laser diodes for next generation light sources · • evolution of gaas lds paved a proven pathway...

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LASER DIODES FOR NEXT GENERATION LIGHT SOURCES Providing the brightest, most efficient laser light sources to the world J AMES W. RARING GM, VP ENGINEERING DOE SSL R&D Workshop Raleigh, NC February 3, 2016

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Page 1: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LASER DIODES FOR NEXT GENERATION LIGHT SOURCES

Providing the brightest, most efficient laser light sources to the world

JAMES W. RARING GM, VP ENGINEERING

DOE SSL R&D Workshop

Raleigh, NC February 3, 2016

Page 2: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

OUTLINE AND KEY MESSAGES

2 DOE SSL R&D Workshop

• LDs are solution to droop and offer 10-20X more power per chip area and 10,000X the spatial brightness of LEDs

• LD + phosphor source can provide superior “delivered” lm/W

• LDs must overcome challenges such as wall plug efficiency to achieve maximum adoption in lighting

• Evolution of GaAs LDs paved a proven pathway for GaN LDs

• GaN LDs have a bright future

2/3/16

Page 3: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LDS DOMINATED BY STIMULATED EMISSION

3 DOE SSL R&D Workshop

Light Emitting Diode Laser Diode

Coldren et al

Output = Rst

Output = Rsp = Bn2

Input = I/qV

Rnr = An + Cn3

2/3/16

Page 4: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LED VS LD: POWER PER CHIP AREA

4 DOE SSL R&D Workshop

Current LDs produce 10-20X more light per chip area

Pulsed data

4.5W

1.8W Narukawa et al, J. Phys. D: Appl. Phys. 43 (2010) 354002

2/3/16

Page 5: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LED VS LD: OUTPUT POWER DENSITY

5 DOE SSL R&D Workshop

LD aperture 10,000X brighter than LED emitter

Pulsed data

Narukawa et al, J. Phys. D: Appl. Phys. 43 (2010) 354002

1.8W

4.5W

2/3/16

Page 6: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LD + PHOSPHOR FOR ILLUMINATION

• Low etendue + high brightness make LDs ideal excitation source

6 DOE SSL R&D Workshop

LD + Phosphor

3W in <100µm Ø spot on phosphor

>380 W/mm2

LDs >300X brighter than LED: Superior for directional applications

Even with ½ the WPE, LDs can provide higher delivered lm/W

2/3/16

Page 7: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LD + PHOSPHOR CONFIGURATIONS

7 DOE SSL R&D Workshop

• Phosphor technology for high power density LD excitation exists today

• Ceramic and single-crystal YAG:CE demonstrate low thermal quenching, high IQE, and robust lifetimes at >200C

• Infinite number of LD + phosphor configurations; Opportunity

Transmission Reflection Remote: T or R

e.g. spotlights, headlights, directional bulbs, etc

e.g. spotlights, headlights, directional bulbs, etc

e.g. street, bridge, tunnel light; integrated bldg materials

BMW I8; motorauthority.com

2/3/16

Page 8: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

OUTLINE AND KEY MESSAGES

8 DOE SSL R&D Workshop

• LDs are solution to droop and offer 10-20X more power per chip area and 10,000X the spatial brightness of LEDs

• LD + phosphor source can provide superior “delivered” lm/W

• LDs must overcome challenges such as wall plug efficiency to achieve maximum adoption in lighting

• Evolution of GaAs LDs paved a proven pathway for GaN LDs

• GaN LDs have a bright future

2/3/16

Page 9: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

LD WPE @ ~40% W/ RAPID PROGRESS

• Blue LD WPE increased from 15% in 2005 to ~40% in 2015

• P @ max WPE increased from 10mW in 1997 to 4W in 2015

9 DOE SSL R&D Workshop

YEAR

Peak

WP

E (%

)

YEAR Po

wer

at

Peak

WP

E (m

W)

Derived from various literature reports Derived from various literature reports

2/3/16

Page 10: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

BLUE LD POWER CONSUMPTION PARETO

Output power

40%

Non-zero Ith

Imperfect slope efficiency

Imperfect Vf

Vf from Ith

Vf from imperfect slope

10 DOE SSL R&D Workshop

Example 4W/40% WPE Blue LD;

𝑛𝑖𝑛𝑗 𝑎𝑚

𝑎𝑚 + 𝑎𝑖

(𝐼 − 𝐼𝑡ℎ)

𝐼

𝑊𝑃𝐸 = 𝐸𝑄𝐸 ℎ 𝑣

𝑞 𝑉

LD GaN

WPE (%) 35 - 40

ηinj (%) >80

αi (cm-1) 1.0 - 3.0

ɦν/qV (V) >1.5

7% 19%

22%

4% 10%

GaAs

75 - 80

>95

0.3 - 0.5

0.15

2/3/16

Page 11: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

SHEDS: A MODEL TO DRIVE GAN LD WPE

• In 2003 DoD launched SHEDS (super-high-efficiency diode sources) – Featured 8 partners; JDSU, nLight, Alphalight, several universities etc

• Program goal to drive GaAs 9xx nm LDs from 45-50% to 80% WPE – Motivated by interest to improve the efficiency of diode-pumped solid-state lasers

• SHEDS was huge success driving WPE 75-85% by program end; – In <1 year achieved 65% WPE, by program end in 2006, ~75% WPE at RT and 85% at -50C

11 DOE SSL R&D Workshop

JDSU; Peters et al, 2005 nLIGHT; Crump et al, 2005

2/3/16

Page 12: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

ADDITIONAL CONSIDERATIONS

12 DOE SSL R&D Workshop

Cost Volume driven; LD fab yield, substrate costs, etc

GaAs LD pathway mapped to <$0.03/W in studies

Lifetime/Reliability Low defect densities and optimized process

Wide stripe, specialized facet coating technology

Thermal Management Current 4W LD has >400X waste power density of 1W LED

P-side down bond, thermal materials, remote light

Eye Safety Concerns Laser + phosphor; Design for safety will be key element

Laser based projectors already in wide-spread use

2/3/16

Page 13: Laser Diodes for Next Generation Light Sources · • Evolution of GaAs LDs paved a proven pathway for GaN LDs • GaN LDs have a bright future 2/3/16 . ... • Phosphor technology

SUMMARY: LDS HAVE BRIGHT FUTURE

LDs offer inherent benefits over LEDs; Next Gen light sources

• LDs are Droop-Free at >100x current density

• LDs are 10,000x brighter and can yield 10-20x more power from epi area

• LD sources already provide superior “delivered lm/W” in directional apps

LD adoption will grow with tech maturity and Next Gen lighting

• GaAs LDs paved a proven pathway towards performance and cost for GaN LDs

• SHEDs as example of a program to drive GaN LDs to GaN LED efficiencies

• Benefits of LDs will become further attractive in Next Gen lighting

13 DOE SSL R&D Workshop

Thank you for your attention

2/3/16