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LakePharma’s CHO-GSN Platform for Stable Cell Line Generation June 14, 2016 Hua Tu, Ph.D. [email protected]

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Page 1: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

LakePharma’s CHO-GSN Platform for

Stable Cell Line Generation

June 14, 2016

Hua Tu, Ph.D.

[email protected]

Page 2: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Development Goal

Objectives

• CHO line with documentation and FTO to support

commercial manufacturing

• High yield 3 gram per liter for antibody

• Fast timeline

• Consistency in performance

Approach

• GS selection on a CHO GS knockout line

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Page 3: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

History of CHO-GSN Host Cells

Parental CHO K1 stock cells obtained by LP partner

Knock-out of GS allele 1 by LP partner (CHO GS -/+)

Knock-out of GS allele 2 by LP partner (CHO GS -/-)

Suspension growth and adaptation

Characterization of CHO GS-/- and banking of CHO GS -/-

• Cells were analyzed using Infectious Microbe PCR AmplifiCation

Test (IMPACT) test panels I and III that aim to detect a wide range

of human or other pathogens

• Results were negative for all infectious agents

• Via rAAV technology, both alleles of the catalytic domain of the

Glutamine Synthetase (GS) enzyme were deleted

• Removal of the GS gene was confirmed both genetically and

phenotypically

• Validation by reversion test when a functional gene copy of GS

was restored by transfection

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Page 4: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Stable Cell Line Generation Process

Target DNA

GS Stable Vector

Transfect CHO

(MaxCyte)

GS Selection (MSX)

CHO Stable Pool

SubclonesCHO Stable

ClonesRCB

1 ~ 2 weeks 5 weeks

10 weeks

Production

Run

(+3 weeks)

10 weeks

Production

Run

(+2 weeks)

Production

Run

(+2 weeks)

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Page 5: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Case Study 1: CHO-GSN Pool and Clones of An Antibody

• HEK293 transient titer is 0.24 g/L

• CHO-GSN pool titer is 1.3 g/L

• Best clone titer is 4.5 g/L

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mAb Titer Profile

Page 6: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Case Study 2: CHO-GSN vs. CHO-K1 of Fc-fusion

• GSN is the LP adapted suspension and

serum free CHO GS -/-

• CHO-K1 is the parental cell line (no

knock-out, suspension)

• There is significant increase in titer

when using the knockout line and even

more increase when single cell cloning

is performed

DayCHO-K1

pool titer

0 1.35

3 2.49

5 4.5

7 7

10 9.8

12 13.8

14 15.7

17 20.4

5

Fc-fusion Titer

Page 7: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Case Study 3: CHO-GSN Producing A Bispecific Antibody

• A bispecific antibody does not contain Fc

• Titer quantification by Octet sensors

• Product related variants presented

challenges in single cell cloning

• Through method development and custom

screening approach, LakePharma was

successful in generating a cell line expressing

the bispecific antibody

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Bispecific A Titer

4C2 3A6

Page 8: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Stable CHO-GSN Pools Have Higher Titer Than Transient

0

200

400

600

800

1000

1200

1400

1600

0 50 100 150 200 250 300

CH

O-G

SN

Pool Y

ield

(m

g/L

)

Transient Yield (mg/L)

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Page 9: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Case Study 4: Stability of Cell Line Producing an Antibody

PDL Antibody Yield (mg/L)

10 892

28 960

60 920

90 1007

@ PDL 28

@ PDL 90

1

min0 2.5 5 7.5 10 12.5 15 17.5 20 22.5

mAU

0

20

40

60

80

2

min8 10 12 14 16 18

2mAU

0

100

200

300

400

1

CE-SDS SE-HPLC

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Page 10: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Case Study 5: Antibody Productivity Correlates with Gene Copy Numbers of Both Heavy and Light Chains

• Copy Number is Determined by qPCR Method

Standard Curve with Reference Gene

Slope: -3.325 R2: 0.999

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Page 11: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Highlights of LakePharma’s CHO-GSN Platform

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• Complete cell line lineage and documentation; freedom to operate

• In-house proprietary cell lines and vectors

• MaxCyte electroporation

• High yield can be obtained at stable pool stage

• Reduce the need to screen large number of clones for high yield

• Start to finish RCB in 6 months

• Proven success with difficult proteins

Page 12: LakePharma’s CHO-GSN Platform for Stable Cell Line ...s CHO-GSN... · knock-out, suspension) • There is significant increase in titer when using the knockout line and even more

Additional Services Related to CHO-GSN Platform

Release Testing

Sterility, mycoplasma, copy number, and viral

testing

Stability Studies

Stability over 80 generations

Scale-up Productions

Large scale bioreactor capacity

Bioreactor Processing

Development

Process optimization, scale down and scale up

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