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High Technology Sterilization Systems For Medical Waste Sterilization

INDEX

ABOUT US

WHAT IS THE STERILIZATION?

PRE-SHREDDINGSYSTEMS

POST-SHREDDINGSYSTEMS

PRE SHREDDING SYSTEMS FOR HOSPITALS

CERTIFICATIONS

REFERENCES

SAMPLE LAYOUTS

TROLLEY

AUTOCLAVE

CONTROL PANEL

COMPRESSOR STEAM GENERATOR

7000

5000

3000

5

8

12

14

10

20

16

18

Akarmak, founded in 1990, manufactures autoclaves, machines and pressure vessels for various industries including Composite Materials, Glass, Tire Retreading - Rubber Vulcanization, Building Materials, and Medical Waste Sterilization.

Medical waste sterilization (MWS) systems are manufactured in our state-of-the-art manufacturing facilities in the city of Eskisehir, with close proximity to major cities and ports. From the customer requirement acquisition stage to design, manufacturing, test, delivery and on-site commissioning,

Akarmak is capable of providing turn-key and boutique solutions for every customer need. Akarmak is the only company in the world that has technologies for both pre-shredded and post-shredded MWS systems.

The systems are designed using advanced design tools and software meeting the highest safety and quality standards. We approach every project as unique and custom-made, and can handle customer specific requests. The MWS Systems are manufactured with limited reliance on outside suppliers and are carried out by an experienced, highly trained and certified work force and technical staff.

Akarmak has the following certifications including those for autoclave and pressure vessel manufacturing:

- Pressure Equipment Directive 97/23/EC (PED)- Simple Pressure Vessels Directive 2009/105/EC (SPVD)- ASME SEC VIII Div. 1- GOST - R- DIN EN 15085-2 CL 1- DIN EN ISO 3834-2

Other certificates that may be required by different countries and jurisdictions To certify our autoclaves, we work with internationally well-known certificate agencies such as Bureau Veritas, TUV, Hartford Steam Boilers.

Thank you for your interest in our company and our products. We look forward to realizing successful projects with you, and enhancing your value chain with our high quality products.

For more information, please visit us at; www.akarmak.com.trwww.autoclave.com.tr

- State of the art machinery manufacturing facility- Professional management team with experience and knowledge- Highly-skilled workforce (incl. certified welders)- High machining capacity and advanced design capabilities- Conveniently located in the hub city of Eskisehir (close to ports and major cities such as Istanbul, Ankara, Bursa)- ISO 9001 – 2008 certified and providing CE Certification with its own equipment- Well executed future growth plans- Export and growth oriented international company- High degree of flexibility and access to numerous subcontractor companies allow Akar to manage high-volume projects

QUICK FACTS

ABOUT US


5

6 7

Eskisehir, Turkey Conveniently located close to ports and major cities.

FACTORY27.000 m2 factory space in Eskişehir

Industrial Zone

QUALITYISO 9001-2008 certified with advanced

engineering capabilities

Professional management with well executed future growth plans

LOCATION

ASME, CE, GOST-RDIN EN 15085-2 CL 1, DIN EN ISO 3834-2

An autoclave is a commonly used method for heat sterilization. Autoclaves normally use steam heated to 121–134 °C (250–273 °F). To achieve sterility, a holding time of at least 15 minutes at 121 °C (250 °F) or 3 minutes at 134 °C (273 °F) is required. Additional sterilizing time is usually re-quired for liquids and instruments packed in lay-ers of cloth, as they may take longer to reach the required temperature (not necessary in machines that grind the contents prior to sterilization). Fol-lowing sterilization, liquids in a pressurized au-toclave must be cooled slowly to avoid boiling over when the pressure is released. Modern auto-claves avoid this problem by gradually depressing the sterilization chamber and allowing liquids to evaporate under a negative pressure, while cool-ing the contents. Proper autoclave treatment will eliminate all fungi, bacteria, viruses and also bac-terial spores, which can be quite resistant. It will not necessarily eliminate all prions.

For prion elimination, various recommendations state 121–132 °C (250–270 °F) for 60 minutes or 134 °C (273 °F) for at least 18 minutes. The prion that causes the disease scrapie (strain 263K) is inactivated relatively quickly by such sterilization procedures; however, other strains of scrapie, as well as strains of CJD and BSE are more resistant. For a significant margin of safety, cleaning should reduce infectivity by 4 logs, and the sterilization method should reduce it a further 5 logs. To en-sure the autoclaving process is able to cause sterilization, most autoclaves have meters and charts that record or display pertinent infor-

mation such as temperature and pressure as a function of time. Indicator tape is often placed on packages of products prior to autoclaving. A chemical in the tape will change color when the appropriate conditions have been met. Some types of packaging have built-in indicators on them. Biological indicators (“bioindicators”) can also be used to independently confirm auto-clave performance. Simple bioindicator devices are commercially available based on microbial spores. For effective sterilization, steam needs to penetrate the autoclave load uniformly, so an autoclave must not be overcrowded, and the lids of bottles and containers must be left ajar. Alter-natively steam penetration can be achieved by shredding the waste in some autoclave models that also render the end product unrecognizable. During the initial heating of the chamber, residual air must be removed. Indicators should be placed in the most difficult places for the steam to reach to ensure that steam actually penetrates there. For autoclaving, as for all disinfection or sterili-zation methods, cleaning is critical. Extraneous biological matter or grime may shield organisms from the property intended to kill them, whether it physical or chemical. Cleaning can also remove a large number of organisms. Proper cleaning can be achieved by physical scrubbing. This should be done with detergent and warm water to get the best results. When cleaning instruments or uten-sils with organic matter, cool water must be used because warm or hot water may cause organic debris to coagulate. Treatment with ultrasound or pulsed air can also be used to remove debris.

Source:Wikipedia

8 9

AKR50L AKR100LSterilization Capacities (kg/h) 50 100

Process MethodFull Automatic (Loading is manual),

Pre-shredding, Pressured,Steam Sterilization

Pressure Vessel and Shredder Hopper Meterials

Stainless-steel AISI 316 L

Pressure Vessel and CE Certification Bureau Veritas

Total Weights(exept steam boiler and compressor)(kg)

2.500 3.000

Feeding Unit’s Volume (lt) 150 150

Sterilization Vessel’s Volume (lt) 250 450

Waste Feeding System Manual loading with waste bags

Feeding, Discharging Door System’s Opennig/Closing, Locking/Unlocking

Pneumatic Pneumatic

Total Design Power(Excluding Steam Generator and Compressor) (kw)

20 20

Dimensions (Width x Length x Height) (mm) 2000x1500x3000 2500x2000x3000

Shredder’s Electric Motor Power 1x7,5KW & 1x5KW 1x7,5KW & 1x10KW

Feeding, Discharging Door Design Method Bayonet Bayonet

Automatic Weight System - -

Shredder Type : Double Axle,Separated gearbox for each axle Programmable Auto Reverse Control System for Shredder Waste Mixing and Discharging System :Archimedes Screw (Hardox 500)

Sterilization Temperature : 135-140 C

Sterilization Pressure : 3-5 bar (Programmable)

Vacuuming : Venturi System or Vacuum Pump

PLC & Automation System :Siemens S7/300, Touch Panel, Simatic Software, Programme Uploads and Long DistanceRemote System with Internet Connection Monitorization, Report Data Saving:Coloured Display, Turkish or English Menu

Data Save and Print-out System for Reporting 2” Double Condensate Discharge CE Certified

MEDICAL WASTE STERILIZATION SYSTEM

WITH PRE SHREDDED AUTOCLAVE METHODS

Two different capacity sterilization systems for specific customer needs

Manual loading into hopper with small bags.

High quality materials.

Full automatic and advanced automation control system with pressured direct steam sterilization

Advanced reporting and monitoring features

High standard of sterilization meeting requirements by regulations

Turnkey solutions including shredders, autoclave trolleys, steam generators, air compressor systems

Special gasket system for perfect vacuum and pressure conditions

Multiple safety control devices and built with highest safety standards

Design and manufacturing with international standards including CE, ASME, GOST-R

TECHNICAL FEATURES

PRE SHREDDINGSYSTEMSFOR HOSPITALS

1

2

3

4

Waste loading Manual loading with small bags.

Shredding Automation control with current when system locked. Autoreversing screw steps can be programmed for different capacity models.

SterilizationFull automatic mode during vacuuming, steam charging and depressurising .Automatic water discharging.

Waste DischargingFront door will be opened and waste discharge will be started automaticly with screw.

10 11

TECHNICAL FEATURES

AKR300L AKR500L AKR750LSterilization Capacities (kg/h) 300 500 750

Prosess MethodFull Automatic, Pre-shredding,Pressured, Steam Sterilization

Pressure Vessel and Shredder Hopper Meterials

Stainless-steel AISI 316 L

Pressure Vessel and CE Certification Bureau Veritas

Total Weights with Steel Structures(exept steam boiler and compressor)(kg)

7.500 10.000 12.500

Feeding Unit’s Volume (lt) 1.500 1.500 1.500

Sterilization Vessel’s Volume (lt) 1.000 1.500 2.000

Waste Feeding SystemFull Automatic Including Lifter,

Container Feeding System

Feeding, Discharging Door System’s Opennig/Closing, Locking/Unlocking

Hydraulic Hydraulic Hydraulic

Total Design Power(Excluding Steam Generator and Compressor) (kw)

60 60 60

Dimensions (Width x Length x Height) (mm) 4700x4500x6500 4700x5000x6500 4700x6000x6500

Shredder’s Electric Motor Power 1x22KW & 1x15KW 1x22KW & 1x15KW 1x22KW & 1x15KW

Feeding, Discharging Door Design Method Bayonet Bayonet Bayonet

Automatic Weight System a a aShredder Type : Double Axle,Separated gearbox for each axle a a aProgrammable Auto Reverse Control System for Shredder a a aWaste Mixing and Discharging System :Archimedes Screw (Hardox 500) a a a

Sterilization Temperature : 135-140 C a a a

Sterilization Pressure : 3-5 bar (Programmable) a a a

Vacuuming : Venturi System or Vacuum Pump a a aPLC & Automation System :Siemens S7/300, Touch Panel, Simatic Software a a aProgramme Uploads and Long DistanceRemote System with Internet Connection a a aMonitorization, Report Data Saving:Coloured Display, Turkish or English Menu a a a

Data Save and Print-out System for Reporting a a a2” Double Condensate Discharge a a aCE Certified a a a

PRE SHREDDINGSYSTEMS


WITH PRE SHREDDED AUTOCLAVE METHODS

Medical waste sterilization system with pre shredded autoclave methods

Hopper,shredder and sterilization units are integrated

Easy installation and disassembling

Manufactured according to pressured vessel standards

Compact design with its own crane

High quality materials

Various hourly capacity sterilization systems based on specific customer needs

Full automatic and advanced automation control system with pressured direct steam penetration



Turnkey solutions including shredders, steam generators, air compressor systems

Special gasket system for perfect vacuum and pressure conditions for both doors



1

2

3

4

Waste loading With automatic lifter.Number of cars can be programmed for various capacity during loads.

Shredding Automation control with current when system locked.Autoreversing screw steps can be programmed for different capacity models.

SterilizationFull automatic mode during vacuuming, steam charging and depressurising. Automatic water discharging.

Waste DischargingFront door will be opened and waste discharge will be started automaticly with screw.

12 13

TECHNICAL FEATURESAKR500A AKR1000A AKR1500A

Sterilization Capacities (kg/h) 500 1.000 1.500

Prosess Method Full Automatic, Post-shredding, Pressured, Steam Sterilization

Autoclave Material P295GH

Pressure Vessel and CE Certications Bureau Veritas

Total Weights (Autoclave with shredding system,-except steam boiler and compressor) (kg)

21.500 23.500 25.000

Sterilization Vessel’s Volume (lt) 14.000 20.000 26.000

Waste Feeding System into Shredder’s hopper Full Automatic Including Lifter, Covered with transparent fences, Container Feeding System

Autoclave Door System Full Automatic, Hydraulic closing/opening, hydraulic locking/unlocking

Total Design Power(Excluding Steam Generator and Compressor)

70 kW

Autoclave Inner Dimensions(Width x Length x Height) (mm)

Ø2.000 x 4.000 Ø2.000 x 6.500 Ø2.000 x 8.500

Autoclave Trolley (mm) 1200x1200x1200

Autoclave Car Material AISI 316 L

Autoclave Car Quantity for Cycle 3 5 7

Door Designation Bayonet Bayonet Bayonet

Shredding System Feeding Hopper Capacity (lt) 2.000 2.000 2.000

Shredder Gearbox Power 1 x 22 KW & 1 x 30 KW 1 x 22 KW & 1 x 30 KW 1 x 22 KW & 1 x 30 KW

Shredding System Waste Loading Full Automatic, Lifter, Manual Car Loading

Compressor Capacities (bar - m3/min) 8 - 2,5

Steam Boiler Capacities (kg/h) 1.500 2.000 2.500

Shredding System Space Dimensions (mm) 5000 x 5000 x 6000 6500 x 6200 x 6500

Optimum Building Area Needs (mm) 15.000 x 15.000 x 8.000 18.000 x 15.000 x 8.000 20.000 x 15.000 x 8.000

Shredded Waste Size (length - width) (mm) 100 x 30

Automatic Lifting for AutoclaveLoading and Weight Control a a a

Shredder Type : Double Axle,Separated gearbox for each axle a a a

Programmable Auto ReverseControl System for Shredder a a a

Sterilization Temperature : 140-155 C a a a

Sterilization Pressure : 3-5 bar (Programmable) a a a

Vacuuming : Water Jacket Vacuum Pump a a a

PLC & Automation System :Siemens S7/300, Touch Panel, Simatic Software, a a a

Programme Uploads and Long DistanceRemote System with Internet Connection a a a

Monitorization, Report Data Saving:Coloured Display, Turkish or English Menu a a a

Data Save and Print-out System for Reporting a a a

2” Double Condensate Discharge a a a

CE Certified a a a


WITH POST SHREDDED AUTOCLAVE METHODS

Medical waste sterilization system with post shredded autoclave methods

High quality materials

Various hourly capacity sterilization systems based on specific customer needs

Full automatic and advanced automation control system with pressured direct steam sterilization in autoclave

Automatic shredding after loading into shredder’s lifter



Turnkey solutions including shredders, autoclave trolleys, steam generators, air compressor systems

Special gasket system for perfect vacuum and pressure conditions



POST SHREDDINGSYSTEMS

1

2

3

4

Waste loading Manual loading with stainless trolleys into autoclave.Automatic weighing in front of autoclave.Automatic sterilization process

Car loading Automatic lifting with safety

Waste ChargingAutomaticly lifting into hopper. Hopper safety door is opened

ShreddingAutomatic shredding process and hopper door is closed.Direct loading into truck

14 15

Environment-conscious

Akar Makina has set up many medical waste sterilization systems in Turkey and abroad, and exports such systems to regions like Europe, Africa and the Middle East, and provides high-tech system projects with pre and post shredded medical waste sterilization systems.

protecting the future starting today

& environment-friendly manufacturing,

İNTE A.Ş.

İNTE A.Ş.

KENT ÇEVRE

MİROĞLU TEMİZLİK A.Ş.

MİROĞLU TEMİZLİK A.Ş.

ROHAN TEMİZLİK LTD. ŞTİ.

AKTAŞ TEMİZLİK LTD. ŞTİ.

BİBERCİ İNŞAAT ŞİRKETLER GRUBU

ÇEVSAN ATIK GERİ DÖNÜŞÜM LTD. ŞTİ.

HDN EQUIPMENT & TECHNOLOGIES CO. LTD

CAMPAK GROUP

MERSİN/TURKEY

TOKAT/TURKEY

MALATYA/TURKEY

AFYONKARAHİSAR/TURKEY

MANİSA/TURKEY

VAN/TURKEY

ŞANLIURFA/TURKEY

KONYA/TURKEY

DİYARBAKIR/TURKEY

VIETNAM

ACCRA/GHANA TO EX

PORT

S OV

ER20

COU

NTRI

ESAFYON/TURKEY

MERSİN/TURKEY

TOKAT/TURKEY

AFYON/TURKEY

DİYARBAKIR/TURKEY

ŞANLIURFA/TURKEY

MANİSA/TURKEY

VAN/TURKEY

VIETNAM

KONYA/TURKEY

MALATYA/TURKEY

ACCRA/GHANA

16 17

CONDENSATE TANK

COLD ROOM

STEAM BOILER

COMPRESSOR

1256

1342

15300

29000

7800

6650

9900

4500

OFFICE

CONTAINERWASHING ROOM

WATERTREATMENT

8270

7000

TROLLEY

AUTOCLAVE

CONTROL PANEL

COMPRESSOR STEAM GENERATOR

7000

5000

3000

CO

ND

EN

SA

TE T

AN

K

C

OLD

RO

OM

STE

AM

BO

ILE

R

OFF

ICE

-1

CO

MPR

ESSO

R

9150

1256

1342

25000

3300

0

6750 8700 8700

10000 65007640

OFF

ICE

-2

OFF

ICE

-3

3614

C

ON

TAIN

ER

WA

SH

ING

RO

OM

W

ATE

RTR

EA

TME

NT

PRESHREDDINGSYSTEMSFOR HOSPITALS

AKR 50L Sample Layout

AKR 300L Sample Layout

AKR 1000ASample Layout

POSTSHREDDINGSYSTEMS

PRESHREDDINGSYSTEMS

1/2"

CHIMNEY

STEAMGENERATOR

AIR TANK 1000 lt

COMPRESSOR

WATER

TREATMENT

STEAM EXITWATER DISCHARGE

1"

1 1/4"1 1/4"

ELE

KTR

ICA

L

PO

WE

R

SU

PP

LY

DN32 PN16 TYPE C

DN

25 P

N16

TY

PE

C

DN

32 P

N16

TY

PE

C

CO

NTR

OL

PA

NE

L

W

ATE

R S

UP

PLY

OUT SIDE

18 19

NOTES

20

NOTES


A

TFE

:

:::

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