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    WHAT IS LEAN MANUFACTURING?

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    ONE PAGEOVERVIEW

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    WASTES

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    3 MS OF LEAN

    is all theunreasonable work thatmanagement imposes on workersand machines because of poororganization.

    inconsistencyin physical matter

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    SOURCES OFWASTES

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    CAUSES FOROVERPRODUCTION

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    CAUSES OFWAIT TIMEWASTES

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    SOURCES OFWASTES

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    CAUSES OF TRANSPORTATION WASTE

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    SOURCES OFW

    ASTES

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    CAUSES OFOVER PROCESSING WASTES

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    SO

    URCESO

    FW

    ASTES

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    CAUSESO

    F EXCESS INV

    ENTO

    RY

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    SO

    URCESO

    FW

    ASTES

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    CAUSESO

    F MOTI

    ONW

    ASTES

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    CAUSESO

    F SCRAPO

    R REWO

    RK

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    CAUSESO

    F PEO

    PLEW

    ASTES

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    JIT / LEAN PR

    ODUCTI

    ON

    y

    y

    y

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    JIT - A PULL SYSTEM

    y

    y

    y

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    JIT - A PULL SYSTEM

    y

    y

    y

    y

    y

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    CH

    ANGES REQUIRED

    FO

    RJ

    IT

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    ELEMENTSO

    FJ

    IT MANUFACTURING

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    PROBLEM SOLVING AND CONTINUOUS IMPROVEMENT

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    UNCOV

    ERING PROD

    UCTION PR

    OBLEMS

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    PEO

    PLE MAKEJ

    ITWO

    RK

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    TQM AND

    J

    IT

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    PARALLEL PRO

    CESSING

    Op 1Op 1 Op 2Op 2 Op 3Op 3 Op 4Op 4 Op 5Op 5 Op 6Op 6 Op 7Op 7 Op 8Op 8

    Op 1Op 1

    Op 2Op 2

    Op 3Op 3

    Op 4Op 4

    Op 5Op 5

    Op 6Op 6 Op 7Op 7 Op 8Op 8

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    KANB

    AN PROD

    UCTION C

    ONTR

    OL

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    KANB

    AN PROD

    UCTION C

    ONTR

    OL

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    SAMPLE KANB

    AN

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    SAMPLE KANB

    AN

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    SAMPLE KANBAN

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    CONTAINER IN A KANBAN SYSTEM

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    DETERMINING NUMBEROF KANBANS

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    EXAMPLE: NUMBEROF CONTAINERS

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    EXAMPLE: NUMBEROF CONTAINERS

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    REDUCING INVENTORIES

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    REDUCING INVENTORIES - SMALL LOTS

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    REPETITIVE MANUFACTURING

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    TECHNIQUES TO REDUCE SETUP TIMES

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    TECHNIQUES TO REDUCE SETUP TIMES

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    TECHNIQUES TO REDUCE SETUP TIMES

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    CELLS WITHWORKER ROUTES

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    BENEFITS OFJIT

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    KAIZEN

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    CYCLEOF KAIZEN

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    ELEMENTS OF KAIZEN

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    EFFICIENCY

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    5S OFJAPANESEHOUSEKEEPING

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    1. SEIRI / SORT

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    2. SEITON / SET IN ORDER

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    3. SEISO/ SHINE

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    4. SEIKETSU / STANDARDIZE

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    WHAT YOU HAVE COME ACROSSu

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    THE END


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