konarka technologies, inc....2003/09/08 · 2 september, 2003 © 2003, konarka technologies, inc....
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© 2003, Konarka Technologies, Inc.September, 2003
Konarka Technologies, Inc.From Light to Power
Enabled by Nanotechnology
Innovator of polymer photovoltaic products in a variety of form factors
for commercial, industrial and consumer applications
Flexible Lightweight Indoor/OutdoorMission-Designed Low cost
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September, 2003
© 2003, Konarka Technologies, Inc.
FinancingCompleted $13.5 Million B round, Fall ‘02
Lead: Draper Fisher Jurvetson ~ $18 million in total financing to date
Late 2004 C RoundMid-stage institutional equity investors
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September, 2003
© 2003, Konarka Technologies, Inc.
Experienced Leadership and Technical Excellence
Dr. Bill BeckenbaughPresident and CEO
Randolf ChanVP
Manufacturing andEngineering
Kevin McGuireController
Dr. Russell GaudianaVP
Research andDevelopment
Howard BerkeVP (Acting) of
BusinessDevelopment
16 years in highvolume graphicsand electronics
Avery Dennison,Raychem, E Ink
20 years in financialmanagement in highvolume electronics
28 years in R&Dleadership in
technical coatings36+ Patents
Dr. Erhard GlotzlManaging Director
(acting)Konarka Austria
CEOLinz AG
Electricity and Gasregional utility
30 years as executive with extensive marketing and technology leadership; Western Electric, Motorola, Hadco, Sanmina-SCI
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September, 2003
© 2003, Konarka Technologies, Inc.
Expert Advisors15 world-class technical advisors, including:
Dr. Alan Heeger, Nobel Laureate, all-polymer PVDr. Michael Graetzel, EPFL, dye-based cellsDr. Alan Bard, University of TexasDr. Serdar Sariciftci, Linz Inst. for Organic Solar Cells Dr. Jack Hanoka, CTO-Evergreen SolarDr. Elliot Berman, founder SPC, CTO-Arco SolarDr. Merrill Cohen, GE (retired)Dr. Jayant Kumar, University of MassachusettsDr. Joan Vrtis, Rose Street Labs, IntelDr. Frank Shemansky, Consultant, Orchid BioSciences, Motorola, Bruce Anderson, IGNITE! StartupsPaul Wormser, Consultant, PV Products Market
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September, 2003
© 2003, Konarka Technologies, Inc.
People & Skills
Board of Directors
Raj AtluruDirector / Comp
Partner, Draper Fisher Jurvetson, Redwood City, CA
Dr. Bill BeckenbaughDirector / Audit
President, CEO, Konarka Technologies
Howard BerkeChairman / Audit / Comp
25+ year Executive & Founder of 12 technology companies
Dr. Alan HeegerDirector
Nobel Laureate in Chemistry for conducting polymers in OLEDs and photovoltaics (2000), Uniax founder, University of California
Bic StevensDirector / Audit / Comp
Managing Director, Zero Stage Capital, Cambridge, MA
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September, 2003
© 2003, Konarka Technologies, Inc.
Organization
Operating Structure
Konarka Technologies, Inc.HeadquartersBusiness DevelopmentProduct DevelopmentPilot ManufacturingCell Process OptimizationForm Factor Development
Konarka AG (Switzerland)Business DevelopmentTechnology LiaisonEU R&D Funding / Grants
Konarka Austria GmbH Polymer Cell R&D FocusThird Party R&D Cost Sharing-EU
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September, 2003
© 2003, Konarka Technologies, Inc.
100
1,000
10,000
100,000
1985 1990 1995 2000 2005 2010 2015 2020 2025Year
Elec
tric
ity C
onsu
mpt
ion
per c
apita
(kW
h)
China
India
U.S.
Global Average (2050 Target)
Minimum Consumption(2050 Target)
Source: EPRI, US DOE 2000
Global Demand for Energy
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September, 2003
© 2003, Konarka Technologies, Inc.
Photovoltaics (“PV”)
The conversion of light into electricity
Silent, no maintenance, no fuel, no emissions
The lowest cost option for remote applications
Recognized as part of the solution to the global need for electricity and clean energy
Generator of Choice for >2 billion people
Option for all of us
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September, 2003
© 2003, Konarka Technologies, Inc.
Markets & Applications
PV Production in MegawattsRepresenting a global market of $7 Billion
34 40 47 55 58 60 69 78 89 126155
201
288
390
520
050
100150200250300350400450500550
1988
1990
1992
1994
1996
1998
2000
2002
Rest of WorldEuropeJapanUnited StatesTotal
35% growth – 2001 to 2002Source: PV News, Paul Maycock, editor
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September, 2003
© 2003, Konarka Technologies, Inc.
Goals and Strategy
Konarka’s StoryWhat: Energy conversion of light electricity
Based on nanomaterials and conductive polymersHigh-speed roll-to-roll manufacturing on plastic & metal foilsUnique product benefits for new applications
Why: Growing existing market / enable new markets World market solar industry CAGR > 35%
Who: Superior team31 staff, 15 advisors, experienced Board
How: Blocking and enhancing IP20+ patents issued and pending Supporting IP from UMass (exclusive), EPFL (sole US licensee), JKU-Linz (exclusive)Strategic investors & partners - Chevron Texaco and Eastman Chemical
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
PV TechnologiesCrystalline Silicon on Glass
1st generation (developed in the 70s) semiconductor wafer in glass, complex manufacturing process
Thin Film (majority on glass)2nd generation (developed in the 80s) requires low-pressure, high-temperature film deposition, expensive packaging, complex manufacturing process
Polymers & Nanomaterials3rd generation (developed in the 90s) uses photoactive dyes, conducting polymers, high-speed manufacturing process at low temperature, low cost materials, scaleable
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September, 2003
© 2003, Konarka Technologies, Inc.
Photovoltaic Nanotech Companies
Nanosolar – nanoparticles (20 - 40nm)Titania - dye sensitized
Hitachi-MaxellTitania – dye sensitized
Nanosys – quantum dots (<10nm)CdSe, PbS
Evident Technologies – quantum dots (<10nm)CdSe, PbS
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
KTI’s Vision: Light-weight, Flexible Photovoltaics
Plastic or Metal foilCounter Electrode
0.010 inches
Plastic Active LayerTransparent Conductor
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September, 2003
© 2003, Konarka Technologies, Inc.
Dye Cell Principle of OperationTransparent Conductor Electrolyte CathodeTiO2 Dye
Injection
Maximum voltage
MediatorOxRed
Interception
So/S+
S*-0.5
vs N
HE
(V)
0.0
hυ
E
0.5
Diffusion
1.0
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September, 2003
© 2003, Konarka Technologies, Inc.
SEM of Nanostructured Titania
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
Polymer Cell Schematic
Transparent substrate
Transparent substrate
Light
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
Fullerenes Carry Electrons
Fullerene (60 atoms of carbon)
Fullerenes are carbon moleculesElectrons can freely move around the molecule and “hop” to adjacent fullerene
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
Fullerene / Polymer Function
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September, 2003
© 2003, Konarka Technologies, Inc.
Increasing Performance:Matching the Solar Emission
1. Increase absorption• Higher absorption coefficient; Higher charge carrier mobility
2. Shift of the absorption to red• Low Band Gap Polymers
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
Complementary Materials Platforms
HybridHybridDyeDye--Sensitized Sensitized
TitaniaTitania(Go(Go--ToTo--Market)Market)
Conducting Conducting PolymersPolymers
(R&D)(R&D)
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September, 2003
© 2003, Konarka Technologies, Inc.
Dye vs. PolymerAttributes Dye Polymer
Efficiency + Absorbs broad spectrum+ Thin (but absorbs more light)+ High electron mobility
- Low efficiency (today) - Too thin to absorb all light+ Potential for multi-layer junctions
Lifetime > 10 years Undetermined
Cost - Multiple coating steps- Catalyst cost
+ Single layer (no catalyst or electrolyte)
+ Single coating step
Features + Thin+ Light weight+ Flexible+ Colors (sacrifice efficiency)
+ Thin+ Light weight+ Increased Flexibility+ Unique form factors
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September, 2003
© 2003, Konarka Technologies, Inc.
Choice of Materials & Process
Material Purpose Advantage Disadvantage
TiO2 Absorb light, convey electron
Absorb light, inject electron into TiO2
Nanoscale TiO2 Increase surface area 100x
Commodity (low cost)
Requires sintering
Semiconductor, abundant, low cost
Only works with UV
Dye Bonds to TiO2, absorbs broad spectrum of light
Too thin to absorb all available light
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September, 2003
© 2003, Konarka Technologies, Inc.
Product AttributesCost Flex Form
FactorTrans-mission
Color Weight Indoor, Outdoor
Use Eff
Konarka3rd generation
Thin Films2nd generation
Crystalline1st generation
Cost Flex Form Factor
Trans-mission
Color Weight Indoor, Outdoor
Use Eff
Thin Films2nd generation
Crystalline1st generation
Signifies significant competitive advantage
Signifies moderate competitive advantage
Signifies distinct disadvantage
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September, 2003
© 2003, Konarka Technologies, Inc.
Features Open Opportunities
Dis
tribu
ted
AC
Grid
Indu
stria
l Off
Grid
Milit
ary
Por
tabl
e E
lect
roni
cs
Off-
Grid
Res
iden
tial
BatteryCharging
Dis
posa
ble
Increasing capability and opportunity
Dis
tribu
ted
DC
Grid
2001 TAM2010 TIM
300 MW100 MW50 MW10 MW40 MW120070040025200
TAM per PV News; TIM per EPIA Forecast (Mil. By KTI)
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September, 2003
© 2003, Konarka Technologies, Inc.
First Products
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September, 2003
© 2003, Konarka Technologies, Inc.
Markets & Applications
Portable Applications
Personal LAN Appliances
Self-charging batteryWireless instrumentation
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September, 2003
© 2003, Konarka Technologies, Inc.
Military / Civil / Emergency
Flexible Light-weightCharger
Wearable Power
PowerCloth™
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology & IP
Product Vision-Photovoltaic Fibers*
POS POS
POS
NEG
NEG NEG
POS POS
POS
NEG
NEG NEG
Conductive Core
Dyed, sintered Titania
Solid State Electrolyte
Transparent Cathode
Transparent Insulator
Conductive Core
Dyed, sintered Titania
Solid State Electrolyte
Transparent Cathode
Transparent Insulator
*Patents applied for in 2002
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September, 2003
© 2003, Konarka Technologies, Inc.
Coating Production Process Applicable to all Materials Platforms
“Roll-to-roll” on plastic
Continuous coating
Utilize existing plants(corporate partners)
Conventional methods
No capacity constraints
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September, 2003
© 2003, Konarka Technologies, Inc.
KTI Commercialization Process
ConceptConcept Feasibility Feasibility Development PreDevelopment Pre--MfgMfg CommercializationCommercializationAssessmentAssessment
?Idea
Gate 0
Gate 1
Gate 2
Gate 3
Gate 4
Gate 5
Stage 1Stage 2
Stage 3Stage 4
Stage 5
Technologists
Sales
Anywhere
Polymer Cell
TiO2 DyeCell
Customers
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September, 2003
© 2003, Konarka Technologies, Inc.
Technology Benchmark and Goals20% KTI
Polymer PVFuture
PolycrystallineSi
15%
Low High$/Watt
Eff
icie
ncy
5%
10%
Thin FilmAmorphous SiKTI
Polymer PVToday
KTI DSSC PV
Today
KTI DSSC PV
Future
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September, 2003
© 2003, Konarka Technologies, Inc.
Preliminary Production Ramp Scheduleand Module Efficiency Goals for KTI-Lowell Pilot Production
2003 2004 2005 2006 2007
Technology Development DSSC
Product and Process Development and Scale-up
Product Launch:
5% Module
1 MW*
Production:
6% Module
3 MW*
Production:
7% Module
4 MW*
* Production Capacity – 3 shifts / 6 days per week.
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September, 2003
© 2003, Konarka Technologies, Inc.
Conclusions
$0.00
$0.50
$1.00
$1.50
$2.00
$2.50
$3.00
CZ
Cast
a-Si
CdTe
CISKon
arka
Dire
ct M
anuf
actu
ring
Cos
t ($/
Wp)
We have a Commercial Cost Advantage
3rd Gen.
2nd Gen.1st Gen.D
irect
Mfg
. Cos
t ($/
W)
Range of Possible Gen 1 and 2 Direct Manufacturing Costs Achievable by 2010 - Source: A.D. Little