling Parameters:

    Selection of Precursors

    Purity of precursors

    Precursor Concentration

    Mixing Sequence

    Reaction Temperature

    Reaction Time

    Precursor

    Solution/Vapor

    Ostwald

    Ripening

    Formation of Nuclei

    Growth of

    Nuclei

    Agglomeration

    Precipitation

    Homogenous Heterogeneous

    1. Variation of Particle Size Distribution

    2. Hard agglomeration

    3. Nano size change to micron

    SIZE is an important phenomenon for NANOMATERIALS

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    Monosize and Wide Size Distribution Nanoparticles!!

    20nm

    T. Hyeon et al, Nature Materials, 3, 2004, 891-95D. Sarkar et al, J American Ceramic Society, 92 [12], 2877 2882, 2009

    Iron Oxide

    5, 9, 12,16 and 22nm

    Titanium Carbide

    84nm

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    Particle Size Distribution

    Particle Size (nm)

    VolumeFraction(

    %)

    monosize

    narrow size

    wide size

    = Shape , b = Scale,g = location,x = particle size and f(x) = Cumulative undersize

    Effect of Nucleation and Growth on particle size distribution

    D. Sarkar et al, J American Ceramic Society, 92 [12] 2877 2882, 2009

    Cumulative undersize mass distribution

    gives the amount of particle smaller than

    the defined size.

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    Nucleation

    Nucleation, the first step

    First process is for microscopic clusters (nuclei) ofatoms or ions to form

    Nuclei possess the beginnings of the structure of the crystal

    Only limited diffusion is necessary

    Thermodynamic driving force for crystallization must bepresent

    Homogeneous - random accumulation of mother molecules

    Heterogeneous -small particles present in the solution act as nuclei

    Two Type:

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    The change in free energy is balanced by

    the energy gain of creating a new volume,

    and the energy cost due to creation of a

    new interface.

    When the overall change in free energy,DG is negative, nucleation is favored

    In the classic case of a spherical cluster

    that liberates -Gv J/cc during formation, but

    which must pay the positive cost of J/cm2

    of surface interfacing with the surrounding

    Homogenous Nucleation

    Free Energy needed to form a cluster of radius r is ;

    J/cc)

    First term shows the energy gain of creating a new volume

    Second term shows the energy loss due to surface tension of the new interface

    Solid particle

    G1 G2

    DG = 4/3r3Gv + 4r2

    orDG = 4/3r3Gv 4r2

    G2 G1 = - DG

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    Free energy to add molecules to this cluster, until the radius reaches Critical

    radius

    Homogenous NucleationContd

    Addition of new molecules to clusters larger than this critical radius is no longer

    l imited by nucleat ion, but perhaps by diffusion (i.e. the supply of molecules) or

    cont inuous growth of nuc lei

    The free energy needed to form this critical radius can be found by

    which occurs at the maximum DG where dG / dr = 0

    As the phase transformation becomes more and more favorable, the

    formation of a given volume of nucleus frees enough energy to form an

    increasingly large surface

    r* =2

    GvdGdr = 0Where,

    DG* =163

    3(Gv)2

    Surface energy related to Gibbs free energy during nucleation !!

    For Ti, DGv = 50J/cm3 and = 50mJ/m2

    r* = 2nm (5-10times larger than single unit cell)

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    Heterogeneous Nucleation

    Heterogeneous nucleation occurs much more often than homogeneous nucleation

    It forms at preferential sites such as phase boundaries or impurities like dust and

    requires less energy than homogeneous nucleation.

    At such preferential sites, the effective surface energy is lower, thus diminished the

    free energy barrier and facilitating nucleation.

    Surfaces promote nucleation because of wetting contact angles greater than zero

    between phases encourage particles to nucleate

    The free energy needed for heterogeneous nucleation is equal to the product of

    homogeneous nucleation and a function of the contact angle :

    DGheterogeneous = DGhomogenous x f(q)

    f(q) = + Cosq Cos3q

    Energy needed for heterogeneous nucleation is reduced

    Wetting angle determines the ease of nucleation byreducing the energy needed.

    Hetero

    Homo

    DGr

    r*

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    Formation of Nuclei

    formation favor: high initial concentration or supersaturation

    low viscosity

    low critical energy barrier

    uniform nanoparticle size:

    same time formation

    abruptly high supersaturation

    Growth of Nuclei Growth processes then enlarge existing nuclei

    Smallest nuclei often redissolve

    Larger nuclei can get larger through diffusion and adsorption

    Thermodynamics favors the formation of larger nuclei

    Nucleation and Growth Process

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    Strong overlap of growth and

    nucleation rates

    Nucleation rate is high

    Growth rate is highBoth are high at the same

    temperature

    No overlap of growth and

    nucleation rates Nucleation rate is small

    Growth rate is small

    At any one temperature one of the

    two is zero

    RateTemperature

    Nucleation Rate

    Growth Rate

    Nucleation Rate

    Growth Rate

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    Nucleation

    (critical size)

    Agglomeration

    Clusters

    Crystallites

    Primary particlesParticles

    Growth

    Typical precipitation reaction:

    Reactant 1 + Reactant 2 Product + By-productT, t

    Stabilizer

    Nucleation & Growth

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    Precipitation has generally been shown to occur in four steps:

    (a) nucleation

    (b) crystal growth

    (c) agglomeration and

    (d) ripening of the solids

    (a) Nucleation: a nucleus is a fine particle on which the

    spontaneous formation or precipitation of a solid phase can

    take place in a supersaturated solution.

    Homogeneousnucleation occurs when the nuclei is formed

    from component ions of the precipitate; if foreign particles are

    the nuclei, heterogeneousnucleation occurs.

    Precipitation

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    (b) Crystal growth: crystals form by the deposition of the precipitate

    constituent ions onto nuclei.

    Crystal growth rate can be expressed as:

    where

    C* = saturation concentration (mole/L)

    C = actual concentration of limiting ion (mole/L)

    k = rate constant (Ln / time mg)

    S = surface area available for precipitation (mg/L of a givenparticle size)

    n = constant

    When the diffusion rate of ions to the surface of the crystal controls

    the crystal growth rate, exponent n = 1; when other processes such asthe reaction rate at the crystal surface are rate limiting, n 1

    dC

    dtkS C C

    n= ( *)

    Precipitation.Contd

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    (c) Agglomeration : conversion of small particles into larger

    particles is enhance by agglomeration of particles to form

    larger particles, which is the continual growth until equilibrium

    is reached. The changes in crystal structure that take place

    over time are often called aging.

    (d) Ostwald Ripening : A phenomenon called ripeningmayalso take place whereby the crystal size of the precipitate

    increases.

    Precipitation.Contd

    Growth of Protein Crystal

    Day 6 Day 10 Day 13 Day 16

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    Ostwald ripeningOstwald ripening is an observed phenomenon in solid (or liquid) solutions

    which describes the change of an inhomogeneous structure over time. The

    phenomenon was first described by Wilhelm Ostwald in 1896

    It is a spontaneous process that occurs because largercrystals are more energetically favored than smaller crystals.

    While the formation of many small crystals is kineticallyfavored, (i.e. theynucleate more easily) large crystals are thermodynamicallyfavored.

    Thus, from a standpoint of kinetics, it is easier to nucleate many smallcrystals. However, small crystals have a larger surface area to volume ratiothan large crystals.

    Molecules on the surface are energetically less stable than the ones

    already well ordered and packed in the interior.

    Large crystals, with their greater volume to surface area ratio, represent alower energy state.

    Thus, many small crystals will attain a lower energy state if transformedinto large crystals and this is what we see in Ostwald ripening.

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    Conclusion

    To achieve monodispersity, these two stages must be separated and nucleation

    should be avoided during the period of growth (Curve I)

    Curve III represents self-sharpening growth process, i.e Ostwald ripening

    Uniform particles can be obtained due to aggregation of much smaller subunits

    rather than continuous growth by diffusion (Curve II)

    In a homogenous precipitation, a short single burst of nucleation occurs when the

    concentration of constituent species reaches critical supersaturation

    The nuclei so obtained are allowed to grow uniformly by diffusion of solutes from thesolution to their surface until the final size is attained