LAMBANOG WINE MANUFACTURING

Mark Robert Bryan L. PeraltaMaria Josefina GonzalesWarren Jay Gamay

SANGHAYA Inc

LAMBANOG WINE MANUFACTURINGo Sanghaya Inco What is Coconut Wine?o Establishment Lay-outo Manufacturing Processo Materialso Utilitieso Equipmento Labor`o Payrollo Factory Overheado Cost of Production Report

INTRODUCTION Coconut wine is very popular in the Philippines and many people

often refer to coconut wine as “tuba”. It consists of pure sap, with no bark mixed in, and it is usually milky white in color or sometimes it will have no color at all. Unlike most wines this wine is made to drink when it is fresh because it turns sour very quickly. The longer that you let this wine ferment the stronger that it will become.

Some coconut farmers in the Philippines make use of coconut sap for Coconut Wine making, which is called "Tuba or Bahalina".

The selection of names for Coconut Wine in the Philippines varies from the region it was produced. In Luzon, it is mostly called Lambanog where as in Visayas it is called as Tuba. The primary difference is the color and the mixture of the Coconut Wine. Tuba is the product of mixing Barok (A reddish color bark of mangrove tree) with the coconut sap, which in turn make Tuba red in color and sometimes called the Coconut Red Wine. On the other hand, Lambanog, sometimes known as Coconut Vodka - is the pure coconut sap (without Barok mix) almost colorless or milky white in color.

ESTABLISHMENT LAY-OUT

Fermenting

Collecting

Receiving Packaging

DistillationFiltration

Storing

Manufacturing Process

COLLECTING Coconut sap is the liquid tapped from the

unopened flower (spandex) of coconut tree. The sap when collected must be pearly white in color and sweet in taste and has the characteristic coconut sap smell.

RECEIVING Coconut sap packed in carboys is received at

the production area.

FILTRATION OF COCONUT SAP

The coconut sap is filtered and manually transferred to the fermenting vats.

FERMENTING Coconut sap is allowed to ferment in large

plastic drums. Fermentation period takes about 3-4 days to produce an alcohol content of approximately 7-8%.

DISTILLATION The traditional process of distillation is the batch type pot-

still process with rice hull or wood as source of fuel. The alcoholic liquor is heated. The initial distillate (head or ‘bating’) which contains the undesired methanol and other components is separated and set aside for other purposes. It has a high proof of content (concentration: 110 proof). The succeeding distillates that are lambanog have lower alcohol content. However, as distillation proceeds, the desired alcohol content of 80-90 proof must be achieved. The distiller uses an alcohol meter (hydrometer) to check the alcohol content. It varies from 80 to 90 proof.

  The remaining liquor in the distillation vat, which is the tail,

is discarded. It is composed of high alcohol like fusil oil that boils at higher temperature.

PACKAGING The product is transferred to containers

(HDPE-high density polyethylene) in full capacity for delivery or storage.

STORING The finished products will be stored in the

storage room where they are stored in 20-25 degrees Celsius.

UTILITIESUtility Description Estimated CostWater It is a necessity of the

business for sanitary purposes (washing and cleaning of the equipments and etc.)

Php 3,800.00 per month

Electricity It is a necessity of the business to start its operation. Electricity will provide light to the whole area especially at night (for security purposes). Furthermore, it is used to generate the equipments use in making lambanog.

Php 6,000.00 per month

Heat It is used in cooking the coconut sap for fermentation.

Php 1,500.00 per month

TOTAL Php 11,300.00 per month

MATERIALSRaw Material Quantity Cost

Coconut Sap 80 gallons/ day Php 227.30 per gallon

Empty Bottles 240 bottles/ day Php 20.00 each

Bottle Cap 240 caps/ day Php 1.00 each

Labels 240 labels/ day Php 0.75 each

DEPRECIATION OF FACTORY BUILDING

Factory Building

Useful life (in years)

Depreciation/year

Depreciation/month

P 1,500,000.00 20 P 75,000.00 P 6,250.00

 DEPRECIATION OF FACTORY EQUIPMENTS

Equipments Cost Useful life (in years)

Depreciatio

n/year

Depreciation/month

Alcohol hydrometer

P2,250.00

8 P

281.00 P 23.44

Distillation Equipment

300,000.0

0

15 20,000.00 1,666.67

Empty Containers

2,100.00

10 210.00 17.50

Strainer

150.00

8 19.00 1.56

Graduated Cylinder

900.00

10 90.00 7.50

Copper pot

5,990.00

15 437.50 33.28

Generator

60,000.00

20 3,000.00 250.00

Air Ventilation

105,000.0

0

20 5,250.00 437.50

Total    P

29,249.50 P 2,437.45

Equipment Quantity Cost

Production Based EquipmentsAlcohol Hydrometer 3 pcs Php 750.00 each

(Php 2,250.00)

Distillation Equipment 2 pcs. Php150,000.00each(Php 300,000.00)

Empty Containers 30 pcs. Php 70.00 each(Php 2,100.00)

Strainer 5 pcs. Php 30.00 each(Php 150.00)

Graduated Cylinder 3 pcs. Php 300 each(Php 900.00)

Cutted Bamboo 900 pcs. Php 3.00 each(Php 2,700.00)

Copper Pot 2 pcs. Php 2,995.00each(Php 5,990.00)

EQUIPMENT

Alcoholmeters are for reading alcohol content in distilled spirits only. 12" (30cm) Very accurate Alcoholmeter. Professional grade. 0 - 200 Proof and 0-100% abv reading.

Used for distilling the fermented coco sap.

This is where the collected sap is stored for about 2-4 days.

This is used to filter the coconut sap.

This is where the distilled coconut sap is measured after.

Used for fermentation process.

Personnel and their Duties and Responsibilities

Position Duties and Responsibilities

Production Supervisor Supervises production and quality control.Time-keeper Records the time spent by the employees in the factory.

• Responsible for completing and maintaining clock cards, time tickets, and production report.

Warehouse Clerk Stores all finished products, raw materials, and supplies. Schedules delivery of goods to buyers.

Transporter Does loading and unloading of raw materials and finished products.

Does the delivery of the product.

Transfer the finished products to the storage room. Mangagarit/ Mananaggot(tappers)

Does the climbing/collection of coconut from trees

Transferring of coconut sap to containersTagaluto(Distiller)

Manages the fermentation and distilling process Skims the upper layer of tuba of floating impurities Maintains the cleanliness of the machinery

Bottler/

Packer/Cleaner

Bottles the lambanog from distillation Packs bottles in boxes

Checks final productSecurity Guard Keeps the vicinity safe.

Safe guards the properties, employees and vicinities

Janitor Maintain the cleanliness of the surroundings

Position Minimum Rate Total (PhP)

Production Supervisor Php 62.50/hr Php 10,000.00

Time Keeper Php 50.00/hr Php 8,000.00

Warehouse Clerk Php 41.67/hr Php 6,667.20

(Tagaluto, Bottler,

Packer/Cleaner)

Php 33.33/hr Php 5,332.80

Transporter Php 30.00/hr Php 4,800.00

Manggagarit Php 250.00/day Php 5,000.00

Security Guard Php 30.00/hr Php 4,800.00

Janitor Php 30.00/hr Php 4,800.00

Personnel Salary Structure

Factory OverheadFiltration

Department

Distillation Departmen

t

Packaging Departmen

tStorage

Department Total

Indirect Labor P21,274.50P

20,632.50 P13,716.25 P 20,815.23 P 76,438.48

Utilities 1,695.00 2,825.00 1,130.00 5,650.00 11,300.00

Depreciation - Factory bldg. 937.50 3,125.00 625.00 1,562.50 6,250.00

Depreciation - Factory Equipment

114.84 1,752.61 70.00 500.00 2,437.45

Repair and Maintenance 1,882.275 6,274.25 1,254.85 3,137.125 12,548.50Total P

25,904.115P

34,609.36P

16,796.10P

31,664.855P

108,974.43

FACTORY OVERHEAD SUMMARY

Indirect Labor Position

Classification Regular

Pay Over

Time Pay Total Cost

Miguel, Gale Cleaner Indirect P6,132.72   P6,132.72

Kane, Sadie Cleaner Indirect 6,066.06

P349.72 6,415.78

McKinley, Jack Security

Guard Indirect 5,520.00

- 5,520.00

Goinzalez, William Security

Guard Indirect 5,520.00   5,520.00

Rodondon, Jaime Security

Guard Indirect 5,520.00   5,520.00

Gamay, Warren Jay Warehouse

Clerk Indirect 7,667.28

- 7,667.28

Gonzales, Maria Josefina Time Keeper Indirect 9,200.00

- 9,200.00 Peralta, Mark Robert Bryan

Production Supervisor Indirect 11,500.00

- 11,500.00

Quasimodo, Jhon Janitor Indirect 5,520.00

5,520.00

Employer's Share         13,442.70

Total   P76,438.48

Summary of Indirect Labor