ktmmc-0550-us

KTM is either a trademark or registered trademark of Tyco International Services AG or its affiliates inthe United States and/or other countries. All other brand names, product names, or trademarks belongto their respective holders.

Flow Control

KTM Ball Valves

Copyright 2009 Tyco Flow Control. All rights reserved. KTMMC-0550-US-0906

KTM manufactures the most complete line of quality ball valves,and can provide the exact ball valves and actuators to meet themost demanding application requirements.

KTM markets a complete line of ballvalves for the most demandingapplication requirements of the oil andgas, power, chemical, petrochemicaland other process industries. Typesinclude floating and trunnion, 3-way,diverting and control along with premierspecialty products with unique features.They feature several proprietary seatdesigns, and offer a wide range ofperformance; the E-seat, PTFE/PFEcopolymer, Gratite high temperatureseat with tight shut-off and Metaltitemetal seat.

KTM has developed a reputation forhigh quality, dependable valves backedby excellent service. Each valve isprecision manufactured from foundrycasting to final assembly.

Special options are available, includingstem extensions, body coating anddouble block and bleed. Testing is alsoavailable for chlorine service, oxygenservice, vacuum service, liquidpenetrant, magnetic particle, ultra-sonicand x-ray.

Advantages The most complete line of ball valves

in either a manual or an automatedmode of operation.

Standard, off-the-shelf, special andcustom-made valves.

Mill Test Reports (MTRs) available on all valves.

Material traceability.

Continuing source guarantees.

Product warranties.

Strategically located sales, serviceand distribution centers provide rapiddelivery, service and repair.

Qualified service and engineeringsupport.

Floating/TrunnionSize Range: 1/2" to 30" ASME Class: 150 and 2500Temperature Rating: -328F to 932F

3-waySize Range: 1/2" to 14"ASME Class: 150, 300, and 6003-way Patterns: L, T, and Y Temperature Rating: -20F to 932F

Single V, VS11Size Range: 1" to 20"ASME Class: 150 and 300 Control Valve Range: 100:1 rangeabilityTemperature Rating: -20F to 518F

Dual V Size Range: 1" to 8"ASME Class: 150 and 300Control Valve Range: 250:1Temperature Rating: -20F to 518F

KTM Ball Valves

Copyright 2009 Tyco Flow Control. All rights reserved. KTMMC-0550

Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23

Metal Seated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26

Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28

3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-37

Low Temperature and Cryogenic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44

Process, Production, Floating and Trunnion Valves . . . . . . . . . . . . . . . . . . . . . 45-52

Single V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56

VS Rotary Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62

Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66

Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79

How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81

Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Contents

KTM Ball Valves


Experience and ReputationFor over 60 years, we have developed areputation for high quality, dependablevalves and outstanding service for ourcustomers.

Totally Integrated Manufacturing FacilityYou can count on KTM ball valves forlasting, dependable service. Each valve is precision manufactured from foundrycasting to final assembly. By controllingevery component of manufacturing, wemaintain total quality control.

Dependable Quality and PerformanceIn addition, unique design features helpadd to the life and performance of ourvalves, such as an incredibly high degreeof accuracy that is machined into everyball a sphericity of 0.0008" and a 4 RMS finish.

Process and Quality Control(S.P.Q.C.)KTM is committed to Statistical ProcessQuality Control. Products are manufacturedutilizing S.P.Q.C. as a powerful tool forproducing quality products.

Special Options and Testings are Available Options Stem extension

Body coating

Double block and bleed

Tests Chlorine service

Oxygen service

Vacuum service

Liquid penetrant

Magnetic particle

Ultra-sonic

X-ray

KTM Ball Valves


Model Number SB11 EB100/EB800/EB100-PL

Type Split Body Split BodyFloating Ball Floating BallBi-directional Bi-directionalRF Flanged Ends RF Flanged Ends

Bore Full Full and ReducedPressure Class ANSI 150 lb ANSI 150 lb

ANSI 300 lbSize Range 1/2" to 8" 1/2" to 8" (Full)

6" to 10" (Reduced)Body Material Carbon Steel Carbon Steel

316 SS 316 SS304 SSAlloy 20MonelSpecial Alloys

Trim Options 316 SS 316 SS304 SSMonelAlloy 20Hastelloy CSpecial Alloys

MaximumWorking 285 psi 285 psi/720 psiPressureTemperature -20F up to 420F -50F up to 932FRangeSeat Options E E, K, F, M, TFeatures Anti-static Electricity Anti-static Electricity

Blow-out Proof Stem Blow-out Proof StemCavity Relief Cavity ReliefFire-safe Cold-flow Resistance SeatISO Integral Mounting Flange Fire-safeLocking Device Fugitive Emission Control DevicePositive Flow Stem Indicator ISO Integral Mounting FlangePositive Shut-off Locking DeviceNACE MR01.75 Positive Flow Stem Indicator

Positive Shut-offNACE MR01.75

SB11(Pages 9-12)

Omni II(Pages 13-21)

KTM Ball Valves


Model Number EB100/EO100 EO1200 EB100/EO100Type Split Body Split Body Split Body

Floating Ball Trunnion Floating BallRF Flanged Ends Bi-directional Bi-directionalClass V Seat Leakage RF Flanged Ends SE/SW EndsBi-directional Class 5Seat Leakage

Bore Full Full FullPressure Class ANSI 150 lb ANSI 150 lb ANSI 300 lb

ANSI 300 lb ANSI 300 lb ANSI 600 lb (also available in FlangeANSI 600 lb (Uni-directional) ANSI 600 lb End, sizes 1/2" to 4")

Size Range 1/2" to 8" (150/300) 2" to 20" (150/300) 1/2" to 2"1/2" to 11/2" (600) 2" to 18" (600)

Body Material Carbon Steel Carbon Steel Carbon Steel316 SS 316 SS 316 SSSpecial Alloys Special Alloys

Trim Options 316 SS/329 SS 316 SS/329 SS 316 SS/329 SSMonel Monel MonelHastelloy C Hastelloy C Hastelloy CSpecial Alloys Special Alloys Special Alloys

MaximumWorking 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psiPressureTemperature -20F up to 932F -20F up to 932F -50F up to 932FRangeSeat Options M M FFeatures Anti-static Electricity Anti-static Electricity Anti-static Electricity

Blow-out Proof Stem Blow-out Proof Stem Blow-out Proof StemCavity Relief Cavity Relief Fire-safeFire-safe Fire-safe Fugitive Emission Control DeviceFugitive Emission Control Device Fugitive Emission Control Device Locking DeviceLocking Device Positive Flow Stem Indicator Positive Shut-offPositive Flow Stem Indicator Positive Flow Stem Indicator NACE MR01.75

Metal Seated(Pages 24-26)

TrunnionFloating

Energy Process(Pages 27-28)

KTM Ball Valves


Model Number EO3100/EO3800 E3200/E3900 EB100/EO100/EO1200

Type 3-Way, 2-Seats 3-Way, 4-Seats Split BodyFloating Ball Floating Ball Floating BallL Port L Port TrunnionRF Flanged Ends T PortTrunnion Available

Bore Full and Reduced Full and Reduced FullPressure Class ANSI 150 lb ANSI 150 lb (E3900 only) ANSI 150 lb

ANSI 300 lb ANSI 300 lb (E3200) ANSI 300 lbANSI 600 lb ANSI 600 lb ANSI 600 lb

Size Range 11/2" to 8" (Full) 1/2" to 8" (Full) 1/2 to 306" to 10" (Reduced) 6" to 8" (Reduced)10" to 12" (Trunnion)

Body Material Carbon Steel Carbon Steel Carbon Steel (LCC, LCB)316 SS 316 SS 316 SSSpecial Alloys

Trim Options 316 SS 316 SS 304 SS Monel Monel 316 SSHastelloy C Hastelloy CSpecial Alloys Special Alloys

MaximumWorking 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psi 285 psi/720 psi/1440 psiPressureTemperature -94F up to 550 (932F) -20F up to 300F -196F to -320FRangeSeat Options E, G, K, T (F) T, G, E E, T, HFeatures Anti-static Electricity Anti-static Electricity Anti-static Electricity

Blow-out Proof Stem Blow-out Proof Stem Block and BleedCavity Relief Cavity Relief Blow-out Proof StemFugitive Emission Control Device Fugitive Emission Control Device Cavity ReliefLocking Device Locking Device Fire-safePositive Flow Stem Indicator Positive Flow Stem Indicator Fugitive Emission Control DevicePositive Shut-off Positive Shut-off NACE MR01.75NACE MR01.75 NACE MR01.75 Shell MESC 77/306

BS 6755, BS 6364(valves for cryogenic service)

3-Way(Pages 29-37)

KTM Ball Valves


Model Number EO1200/EO8200 EO1100/EO8100/EO100Type Split Body Split Body

Trunnion Trunnion and Floating BallBi-directional Bi-directionalRF/RTJ/BW RF/RTJ/BW

Bore Full and Reduced Full and Reduced Pressure Class ANSI 150 lb ANSI 150 lb

ANSI 300 lb ANSI 300 lbANSI 600 lb ANSI 600 lbANSI 900 lb ANSI 900 lbANSI 1500 lb ANSI 1500 lb

ANSI 2500 lbSize Range 2" to 20" (150/300) 1/2" to 11/2" (600, Floating)

2" to 26" (600) 2" to 20" (600)11/2" to 20" (900/1500) 1/2" to 1" (900/1500, Floating)

11/2" to 20" (900/1500)1/2" to 8" (2500)2" to 30" (150/300)

Body Material Carbon Steel Carbon Steel 316 SS 316 SS

Trim Options 316 SS Carbon SteelENP 316 SSHCR ENP

HCRMaximumWorking

285 psi/720 psi 285 psi/720 psi/1440 psi

Pressure1440 psi/2220 psi/3600 psi 2220 psi/3600 psi/6000 psi

Temperature-20F up to 500F -20F up to 300FRange

Seat Options H, K HFeatures Anti-static Electricity Anti-static Electricity

Block and Bleed Block and BleedBlow-out Proof Stem Blow-out Proof StemCavity Relief Cavity ReliefFire-safe Fire-safeFugitive Emission Control Device Fugitive Emission Control DevicePositive Flow Stem Indicator Positive Flow Stem IndicatorPositive Shut-off Positive Shut-offNACE MR01.75 NACE MR01.75

Low Temperature andCryogenic Valves(Pages 38-44)

Process, Production, Floating and Trunnion Valves(Pages 45-52)

Model Number EB100/EO100/EO1200Type Split Body

Floating BallTrunnionT Port

Bore FullPressure Class ANSI 150 lb

ANSI 300 lbANSI 600 lb

Size Range 1/2" to 30"

Body Material Carbon Steel (LCC, LCB)316 SS

Trim Options 304 SS 316 SS

MaximumWorking 285 psi/720 psi/1440 psiPressureTemperature

-196F to -320FRange

Seat Options E, T, HFeatures Anti-static Electricity

Block and BleedBlow-out Proof StemCavity ReliefFire-safeFugitive Emission Control DeviceNACE MR01.75Shell MESC 77/306BS 6755, BS 6364(valves for cryogenic service)

KTM Ball Valves


Single V(Pages 53-56)

Dual V(Pages 63-66)

Model Number WO400/WO600/VS Type WA Series

Type Split Body One-Piece BodyTrunnion TrunnionUni-directional Uni-directionalRF Flanged Ends RF Flanged Ends/Wafer EndsClass II, IV Seat Leakage Class V Seat LeakageVS Type - ISA S75.4

Bore Full and Reduced Reduced Pressure Class ANSI 150 lb ANSI 150 lb

ANSI 300 lb ANSI 300 lbANSI 600 lbISA

Size Range 1" to 20" 1" to 8"Body Material Carbon Steel 316 SS

316 SSTrim Options 316 SS/HCr 316 SS/HCr

316 SS StellitedMaximumWorking 285 psi/720 psi/1440 psi 275 psi/720 psiPressureTemperature

-20F up to 482F -20F up to 518FRangeSeat Options L, S M (316 SS Stellited)Features Locking Device Fugitive Emission Control Device

Positive Flow Stem Indicator ISO Integral Mounting FlangeNACE MR01.75 Locking DevicePositive Flow Stem IndicatorNACE MR01.75

KTM Ball Valves


Features Designed and manufactured to major

international standards.

Designed for zero leakage withstandard E-seat technology.

Pure white E-seat seal helps relieveconcern over product contaminationand possible popcorning in reactivemonomer applications.

Anti-cold flow-integral seat lipdesigned to eliminate seatdeformation and cold flow.

Fire-safe tested to API 607 4th Edition.

Secondary fire-safe metal-to-metal seat is standard.

Blow-out proof stem.

Static electricity grounding device.

CE marking to PED 97/23/EC.

ISO 5211 mounting pad.

SealMaster technology on packingarea to meet most fugitive emissionrequirements.

Low operating torque for ease ofoperation and reduced actuator cost.

Automatic cavity pressure relief.

Special Options Stem extensions.

Special trim configurations forcorrosive applications.

Special alloy body materials availableupon request.

General Applications Pulp and paper

Chemical

Reactive monomers

Oil and gas productions

Fire-safe and flammables

Food and beverage

Steam

Standards API 598

ANSI B16.5, B16.10 and B16.34

Fire-safe approved, API 607 4thEdition

CE marking to PED 97/23/EC

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

KTM Ball Valves


342

65 8

9

10

1

11

12

18

23

13

14

17

15 19

7

7a

16

20

21

23

17

15

22

24

Parts and MaterialsMaterials

No. Part Stainless Steel Body WCB Body Qty1 Body A351 Gr. CF8M A216 Gr. WCB 12 Cap A351 Gr. CF8M A216 Gr. WCB 13 Ball A351 Gr. CF8M A351 Gr. CF8M 14 Stem A 276 Type 316 A 276 Type 316 15 Seat PTFE/PFA Copolymer PTFE/PFA Copolymer 261 Body seal PTFE PTFE 17 Stud A 193 Gr. B8 A 193 Gr. B7 4 - 127a Nut A 194 Gr. 8 A 194 Gr. 2H 4 - 128 Lower tost washer 50% SS/50% PTFE 50% SS/50% PTFE 19 Compress ring SUS 316 SUS 316 1101 Upper tost washer PTFE/PFA Copolymer PTFE/PFA Copolymer 1111 V-ring stem packing PTFE PTFE 1 set12 Tost washer PEEK PEEK 113 Gland SUS 304 SUS 304 114 Belleville washer SUS 301 SUS 301 215 Stem nut SUS 304 SUS 304 1 - 216 Static ball SUS 304 SUS 304 117 Lock saddle SUS 304 SUS 304 118 Stop bolt SUS 304 SUS 304 119 Handle (1/2" to 2") SUS 304 SUS 304 120 Handle sleeve (1/2" to 2") Vinyl Vinyl 121 Handle (21/2" to 8") SGP Zn Plating SGP Zn Plating 122 Handle adapter (21/2" to 8") CF8 (21/2" to 4") A536 (6" to 8") 123 Triangle stopper SUS 304 SUS 304 124 Bolt (21/2" to 8") SUS 304 SUS 304 1

Handle for valve size 21/2" to 8" [65 to 200 mm]

Handle for valve size1/2" to 2" [15 to 50 mm]

Notes:Notes1. Option For fire tested to API 607 4th Edition,

packing material will be changed to Graphite.

2. Other body materials available.


KTM Ball Valves


W

L

H H

W

L

d g CD

N-mT

f

SW

M

H1H2

U

H3

ANSI Class 150 Dimensions [mm, kg]15 15 108 90.0 125 89 60.5 35 1.6 11.2 4 16 22.5 12.0 2 6.3 30 F04 M5 220 20 117 93.5 125 98 70.0 43 1.6 11.2 4 16 22.0 12.5 2 6.3 30 F04 M5 325 25 127 104.0 151 108 79.5 51 1.6 11.2 4 16 23.5 13.0 3 8.0 35 F05 M6 440 38 165 124.5 184 127 98.5 73 1.6 14.3 4 16 27.0 14.0 3 9.5 55 F07 M8 750 50 178 133.0 184 152 120.5 92 1.6 15.9 4 19 27.0 14.0 3 9.5 55 F07 M8 865 64 190 162.0 495 178 139.5 105 1.6 17.5 4 19 46.0 24.5 3 17.0 70 F10 M10 1480 76 203 172.0 495 190 152.5 127 1.6 19.1 4 19 46.0 25.0 3 17.0 70 F10 M10 18

100 100 229 197.0 595 229 190.5 157 1.6 23.9 8 19 52.0 30.0 3 17.0 70 F10 M10 27150 150 394 280.0 800 279 241.5 216 1.6 25.4 8 22 68.0 41.0 3 23.0 85 F12 M12 75200 201 457 315.0 1100 343 298.5 270 1.6 28.6 8 22 68.0 41.0 3 23.0 85 F12 M12 128

ANSI Class 150 DimensionsValve d L H W D C g f T N m H1 H2 H3 SW U ISO M Wt.Size Lbs.

1/2" 0.59 4.25 3.54 4.92 3.50 2.38 1.38 0.06 0.44 4 0.63 0.89 0.47 0.08 0.25 1.18 F04 M5 43/4" 0.79 4.62 3.68 4.92 3.86 2.76 1.69 0.06 0.44 4 0.63 0.87 0.49 0.08 0.25 1.18 F04 M5 7

1" 1.00 5.00 4.09 5.94 4.25 3.13 2.01 0.06 0.44 4 0.63 0.93 0.51 0.12 0.31 1.38 F05 M6 911/2" 1.50 6.50 4.90 7.24 5.00 3.88 2.87 0.06 0.56 4 0.63 1.06 0.55 0.12 0.37 2.17 F07 M8 152" 2.00 7.00 5.24 7.24 5.99 4.74 3.62 0.06 0.63 4 0.75 1.06 0.55 0.12 0.37 2.17 F07 M8 1821/2" 2.50 7.50 6.38 19.49 7.01 5.49 4.13 0.06 0.69 4 0.75 1.81 0.96 0.12 0.67 2.76 F10 M10 313" 3.00 8.00 6.77 19.49 7.48 6.00 5.00 0.06 0.75 4 0.75 1.81 0.98 0.12 0.67 2.76 F10 M10 404" 4.00 9.00 7.76 23.43 9.02 7.50 6.18 0.06 0.94 8 0.75 2.05 1.18 0.12 0.67 2.76 F10 M10 606" 6.00 15.50 11.06 31.50 10.98 9.51 8.50 0.06 1.00 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 1658" 8.00 18.00 12.48 43.31 13.50 11.75 10.63 0.06 1.13 8 0.87 2.68 1.61 0.12 0.91 3.35 F12 M12 282

Top WorksFlange End1/2" to 2" [15 - 50 mm] 21/2" to 8" [65 - 200 mm]

-20 32 104 176 249 320 392 464[-29] [0] [40] [80] [120] [160] [200] [240]

868[6]

723[5]

579[4]

434[3]

289[2]

145[1]

0

Pre

ssur

e, p

si [

MP

a]

ANSI Class 150 Body Rating

ANSI Class 300 Body Rating

Temperature, F [C]

Pressure/Temperature Ratings


1/2" to 3/4" [15 to 20 mm]

1" to 21/2" [25 to 60 mm]

3" to 4" [80 to 100 mm]

6" [150 mm]

8" [200 mm]

Valve Size:

D: Flange outside diameterC: Bolt pitch circleg: Raised face diameterf: Raised face heightd: Bore diameterT: Flange thicknessN: Number of boltsm: Bolt hole diameter

KTM Ball Valves


1

2

3

6

5

4

View 1 View 2 View 3

View 4 View 5 View 6

Main Features of SealMaster Patented Stem Seal Arrangement Multiple sealings up to 6 areas (see Views 1-6) for

pressure and high vacuum.

Encapsulated Static sealing achieved on upper tost seal.

Constant sealing force reflects to stem (see arrowsA) and makes stem primary sealing Positive.

Excellent wear resistance on lower tost seal (50% SSfilled PTFE), 1000 times greater than that of PTFE toprolong the compensation of Belleville washers.

Stem Sealing

SealMaster

V-ringStem Packing

BellevilleWashers

Our extremely high cycle stem sealing design is accomplishedby a double sealing system. The high performance of KTM ball valves is mainly due to the unique SealMaster stem sealarrangement, which provides primary sealing. It has beenspecially designed and constructed to prevent line fluidpermeation and resultant leakage. On top of this arrangementare multiple layers of V-ring stem packing, which act assecondary sealing. A set of Belleville washers automatically and constantly compresses the seals to adjust for wear,pressure and temperature fluctuations. Every KTM ball valve is a stalwart barrier against fugitive emissions.

Stem Sealing Details

A

B

C

The live-loaded SealMaster is a combination of threecomponents: (A) a cup and cone PFA/TFE upper tost seal; (B) a cup and cone sintered stainless steel 316 center load ring,and (C) a flat stainless steel/TFE lower tost seal. When tightened,the live loaded stem pulls up, compressing the stem tost seal. As this happens, material from upper and lower tost sealextrudes between stem and body enclosures (see Views 1-6).The surfaces between the bottom of the lower tost seal and topof the stem flange are smooth and all rotation occurs betweenthese two surfaces, leaving the stem tost seal static to createthe best possible seal. As rotation continues, components bed inand keep seal performance constant with usage. As operatingwear takes place, the stem tost seal can be re-tightened torecommended torques multiple times.


KTM Ball Valves


The KTM Omni II is available in threebasic style of seats soft, hard andmetal-to-metal. Each offers a range ofperformance suitable to manyapplications.

Seat Temperature Range E-seat PTFE/PFA

copolymer (standard) -148F to 500F

F-Gratite hard seat -50F to 932F

K-PEEK -20F to 550F

M-Metal seat -20F to 932F

Features Superior valve design at a competitive

price.

Fugitive emissions control forflammable and non-flammableapplications.

Machined ISO actuator mounting pad.

Designed for zero leakage withstandard E-seat.

Pure white E-seat seal helps relieveconcern over product contamination.

Positive alignment of split body.

Fire-safe design tested to API 607 4th Edition.

Secondary fire-safe metal-to-metal seat is standard.


Static electricity grounding device.

Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finish are unsurpassed.

Reinforced PTFE bearing and packingrings reduce friction.

Lower operating torque for ease ofoperation and reduced actuator cost.

Positive position indication.

Meets NACE MR01.75 for sulfidecracking resistance.

Locking device capable.

Bi-directional shut-off.

Special Options Stem extension

Special body coatings

Can be outfitted for cryogenic,chlorine, oxygen and vacuumservices

General Applications Pulp and paper

Reactive monomers

Oil and gas production

Steam

Hot gases

Toxic and lethal

Fire-safe and flammables

Special Tests Liquid penetrant

Magnetic-particle

Ultra-sonic

X-ray

Technical DataSize range: EB100 Full bore 1/2" to 8"

EB800 Reduced bore 6" to 10"

Standards: API 6D and 598ANSI B16.5, B16.10 and B16.34Fire-safe approved API 607 4th Edition, EXES 3-14-1-2ABS6755 Part 2BS5351

Omni II Split Body Floating Ball Valve - Full and Reduced Bore

KTM Ball Valves


ISO5211 Actuator MountingMachined automation pad allows precise mounting of actuator; mountingbolts independent from stem-packinggland bolts. Exact alignment reducestorque requirements and helps prevent out-of-line wear.

Radial Tost BearingsRadial loading absorbed, and frictionfrom axial stem loading reduced. Dual tost bearings support stem for extended cycle life and superior thermal characteristics.

Blowout-proof Stem and Primary Stem SealStem shoulder is an integral part of the stem, retained internally tohelp prevent stem blowout frompressure in body cavity. Primarystem seal prevents leakage toatmosphere, also serves as low-torque bearing.

Precise, Smooth BallBall sphericity and surface finish are key factors in valve life, pressure-holding capability, and operating torque. KTM ball specifications are unmatched: Sphericity : to 0.0008" and surface finish 4 microinches RMS.

Rigid Split BodyDesigned with extra bolts to assurepositive alignment and maximum protection against bending stresses in the piping and forces produced bythermal distortion; seal is fire-safe metal-to-metal.

Fugitive Emissions ControlMultiple layers of adjustable PTFE Chevron packing rings for non-flammable service, and Soft Carbon braided and die-formed for flammable service.

Live Loaded SealsBelleville washer keeps constantforce on stem-seal packing for sealintegrity and extended valve life.

Cast Bleed-port BossProvisions for drain bleed port ifdesired. (not shown)

Anti-static GroundingRetained wire-ring provides positiveground for use with volatile orflammable liquids. (not shown)

Features


KTM Ball Valves


For flammable servicesFire-safe tested per API 607 4thEdition/EXES 3-14-1-2A. Braided SoftCarbon for upper and lower rows, die-formed Soft Carbon for middle seal.

For flammable servicesDouble packing gland elastomer seal and lantern ring.

For non-flammable servicesDouble packing gland elastomer seal and lantern ring.

For non-flammable servicesFire-safe design with multi-layered,adjustable Chevron packing rings.

Standard bonnet

Extended bonnet

Standard Primary Containment Seals Fugitive Emission Control

Optional Secondary Containment Seals Fugitive Emission Control Toxic and Lethal Applications


KTM Ball Valves


BodySeat

BallLip

Body

Burned Seat

Ball Lip

Choose from three soft seat materials:The standard E-seat PTFE/PFAcopolymer, PEEK and PTFE. Each typeof seat is retained in the same manner,with the valve body machined with aprotective lip designed to eliminate seatdeformation and cold flow. This samelip acts as a secondary back-up seal,which forms a metal-to-metal contact inthe event the primary soft seal isdestroyed in a fire. The E-seat offers process purity,strength, integrity, low permeability and high resiliency. It is composed of a unique molecularly enhancedcopolymer of PTFE and PFA. It offers a full range of properties formerlyrequiring two separate materials. The E-seat provides pressure and

temperature capabilities previouslyavailable only with glass or carbonfiber-reinforced PTFE. In high-temperature operations, the seatremains white, eliminating the risk ofcolor contamination associated withseats made from darker reinforcedmaterials. The E-seat is excellent on awide variety of applications but isparticularly recommended for use onstyrene and butadiene, where lowpermeability is a performance factor;and on low-pressure steam, whereflaking of virgin PTFE is a problem. It s also recommended for use on foodand beverage, pharmaceutical andbiotech, paper, clean gas and any otherapplications where product purity andthe lack of foreign fillers are critical tosuccess.

The photographs show a virgin PTFEseat after attack by reactive monomers(in this case, styrene). The materialsmolecular matrix has been penetratedby uninhibited monomers due to vaporpressure, allowing a polymeric reactionto take place. Commonly calledpopcorn polymerization, this reactioncan totally destroy seat material.

In the second photograph, you can seethe results of a field test of the E-seatcopolymer by KTM. Using butadiene,

generally considered the worst-casescenario due to its small molecular size,the test ran for two years at 120 psi and180F. The seats experienced minimumdistortion and, after the two-year period,did not leak in service. Pressure testsafter removal, at 1.1 times design, alsoshowed no seat leakage. The photoshows two of the seats tested and forcomparison, a new seat is shown in theforeground.

Fire-safe Seat Design

1000

900

800

700

600

500

400

300

200

100

00 100 200 300 400 500

Pre

ssur

e, p

si

E-seat G-Seat

PTFE seat

300 lb

Rating

150 lb Rating

Temperature (F)

This graph shows pressure andtemperature ratings of the three seatmaterials with a full bore of 3 and 4inches and a reduced bore of 4 inches.The E-seat provides characteristicsidentical to the carbon-filled material,while retaining its pure white color. Thesame is true at full bores ranging from 1/2" to 8" and reduced bores of 6" to 10".

KTMs PTFE/PFA copolymer E-seatoffers the protection from colorcontamination as with virgin PTFE seats but, unlike virgin PTFE, it offersequal or better strength, integrity,permeability and resiliency previouslyassociated only with reinforced PTFE.



Soft Seat

The Popcorn Factor

Seat Design SelectionThe Omni II is available in three basic styles of seats soft, hard and metal, eachoffering a range of performance suitable to many applications.

KTM Ball Valves


Pressure/Temperature Ratings (Gratite)

Metaltite Metal SeatKTM utilizes proprietary processes with special lapping technologies, enabling us toprovide a higher quality product with a superior level of performance. Suitable for atemperature range from -50F to 932F, the Metaltite metal seat is bi-directional andprovides a high performance solution to many difficult applications. Precision lappingof the ball-to-seat result in superior interfacing and a tight shut-off conforming to ANSIFCI 70-2 Class V and Class VI. Available with two different ball coatings: Hard chromeor Nickel alloy overlay. Durable stellited stainless seats are highly corrosion anderosion resistant. RTFE or soft carbon stem seals are available. For complete information on Metal Seat, see page 26.

Body

Seat

Ball

Spring

BodyCapSeat

BallGasket

Seat Design Selection

-20 100 200 300 400 500 600 700 800 900 1000

800

700

600

500

400

300

200

100

800

700

600

500

400

300

200

100

-20 100 200 300 400 500 600 700 800 900 1000

Pressu

re - ps

i

Temperature - F

CF8M-316 SS ASTM-A216 WCB - Carbon Steel

Temperature - F

Pressu

re - ps

i

ANSI Class 300

ANSI Class 150ANSI Class 150

ANSI Class 300

Hard Gratite SeatA proprietary product for high-temperature, high-pressure, flammable and corrosivecritical-process applications, the KTM Gratite seat offers superior performance andreliability. Patented (U.S. Patent 4,269,391), it is designed to operate within atemperature range from -50F to 932F. Gratite is a bonded composite of hardgraphite material. The cushion seal provides resiliency during thermal expansion-contraction. The result is a seat with physical properties that are far superior toconventional ball valve seats of carbon graphite construction. More economical than Stellite. High resistance to thermal shock.

For complete information on Gratite seat, see page 20.

Body

SeatBallGasket

CushionSeal

-50F to 932F

Wide Temperature Range


KTM Ball Valves


1/2" 0.50 4.25 2.38 5.13 0.25 5.0 3.5 2.38 1.38 0.44 (4) 5/83/4" 0.75 4.62 2.5 5.13 0.25 6.5 3.86 2.76 1.69 0.44 (4) 5/8

1" 1.0 5.0 3.0 6.31 0.31 10.0 4.25 3.13 2.01 0.44 (4) 5/811/2" 1.5 6.5 4.06 9.06 0.44 17.0 5.0 3.88 2.87 0.56 (4) 5/82" 2.0 7.0 4.5 9.06 0.44 23.0 5.99 4.74 3.62 0.63 (4) 3/421/2" 2.5 7.5 6.13 15.75 0.69 42.0 7.01 5.49 4.13 0.69 (4) 3/43" 3.0 8.0 6.5 15.75 0.69 51.0 7.48 6.0 5.0 0.75 (4) 3/44" 4.0 9.0 7.5 28.13 0.88 74.0 9.02 7.5 6.18 0.94 (8) 3/46" 6.0 15.5 10.75 45.06 1.06 151.0 5 10.5 10.0 28.13 1.06 121 10.98 9.51 8.5 1.0 (8) 7/88" 8.0 18.0 13.5 59.0 1.42 238.0 6 11.5 10.75 45.06 1.25 182 13.5 11.75 10.63 1.13 (8) 7/8

10" 8 13.0 15.94 59.45 1.42 267 15.98 14.25 12.76 1.19 (12) 1

Sizes 1/2" to 1" Sizes 1/2" to 2" Sizes 21/2" to 3" Sizes 4" to 8" 8" Gear operated Flange diameter

Gear operator

41/2" 133/4"

235/8"

8" to 163/16"

Stem Top

Technical Information

LLLLL

WWW

W

H HH H

N-hT E

dG C D

150 lb. Class Dimensions, Full and Reduced BoreValve EB100 Full Bore Weight EB800 Reduced Bore Weight 150 Lb. FlangeSize (d) Bore L H W E Lbs. (d) Bore L H W E Lbs. D C G T (N) - h


KTM Ball Valves


1/2" 26 3/4" 50

1" 94 11/2" 260 2" 480 21/2" 750 3" 1300 4" 2300 6" 5400 18008" 10000 2500

10" 4500

1/2" 0.5 5.5 2.25 5.13 0.28 3.74 2.62 1.38 0.56 (4) 5/8 5.53/4" 0.75 6.0 2.5 5.13 0.28 4.61 3.25 1.69 0.63 (4) 3/4 7.0

1" 1.0 6.5 3.0 6.25 0.31 4.88 3.5 2.01 0.69 (4) 3/4 11.0

11/2" 1.5 7.5 3.75 9.5 0.47 6.14 4.51 2.87 0.81 (4) 7/8 24.0

2" 2.0 8.5 4.25 9.5 0.47 6.5 5.0 3.62 0.88 (8) 3/4 33.0

21/2" 2.5 9.5 5.5 15.75 0.67 7.48 5.87 4.13 1.0 (8) 7/8 52.0

3" 3.0 11.13 6.0 15.75 0.67 8.27 6.61 5.0 1.13 (8) 7/8 79.0

4" 4.0 12.0 7.0 27.5 0.87 10.0 7.87 6.18 1.25 (8) 7/8 91.0

6" 6.0 15.88 10.75 43.25 1.06 12.52 10.63 8.5 1.44 (12) 7/8 233.0

8" 8.0 19.75 13.5 59.0 1.42 15.0 12.99 10.63 1.63 (12) 1 267.0

Materials of ConstructionBody: Carbon Steel (A216, WCB)

304 SS (CF8), 316 SS (CF8M)

Ball: 304 SS (CF8), 316 SS (CF8M)

Stem: 304 SS, 316 SS

Seat: PTFE/PFA Copolymer

Packing: PTFE or Soft Carbon

Valve Class: 150 and 300

Test pressure per API 6D:Shell (Hydrostatic)Class 150 425 psig (30 kgf/cm2)Class 300 1100 psig (77 kgf/cm2)

Seat(Hydrostatic)Class 150 300 psig (21 kgf/cm2)Class 300 800 psig (56 kgf/cm2)

(Air)Class 150 80 psig (6 kgf/cm2)Class 300 80 psig (6 kgf/cm2)

Notes:1. Lever handle standard up to 8". Gear operators

are available. KTM furnishes a lever handle forsizes up to 10" due to low operating torque. Gearoperators are available at users option.

2. KTM ball valves comply with one or more of thefollowing standard specifications as to pressure,temperature ratings and dimensions:

ANSI B1.20.1 Pipe Threads

ANSI B16.5 Steel Pipe Flanges

ANSI B16.10 Face-to-Face Dimensions

ANSI B16.34 Valves - Flanged,threaded and welded end

Weights for 6" and 8" are lever operated valves. For gear operated, add 30 lbs. for 6" and 55 lbs. for 8".

CvValues, Full and Reduced BoreValve Size Full Reduced

Technical Information


300 lb. Class Dimensions, Full BoreValve EB100 Full Bore 300 Lb. Flange Weight Size (d) Bore L H W E D C G T (N) - h Lbs.

KTM Ball Valves


KTMs Hi-Temp ball valves are designedto operate within a temperature rangefrom -50F to 932F. They incorporatevalve seats of Gratite material (a bonded composite of graphite)formed with flexible graphite which isused to cushion seal. The result is aseat with physical properties that are far superior to conventional ball valveseats of carbon graphite construction.

Features More economical than metal seat.

High resistance to thermal shock.

High electro conductivity helpseliminate need for grounding device.

Seats and seals are virtually chemically inert.


Two-piece body construction.

Fire-safe.

Easy actuator mounting.

Bi-directional flow.

Special Options Extension bonnet


X-ray

Standards Design: ASME B16.34

End connection: ASME B16.5

General Applications Chemical plant

Oil refinery

Power plant

Pulp and paper

Steam

Dowtherm

Fused alkali

Fuel oil and gas

Technical DataModels/Sizes: ASME Class 150,

Full bore 1/2" to 8"

ASME Class 300, Full bore 1/2" to 8"

ASME Class 600, Full bore 1/2" to 4"

(Reduced bore available upon request)

Pressure rating: ASME Class 150, 300 and 600

Temperature: -50F to 932F

For Pressure/Temperature:ANSI 150 and 300 refer to chart on page 17.

ANSI 600 refer to chart on page 28.

Gratite Seat, Hi-Temp Ball Valves

KTM Ball Valves


H H1

W

L

L1

W

W

W

H H1

L

L1

dd

D: Outside diameterC: Bolt circle diameterG: Raised face diameterT: Flange thicknessN: Number of bolts

h: Bolt hole sized: Bore diameterf: Raised face height

Flange EndsSizes 6" to 8"Sizes 1/2" to 4"

Sizes 1/2" to 11/2"

D: Outside diameterC: Bolt circle diameterG: Raised face diameterT: Flange thicknessN: Number of boltsh: Bolt hole sized: Bore diameterf: Raised face height

Flange Ends

d G C D

N-hf

T

d G C D

N-hfT

Valve EB100 Full Bore Weight 150 lb FlangeSize (d) Bore L L1 H H1 Lbs. D C G T f (N) - h

150 lb Class Dimensions

1/2" 0.5 4.25 1.9 3.2 2.6 7.9 3.5 2.38 1.38 0.44 0.6 (4) 5/83/4" 0.75 4.62 2.0 3.3 2.8 7.9 3.86 2.76 1.69 0.44 0.6 (4) 5/8

1" 1.0 5.0 2.2 3.9 3.2 9.4 4.25 3.13 2.01 0.44 0.6 (4) 5/811/2" 1.5 6.5 2.95 4.9 4.3 13.8 5.0 3.88 2.87 0.56 0.6 (4) 5/82" 2.0 7.0 3.1 5.3 4.7 13.8 5.99 4.74 3.62 0.63 0.6 (4) 3/43" 3.0 8.0 3.9 6.9 23.6 7.48 6.0 5.00 0.75 0.6 (4) 3/44" 4.0 9.0 4.5 9.4 7.9 42.0 9.02 7.5 6.18 0.94 0.6 (8) 3/46" 6.0 15.5 7.1 13.0 11.2 65.0 10.98 9.51 8.50 1.00 0.6 (8) 7/8

8" 8.0 18.0 8.9 16.0 14.4 89.0 13.5 11.75 10.63 1.13 0.6 (8) 7/8

Valve EB100 Full Bore Weight 300 lb FlangeSize (d) Bore L L1 H H1 Lbs. D C G T f (N) - h


1/2" 0.5 5.5 2.4 3.2 2.6 7.9 3.74 2.62 1.38 0.56 0.6 (4) 5/83/4" 0.75 6.0 2.8 3.3 2.8 7.9 4.61 3.25 1.69 0.63 0.6 (4) 3/4

1" 1.0 6.5 2.9 3.9 3.2 9.4 4.88 3.50 2.01 0.69 0.6 (4) 3/411/2" 1.5 7.5 3.1 4.9 4.3 13.8 6.14 4.51 2.87 0.81 0.6 (4) 7/82" 2.0 8.5 3.5 5.3 4.7 13.8 6.5 5.0 3.62 0.88 0.6 (8) 3/43" 3.0 11.13 4.7 6.9 23.6 8.27 6.61 5.00 1.13 0.6 (8) 7/84" 4.0 12.0 5.7 9.4 7.9 42.0 10.0 7.87 6.18 1.25 0.6 (8) 7/86" 6.0 15.88 7.5 13.0 11.2 65.0 12.52 10.63 8.50 1.44 0.6 (12) 7/8

8" 8.0 19.75 9.3 16.0 14.4 89.0 15.0 12.99 10.63 1.63 0.6 (12) 1

Valve EO100 Full Bore Weight 600 lb FlangeSize (d) Bore L L1 H H1 Lbs. D C G T f N-h

1/2" 0.5 6.5 2.9 3.9 3.0 9.4 3.7 2.6 1.37 0.56 0.25 (4)-163/4" 0.75 7.5 3.4 4.1 3.2 9.4 4.6 3.2 1.7 0.63 0.25 (4)-19

1" 1.0 8.5 3.9 4.9 4.0 13.8 4.9 3.5 2.0 0.69 0.25 (4)-1911/2" 1.5 9.5 4.4 5.3 4.4 13.8 6.1 4.5 2.9 0.88 0.25 (4)-222" 2.0 11.5 5.7 {5.0} 7.4 {7.0} 7.0 {6.7} 23.6 6.5 5.0 3.6 1.00 0.25 (8)-193" 3.0 14.0 7.0 9.6 {8.8} 7.9 {7.1} 42.0 8.3 6.6 5.0 1.25 0.25 (8)-22

4" 4.0 17.0 8.5 13.3 11.1 65.0 10.7 8.5 6.2 1.50 0.25 (8)-25

{ } Dimensions for Stainless Steel Body


H1

W

H

L1

H2

L

W

H2

L1

L

W

L

L1

H

H2

d

H1 H

H1

WH1

H

d d

(Uni-directional flow)Sizes 2" to 3"

(Uni-directional flow)Sizes 4"

Handle forValve Size 3"



Gratite Seat Hi-Temp Ball Valves

KTM Ball Valves


Proprietary Micro-space Design Helps Reduce Reactive Buildup.A frequent problem in processingproducts ranging from reactive monomers such as styrene andbutadiene to starches and slurries is that they can, and do, build up andpolymerize or ferment within thecavities or open spaces inside thevalves controlling the process.

Until now the response to this problemhas been to fill the cavities with PFA,FEP or another foreign material.

A more complete solution is KTMs NoFill valve. As its name implies, theNoFill uses no filling material of anykind. Instead, the cavity has beencompletely eliminated except for themicro-space required for ball movement(shown here in red). Depending uponthe valve size, that micro-space rangesfrom 0.5 to 1.0 millimeter. All wettedsurfaces are stainless steel, polished toa mirror finish.

This technology from KTM is superiorbecause:

The micro-space is designed toseverely restrict the area where product can collect and build up over time.

The mirror-finished interior helpsdrastically reduce the potential forbonding.

There is no excess material to flake off with wear, helping reduce productcontamination.

Solidification of media is much moremanageable, should a severeprocess change occur.

The stainless steel interior lasts muchlonger, resulting in less down-time.This, plus easy maintenance,translates to a lower total cost ofownership.

Applications Styrene

Butadiene

Methylene chloride

Starches

Slurries

Food processing

Fermentation

Pharmaceuticals

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style

KTM Ball Valves


More Reasons to Choose KTMs NoFillThe KTM NoFill features a bi-directionalfloating design with maximum Cv valuesthat provide minimal pressure dropthrough the valve.

The NoFills spherical-shaped seatshelp ensure 360 sealing. The seat itselfis KTMs E-seat, a unique molecularly-enhanced copolymer of PTFE and PFA.This strong, low-permeability materialprovides chemical resistance to reactivemonomers. In high temperatureoperations, the seat remains white,eliminating the risk of colorcontamination associated with seatsmade from darker reinforced materials.For abrasive processes, the NoFill isalso available with metal seats.

The NoFill valve comes in two-way and Y-pattern diverter configurations.

Specifications

Valve Model Full Bore, EB100 Omni II StyleA-351, Gr. CF8MBody MaterialA-351, Gr. CF8

Ball/Stem A-276, Tp. 316 SSMaterial A-276, Tp. 304 SSSeat Material PTFE/PFA CopolymerGland Packing TFE (Standard)Material GRAFOIL (Optional)

150ANSI Class300

Mounting Pad ISO 5211 (not shown)L = Lever

Operator W = Oval HandwheelG = Gear

Special Feature NoFill Micro-space DesignSize Range 0.5" to 8.0" Full Port

5 2

1

3

4

1. Rugged stainless steel body design.

2. Bi-directional floating design.

3. Mirror-finish stainless steel surface onall wetted areas.

4. Strict micro-space ball clearancetolerances: 0.5 mm for valves sized 1/2" to 2" 1.0 mm for valves sized 21/2" to 8"

5. Spherically-shaped seats ensurepositive 360 sealing.

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style

The micro-space required for ball movement is highlighted in red for emphasis.

KTM Ball Valves


Features Superior quality and dependability:

We make sure the quality is built-in,beginning at our own foundries andthrough rigorous testing each step ofour fully integrated manufacturingprocess. Every KTM valve isserialized and comes with a completeset of mill test reports that ensures itsquality and guarantees itsperformance. Very few valvemanufacturers can match this feature.

Long life: Built rugged to withstandthe toughest operating conditions,KTM valves have a documentedhistory of long, uninterrupted service.

Broad product range: We offer a wideselection of specifications that allowyou to select the right valve to meet the requirements of your operatingprocess.

Availability: Historically designed ascustomized products to meet specificcustomer needs, our metal seatedvalves today are mass produced,which means they are available offthe shelf. No long wait for delivery.

Experience: KTM has been makingmetal seated valves for more than aquarter of a century. Our worldwideinstalled base is very large.

Conformance: Precision lapping of ball to seat and high-precisionmachining result in superior ball and seat interfacing for tight shut-off,conforming to ANSI FCI 70-2 Class Vand Class VI.

General Applications Clean liquids

Dirty liquids

High viscosity

Scaling liquids

Corrosive

Erosive

Waste treatment

Sludge

Pulp stock

Saturated steam

Superheated steam

Wet slurries:

- Pellets

- Monomers

- Abrasive

- Fibers

Dry slurries:

- Powder

- Polymer fluff

- Pellets

Clean gasses

Dirty gasses

High temperature

High velocity

Metaltite Metal Seated Valves - 1/2" to 20"

KTM Ball Valves


V-Port Valves for Dual Function,On/Off or ModulatingKTMs Single V and Dual V are ruggeddual-function valves that can be used in On/Off applications as well asmodulating applications. These valves are designed to provide solutions tospecific operating needs.

Single V Offers: Shearing action

Low torque

Upstream single-seat trunnion design

Non-clogging

100:1 rangeability

No body cavity

No downstream seat allows media to flow freely and smoothly, helpprevent buildup

Rugged split-body design

Adjustable gland packing

Inherently fire-safe design

Anti-static grounding device

Blow-out proof stem

Dual V Offers: Shearing action

Low torque

Upstream single-seat trunnion design

Non-clogging

250:1 rangeability

No body cavity

No downstream seat allows media to flow freely and smoothly, helpsprevent buildup

Compact unibody design

Class V shut-off

Integral ISO mounting pad

Easy installation, versatile endconnections




Flanged and wafer designs

Blow-out proof stem

Omni and Y-Pattern Valves forOn/Off ApplicationsKTMs Omni family of valves areunmatched in general-purpose On/Offapplications. Our Y-Pattern valve addsdependable diverter capabilities whereoperations require them.

Omni II Offers: Fugitive emission control

Integral ISO mounting pad


Live-loaded adjustable gland packing



Blow-out proof stem

Radial tost bearing

Trunnion Offers: Double block and bleed

True trunnion design


Integral mounting pad


Low torque

Inherently fire-Safe design


Powder guard feature

Blow-out proof stem

Y-Pattern Offers: Slurry diverter service

Minimum body cavity

Polished bore

135 operation

Piggability

Top entry




Blow-out proof stem

No mixing of media when changing flow


KTM Ball Valves


Wonder Valve (V-port)

Omni 2

Valve Type: Single VModel No.: (WO 400/600)Seat Design/ A-1/Class IVSeal Class: A-2/Class IICharacteristics:Temp -20F to 482F, Single seat Uni-directional Trunnion Design ANSI 150/300, 1" to 20" Modulating, On/Off

Valve Selection and Seat Designs

Valve Type: Dual VModel No.: (WA Series)Seat Design/Seal Class: B/Class VCharacteristics:Temp -20F to 518F, Single seatUni-directional Trunnion DesignANSI 150/300, 1" to 8"Modulating, On/Off

Valve Type: Omni IIModel No.: (EB100)Seat Design/Seal Class: C/Class VCharacteristics:Temp -20F to 932F, Two seatsBi-directional Floating DesignANSI 150/300, 1/2" to 8"On/Off

Valve Type: TrunnionModel No.: (EO1200)Seat Design/ D/Class VSeal Class: E/Class V

F/Class VG/Class V

Characteristics:Temp -20F to 932F, Two seatsBi-directional or Single seatUni-directional Trunnion DesignANSI 150/300, 2" to 20"ANSI 600, 2" to 16"On/Off

Valve Type: Y-Pattern DiverterModel No.: (E3700)Seat Design/Seal Class: H/Class VCharacteristics:Temp -20F to 482F, Three seatsTrunnion DesignANSI 150/300, 1" to 12"ANSI 600, 1" to 3"Diverting

Class IV, Laminated seat Class II, Thick seat

Class V, Spring loaded stellited seat

Bi-directional: Preferred flow is cap to body.

Scraper type with powder guard seals max. temp. 482F

Standard type max. temp. 482F

C-1 C-2

B

A-1 A-2

D-D6" to 20"

E-E2" to 4"

F-F6" to 20"

G-G

High temperature applications max. temp.

932FH

Same seat applies to both sides.


Wonder Valve (V-port)

Omni 2

KTM Ball Valves


Features Patented seat design has proven

performance in both energy andprocess applications.

Valve seats are Gratite (a bondedcomposite of hard graphite) whichforms the seat along with soft carbonused for the cushion seal.

The result is a seat with physicalproperties that are far superior toconventional ball valve seats of carbon graphite construction.

Designed for zero leakage (liquidservice).

Full bore.

Full ANSI rating and suitable for ON-OFF service up to 932F.

Reduces energy costs.

Seats and seals virtually chemicallyinert.


Higher CV than gate or globe valves.

Inherently fire-safe.

Designed to resist thermal and pressure shock.

Can be welded in line withoutdisassembly.

Easy parts replacement.

Two-piece body.


General Applications Process:

Vacuum service

Refinery products

Slurry service

Viscous materials

Air

Water

Energy:

Steam

Hot liquids

Hot gases

BTU conservation

Technical DataSize range: Full bore

1/2" to 2"ANSI Class 300 and 600

Energy and Process Valve - 1/2" to 2"

KTM Ball Valves



Note: ANSI B16.34 temperature limitation is 800F on WCB material.

Material and Model NumbersNo. Part EB162-32/39FU-30 EB132-32/39FU-30

1 Body A216 Gr. WCB Gr. CF8Mor A105 or 316 SS

2 Body Cap A216 Gr. WCB A351 Gr. CF8Mor A105 or 316 SS

3 Ball 316 SS 316 SS*4 Gasket Soft Carbon Soft Carbon5 Stem 329 SS 329 SS

*6 Seat Carbon Carbon7 Gland Flange Carbon Steel 304 SS

*8 Gland Packing Soft Carbon Soft Carbon9 Live Loading Spring 304 SS 304 SS

10 Tost Bearing 316 SS 316 SS11 Stopper Carbon Steel 304 SS12 Handle Ductile Iron Ductile Iron13 Stud A193 Gr. B7 304 SS14 Nut A194 Gr. 2H 304 SS15 Snap Ring Steel 304 SS16 Tost Washer 316 SS 316 SS17 Gland Bolt 304 SS 304 SS

*18 Seat Retainer 316 SS 316 SS19 Inner Ring 316 SS 316 SS

*20 Cushion Soft Carbon Soft Carbon*21 Stem Bearing Soft Carbon Soft Carbon

Dimensions and CV ValueValveSize Bore (d) L L1 H W S CV

1/2" 0.50 5.51 2.76 2.60 7.87 0.28 263/4" 0.75 5.98 3.00 2.76 7.87 0.28 50

1" 1.00 6.50 3.50 3.23 9.45 0.31 9411/2" 1.50 7.48 3.86 4.33 13.78 0.47 2602" 2.00 8.50 4.25 4.72 13.78 0.47 480

Notes:1. * Denotes Spare Parts

2. After Model No. add SE for Screw Ends orSW for Socket Weld

U.S. Patent 4,269,391

1600

1400

1200

1000

800

600

400

200

0-20 100 200 300 400 500 600 700 800 900 1000

Pressu

re - ps

i

Temperature - F

CF8M-316 SS1600

1400

1200

1000

800

600

400

200

0-20 100 200 300 400 500 600 700 800 900 1000

Pressu

re - ps

i

Temperature - F

ASTM A216 WCB

ANSI Class 600

ANSI Class 300

ANSI Class 600

ANSI Class 300

H

S

W

See Detail A

Detail A

L

1215117

21168

16215

10

1

20

19

17

9

186

3

234

13141

L1

d

Energy and Process Valve - 1/2" to 2"

KTM Ball Valves


Features A single KTM 3-way valve replaces

several 2-way valves, saving valuablespace and simplifying piping.

Designed for zero leakage withstandard E-seat.

Pure white E-seat seal helps relieveconcern over product contamination.

Suitable for high temperatureapplications when equipped withexclusive Gratite seat.

Positive alignment of body.


More than 50% of stem length issupported by bushing and valvebody.

Packing acts as seal instead of stemsupport, minimizing stem leaks.

Stainless steel static groundingdevice.


Reinforced PTFE bearing and packingrings help reduce friction.

Two-seat design has lower operatingtorque, easing operation andreducing actuator cost.





General Applications Dividing or mixing of liquids


Magnetic-particle

Ultra-sonic

X-ray

Technical DataSize range: EO3100 Full bore

11/2" to 8"

EO3800 Reduced bore6" to 10"

Standard MaterialsBody: Carbon Steel (A216, WCB)

304 SS (CF8)316 SS (CF8M)

Ball: 304 SS (CF8)316 SS (CF8M)

Stem: 304 SS, 316 SS

Seats: Choose from five seat materials E-seat -94F to 400F(PTFE/PFA copolymer)F-Gratite hard seat -50F to 932FG-Reinforced PTFE -94F to 400FPEEK -20F to 550FT-PTFE -94F to 400F

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, L Port

KTM Ball Valves


11/2" 53 2" 102 21/2" 144 3" 247 4" 425 6" 970 6708" 1700 996

CVValues, Full and Reduced BoreValve Full ReducedSize EO3100 EO3800

11/2" 1.50 8.27 4.13 3.81 9.00 21 5.00 3.88 2.87 0.56 (4) 5/82" 2.00 8.66 4.34 4.25 9.00 29 5.99 4.74 3.62 0.63 (4) 3/421/2" 2.50 9.84 4.94 5.63 15.75 42 7.01 5.49 4.13 0.69 (4) 3/43" 3.00 10.24 5.13 6.00 15.75 56 7.48 6.00 5.00 0.75 (4) 3/44" 4.00 12.99 6.50 7.00 27.50 97 9.02 7.50 6.18 0.94 (8) 3/46" 6.00 16.93 8.47 10.75 43.25 187 5.00 16.93 8.47 10.00 43.25 155 10.98 9.51 8.50 1.00 (8) 7/88" 8.00 21.26 10.63 13.50 59.00 264 6.00 21.26 10.63 10.75 43.25 215 13.50 11.75 10.63 1.13 (8) 7/8

11/2" 1.50 8.66 4.31 3.81 9.00 32 6.14 4.51 2.87 0.81 (4) 7/82" 2.00 9.44 4.72 4.25 9.00 37 6.50 5.00 3.62 0.88 (8) 3/421/2" 2.50 10.63 5.31 5.63 15.75 50 7.48 5.87 4.13 1.00 (8) 7/83" 3.00 11.42 5.72 6.00 15.75 79 8.27 6.61 5.00 1.13 (8) 7/84" 4.00 13.78 6.91 7.00 27.50 112 10.00 7.87 6.18 1.25 (8) 7/86" 6.00 18.11 9.06 10.75 43.25 224 5.00 18.11 9.06 10.00 43.25 180 12.52 10.63 8.50 1.44 (12) 18" 8.00 22.44 11.25 13.50 59.00 308 6.00 22.44 11.25 10.75 43.25 253 15.00 12.99 10.63 1.63 (12) 1

The EO3100 and EO3800 are availablewith soft or hard seats. Each offers arange of performance suitable to manyapplications.

The standard soft seat is our E-seatPTFE/PFA copolymer. You may alsochoose PTFE. Each is retained in thesame manner.

A proprietary product for high-temperature, high-pressure, flammableand corrosive critical-processapplications, the KTM Gratite seat offers superior performance andreliability. Patented (U.S. Patent4,269,391), it is designed to operatewithin a temperature range from -50F to 932F. Gratite is a bondedcomposite of hard graphite materialsealing surface the cushion seal,providing resiliency. The result is a seat with physical properties that are far superior to conventional ball valveseats of carbon graphite construction.

Also available inHard Gratite Seat

-50F to 932F

Wide Temperature Range

L

L2

L2

Port Arrangements3-Way L Port

Form 2Form 1

Seat Design Selection

150 lb. Class Dimensions

Valve EO3100 EO3800 150 Lb. FlangeSize (d) Bore L L2 H W Wt./Lb (d) Bore L L2 H W Wt./Lb D C G T (N) - h

300 lb. Class Dimensions

Valve EO3100 EO3800 300 Lb. FlangeSize (d) Bore L L2 H W Wt./Lb (d) Bore L L2 H W Wt./Lb D C G T (N) - h

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, L Port

KTM Ball Valves


Features Equipped with 4-seats so either

port can be used as an inlet withoutleakage.

A single KTM 3-way valve replacesseveral 2-way valves, saving valuablespace and simplifying piping.

Positive alignment of body.





Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finishare unsurpassed.






General Applications Dividing or mixing of liquids


Magnetic-particle

Ultra-sonic

X-ray

Technical DataSize range: E3900 Full bore

1/2" to 8"


304 SS (CF8)316 SS (CF8M)

Ball: 304 SS (CF8)316 SS (CF8M)

Stem: 304 SS316 SS

Seats: Select from these seat materials

G-Reinforced PTFE-20F to 300F

E-PTFA/PFA-20F to 300F

T-PTFE-20F to 300F

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, L Port and T Port

KTM Ball Valves


Cv Values

150 lb. Class DimensionsValve E3900 150 Lb. FlangeSize (d) Bore L L2 H W Wt./Lb D C G T (N) - h

1/2" 0.50 5.51 2.76 2.76 6.30 10 3.50 2.38 1.38 0.44 (4) 5/83/4" 0.75 5.91 2.95 3.39 9.06 12 3.86 2.76 1.69 0.44 (4) 5/8

1" 1.00 6.30 3.15 3.46 9.06 15 4.25 3.13 2.01 0.44 (4) 5/811/2" 1.50 8.27 4.13 5.20 15.75 30 5.00 3.88 2.87 0.56 (4) 5/82" 2.00 8.66 4.33 5.39 15.75 40 5.99 4.74 3.62 0.63 (4) 3/421/2" 2.50 9.84 4.92 6.38 27.56 55 7.01 5.49 4.13 0.69 (4) 3/43" 3.00 10.24 5.12 6.69 27.56 75 7.48 6.00 5.00 0.75 (4) 3/44" 4.00 13.00 6.50 9.01 43.30 125 9.02 7.50 6.18 0.94 (8) 3/46" 6.00 20.00 10.00 420 10.98 9.51 8.50 1.00 (8) 7/88" 8.00 22.83 11.50 15.70 537 13.50 11.75 10.63 1.13 (8) 7/8

Form 1

3-Way L Port

3-Way T Port

Form 2 Form 3 Form 4

Form 1 Form 2 Form 3 Form 4

1/2" 8 6 233/4" 14 13 45

1" 22 20 8411/2" 57 50 2302" 110 100 43021/2" 160 150 6703" 260 240 11704" 446 400 2070

Port Arrangements

Size L Port, Form 1, 2 T Port, Form 2, 3 T Port, Form 4

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, L Port and T Port

1" to 8"1/2" and 3/4"

W

N-h

0.06" [0.6 mm]

0.06" 0.6mm

H

d GC

D

W

T

H

dG

C D

L 2

L2

L

T

KTM Ball Valves


Features Equipped with 4-seats so either port

can be used as an inlet withoutleakage.

A single KTM 3-way valve replacesseveral 2-way valves, saving valuablespace and simplifying piping.





Sphericity tolerance of the balls, 0.0008", and a 4 RMS surface finishare unsurpassed.






General ApplicationsDividing or mixing of liquids

Special Tests Liquid penetrant Magnetic-particle Ultra-sonic X-ray

Technical DataSize range:

6" to 8" Reduced Bore, ANSI 1501/2" to 4" Full Bore, ANSI 300


304 SS (CF8)316 SS (CF8M)

Ball: 304 SS (CF)316 SS (CF8M)

Stem: 304 SS316 SS

Seats: Select from these seat materials

G-Reinforced PTFE-20F to 300F

E-PTFA/PFAT-PTFE-20F to 300F

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore L Port and T Port

KTM Ball Valves


Port Arrangements

6" 738 660 17008" 1096 990 2250

E3200 Reduced BoreSize L Port, Form 1, 2 T Port, Form 2, 3 T Port, Form 4

Form 1 Form 2


Cv Values

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore L Port and T Port

3-Way L Port

3-Way T Port

d1

H

d

C D

G

W

.06" [1.6mm]

N-hT

150 lb. Class DimensionsE3200 Reduced BoreValve 150 Lb. FlangeSize d1 L L2 H W Wt./Lb D C G T (N) - h

L 2

L 2

L2L2L2

LL

L Port T Port

6" 5.00 20.06 10.03 14.61 33.50 344 10.98 9.51 8.50 1.00 (8) 7/88" 6.00 22.84 11.41 16.38 59.00 375 13.50 11.75 10.63 1.13 (8) 7/8

KTM Ball Valves


Model EO3100 and EO3800 ball valvesare used for diverting or mixing fluids.The 2-seat design reduces torqueconsiderably when compared to 4-seatdesign with standard soft seats. Can bemade suitable for high and lowtemperature applications.

Model E3900 and E3200 ball valves areused for diverting or mixing fluids. The 4-seat design offers additional portarrangements. A greater Cv value isachieved in most sizes. Media trappedin the valve cavity is reducedsubstantially with additional seats.

Model EO3100 EO3800 E3900 E3200Bore Full Reduced Full Full and ReducedPort Style L Port L Port L Port, T Port L Port, T PortPressure Class, Size Range

ANSI Class 150 11/2" to 12" 6" to 10" 1/2" to 8" 6" to 8" (Reduced)ANSI Class 300 11/2" to 12" 6" to 10" 1/2" to 4" (Full)ANSI Class 600 11/2" to 4"

Carbon Steel Carbon Steel Carbon SteelBody Materials1

316 SS 316 SS 316 SS316 SS Alloy 20 316 SS Alloy 20 316 SS Alloy 20

Ball/Trim Options Monel Hastelloy C Monel Hastelloy C Monel Hastelloy CSpecial Special Special

Available Seat Materials E-seat PTFE/PFA G-Reinforced PTFE G-Reinforced PTFEMaximum Temperature -94F to 400F -20F to 300F -20F to 300F

F-Gratite hard seat E-PTFE/PFA H-Reinforced PTFE with-50F to 932F -20F to 300F 316 SS retainer ring

H-Reinforced PTFE with -20F to 300F316 SS retainer ring T-PTFE-20F to 500F -20F to 300F

PEEK-20F to 550F

Port Arrangements 3-Way L Port

Form 1 Form 2

3-Way L Port


3-Way T Port


2-Seats 4-Seats 4-Seats

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore L Port and T Port

Notes:1. Other materials and trim combinations are available. For more information, please contact your sales representative. 2. For applications requiring increased velocity, reduced-bore valves are available in L Port as EO3800 (6" to 10") and in T Port as E3200/RB (6" to 8").

KTM Ball Valves


100

90

80

70

60

50

40

30

20

10

010 20 30 40 50 60 70 80 90 100

Percent of L Port Stroke

A B

Percen

t of m

axim

um flow

A C

Total Flow

Form 1 Form 2

2-Seats Port Arrangements

Flow characteristics for L Port when dividing flow

4-Seats Port Arrangements

In the L port configuration, the 4-seat design has the capacity to function either as a diverter valve or a block valve

The above shows the calculated flow toeach run port when splitting flow from inletport. Always specify operating formsdesired with either L or T port type ball

As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than the shut-off pressure. For example on Form 2 and 4: PB < PC where PB = Pressure in line B and Pc = Pressure in line C.

PB > PC PB < PCForm 1 Form 2



E3900 / E3200 T PortInlet A

Inlet B

Inlet C




2-Seat DesignEO3100 L Port

4-Seat DesignE3900 / E3200

L Port

Cv Values, 4-Seats (L and T Port)E3900 Full Bore E3200 Reduced Bore

Size L Port T Port T Port L Port T Port T Portinches Form 1, 2 Form 2, 3 Form 4 Form 1, 2 Form 2, 3 Form 4

1/2" 8 6 23 3/4" 14 13 45

1" 22 20 84 11/2" 57 50 230 2" 110 100 430 21/2" 160 150 670 3" 260 240 1170 4" 446 400 2070 6" 1600 1400 5000 738 660 17008" 2800 2000 9000 1096 990 2250

Cv Values, 2-Seats (L Port)E03100 E03800Full Bore Reduced Bore

Size L Port L Portinches Form 1, 2 Form 1, 211/2" 53 2" 102 21/2" 144 3" 247 4" 425 6" 970 6708" 1700 996

KTM Ball Valves


L Port 2-Seats

L Port 2- or 4-Seats

L Port 2-Seats

T Port 4-Seats

T Port 4-Seats

T Port 4-Seats

T Port 4-Seats

Form 2 Form 1

Form 1 Form 2

Form 2 Form 1

Form 4 Form 3

Form 2 Form 3

Form 1

Applications Description Flow Forms

BTank Tank

A

Process Unit

R

OMNI-IIFire Tested

OMNI-IIFire Tested

(1) Please contact KTM for related article, High-Performance Ball Valves in Dual Relief Systems.

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore L Port and T Port

Media A

Media B

Media A + B

Regenerator

Deh

ydra

tor

Inherently 3-way valves alone cannot befire-safe because their multiport designdoes not allow them to shut off. 3-wayvalves are available with fire-safe gasketsand gland packing. A fire-tested systemcan be achieved by replacing the 3-waywith Omni II fire-tested (API 607 Rev. 4 and EXES 3-14-1-21) on two ports, thuscreating a 3-way L port or a T port.

Transflow

EO3132L-32ET-15LE3932L-32GT-15L

Diversion

EO3132L-32ET-15LE3932L-32GT-15L

Balancing, Blending orProportioning

EO3132L-32ET-15LE3932L-32GT-15L

Recirculationor Recycling

E3932T-32GT-15L

By-Pass

E3932T-32GT-15L

Tandem SelectorShut-off

E3932T-32GT-15L

Fire-safe and Fire-tested Systems

EO3132L-32EU-15LE3932L-32GU-15LE3932T-32GU-15L

Transflow valves allow theoperator to channel the pressurefrom the failed safety valve to thestandby valve without shuttingdown the system. The faultyvalve can then be replaced.

Change flow from one process toanother. Delivery of media frommultiple storage areas. Deliveryof multiple feedstocks tostorage.

For temperature control,blending of media or balancingof flow rates.

Addition or removal of mediafrom a system.

Allows maintenance or calibrationwithout system shutdown. Rrepresents any meter, pump,transducer, instrumentation, etc.

Allows maintenance on equipmentthat must remain in the system.Allows two pieces of equipment tobe used simultaneously.

Omni-IIFire-tested

Omni-IIFire-tested

KTM Ball Valves


KTM ball valves have been widely used in low temperature and cryogenicapplications, including LNG (LiquefiedNatural Gas) which is fast becoming abetter alternative source of energy. Witha proven design and after manysuccessful references, the KTM brandname continues to be preferred by end-users as the process quality ball valveof choice.

Features Extension bonnet protects the gland

packing. Two types of extensionbonnet (short and long) are availableto better locate the Gland Packingat ambient temperature zone. This willhelp protect it from freeze-damagecaused by low temperature fluid.

Cavity pressure relief.

Excellent seat and seal designminimizes leakage.

Low operating torque for smootheroperations.

Fire-safe design.

Fugitive emission compliance.

Rigid body construction minimizesthermal shrinkage.

Standards ASME B16.34, B16.5

BS 6755, BS 6364 (Valves forcryogenic service)

Shell MESC 77/306

CE marking (PED) 97/23/EC

Special Tests Liquid penetrant test

PMI test

X-ray test

Pressure test at low temperature

General Applications Propane -44F

Ethane -128F

Ethylene -155F

Methane -260F

Liquefied natural gas (LNG) -260F

Oxygen -297F

Nitrogen -320F

Technical DataDesign type: Floating, Trunnion

Sizes: 1/2" to 30"

Pressure rating: ASME Class 150, 300 and 600

Temperature: Room temperature to -320F

Body material: A352 Gr. LCC/LCB (-50F)

A351 Gr. CF8/CF8M (-320F)

Ball Valves for Low Temperature and Cryogenic Applications

KTM Ball Valves


Seat

GlandPacking

ExtensionBonnet

Stem

Seat

Ball

Body

BodyCap

Materials of ConstructionBody: Carbon steel (LCB, LCC)

Stainless steel (CF8, CF8M)

Ball: Stainless steel (CF8, CF8M)

Stem: Stainless steel (304 SS, 316 SS)

Seat: PTFE

Packing: PTFE, Graphite

Notes:ASME Class 150 and 300

Sizes 1/2" to 8"

ASME Class 600

Sizes 1/2" to 11/2"

Floating Type Ball Valve Structure (Long Bonnet)

FLOW


KTM Ball Valves


Materials of ConstructionBody: Carbon steel (LCB, LCC)

Stainless steel (CF8, CF8M)

Ball: Stainless steel (CF8, CF8M)

Stem: Stainless steel (304 SS, 316 SS)

Seat: Reinforced PTFE

Packing: O-ring, PTFE, Graphite

Trunnion Type Ball Valve Structure (Short Bonnet)Notes:ASME Class 150 and 300

Sizes 6" to 30"

ASME Class 600

Sizes 2" to 30"

Seat

GlandPacking

Ball BodyCap

ExtensionBonnet

Stem

Seat

LowerStem

Body

FLOW


KTM Ball Valves


Notes:1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

3. Under test pressure of max. P by Nitrogen or Helium gas.4. Leakage (cc) per valve size (inch) under room temperature at 1 atm

for 1 minute.

Example: Category B valve

4", ASME Class 150

Max. allowable seat leakage

= 25 x 4

= 100 cc/minute

5. 25 cc/min for sizes up to 1".


-32F

-94F

-155F

-320F

8" (Valve size)

Propane (-44F)

Ethane (-128F)

Ethylene (-155F)

LNG (-260F)

Nitrogen (-320F)

1/2"

-32F

-94F

-155F

-320F

30" (Valve size)12"

Propane (-44F)

Ethane (-128F)

Ethylene (-155F)

LNG (-260F)

Nitrogen (-320F)

1/2"

Notes:1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

3. Under test pressure of max. P by Nitrogen or Helium gas.

4. Leakage (cc) per valve size (inch) under room temperature at 1 atm for 1 minute.

Example: Category C valve

10", ASME Class 150

Max. allowable seat leakage

= 50 x 10

= 500 cc/minute



7. Floating type for sizes 1/2" to 11/2".

Category B

Category C

Category A

Category B

Category C

Out ofProduction

Category A


Pressure - Temperature Classification (Floating type)Maximum Allowable

Extension Seat Leakage3 atWorking Valve ASME Bonnet Seat Cryogenic Temperatures Flow

Category Temperature Size Class Length Design (cc/min/inch4) DirectionA -22F to -58F 1/2" to 8" 150 and 300 Short1 Standard 0 Bi-directional (Gas)A -60F to -94F 1/2" to 8" 150 and 300 Long2 Standard 0 Uni-directional (Liquid)B -96F to -155F 1/2" to 8" 150 and 300 Long2 Upstream spring 255 Uni-directionalC -157F to -320F 1/2" to 8" 150 and 300 Long2 Upstream spring 506 Uni-directional

Pressure - Temperature Classification (Trunnion type)Maximum Allowable

Extension Seat Seat Leakage3 atWorking Valve ASME Bonnet and Cryogenic Temperatures Flow

Category Temperature Size Class Length Seals (cc/min/inch4) DirectionA -22F to -51F

6" to 30" 150 and 300Short1

Reinforced PTFE 5 Bi-directional

1/2" to 30" 600 and O-ring6" to 12" 150 and 300 Reinforced PTFE

B -53F to -155F1/2" to 12" 600

Long2and PTFE U-ring

255 Bi-directional

C -157F to -320F6" to 12" 150 and 300

Long2Reinforced PTFE

506 Uni-directional1/2" to 12" 600 and Special Seat

KTM Ball Valves


Test Rig for Low Temperature/Cryogenic Pressure Test

Pressure

GaugePressure

Gauge

Helium Gas [For -320F]

Nitrogen Gas [For -155F]

Thermocouples (Connections)TC1 = Valve Body (Outside)

TC2 = Closure Member (Ball Near)

TC3 = Bonnet (Stuffing Box Near)

TC4 = Coolant

TC5 = Room Temperature

TC6 = Reference Coolant

QC = Quick Coupling

MeasuringCylinder

Insulated Cover

(Removable)

TemperatureRecorder

TC6 TC5

TC3

TC4

TC2 TC1

Iced Water

Regulator Vent

Max. Liquid

Level

Insulated Test Tank

1

6 4 3

2

A

QC7

5

B

QC


KTM Ball Valves


W

W

E

H

H1

L

E

H

H1

L

E

H

H1

LW

W1

EH

H2

L

1/2" to 2" 21/2" to 3" 4" to 8" 3" to 12" GearOperated

Enclosed Gear Operated


ASME Class 150 Dimensions, Full BoreValve H H1 H2 E W W1 W2 W3 GearSize Bore L Short Long1 Short Long1 Short Long1 Short Long1 Type

1/2" 1/2" 4.3 7.1 11.1 1.5 1.5 4.0 8.0 5.1 3/4" 3/4" 4.6 7.3 11.2 1.6 1.6 4.0 8.0 5.1

1" 1" 5.0 7.8 11.7 1.9 1.9 4.0 8.0 6.3 11/2" 11/2" 6.5 9.8 14.7 2.7 2.7 5.0 10.0 9.0 2" 2" 7.0 10.4 15.3 3.1 3.1 5.0 10.0 9.0 21/2" 21/2" 7.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO3" 3" 8.0 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO4" 4" 9.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO6" 6" 15.5 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA8" 8" 18.0 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B6" 6" 15.5 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA8" 8" 18.0 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B

10" 10" 21.0 13.3/13.02 23.7/27.42 8.0 13.8 23.6 4.6 B10" 10" 21.0 13.0 36.3 16.0 16.5 31.5 6.7 C12" 12" 24.0 15.4/15.32 15.3 25.7/30.82 38.7 8.0 16.0 16.5 31.5 6.7 C

Floa

ting

Trunnion

ASME Class 300 Dimensions, Full BoreValve H H1 H2 E W W1 W2 W3 GearSize Bore L Short Long1 Short Long1 Short Long1 Short Long1 Type

1/2" 1/2" 5.5 7.1 11.1 1.5 1.5 4.0 8.0 5.1 3/4" 3/4" 6.0 7.3 11.2 1.6 1.6 4.0 8.0 5.1

1" 1" 6.5 7.8 11.7 1.9 1.9 4.0 8.0 6.3 11/2" 11/2" 7.5 9.8 14.7 2.7 2.7 5.0 10.0 9.0 2" 2" 8.5 10.4 15.3 3.1 3.1 5.0 10.0 9.0 21/2" 21/2" 9.5 12.4 18.3 4.1 4.1 15.2 21.1 6.0 12.0 15.7 7.1 11.8 2.2 FO3" 3" 11.1 12.8 18.7 4.4 4.4 15.6 21.5 6.0 12.0 15.7 7.1 11.8 2.2 FO4" 4" 12.0 15.4 21.3 5.4 5.4 16.5 22.4 6.0 12.0 28.1 7.1 11.8 2.2 FO6" 6" 15.9 19.9 26.8 7.4 7.4 20.0 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA8" 8" 19.8 22.8 29.7 9.8 9.8 23.2 30.1 7.0 14.0 59.4 13.8 23.6 4.6 B6" 6" 15.9 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA8" 8" 19.8 25.0 31.9 11.9 11.9 25.4 32.3 7.0 14.0 59.4 13.8 23.6 4.6 B

10" 10" 22.4 13.3/13.02 23.7/27.42 8.0 13.8 23.6 4.6 B10" 10" 22.4 13.0 36.3 16.0 16.5 31.5 6.7 C12" 12" 25.5 15.4/15.32 15.3 25.7/30.82 38.7 8.0 16.0 16.5 31.5 6.7 C

Floa

ting

Trunnion

Notes:1. Only Stainless steel body applicable.

2. Carbon steel body/Stainless steel body.

KTM Ball Valves


Notes:1. Only Stainless steel body applicable

2. d: Inlet bore. d1: Ball bore

3. Short pattern

4. Carbon steel body/Stainless steel body

Cv ValuesValve Size Full Bore Reduced Bore

1/2" 26 3/4" 50

1" 94 11/2" 260 2" 480 21/2" 750 3" 1300 4204" 2300 7706" 5400 18008" 10000 2500

10" 16000 450012" 24000 8000


ASME Class 150 Dimensions, Reduced BoreValve Bore H H1 H2 E GearSize (d x d1)2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type

1/2" 0.5 x 0.4 4.3 6.5 10.5 0.8 0.8 4.0 8.0 5.1 3/4" 0.75 x 0.5 4.6 6.9 10.9 1.3 1.3 4.0 8.0 5.1

1" 1 x 0.75 5.0 7.1 11.0 1.4 1.4 4.0 8.0 5.1 11/2" 1.5 x 1 6.5 8.9 13.9 2.1 2.1 5.0 10.0 6.3 2" 2 x 1.5 7.0 9.8 14.8 2.7 2.7 5.0 10.0 9.0 3" 3 x 2 8.0 12.4 18.3 4.0 4.0 6.0 12.0 15.7 7.1 11.8 2.2 FO4" 4 x 3 9.0 12.8 18.7 4.4 4.4 6.0 12.0 15.7 7.1 11.8 2.2 FO6" 6 x 4 10.5 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA8" 8 x 6 11.5 7.2 7.2 19.8 26.7 7.0 14.0 44.8 9.4 17.7 3.3 FA6" 6 x 4 15.5 18.2 25.1 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO8" 8 x 6 18.0 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA

10" 10 x 8 21.0 25.0 31.9 11.9 25.4 7.0 13.8 23.6 4.6 B10" 10 x 8 21.0 25.0 31.9 11.9 32.3 14.0 16.5 31.5 6.7 C12" 12 x 10 24.0 13.3/13.03 23.7/27.43 8.0 13.8 23.6 4.6 B12" 12 x 10 24.0 13.0 36.3 16.0 16.5 31.5 6.7 C

Floa

ting

Trunnion

ASME Class 300 Dimensions, Reduced BoreValve Bore H H1 H2 E GearSize (d x d1)2 L Short Long1 Short Long1 Short Long1 Short Long1 W W1 W2 W3 Type

1/2" 0.5 x 0.4 5.5 6.5 10.5 0.8 0.8 4.0 8.0 5.1 3/4" 0.75 x 0.5 6.0 6.9 10.9 1.3 1.3 4.0 8.0 5.1 1" 1 x 0.75 6.5 7.1 11.0 1.4 1.4 4.0 8.0 5.1

11/2" 1.5 x 1 7.5 8.9 13.9 2.1 2.1 5.0 10.0 6.3 2" 2 x 1.5 8.5 9.8 14.8 2.7 2.7 5.0 10.0 9.0 3" 3 x 2 11.1 12.4 18.3 4.0 4.0 6.0 12.0 15.7 7.1 11.8 2.2 FO4" 4 x 3 12.0 12.8 18.7 4.4 4.4 6.0 12.0 15.7 7.1 11.8 2.2 FO6" 6 x 4 15.9 6.2 6.2 18.8 25.7 7.0 14.0 44.8 9.4 17.7 3.3 FA8" 8 x 6 16.5 7.4 7.2 19.8 26.9 7.0 14.0 44.8 9.4 17.7 3.3 FA6" 6 x 4 15.9 18.2 25.1 5.7 5.7 19.4 26.3 7.0 14.0 44.8 7.1 11.8 2.2 FO8" 8 x 6 16.53 20.9 27.8 8.4 8.4 21.0 27.9 7.0 14.0 44.8 9.4 17.7 3.3 FA10" 10 x 8 18.03 25.0 31.9 11.9 25.4 7.0 13.8 23.6 4.6 B10" 10 x 8 18.03 25.0 31.9 11.9 32.3 14.0 16.5 31.5 6.7 C12" 12 x 10 25.5 13.3/13.04 23.7/27.44 8.0 13.8 23.6 4.6 B12" 12 x 10 25.5 13.0 36.3 16.0 16.5 31.5 6.7 C

Floa

ting

Trunnion

Notes:1. Only Stainless steel body applicable

2. d: Inlet bore. d1: Ball bore

3. Carbon steel body/Stainless steel body

KTM Ball Valves


Features Designed to meet industrial standards

for ball valves.

Rugged two-piece body construction.

API 6D standards.

Spring-loaded reinforced Teflon seatrings for positive sealing.

Suitable for block and bleedapplications.

Adjustable stem packing.

Positive alignment of two-piece body.

Fire-safe tested to API 607 and 6FA.

Secondary fire-safe metal-to-metalseat is standard.


Trunnion-style ball stems are installed in reinforced PTFE bearings, reducingfriction and absorbing radial tost.

Lower operating torque for ease ofoperation and reduced actuator cost.




Locking device standard.

Sealant lubrication fittings.

General Applications Chemical and petrochemical


Magnetic-particle

Ultra-sonic

X-ray

Technical DataSize range: EO1200 Full Bore

ANSI 150, 300 2" to 20" ANSI 6002" to 20"

EO8200 Reduced boreANSI 150, 3003" to 20"

Standards: API 6D, ANSI B16.34

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore

KTM Ball Valves


Notes:1. Illustration is a typical design, 10" or larger.

Other sizes are of different design; however,major parts are represented.

2. Part 14 is a Viton O-ring in smaller sizes.

Parts and MaterialsNo. Part 304/CF8 316/CF8M1 Stem 304 SS 316 SS2 Gland Flange Ductile Iron Ductile Iron3 Gland 304 SS 304 SS4 Packing TFE TFE5 Tost Washer 316 SS 316 SS6 Tost Bearing Reinforced TFE Reinforced TFE7 Stem Bearing Metal Backed TFE Metal Backed TFE8 Body A351 Gr. CF8 A351 Gr. CF8M9 Ball A351 Gr. CF8 A351 Gr. CF8M

10 Spring Stainless Steel Stainless Steel11 O-ring Viton Viton

12 Seat Retainer 304 SS 316 SS13 Body Cap A351 Gr. CF8 A351 Gr. CF8M14 Gasket Reinforced TFE Reinforced TFE15 Seat Reinforced TFE Reinforced TFE16 Lower Stem 304 SS 316 SS17 Lower Stem Bearing Metal Backed TFE Metal Backed TFE18 Tost Bearing Reinforced TFE Reinforced TFE19 Shim 316 SS 316 SS20 Gasket Reinforced TFE Reinforced TFE21 Bottom Cover 304 SS 316 SS22 Drain Plug (not shown) 304 SS 316 SS

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

17

18

19

20

21


2" 2.0 7.0 4.92 3.19 9.06 3" 3.0 8.0 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 8.0 4.92 3.19 9.06 4" 4.0 9.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 9.0 7.09 4.25 15.75 7.09 11.8 8.23 2.176" 4.0 15.5 8.03 5.2 27.56 7.09 11.8 9.21 2.17

KTM Ball Valves


6" 6.0 15.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37 8" 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 18.0 11.69 8.07 43.31 9.5 17.75 12.48 3.37

10" 8.0 20.98 15.04 10.43 59.06 13.8 23.62 17.32 4.56

H

H1

L

W-Dimension equals lever length

F

W1

W

L

H1

H

L

Note: * Flanges meet ANSI B16.5

2" 2.0 8.5 4.92 3.19 9.06 3" 3.0 11.12 7.09 4.25 15.75 7.09 11.8 8.23 2.17 2.0 11.13 4.92 3.19 9.06 4" 4.0 12.0 8.03 5.2 27.56 7.09 11.8 9.21 2.17 3.0 12.0 7.09 4.25 15.75 7.09 11.8 8.23 2.176" 4.0 15.88 8.03 5.2 27.56 7.09 11.8 9.21 2.17

6" 6.0 15.88 11.69 8.07 43.31 9.5 17.75 12.48 3.37 8" 8.0 19.75 15.04 10.43 59.06 13.8 23.62 17.4 4.55 6.0 16.5 11.69 8.07 43.31 9.5 17.75 12.48 3.37

10" 8.0 18.0 15.04 10.43 59.06 13.8 23.62 17.4 4.56

H1

H

CLO

SED

OPEN

W-Dimension equals lever length

F

W1

W

CLO

SED

OPEN

6", 8" and 10", Full and Reduced Bore, Class 150 Dimensions*Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K

6", 8" and 10", Full and Reduced Bore, Class 300 Dimensions*Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K

2", 3", 4" and 6", Full and Reduced Bore, Class 150 Dimensions*Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K

2", 3", 4" and 6", Full and Reduced Bore, Class 300 Dimensions*Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H H1 W F W1 H2 K Bore L H H1 W F W1 H2 K


K

H2

H1

L

K

H2

H1

L

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 150 Dimensions*Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H1 H2 F W1 K Lbs. Bore L H1 H2 F W1 K Lbs.10" 10.00 21 13.25 19.5 13.8 23.63 4.56 530 12" 12.00 24 15.25 22.87 16.5 31.5 6.75 860 10.00 24 13.25 19.5 13.8 23.63 4.56 65014" 13.25 27 17 24.62 16.5 31.5 6.75 1124 12.00 27 15.25 22.87 16.5 31.5 6.75 103616" 15.25 30 18.5 28.35 15.8 31.5 10.12 1653 13.25 30 17 24.62 16.5 31.5 6.75 130118" 17.25 34 20.37 30.20 15.8 31.5 10.12 2161 15.25 34 18.5 28.35 15.8 31.5 10.12 174220" 19.25 36 23.23 33.07 15.8 31.5 10.12 2624 17.25 36 20.37 30.20 15.8 31.5 10.12 2271

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 300 Dimensions*Valve EO1200 Full Bore EO8200 Reduced BoreSize Bore L H1 H2 F W1 K Lbs. Bore L H1 H2 F W1 K Lbs.10" 10.00 22.38 13.25 19.5 13.8 23.63 4.56 805 12" 12.00 25.5 15.25 22.87 16.5 31.5 6.75 1168 10.00 25.5 13.25 19.5 13.8 23.63 4.56 83814" 13.25 30 17 24.62 16.5 31.5 6.75 1631 12.00 30 15.25 22.88 16.5 31.5 6.75 127916" 15.25 33 18.5 28.35 15.8 31.5 10.12 2271 13.25 33 17 24.63 16.5 31.5 6.75 172018" 17.25 36 20.37 30.2 15.8 31.5 10.12 2822 15.25 36 18.5 28.38 15.8 31.5 10.12 222720" 19.25 39 23.23 33.07 15.8 31.5 10.12 3395 17.25 39 20.37 30.25 15.8 31.5 10.12 3000

KTM Ball Valves


2", 3" and 4", Full Bore, Class 600 DimensionsEO1200 Full Bore

Valve CS Body SS BodySize Bore L H1 H2 H2 Lbs.

2" 2 11.5 4.53 6.57 6.50 553" 3 14 5.30 7.75 7.13 1084" 4 17 6.42 9.25 11.14 177

K

H2

F

H1

W1

L

Note: * Flanges meet ANSI B16.5

H1

L

L

H1

H2


24" and 30" available on request

Features Designed for rugged oil field and

pipeline application

ktmmc-0550-us

Documents

control valve range

tyco flow control

exact ball valves

dependable service

ktm ball valves forlasting

trunnion valves

cryogenic valves

dependable quality