kompass – reaming · kompass reaming – benefits for you 2 as a brand of the komet group, 2...

InhaltKomPass Reaming – BenefIts for you 2As a brand of the KOMet GROUP, 2DIHARt® is convincing for its perfect reaming technology to new dimensions. 2for the economic fine machining of bores, the comprehensive tool programme of standardised Monomax® monoblock tools, PCD reamers and tailor-made multiblade stepped reamers and on to customer-specific special tools, guarantees accurate, economic and reliable machining. 2Innovative solutions for fine bore machining: 2- Reamax® ts – Modular reaming system 2- Reaming with indexable insert technology 2- Compensating holder DAH® for µ-accurate concentricity 2Programme summary · tool selection 3Reamax® ts 3Reamax® 3Monomax® 3solid Carbide Reamers 3Cutting Rings 3special tools 3DAH® Compensating Holder 3Informations, Cutting Data, Performance data 3DIHARt® – Innovative solutions for Precision finishing of Bores 4Reamax® ts 5Reamax® 5Monomax® 5Index 5General Informations 5tool selection 5Programme summary 5Reaming tools 5solid carbide reamer 5Cutting ring 5Insert Reaming / easy special™ 5DAH® Compensating Holder 5Informations 5Cutting geometry (AsG) 5Cutting materials and coatings 5tolerances 5surfaces 5Measuring 5Cutting data 5technical application hints 5enquiries,test-results 5numerical Index 5DIHARt® tool selection 6DIHARt® tool selection 7DIHARt® Programme summary 8Adaptors 8Reaming tools 9DIHARt® Programme summary 9DIHARt Reamax® ts 10DIHARt Reamax® ts 11Ø 18,000 – 65,000 mm 11tool Recommendation 11Reaming Head 11Holder 11Cylindrical shank 11DAH® Zero 11DAH® adaptor 11Assembly Instruction 11Assembly parts / Accessories 11DIHARt Reamax® ts 12tool Recommendation 12DIHARt Reamax® ts 13tool Recommendation 13DIHARt Reamax® ts 14Reaming Head – expandable 14X 18,000 – 65,000 mm 14DIHARt Reamax® ts 15Holder with cylindrical shank similar to DIn 1835 15X 18,000 – 65,000 mm 15DIHARt Reamax® ts 16DAH® Zero Holder with cylindrical shank similar to DIn 1835 16X 18,000 – 34,999 mm 16DIHARt Reamax® ts 17Holder with DAH® Connection 17X 42,000 – 65,000 mm 17DIHARt Reamax® ts 18Assembly instructions 18M 18Operating Instruction DAH® Zero 19DIHARt Reamax® ts 19Assembly parts / Accessories 19DIHARt Reamax® 20DIHARt Reamax® 21Ø 12,000 – 40,000 mm 21tool Recommendation 21Replaceable Insert 21Holder 21Cylindrical shank 21Assembly Instructions 21Assembly parts / Accessories 21DIHARt Reamax® 22tool Recommendation 22tool Recommendation 23DIHARt Reamax® 23DIHARt Reamax® 24Replaceable Insert 24X 12,000 – 40,000 mm 24Holder with cylindrical shank similar to DIn 1835 25DIHARt Reamax® 25X 12,000 – 40,000 mm 25DIHARt Reamax® 26Assembly instructions 26M 26Assembly parts / Accessories 27DIHARt Reamax® 27DIHARt Monomax® 28DIHARt Monomax® 29tool Recommendation 29Monomax® 29x 5,600 – 25,899 mm 29with cylindrical shank 29with morse taper 29DIHARt Monomax® 30tool Recommendation 30tool Recommendation 31DIHARt Monomax® 31DIHARt Monomax® 32short version with cylindrical shank similar to DIn 1835 32X 5,600 – 25,899 mm 32X 5,600 – 25,899 mm 33Long version with cylindrical shank similar to DIn 1835 33DIHARt Monomax® 33DIHARt Monomax® 34Long version with morse taper DIn 228 form A 34X 5,600 – 25,899 mm 34Design your own tool! 35DIHARt® easy special™ 35DIHARt® solid Carbide Reamers 36x 1,400 – 12,700 mm 37x 4,800 – 12,700 mm 37DIHARt® solid Carbide Reamers 37tool Recommendation 37for blind hole machining 37for through hole machining 37DIHARt® solid Carbide Reamers 38tool Recommendation 38DIHARt® solid Carbide Reamers 39tool Recommendation 39DIHARt® solid Carbide Reamers 40with cylindrical shank DIn 6535 HA 40X 1,400 – 12,700 mm 40X 4,800 – 12,700 mm 41with cylindrical shank DIn 6535 HA 41DIHARt® solid Carbide Reamers 41DIHARt® Cutting Ring 42Ø 60,60 – 110,59 mm 43DIHARt® Cutting Ring 43tool Recommendation 43Cutting Ring 43Holder 43

Cylindrical shank 43DAH® adaptor 43ABs® adaptor 43Assembly Instructions 43Assembly parts / Accessories 43DIHARt® Cutting Ring 44tool Recommendation 44DIHARt® Cutting Ring 45tool Recommendation 45DIHARt® Cutting Ring 46X 60,600 – 110,599 mm 46DIHARt® Cutting Ring 47Holder with cylindrical shank similar to DIn 1835 47X 60,600 – 100,599 mm 47DIHARt® Cutting Ring 48Holder with DAH® Connection 48X 60,600 – 110,599 mm 48DIHARt® Cutting Ring 49Holder with ABs® Connection 49X 60,600 – 110,599 mm 49DIHARt® Cutting Ring 50Assembly instructions: Cutting ring for through hole machining 50+ 50DIHARt® Cutting Ring 51Assembly instructions: Cutting ring for blind hole machining 51+ 51M 51DIHARt® Cutting Ring 52Assembly parts / Accessories: Holder for through hole machining 52DIHARt® Cutting Ring 53Assembly parts / Accessories: Holder for blind hole machining 53DIHARt® Insert Reaming 54Unique: Reaming with Insert technology 54Design your own tool! 55DIHARt® Insert Reaming 55Inquiry fax to +49(0)7143.373-233 56Design your own tool! 56X D = _____ mm 56b = _____ mm 56X = _____ mm 56DIHARt® Insert Reaming 56X 56X 56X 56X 56X 56X 56Inquiry fax to +49(0)7143.373-233 57Design your own tool! 57X D = _____ mm 57b = _____ mm 57X = _____ mm 57DIHARt® easy special™ 57X 57X 57X 57X 57X 57X 57DIHARt® special tools 58special solutions and Multi-step tools – 58Greater Range of functions, Lower Machining Costs 58special systems: 58Machining Bearing Bores for Cam shafts 58DIHARt® special tools 59DIHARt® Compensating Holder 60DIHARt® Compensating Holder 61DAH® Compensating Holder 61with HsK-A adaptor 61with ABs® adaptor 61with taper shank 61Assembly instructions 61Assembly parts / accessories 61Adaptor for DAH® 61with expanding chuck 61with ABs® adaptor 61DAH® 50 Hs Compensating Holder 61for high speed machining 61DPs floating Holder 61with VDI connection 61with cylindrical shank 61DIHARt DAH® Compensating Holder 62with HsK Adaptor DIn 69893 A 62with ABs® Adaptor 62with taper shank DIn 69871 AD/B 63with taper shank JIs B 6339 AD/B (MAs 403 Bt) 63DIHARt DAH® Compensating Holder 63DIHARt DAH® Compensating Holder 64Assembly instructions 64M 64Assembly parts / Accessories 65Assembly parts ABs® 65DIHARt DAH® Compensating Holder 65Assembly parts HsK-A 65DIHARt DAH® Adaptor 66expanding chuck for tools with cylindrical shank 66for tools with ABs® connection 66DIHARt® Adaptor sleeve 67DIHARt DAH® 50 Hs Compensating Holder 68High speed machining – with maximum quality 68with HsK Adaptor 69with taper shank DIn 69871 AD/B 69with taper shank JIs B 6339 AD (MAs 403 Bt) 69DIHARt DAH® 50 Hs 69DIHARt® DPs floating Holder 70with VDI connection DIn 69880 70with cylindrical shank similar to DIn 1835 70DIHARt® Collets 71for DPs floating holder 71IDeen-fABRIK+ 72the ideas factory 72Anfang Informationen 72DIHARt® Informations 73Informations 73Cutting geometry (AsG) 73Cutting materials and coatings 73tolerances 73surfaces 73Measuring 73Cutting data 73technical Application Hints 73Problems R possible causes R solutions 73types of tool wear 73safety notes 73enquiries,test-results and Complaints 73numerical Index 73KOMet GROUP International Agencies 73DIHARt® AsG – Cutting Geometry 74the cutting geometry (AsG) comprises: 74DIHARt® Cutting Materials and Coatings 75DIHARt® tolerances 76form and positional tolerances DI en IsO 1101 76It tolerance class DIn 7151 77Manufacturing tolerance of DIHARt® Reamers 77DIHARt® tolerances 77DIHARt® surface 78Attainable surface quality 78DIHARt® Measuring 79DIHARt® Cutting Data 80DIHARt® Cutting Data 81DIHARt® technical Application Hints 82Problems • Possible Causes R solutions 82DIHARt® technical Application Hints 83types of tool Wear 83DIHARt® 84Usage and safety notes 84enquiries, test-results and Complaints 85DIHARt® 85Questionnaire 86n 86n1) 86

n2) 86

n2) 86

n1) 86

n1) 86

n1)2) 86

n1)2) 86

86 86 86 86 86 86 86 86

DIHARt® 86evaluation sheet 87n 87n1) 87

n2) 87

n2) 87

n1) 87

n1) 87

n1)2) 87

n1)2) 87

87 87 87 87 87 87 87 87

DIHARt® 87KOMet GROUP International Agencies 2europe 2Outside europe 3

www.kometgroup.com

KOMet GROUP GmbHZeppelinstraße 374354 Besigheimtel. +49(0)7143.373-0fax +49(0)[email protected]

KOMet GROUP GmbHWerk stuttgart-VaihingenRuppmannstraße 3270565 stuttgart / Vaihingentel. +49(0)711.78891-0fax +49(0)[email protected]

KOMet do Brasil Ltda.Rua Brasileira, 43907043-010 Guarulhos - são Paulotel. +55(0)11.2423-5502fax +55(0)[email protected]

KOMet GROUPPrecision tools (taicang) Co., Ltd.(Headquarter Asia Pacific)no. 5 schaeffler Roadtaicang, Jiangsu Province, 215400tel. +86(0)512.535757-58fax +86(0)[email protected]

KOMet s.à.r.l.46-48 Chemin de la Bruyère69574 Dardilly CeDeXtel. +33(0) 4 37 46 09 00fax +33(0) 4 78 35 36 [email protected]

KOMet (UK) Ltd.Unit 4 triton ParkBrownsover Roadswift ValleyRugby, CV21 1sGtel. +44(0)1788.5797-89fax +44(0)[email protected]

KOMet Precision tools India Pvt. Ltd.16J, Attibele Industrial AreaBAnGALORe - 562 107tel. +91-80-2807 8000fax +91-80-2807 [email protected]

KOMet Utensili s.R.L.Via Massimo Gorki n. 1120098 s. Giuliano Mil.tel. +39-02-98 40 28 1fax +39-02-98 44 96 [email protected]

KOMet GROUP KK# 180-00061-22-2 naka-cho Musashino-shitokyo JapanGrand Preo Musashino 203 tel. +81(0)422 50 0682fax +81(0)422 50 [email protected]

KOMet de México s. de R. L. de C.VAcceso 1 nave 8 no. 116 fraccionamiento Industrial La Montaña Querétaro, Qro. C.P 76150 Méxicotel. +52-442 2-18-25-44fax +52-442 [email protected]

KOMet GROUP GmbHWagramer straße 1731220 Wientel. +43 (1) 259 22 04 fax +43 (1) 259 22 04 [email protected]

KOMet-URPOL sp.z.o.o.ul. stoczniowców 247-200 Kędzierzyn-Koźletel. +48-77-482 90 60fax +48-77-406 10 [email protected]

KOMet GROUP GmbHZeppelinstraße 374354 BesigheimGeRMAnYtel. +41(0)62 285 42 62fax +41(0)62 285 42 [email protected]

KOMet of America, Inc.2050 Mitchell Blvd.schaumburgIL 60193-4544tel. +1-8 47-9 23 / 84 00 +1-8 47-9 23 / 84 80fax +1-8 00-8 65 / 66 [email protected]

square tools ABBox 917720039 Malmötel. +46-40-49 28 40fax +46-40-49 19 [email protected]

KOMet IBeRICA tOOLs, s.L.Av. Corts Catalanes 9-11Planta baja, local 6B08173 sAnt CUGAt DeL VALLestel. +34-93-583.96.20fax [email protected]

KOMet GROUP GmbH ul. spartakovskaya, 2V 420107, Kazan tel. +7 843 5704345fax +7 843 [email protected]

KOMet GROUP Precision toolsKorea Co.,Ltd.#201, Lotte It Castle-2, 550-1,Gasan-dong, Geumcheon-gu,seoul, 153-768tel. +82(0)2.2082-6300fax +82(0)[email protected]

KOMet GROUP CZ s.r.o.na Hůrce 1041/2,160 00 Praha 6tel. +42(0)2 35 01 00 10fax +42(0)2 35 31 18 [email protected]

KomPass – REamING

399 01 024 04-2t-06/10 Printed in Germany · © 2010 KOMet GROUP GmbH · We reserve the right to make modifications.

Ko

mPa

ss –

REa

mIN

G

GERmaNy

FRaNcEchINa

GREat BRItaIN INdIa Italy

JaPaN mExIco

austRIa PolaNd

swItzERlaNd

usa

swEdEN sPaIN

RussIa

BRazIl

GERmaNy

KoREa

czEch REPuBlIc

KomPass Reaming – BenefIts for you

As a brand of the KOMet GROUP,

DIHARt® is convincing for its perfect reaming technology

to new dimensions.

For the economic fine machining of bores, the comprehensive

tool programme of standardised Monomax® monoblock tools,

PCD reamers and tailor-made multiblade stepped reamers and on

to customer-specific special tools, guarantees accurate, economic

and reliable machining.

Innovative solutions for fine bore machining:

- Reamax® TS – Modular reaming system

- Reaming with indexable insert technology

- Compensating holder DAH® for µ-accurate concentricity

1

2

3

4

5

6

7

3

4 – 9

10 – 19

20 – 27

28 – 35

36 – 41

42 – 53

54 – 59

60 – 71

72 – 88

Programme summary · tool selection

Informations, Cutting Data, Performance dataNumerical Index

Reamax® ts

Reamax®

Monomax®

solid Carbide Reamers

Cutting Rings

special tools Insert Reaming TechnologyEasy Special™

DAH® Compensating HolderTaper shanks · HSK · ABS® · DPS

4

the KOMet GROUP is a leading global provider of DIHARt® reaming tools for the economical ultraprecision machining of bores. Our innovative solution potential, comprehensive performance range and personal commitment are the basis for successful partnerships with our customers.

For more than 60 years DIHART® has been synonymous for high-precision reaming. We are successfully meeting the increasing demand for customer-specific special solu-tions and flexible standard tools we have been continuous-ly expanding our solution competency and our innovative edge. Our leading market position is the result of consist-ently higher quality and continuous development.

The KOMET GROUP also offers the complete range of serv-ices internationally. You can find us wherever you manufac-ture your products with an exacting claim for quality.

The standardised tool range and the customer-specific special tools guarantee precise, economical and reliable machining.

With new product and logistics concepts such as the modular high-speed reaming tools Reamax® TS, sets standards especially in the standard range. Our knowledge of customer-specific solutions offers unique perspectives.

DIHART® is the brand of the KOMET GROUP for perfect reaming in new dimensions.

DIHARt® – Innovative solutions for Precision finishing of Bores

1

2

3

4

5

6

7

5

6 – 78 – 9

Reamax® TSReamax®Monomax®

10 – 1920 – 2728 – 3536 – 4142 – 53

54 – 59

60 – 71

7475

76 – 777879

80 – 8182 – 8485 – 87

88

Index Page

General Informations

Tool selectionProgramme summary

Reaming tools

Solid carbide reamerCutting ring

Insert Reaming / easy special™

DAH® Compensating Holder

Informations

Cutting geometry (ASG)Cutting materials and coatingsTolerancesSurfacesMeasuringCutting dataTechnical application hintsEnquiries,test-results

numerical Index

6

1

12

P1.

0 � 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG07 DST 75H.71 ASG07 TiN 75J.21 ASG07 HM 75H.21 ASG07 HM

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG07 DST 75H.71 ASG07 TiN 75J.21 ASG02 HM 75H.21 ASG02 HM

2.1 < 500 9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG07 DST 75H.71 ASG07 TiN 75J.21 ASG07 HM 75H.21 ASG07 HM

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 75J.93 ASG09 DST 75J.71 ASG07 TiN 75H.93 ASG07 DST 75H.71 ASG07 TiN 75J.21 ASG07 HM 75H.21 ASG07 HM

4.0 > 900 X6CrMo4 / 1.2341,

X165CrMoV12 / 1.2601 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM

4.1

S5.

0 250 Inconel 718 / 2.4668,Nimonic 80A / 2.4631

5.1 400 TiAl5Sn2 / 3.7114 75J.21 ASG03 HM 75H.21 ASG03 HM

M6.

0 � 600 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM

6.1 < 900 X8CrNb17 / 1.4511,

X10CrNiMoTi1810 / 1.4571 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM

7.0 > 900 X10CrAl7 / 1.4713,

X8CrS-38-18 / 1.4862 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035 75J.37 ASG07 DBG-N 75J.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75J.21 ASG07 HM 75H.21 ASG07 HM

8.1 250 GG-NiCr202 / 0.6660 75J.37 ASG07 DBG-N 75J.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75J.21 ASG07 HM 75H.21 ASG07 HM

9.0 � 600 130 GGG-40 / 0.7040 75J.93 ASG07 DST 75J.37 ASG07 DBG-N 75H.93 ASG07 DST 75H.37 ASG07 DBG-N 75J.21 ASG02 HM 75H.21 ASG02 HM

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

75J.93 ASG07 DST 75J.37 ASG07 DBG-N 75H.93 ASG07 DST 75H.37 ASG07 DBG-N 75J.21 ASG07 HM 75H.21 ASG07 HM

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.8165 75J.93 ASG07 DST 75J.37 ASG07 DBG-N 75H.93 ASG07 DST 75H.37 ASG07 DBG-N 75J.21 ASG07 HM 75H.21 ASG07 HM

10.1 200 GGG-NiCr20-2 / 0.7661 75J.37 ASG07 DBG-N 75J.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75J.21 ASG07 HM 75H.21 ASG07 HM

10.2 300 GGV Ti < 0,2

GGV Ti > 0,2 75J.37 ASG07 DBG-N 75J.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75H.37 ASG07 DBG-N 75J.21 ASG07 HM 75H.21 ASG07 HM

N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 75J.93 ASG07 DST 75J.71 ASG07 TiN 75H.93 ASG07 DST 75H.71 ASG07 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.0060 75J.71 ASG07 TiN 75J.71 ASG07 TiN 75H.71 ASG07 TiN 75H.71 ASG07 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.0517 75J.21 ASG02 HM 75H.21 ASG02 HM

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.2373 75J.21 ASG07 HM 75H.21 ASG07 HM

14.0 100 G-AlSi10Mg / 3.2381 75J.21 ASG07 HM 75H.21 ASG07 HM

H15

.0 1400 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N

16.0 1800 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N

DIHART Reamax® TS

Mat

eria

l gro

up

Stre

ngth

Rm

(N/m

m²)

Har

dnes

s H

B

MaterialMaterial examplematerial code/DIN

non-alloy steels

non-alloy /low alloy steels

lead alloys

non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels

high alloy steels

HSS

special alloys: Inconel, Hastelloy, Nimonic, stc.

titanium,titanium alloys

stainless steels

stainless steels

stainless / fi reproof steels

gray cast iron

alloy gray cast iron

spheroidal graphite cast iron, ferritic

spheroidal graphite cast iron, ferritic / perlitic

spheroidal graphite cast iron, perlitic malleable iron

alloyed spheroidal graphite cast iron

vermicular cast iron

copper alloy, brass,lead-alloy bronze, lead bronze: good cut

copper alloy, brass, bronze:average cut

wrought aluminium alloys

cast aluminium alloy: Si-content <10%magnesium alloy

cast aluminium alloy: Si-content > 10%

hardened steels< 45 HRC

hardened steels> 45 HRC, � 55 HRC

Tool Recommendation

High-speed machining

Order No. Cutting geometry

(ASG)

Cutting material/ coating

Order No. Cutting geometry

(ASG)


We are happy to take inquiries concerning tools for materials without a recommendation.

Patent applied for inside and outside Germany (Reamax®)

DIHARt® tool selection

This selection aid guides you quickly and easily to the tool system that is suitable for you requirements.

Our recommendation for a tool system suitable for you, which takes tolerance and diameter into consideration, can be found on page 7.

Example: Diameter 20 H7 to be machined leads to Reamax® TS tooling system

According to the type of bore and material to be machined, you will be guided to the appropriate/matching tool. The best cutting geometry (ASG) can be seen from the table "Tool recommendation" in each section.

1

2

3

4

5

6

7

7

� 1,40 – 5,59 mm � 5,60 – 11,99 mm � 12,00 – 17,99 mm � 18 – 40 mm � 40 – 65 mm � 65 – 110 mm

IT 5 – IT 6

Monomax® Monomax® Reamax® TS Reamax® TS

IT 7

Monomax® Reamax® Reamax® TS Reamax® TS

� IT 8

Reamax® Reamax® Reamax® TS

� 1

,400

� 4

,000

� 5

,600

� 9

,600

� 1

0,15

9

� 1

2,00

0

� 1

2,70

0

� 1

7,60

0

� 1

8,00

0

� 1

8,89

9

� 2

0,10

0

� 2

5,89

9

� 4

0,00

0

� 5

0,00

0

� 6

0,60

0

� 6

5,00

0

� 1

10,5

99

� 1

39,5

99

� 3

00,5

99

Reamax® TS

Reamax®

Monomax®

DIHART® Tool Selection

If you do not fi nd a standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specifi c tool.

Tool recommendation

IT-Tolerance

Solid carbide reamer

Cutting ring


Cutting ring



Cutting ring

IT-Tolerance class see page 77

Overview standard reamers

Tool Tool attachement

Cylindrical shankDAH®

Cylindrical shank

Cylindrical shankMorse taper

expandable

Cylindrical shank


Cylindrical shankDAH®ABS®

Cutting ring

Example: Material: non-alloy steel St37Bore type: Through bore

Tool recommendation: DST cutting materialOrder No.: 75J.93Cutting geometry: ASG09

Recommended cutting data: Cutting speed:vc = 100 – 200 m/minFeed for x 18,000 mm:fz = 0,10 – 0,21 mm/tooth

Example

Example

1

2

3

4

5

6

7

1

2

3

4

5

6

7

80 81

HM

DS

T

TiN

DBG

-N

DB

F

DJC

DBC HM

DS

T

TiN

DBG

-N

DB

F

DJC

DBC < � 12 � 12 - 25 � 25 - 50 > � 50 < � 12 � 12 - 25 � 25 - 50 > � 50 � 4,8 - 12,7

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max min-max min-max min-max min-max min-max min-max min-max min-max min-max

P1.

0 � 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.1 < 500 9SMnPb28 / 1.0718

15-45

100-200

60-140

100-200

15-45

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 5-980-150

60-110

80-150

5-980-120

60-90

80-120

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11

4.0 > 900

X6CrMo4 / 1.2341,X165CrMoV12 / 1.2601

4-715-45

4-715-45

0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18

4.1

S5.

0 250Inconel 718 / 2.4668,Nimonic 80A / 2.4631

5.1 400 TiAl5Sn2 / 3.7114

5-12

5-12

0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30

M6.

0 � 600X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401

5-815-40

30-60

5-815-40

30-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

6.1 < 900

X8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

7.0 > 900

X10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035

10-25

50-130

80-220

80-220

10-25

50-100

80-150

80-150

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

8.1 250 GG-NiCr202 /

0.66606-12

30-90

40-130

40-130

6-12

30-90

40-100

40-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

9.0 � 600 130 GGG-40 / 0.7040

9-18

130-300

130-300

130-300

130-300

9-18

120-180

120-180

120-180

120-180

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

9-18

100-250

100-250

100-250

100-250

9-18

100-160

100-160

100-160

100-160

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.81658-15

80-180

80-180

80-180

80-180

8-15

80-150

80-150

80-150

80-150

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.1 200 GGG-NiCr20-2 /

0.76616-12

30-60

50-100

50-100

6-12

30-60

50-100

50-100

50-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.2 300 GGV Ti < 0,2

GGV Ti > 0,26-12

30-70

40-130

40-130

6-12

30-70

40-130

40-130

40-130

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

N12

.0 90CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182

10-30

100-320

80-200

10-30

100-200

80-150

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.006010-20

50-150

10-20

50-120

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.051710-30

50-300

110-330

10-30

50-240

100-240

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.237310-30

150-300

110-550

10-30

150-250

100-300

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

14.0 100 G-AlSi10Mg / 3.2381

8-20

150-300

110-440

8-20

150-250

100-250

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

H15

.0 140040-60

40-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

16.0 1800

30-50

30-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20

Guideline values for reaming Cutting speed vc (m/min)Feed fz (mm/tooth)

(with face cut, feed reduced by 30%)

Mat

eria

l gro

up

Stre

ngth

Rm

(N/

mm

²)

Har

dnes

s H

B

Material

Material examplematerial code/DIN

Reamers short / 3×D Reamers long / 5×Dstraight fl uted

ASG07, ASG0106, ASG03, ASG11, ASG1101straight fl uted

ASG09, ASG09B, ASG1402left hand spiraled

ASG0501

PCD

PCD

non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron














Reaming allo wance in diameter (mm)

DIHART® Cutting Data

1

2

3

4

5

6

7

1

2

3

4

5

6

7

80 81

HM

DS

T

TiN

DBG

-N

DB

F

DJC

DBC HM

DS

T

TiN

DBG

-N

DB

F

DJC

DBC < � 12 � 12 - 25 � 25 - 50 > � 50 < � 12 � 12 - 25 � 25 - 50 > � 50 � 4,8 - 12,7

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max


P1.

0 � 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.1 < 500 9SMnPb28 / 1.0718

15-45

100-200

60-140

100-200

15-45

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 5-980-150

60-110

80-150

5-980-120

60-90

80-120

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11

4.0 > 900

X6CrMo4 / 1.2341,X165CrMoV12 / 1.2601

4-715-45

4-715-45

0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18

4.1

S5.


5.1 400 TiAl5Sn2 / 3.7114

5-12

5-12

0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30

M6.

0 � 600X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401

5-815-40

30-60

5-815-40

30-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

6.1 < 900

X8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

7.0 > 900

X10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035

10-25

50-130

80-220

80-220

10-25

50-100

80-150

80-150

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

8.1 250 GG-NiCr202 /

0.66606-12

30-90

40-130

40-130

6-12

30-90

40-100

40-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

9.0 � 600 130 GGG-40 / 0.7040

9-18

130-300

130-300

130-300

130-300

9-18

120-180

120-180

120-180

120-180

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

9-18

100-250

100-250

100-250

100-250

9-18

100-160

100-160

100-160

100-160

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.81658-15

80-180

80-180

80-180

80-180

8-15

80-150

80-150

80-150

80-150

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.1 200 GGG-NiCr20-2 /

0.76616-12

30-60

50-100

50-100

6-12

30-60

50-100

50-100

50-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.2 300 GGV Ti < 0,2

GGV Ti > 0,26-12

30-70

40-130

40-130

6-12

30-70

40-130

40-130

40-130

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

N12

.0 90CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182

10-30

100-320

80-200

10-30

100-200

80-150

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.006010-20

50-150

10-20

50-120

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.051710-30

50-300

110-330

10-30

50-240

100-240

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.237310-30

150-300

110-550

10-30

150-250

100-300

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

14.0 100 G-AlSi10Mg / 3.2381

8-20

150-300

110-440

8-20

150-250

100-250

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

H15

.0 140040-60

40-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

16.0 1800

30-50

30-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20

Guideline values for reaming Cutting speed vc (m/min)Feed fz (mm/tooth)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/

mm

²)

Har

dnes

s H

B

Material


Reamers short / 3×D Reamers long / 5×Dstraight fl uted

ASG07, ASG0106, ASG03, ASG11, ASG1101straight fl uted


ASG0501

PCD

PCD

non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron















DIHART® Cutting Data Example

1

2

3

4

5

6

7

7

x 1,40 – 5,59 mm x 5,60 – 11,99 mm x 12,00 – 17,99 mm x 18 – 40 mm x 40 – 65 mm x 65 – 110 mm

IT 5 – IT 6

Monomax® Monomax® Reamax® TS Reamax® TS

IT 7

Monomax® Reamax® Reamax® TS Reamax® TS

M IT 8

Reamax® Reamax® Reamax® TS

x 1

,400

x 4

,000

x 5

,600

x 9

,600

x 1

0,15

9

x 1

2,00

0

x 1

2,70

0

x 1

7,60

0

x 1

8,00

0

x 1

8,89

9

x 2

0,10

0

x 2

5,89

9

x 4

0,00

0

x 5

0,00

0

x 6

0,60

0

x 6

5,00

0

x 1

10,5

99

x 1

39,5

99

x 3

00,5

99Reamax® TS

Reamax®

Monomax®

DIHARt® tool selection

If you do not find a standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.

tool recommendation

IT-Tolerance


Cutting ring


Cutting ring



Cutting ring

IT-Tolerance class see page 77

Overview standard reamers

Tool Tool attachement

Cylindrical shankDAH®

Cylindrical shank

Cylindrical shankMorse taper

expandable

Cylindrical shank


Cylindrical shankDAH®ABS®

Cutting ring

8

DAH 63DAH 81DAH115

DAH 81DAH115

DAH 63DAH 81DAH115

DAH 63DAH 81DAH115

DAH 63DAH 81

DAH 63DAH 81DAH115

ABS 32ABS 40ABS 50ABS 63

x 12x 20

ABS 40ABS 50ABS 63

SK 30SK 40SK 50

HSK-A 40HSK-A 50HSK-A 63HSK-A 80HSK-A100

SK 40SK 50

VDI 30VDI 40VDI 50

x 25x 32x 25,4 (1")x 31,75 (1¼")

x 3x 4x 5x 6x 8x 10x 12x 14x 16

x 20HSK-A63

SK 40

SK 40

x 3x 4x 5x 6x 8x 10x 12x 14x 16

x 20

x 3x 4x 5x 6x 8x 10x 12x 14x 16

x 20

x 3x 4x 5x 6x 8x 10x 12x 14x 16

x 3,01 – 20,00

x 3,01 – 20,00

E 62

E 62

E 63

E 63

E 66

E 66

E 70

E 70

E 69

E 69

E 69

DIHARt® Programme summary

DAH® Compensating Holderwith HSK adaptor DIN 69893 A

with ABS® adaptor

with taper shank DIN 69871 AD/B

with taper shank JIS B 6339 AD/B

DAH® expanding chuckfor tools with cylindrical shank

DAH® Adaptorfor tools with ABS® connection

DPs floating Holder

with cylindrical shank similar to DIN 1835

with VDI connection DIN 69880

Adaptors

DAH® 50 Hs Compensating Holderwith HSK adaptor DIN 69893 A

with taper shank DIN 69871 AD

with taper shank JIS B 6339 AD

1

2

3

4

5

6

7

9

Reamax® ts

Reamax®

DAH 81DAH115

ABS 50ABS 63ABS 80

x 32x 40

x 12x 16x 20

MK 2

x 3x 4x 6x 8x 10

x 6x 8x 10

x 16x 20x 25x 32

DAH 81

x 20x 25x 32

x 20x 25x 32

E 47

E 49

E 48

E 41

E 40

E 34

E 33

E 25

E 17

E 16

E 15x 18,000 – 65,000 mm

x 18,000 – 34,999 mm

x 42,000 – 65,000 mm

x 12,000 – 40,000 mm

x 5,600 – 25,899 mm

x 5,600 – 25,899 mm

x 1,400 – 12,700 mm

x 4,800 – 12,700 mm

x 60,600 – 110,599 mm

x 60,600 – 100,599 mm

x 60,600 – 110,599 mm

x 12x 16x 20

x 5,600 – 25,899 mmE 32

Monomax®

DIHARt® Programme summary

Page

Reaming tools

Holder with cylindrical shank similar to DIN 1835

DAH® Zero with cylindrical shank similar to DIN 1835

Holder with DAH® connection



with morse taper DIN 228 form A

solid Carbide Reamer solid

with cylindrical shank DIN 6535 HA

with cylindrical shank DIN 6535 HA

Cutting Ring expandable

Holder with DAH® connection


Holder with ABS® connection

cylindrical connection DAH® connection ABS® connection


expandable

solid

expandable

1

10

DIHARt Reamax® ts

modular Reaming system

Unlimited flexibility and cost-effectivenessDIHARt Reamax® ts is a uniform clamping system with a standardised separation point for all DIHARt® reaming heads, offering flexibility and cost-effectiveness thanks to fast and high-precision tool changing.

DIHARt Reamax® ts guarantees a maximum of system modularity thanks to a versatile and clearly structured range of reaming heads which can handle all commonly encountered diameter ranges and machining requirements. tool costs and logistical expenditure are thereby reduced to a minimum.

BENEFIts for you:

High-precisiongroundforguaranteedqualityModulartoolsystemforthehighestflexibilityCompensationforwearthroughsimplereadjustment

Integratedconcentricityadjustmentforshortlengths

Canbeadjustedforextremelysmallhole

Application:

- All current materials- Through holes and blind bores- Small bore tolerances- Up to 5 × D- High speed – up to 300 m/min- Feed – up to 2.4 mm/rev

A connection for maximum production reliability

This high-precision connection guarantees safer transfer of the torque which occurs during reaming and the concentricity required for precision machining. DIHART Reamax® TS is designed for high speed machining.

Multi-flute tools

Adjustable for small tolerances To compensate for wear and to meet tolerances as small as IT4, all DIHART Reamax® TS multi-flute tools are adjustable. Maximum repeatable accuracy is achieved without pre-setting, i.e.- Longer tool life- Maximum performance- Extremely tight bore tolerances- Less machine down time

With internal coolant system

The coolant is supplied through the tool with radial or central outlet.

1

2

3

4

5

6

7

11

10 µ

0 µ

-10 µ

USL

LSL

x

DIHARt Reamax® ts

12 – 13

Ø 18,000 – 65,000 mm 14

151617

18 – 19

19

Minimising setting time

The radial clamping system allows the reaming tools to be changed without removing the holder from the adaptor, reducing the setting time considerably.

DIHART Reamax® TS provides maximum production reliability for the smallest tolerances.

Page

tool Recommendation

Reaming Head

Holder

Cylindrical shankDAH® ZeroDAH® adaptor

Assembly Instruction

Assembly parts / Accessories

1

12

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

75J.93 ASG09 dst 75J.71 ASG09 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG07 hm 75H.21 ASG07 hm

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131


2.1 < 500 9SMnPb28 / 1.0718 75J.93 ASG09 dst 75J.71 ASG09 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG07 hm 75H.21 ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 75J.93 ASG09 dst 75J.71 ASG07 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG07 hm 75H.21 ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,

X165CrMoV12 / 1.2601 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114 75J.21 ASG03 hm 75H.21 ASG03 hm

m6.

0 m 600 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

6.1 < 900 X8CrNb17 / 1.4511,

X10CrNiMoTi1810 / 1.4571 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

7.0 > 900 X10CrAl7 / 1.4713,

X8CrS-38-18 / 1.4862 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

8.1 250 GG-NiCr202 / 0.6660 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

9.0 m 600 130 GGG-40 / 0.7040 75J.93 ASG07 dst 75J.37 ASG07 dBG-N 75H.93 ASG07 dst 75H.37 ASG07 dBG-N 75J.21 ASG02 hm 75H.21 ASG02 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

75J.93 ASG07 dst 75J.37 ASG07 dBG-N 75H.93 ASG07 dst 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.8165 75J.93 ASG07 dst 75J.37 ASG07 dBG-N 75H.93 ASG07 dst 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

10.1 200 GGG-NiCr20-2 / 0.7661 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

10.2 300 GGV Ti < 0,2

GGV Ti > 0,2 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 75J.93 ASG07 dst 75J.71 ASG07 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.0060 75J.71 ASG07 tiN 75J.71 ASG07 tiN 75H.71 ASG07 tiN 75H.71 ASG07 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.0517 75J.17 ASG0706 dBc 75H.17 ASG0706 dBc 75J.21 ASG02 hm 75H.21 ASG02 hm

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.2373 75J.17 ASG0706 dBc 75H.17 ASG0706 dBc 75J.21 ASG07 hm 75H.21 ASG07 hm

14.0 100 G-AlSi10Mg / 3.2381 75J.17 ASG0706 dBc 75H.17 ASG0706 dBc 75J.21 ASG07 hm 75H.21 ASG07 hm

h15

.0 1400 75J.37 ASG0106 dBG-N 75H.37 ASG0106 dBG-N

16.0 1800 75J.37 ASG0106 dBG-N 75H.37 ASG0106 dBG-N

DIHARt Reamax® ts

Mat

eria

l gro

up

Stre

ngth

Rm

(N/m

m²)

Har

dnes

s H

B


non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels

stainless / fireproof steels

gray cast iron













hardened steels> 45 HRC, m 55 HRC

tool Recommendation


Order no. Cutting geometry

(ASG)



(ASG)




1

2

3

4

5

6

7

13

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044


2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131


2.1 < 500 9SMnPb28 / 1.0718 75J.93 ASG09 dst 75J.71 ASG09 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG07 hm 75H.21 ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 75J.93 ASG09 dst 75J.71 ASG07 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG07 hm 75H.21 ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,

X165CrMoV12 / 1.2601 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114 75J.21 ASG03 hm 75H.21 ASG03 hm

m6.

0 m 600 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

6.1 < 900 X8CrNb17 / 1.4511,

X10CrNiMoTi1810 / 1.4571 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

7.0 > 900 X10CrAl7 / 1.4713,

X8CrS-38-18 / 1.4862 75J.71 ASG0106 tiN 75J.71 ASG0106 tiN 75H.71 ASG0106 tiN 75H.71 ASG0106 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

8.1 250 GG-NiCr202 / 0.6660 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

9.0 m 600 130 GGG-40 / 0.7040 75J.93 ASG07 dst 75J.37 ASG07 dBG-N 75H.93 ASG07 dst 75H.37 ASG07 dBG-N 75J.21 ASG02 hm 75H.21 ASG02 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

75J.93 ASG07 dst 75J.37 ASG07 dBG-N 75H.93 ASG07 dst 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.8165 75J.93 ASG07 dst 75J.37 ASG07 dBG-N 75H.93 ASG07 dst 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

10.1 200 GGG-NiCr20-2 / 0.7661 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

10.2 300 GGV Ti < 0,2

GGV Ti > 0,2 75J.37 ASG07 dBG-N 75J.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75H.37 ASG07 dBG-N 75J.21 ASG07 hm 75H.21 ASG07 hm

N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 75J.93 ASG07 dst 75J.71 ASG07 tiN 75H.93 ASG07 dst 75H.71 ASG07 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.0060 75J.71 ASG07 tiN 75J.71 ASG07 tiN 75H.71 ASG07 tiN 75H.71 ASG07 tiN 75J.21 ASG0106 hm 75H.21 ASG0106 hm

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.0517 75J.17 ASG0706 dBc 75H.17 ASG0706 dBc 75J.21 ASG02 hm 75H.21 ASG02 hm

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.2373 75J.17 ASG0706 dBc 75H.17 ASG0706 dBc 75J.21 ASG07 hm 75H.21 ASG07 hm

14.0 100 G-AlSi10Mg / 3.2381 75J.17 ASG0706 dBc 75H.17 ASG0706 dBc 75J.21 ASG07 hm 75H.21 ASG07 hm

h15

.0 1400 75J.37 ASG0106 dBG-N 75H.37 ASG0106 dBG-N

16.0 1800 75J.37 ASG0106 dBG-N 75H.37 ASG0106 dBG-N

DIHARt Reamax® ts

tool Recommendation



(ASG)



(ASG)


Conventional machining with carbide


(ASG)

Cutting material


(ASG)

Cutting material

Important: see chapter for more application details and safety notes !

Cutting speed and feed see pages 80-81

1

14

Reamax® ts

hm 75J.21 75H.21

tiN 75J.71 75H.71

dBG-N 75J.37 75H.37

dst 75J.93 75H.93

dJc 75J.67 75H.67

dBF 75J.47 75H.47

dBc 75J.17 75H.17

75J.93 x 18 mm H6

DIHARt Reamax® ts

X D X x a l2~ ~ ~

18,000 – 19,999 x D – 4,0 6,0 20 6 0,03

20,000 – 21,999 x D – 4,0 6,0 20 6 0,03

22,000 – 26,999 x D – 4,2 6,0 20 6 0,04

27,000 – 31,799 x D – 5,4 6,0 25 6 0,04

31,800 – 34,999 x D – 6,0 6,0 25 8 0,05

35,000 – 41,999 x D – 6,9 6,0 25 8 0,13-0,15

42,000 – 51,999 x D – 7,5 6,0 30 8 0,20-0,25

52,000 – 65,000 x D – 8,8 8,0 35 10 0,35-0,45

x x

x D

a

l2

X 18,000 – 65,000 mm

Cutting material / coating Order no. Order no.

Dimensions

min. diameter for

face machiningNo. ofteeth


Order example:

Reaming Head – expandable

Pull stud included with the holder

Order No. Bore diameter Bore tolerance Material or ASG

St37 or ASG09

Preferred range available from stock (R price list).

1

2

3

4

5

6

7

15

X 18,000 – 65,000 mm

DIHARt Reamax® ts

X D L b c X d L b c X d

18,000 – 19,999 75A.40.13010 130 80 50 20 0,2 75A.40.15010 190 140 50 20 0,3

20,000 – 21,999 75A.40.13020 130 80 50 20 0,2 75A.40.15020 190 140 50 20 0,3

22,000 – 26,999 75A.40.13030 130 80 50 20 0,3 75A.40.15030 210 160 50 20 0,4

27,000 – 31,79975A.40.13040 176 120 56 25 0,5 75A.40.15040 236 180 56 25 0,7

31,800 – 34,999

35,000 – 41,999 75A.40.13050 176 120 56 25 0,6 75A.40.15050 256 200 56 25 1,0

42,000 – 51,999 75A.40.13060 180 120 60 32 0,9 75A.40.15060 280 220 60 32 1,5

52,000 – 65,000 75A.40.13070 180 120 60 32 1,0 75A.40.15070 280 220 60 32 1,0

L

x D

b

x d

h6

c

supply includes: Reamax® TS holder with operating key, pull stud and open-end wrench (R page 19). Please order reaming head separately.

with internal coolant supply K

short version long version

forOrder no. Order no.

Holder with cylindrical shank similar to DIn 1835

Pull stud

1

16

DIHARt Reamax® ts

X 18,000 – 34,999 mm


18,000 – 19,999 75A.41.13010 145 80 50 20 0,2 75A.41.15010 205 140 50 20 0,3

20,000 – 21,999 75A.41.13020 145 80 50 20 0,3 75A.41.15020 205 140 50 20 0,4

22,000 – 26,999 75A.41.13030 145 80 50 20 0,3 75A.41.15030 225 160 50 20 0,4

27,000 – 34,999 75A.41.13040 176 120 56 25 0,5 75A.41.15040 236 180 56 25 0,7

L

x D

b (x 18,000 – 26,999)

x d

h6

cb (x 27,000 – 34,999)

K with internal coolant supplyK holder is pre-clamped and set to a concentricity of < 0.005 mm



DAH® Zero Holder with cylindrical shank similar to DIn 1835

supply includes: DAH® Zero holder with operating key, pull stud and open-end wrench (R page 19). Please order reaming head separately.

Adjustment screwPull stud

Patent applied (DAH Zero)

1

2

3

4

5

6

7

17

L

b

DA

H81

x D

X 42,000 – 65,000 mm

X D L b DAH L b DAH

42,000 – 51,999 75A.30.13060 138 120 81 0,9 75A.30.15060 238 220 81 1,5

52,000 – 65,000 75A.30.13070 138 120 81 1,0 75A.30.15070 238 220 81 2,0

DIHARt Reamax® ts


Holder with DAH® Connection



supply includes: Reamax® TS holder with operating key, pull stud and open-end wrench (R page 19). Please order reaming head separately. DAH® compensation holder see chapter 7.


Pull stud

1

18

DIHARt Reamax® ts

M18,000 – 19,999 1,5 Nm

20,000 – 21,999 2,5 Nm

22,000 – 26,999 4 Nm

27,000 – 34,999 5 Nm

35,000 – 41,999 6 Nm

42,000 – 51,999 10 Nm

52,000 – 65,000 13 Nm

5

6

1

2

3

1

2

3

1

2

3

4

Assembly instructions

starting torque M

Dia. range

Clean taper/face contact thoroughly (grease free). Screw pull stud 5 into reaming head and tighten with open-end wrench 6.

Open clamping jaws 2 with key 3. Insert reaming head 1.

Close clamping jaws 2 with key 3, noting recommended torque.When inserting the reaming head 1 this is drawn into its final position by closing the clamping jaws 2.

When removing the reaming head 1 this is pressed out of its position by the clamping jaws 2 which allows it to be easily removed from the holder: open the clamping jaws 2 with the key 3, emove the reaming head 1.

Adjusting to compensate for wear

The smallest bore tolerances of up to IT4 can be achieved by readjusting with the hexagonal key 4.


1

2

3

4

5

6

7

19

DIHARt Reamax® ts

3 4 5 6

L

X D L

18,000 – 19,999 8IP L05 01240 1,5 Nm SW 4 15e.30.10010 SW 5 18589 10005

20,000 – 21,999 SW 2,5 18050 10025 100 2,5 Nm SW 5 15e.30.10020 SW 5 18589 10005

22,000 – 26,999 SW 3 18050 10030 100 4 Nm SW 5 15e.30.10030 SW 6 18589 10006

27,000 – 34,999 SW 3 18050 10030 100 5 Nm SW 8 15e.30.10040 SW 8 18589 10008

35,000 – 41,999 SW 3 18050 10030 100 6 Nm SW 6 15e.30.10050 SW 10 18589 10010

42,000 – 51,999 SW 4 18050 10040 100 10 Nm SW 8 15e.30.10050 SW 10 18589 10010

52,000 – 65,000 SW 5 18050 10050 100 13 Nm SW 10 15e.30.10070 SW 13 18589 10013

1

2


* not included in supply

Operating key Hexagonal key*

Pull studs Open-end wrench for pull studs

Size Order no. Starting torque M

Width across flats Order no. Width across flats

Order no.

Adjusting:

• Set the µm dial by adjusting the bezel position.

• Determine the highest setting on the dial by turning the tool.

• Turn the adjustment screw clockwise using an Allen key 1, correcting the concentricity.

Over tension by approx. 5 µm.

• Engage the opposite adjustment screws 2 and drive back the tool by the specified overtension value.

• Engage the two other adjustment screws.

• Align all 4 adjustment screws until concentricity is < 2 µm.

Please note:

• Only unscrew the adjustment screws by a max of ½ to 1 rotation.

• Never use the holder without the reamer head clamped and then only when the adjustment screws are tightened.

Operating Instruction DAH® Zero

1

2

20

DIHARt Reamax®

the new dimension in high performance reaming

More performance. More flexibility.DIHARt’s high-speed reaming tools Reamax® provide maximum cutting capacity through multiple cutting edges and offers all the advantages of replaceable cutting inserts in one system.

- Maximum efficiency and complete process reliability- Low vibrations during maximum cutting speed- No re-setting when blades are replaced- Maximum flexibility for combining cutting materials and

coatings along with diameters and geometry of the replaceable inserts are available and can be chosen for each specific application

- Made to measure, available within the shortest time - Precise repeatability- Maximum replacement accuracy - Designed especially for inner coolant supply and minimal

lubrication

Maximum process efficiency and accurate repeatability

Result in steel with DIHART Reamax® -replaceable insert

Bore tolerance

Dia

met

er [m

m]

Number of bores

Runo

ut [µ

m]

Replaceable insert 1




Replacement precision of the DIHART Reamax® -interface

Reaming tools

The modular reaming tool consists of a tool holder with cylindrical shaft and the Reamax® -replaceable insert. A high precision short taper ensures the connection between the replaceable insert and the collet. Precise repeatability of the diameters and an immediate continuation of machining with a new insert are guaranteed.

1. measuring 2. measuring

3. measuring 4. measuring

1

2

3

4

5

6

7

21

DIHARt Reamax®

22 – 23

24

Ø 12,000 – 40,000 mm

25

26

27

BENEFIts for you:

PrecisiongroundforguaranteedqualityModulartoolsystem

Maximumstabilitythroughtensilestressforthemostdemandingmachiningtasks

Extremelyhighrepeatabilitythroughataperedflatbearingface

Extremelyhighmachiningperformanceforthegreatestefficiency

Minimumquantitylubrication(MMS)optimisedforenvironmentallyfriendlyuse

Application:

- All current materials- Through holes and blind bores- 3 × D and 5 × D- High speed – up to 300 m/min- Feed – up to 2.4 mm/rev

Page

tool Recommendation

Replaceable Insert

Holder

Cylindrical shank

Assembly Instructions


simple possible replacement

The DIHART Reamax® replaceable insert is fixed on to the tool holder with a tie-rod and a clamping nut. There is no need for time and cost intensive setting to the final size as the inserts are manufactured specifically for each application to the exact diameter and tolerance. With DIHART Reamax® replacement time is no idle time.

1

2

22

DIHARt Reamax®P

1.0 m 500

St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

640.93 ASG09 dst 640.71 ASG09 tiN 640.93 ASG07 dst 640.71 ASG07 tiN 640.21 ASG07 hm 640.21 ASG07 hm

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131


2.1 < 500 9SMnPb28 / 1.0718 640.93 ASG09 dst 640.71 ASG09 tiN 640.93 ASG07 dst 640.71 ASG07 tiN 640.21 ASG07 hm 640.21 ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 640.93 ASG09 dst 640.71 ASG07 tiN 640.93 ASG07 dst 640.71 ASG07 tiN 640.21 ASG07 hm 640.21 ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,

X165CrMoV12 / 1.2601 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.21 ASG0106 hm 640.21 ASG0106 hm

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114 640.21 ASG03 hm 640.21 ASG03 hm

m6.

0 m 600 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.21 ASG0106 hm 640.21 ASG0106 hm

6.1 < 900 X8CrNb17 / 1.4511,

X10CrNiMoTi1810 / 1.4571 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.21 ASG0106 hm 640.21 ASG0106 hm

7.0 > 900 X10CrAl7 / 1.4713,

X8CrS-38-18 / 1.4862 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.71 ASG0106 tiN 640.21 ASG0106 hm 640.21 ASG0106 hm

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.21 ASG07 hm 640.21 ASG07 hm

8.1 250 GG-NiCr202 / 0.6660 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.21 ASG07 hm 640.21 ASG07 hm

9.0 m 600 130 GGG-40 / 0.7040 640.93 ASG07 dst 640.37 ASG07 dBG-N 640.93 ASG07 dst 640.37 ASG07 dBG-N 640.21 ASG02 hm 640.21 ASG02 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

640.93 ASG07 dst 640.37 ASG07 dBG-N 640.93 ASG07 dst 640.37 ASG07 dBG-N 640.21 ASG07 hm 640.21 ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.8165 640.93 ASG07 dst 640.37 ASG07 dBG-N 640.93 ASG07 dst 640.37 ASG07 dBG-N 640.21 ASG07 hm 640.21 ASG07 hm

10.1 200 GGG-NiCr20-2 / 0.7661 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.21 ASG07 hm 640.21 ASG07 hm

10.2 300 GGV Ti < 0,2

GGV Ti > 0,2 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.37 ASG07 dBG-N 640.21 ASG07 hm 640.21 ASG07 hm

N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 640.93 ASG07 dst 640.71 ASG07 tiN 640.93 ASG07 dst 640.71 ASG07 tiN 640.21 ASG0106 hm 640.21 ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.0060 640.71 ASG07 tiN 640.71 ASG07 tiN 640.71 ASG07 tiN 640.71 ASG07 tiN 640.21 ASG0106 hm 640.21 ASG0106 hm

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.0517 640.21 ASG02 hm 640.21 ASG02 hm

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.2373 640.21 ASG07 hm 640.21 ASG07 hm

14.0 100 G-AlSi10Mg / 3.2381 640.21 ASG07 hm 640.21 ASG07 hm

h15

.0 1400 640.37 ASG0106 dBG-N 640.37 ASG0106 dBG-N

16.0 1800 640.37 ASG0106 dBG-N 640.37 ASG0106 dBG-N

tool Recommendation



(ASG)



(ASG)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/m

m²)

Har

dnes

s H

B


non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron
















1

2

3

4

5

6

7

23

DIHARt Reamax®

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044


2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131



3.0 > 900 42CrMo4 / 1.7225,


4.0 > 900 X6CrMo4 / 1.2341,


4.1

s5.



m6.


6.1 < 900 X8CrNb17 / 1.4511,


7.0 > 900 X10CrAl7 / 1.4713,


K8.




9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055


10.0 > 600 250 GGG-60 / 0.7060



10.2 300 GGV Ti < 0,2


N12


12.1 100 CuZn40Al1 / 2.0550,


13.0 60 AlMg1 / 3.3315,


13.1 75 G-AlMg5 / 3.3561,



h15

.0 1400 640.37 ASG0106 dBG-N 640.37 ASG0106 dBG-N

16.0 1800 640.37 ASG0106 dBG-N 640.37 ASG0106 dBG-N

tool Recommendation



(ASG)



(ASG)




(ASG)

Cutting material


(ASG)

Cutting material



1

2

24

Reamax®

hm 640.21

tiN 640.71

dBG-N 640.37

dst 640.93

dJc 640.67

640.93 x 20 mm H7

DIHARt Reamax®

X D X x a f~ ~ ~

12,000 – 15,999 x D – 2,5 9,0 0,5 6

16,000 – 21,999 x D – 3,0 9,0 0,5 6

22,000 – 25,999 x D – 3,0 9,0 0,5 8

26,000 – 32,000 x D – 4,0 9,0 0,5 8

32,001 – 40,000 x D – 4,0 9,0 0,5 8

X 12,000 – 40,000 mm

x x

x D

a

f

Cutting material / coating Order no.

Dimensions

min. diameter for


K for through hole and blind hole machining Please note: don't use x 12,000 - 12,500 for blind hole machining


Order example:

Replaceable Insert


St37 or ASG09


1

2

3

4

5

6

7

25

X 12,000 – 40,000 mm

DIHARt Reamax®


12,000 – 15,999 640.01.001 107 3×D 48 16 0,11 640.81.001 137 5×D 48 16 0,13

16,000 – 21,999 640.01.002 119 3×D 50 20 0,18 640.81.002 169 5×D 50 20 0,23

22,000 – 25,999 640.01.003 140 3×D 56 25 0,34 640.81.003 196 5×D 56 25 0,44

26,000 – 32,000 640.01.005 160 3×D 56 25 0,46 640.81.005 226 5×D 56 25 0,65

32,001 – 40,000 640.01.006 199 3×D 60 32 0,86 640.81.006 270 5×D 60 32 1,13

L

x D

b

x d

h6

c

with internal coolant supply Knot suitable for shrinking K




supply includes: Reamax® holder with assembly parts / accessories (page 27). Please order replaceable insert separately.

1

2

26

DIHARt Reamax®

12,000 – 15,999 4-5 Nm

16,000 – 21,999 6-7 Nm

22,000 – 25,999 10-12 Nm

26,000 – 32,000 18-20 Nm

32,001 – 40,000 26-28 Nm

M

5

5

3

3

3


starting torque M

Dia. range

Clean taper/face contact thoroughly (grease free). Apply light grease on tie bar thread 5.

Locate tie bar 5 on insert and holder. Important note: for nominal size 3, 4 and 5, fit with marking on tie bar and insert aligned.

Draw in tie bar with the clamping nut. Before tightening, turn insert and tie bar clockwise until it stops.Tighten the clamping nut as far as possible using the torque key to the specified starting torque M.

Removing the replaceable insert:Loosen the clamping screw.Pull tie bar from holder and insert.

Locate operating key 3 in insert and loosen insert by turning.


1

2

3

4

5

6

7

27

DIHARt Reamax®

3 4

L

X DL L

12,000 – 15,999 SW 4 18050 10040 100 18050 20040 200 4-5 Nm SW 12 18589 00012

16,000 – 21,999 SW 5 18050 10050 100 18050 10055 350 6-7 Nm SW 14 18589 00014

22,000 – 25,999 SW 7 18050 10070 100 18050 35070 350 10-12 Nm SW 19 18589 00019

26,000 – 32,000 SW 8 18050 10080 100 18050 35080 350 18-20 Nm SW 22 18589 00022

32,001 – 40,000 SW 10 18050 20100 200 18050 35100 350 26-28 Nm SW 27 18589 00027

5 6 7 8

DIN 472

X D

12,000 – 15,999 640.03.001 55232 01010 640.04.001 640.84.001

16,000 – 21,999 640.03.002 55232 01210 640.04.002 640.84.002

22,000 – 25,999 640.03.003 55232 01610 640.04.003 640.84.003

26,000 – 32,000 640.03.004 55232 01610 640.04.005 640.84.005

32,001 – 40,000 640.03.005 55232 02210 640.04.006 640.84.006

5 6 7 8


Operating key Open-end wrench

Width across flats Short version Long version starting torque M

Width across flats

Order no.Order no. Order no.

Tie-rod Seeger ring Clamping nut Clamping nutshort version long version

forOrder no. Order no. Order no. Order no.

Replaceable insert Holder

supply includes Reamax® holder: Operating key, open-end wrench, tie-rod, Seeger ring and clamping nut.

1

2

3

28

DIHARt Monomax®

dIhaRt monomax®

One-piece tools – known as monoblock tools – are one of DIHART’s specialities. The demands which have been made over decades are reflected in an enormous number of types and variations. This successful tool programme has been completely revised and standardised by efficient manufac-turing.

BENEFIts for you:

DesignedforsmallholediametersCanbeadjustedforextremelysmallholetolerancesExtremelyhighprocessreliabilitythroughmonoconstruction

Precisiongroundtosize

Application:

- Non-alloy and low alloy steels- Stainless, heat resistant and high alloy steels- Grey cast iron and spheroidal graphite cast iron- Copper alloys, brass and bronze- Aluminium- Titanium, titanium alloys, CGI and plastic on request

Versions:

- Short and long versions- Lateral and central coolant outlet for best possible use- Cutting materials, uncoated and coated carbide or DST- Diameter 5,600 – 25,899 mm

1

2

3

4

5

6

7

29

DIHARt Monomax®

30 – 31

32 – 3334

Page

tool Recommendation

Monomax®

x 5,600 – 25,899 mmwith cylindrical shankwith morse taper

1

2

3

30

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

56J.9356R.93

ASG09 dst56J.7156R.71

ASG09 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

56J.9356R.93

ASG09 dst56J.7156R.71

ASG09 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG02 hm56H.2156Q.21

ASG02 hm

2.1 < 500 9SMnPb28 / 1.0718

56J.9356R.93

ASG09 dst56J.7156R.71

ASG09 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.122156J.9356R.93

ASG09 dst56J.7156R.71

ASG07 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,

X165CrMoV12 / 1.260156J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114

56J.2156R.21

ASG03 hm56H.2156Q.21

ASG03 hm

m6.

0 m 600 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401

56J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

6.1 < 900 X8CrNb17 / 1.4511,

X10CrNiMoTi1810 / 1.457156J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

7.0 > 900 X10CrAl7 / 1.4713,

X8CrS-38-18 / 1.486256J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035

56J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

8.1 250 GG-NiCr202 / 0.6660

56J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

9.0 m 600 130 GGG-40 / 0.7040

56J.9356R.93

ASG07 dst56J.3756R.37

ASG07 dBG-N56H.9356Q.93

ASG07 dst56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG02 hm56H.2156Q.21

ASG02 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

56J.9356R.93

ASG07 dst56J.3756R.37

ASG07 dBG-N56H.9356Q.93

ASG07 dst56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.816556J.9356R.93

ASG07 dst56J.3756R.37

ASG07 dBG-N56H.9356Q.93

ASG07 dst56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

10.1 200 GGG-NiCr20-2 / 0.7661

56J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

10.2 300 GGV Ti < 0,2

GGV Ti > 0,256J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182

56J.9356R.93

ASG07 dst56J.7156R.71

ASG07 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.006056J.7156R.71

ASG07 tiN56J.7156R.71

ASG07 tiN56H.7156Q.71

ASG07 tiN56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.051756J.2156R.21

ASG02 hm56H.2156Q.21

ASG02 hm

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.237356J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

14.0 100 G-AlSi10Mg / 3.2381

56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

h15

.0 140056J.3756R.37

ASG0106 dBG-N56H.3756Q.37

ASG0106 dBG-N

16.0 1800

56J.3756R.37

ASG0106 dBG-N56H.3756Q.37

ASG0106 dBG-N

DIHARt Monomax®

tool Recommendation


Order no.shortlong

Cutting geometry

(ASG)


Order no.shortlong

Cutting geometry

(ASG)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/m

m²)

Har

dnes

s H

B


non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron















1

2

3

4

5

6

7

31

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

56J.9356R.93

ASG09 dst56J.7156R.71

ASG09 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

56J.9356R.93

ASG09 dst56J.7156R.71

ASG09 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG02 hm56H.2156Q.21

ASG02 hm

2.1 < 500 9SMnPb28 / 1.0718

56J.9356R.93

ASG09 dst56J.7156R.71

ASG09 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.122156J.9356R.93

ASG09 dst56J.7156R.71

ASG07 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,

X165CrMoV12 / 1.260156J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114

56J.2156R.21

ASG03 hm56H.2156Q.21

ASG03 hm

m6.

0 m 600 X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401

56J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

6.1 < 900 X8CrNb17 / 1.4511,

X10CrNiMoTi1810 / 1.457156J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

7.0 > 900 X10CrAl7 / 1.4713,

X8CrS-38-18 / 1.486256J.7156R.71

ASG0106 tiN56J.7156R.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56H.7156Q.71

ASG0106 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035

56J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

8.1 250 GG-NiCr202 / 0.6660

56J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

9.0 m 600 130 GGG-40 / 0.7040

56J.9356R.93

ASG07 dst56J.3756R.37

ASG07 dBG-N56H.9356Q.93

ASG07 dst56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG02 hm56H.2156Q.21

ASG02 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

56J.9356R.93

ASG07 dst56J.3756R.37

ASG07 dBG-N56H.9356Q.93

ASG07 dst56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.816556J.9356R.93

ASG07 dst56J.3756R.37

ASG07 dBG-N56H.9356Q.93

ASG07 dst56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

10.1 200 GGG-NiCr20-2 / 0.7661

56J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

10.2 300 GGV Ti < 0,2

GGV Ti > 0,256J.3756R.37

ASG07 dBG-N56J.3756R.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56H.3756Q.37

ASG07 dBG-N56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182

56J.9356R.93

ASG07 dst56J.7156R.71

ASG07 tiN56H.9356Q.93

ASG07 dst56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.006056J.7156R.71

ASG07 tiN56J.7156R.71

ASG07 tiN56H.7156Q.71

ASG07 tiN56H.7156Q.71

ASG07 tiN56J.2156R.21

ASG0106 hm56H.2156Q.21

ASG0106 hm

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.051756J.2156R.21

ASG02 hm56H.2156Q.21

ASG02 hm

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.237356J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

14.0 100 G-AlSi10Mg / 3.2381

56J.2156R.21

ASG07 hm56H.2156Q.21

ASG07 hm

h15

.0 140056J.3756R.37

ASG0106 dBG-N56H.3756Q.37

ASG0106 dBG-N

16.0 1800

56J.3756R.37

ASG0106 dBG-N56H.3756Q.37

ASG0106 dBG-N

DIHARt Monomax®

tool Recommendation


Order no.shortlong

Cutting geometry

(ASG)


Order no.shortlong

Cutting geometry

(ASG)



Order no.shortlong

Cutting geometry

(ASG)

Cutting material

Order no.shortlong

Cutting geometry

(ASG)

Cutting material



1

2

3

32

Monomax®

hm 56J.21 56H.21

tiN 56J.71 56H.71

dBG-N 56J.37 56H.37

dst 56J.93 56H.93

dJc 56J.67 56H.67

X D X d × c L b f a~ ~

5,600 – 8,899 12 × 45 85 40 0,1 9,5 4

8,900 – 15,899 12 × 45 95 50 0,1 9,5 6

15,900 – 18,899 16 × 50 100 50 0,1 9,5 6

18,900 – 25,899 20 × 60 120 60 0,1 9,5 6

X 5,600 – 25,899 mm

a

x D

L

b

f

x d

h6

c

56J.93 x 12 mm H6

DIHARt Monomax®


Dimensions

Cylindrical shank

No. ofteeth

K with internal coolant supply

short version with cylindrical shank similar to DIn 1835

Order example:


St37 or ASG09


1

2

3

4

5

6

7

33

X 5,600 – 25,899 mm

Monomax®

hm 56R.21 56Q.21

tiN 56R.71 56Q.71

dBG-N 56R.37 56Q.37

dst 56R.93 56Q.93

dJc 56R.67 56Q.67

X D X d × c L b f a~ ~

5,600 – 8,899 12 × 45 130 85 0,1 9,5 4

8,900 – 9,899 12 × 45 130 85 0,1 9,5 6

9,900 – 15,899 12 × 45 160 115 0,1 9,5 6

15,900 – 18,899 16 × 50 180 130 0,1 9,5 6

18,900 – 25,899 20 × 60 200 140 0,1 9,5 6

a

x D

L

b

f

x d

h6

c

DIHARt Monomax®

Long version with cylindrical shank similar to DIn 1835



Dimensions

Cylindrical shank

No. ofteeth


1

2

3

34

X 5,600 – 25,899 mm

56X.21 x 12 mm H6

X D L b f a~ ~

5,600 – 8,899 2 90 85 0,1 9,5 4 099.03.002

8,900 – 9,899 2 90 85 0,1 9,5 6 099.03.002

9,900 – 15,899 2 120 115 0,1 9,5 6 099.03.002

15,900 – 18,899 2 135 130 0,1 9,5 6 099.03.002

18,900 – 25,899 2 145 140 0,1 9,5 6 099.03.002

a

x D

L

b

f

Monomax®

hm 56X.21

DIHARt Monomax®

Long version with morse taper DIn 228 form A

supply includes: Monomax® complete with tang.

Dimensions Accessories

Morsetaper

Tang

MK No. ofteeth

Order no.

Order example:


GG25 or ASG07

Cutting material Order no.

K without internal coolant supply

Tang

1

2

3

4

5

6

7

35

DIHARt® easy special™

Design your own tool!

Is there no solution in the standard range? Are the dimensions not what you require?

Easy Special™ makes it possible for you create your own combination of standard modules in the widest variety of dimensions. Select the basic type, define the effective length and choose the desired adapter for the tool.

the fax inquiry form can be found on page 57.

Extra long Monomax® reamer with cylindrical shank

Monomax® reamer with DAH® / HSK adaptor

examples:

1

2

3

4

36

hightech for smaller diameters

The DIHART® solid carbide range of multiple blade rea-mers in diameters from 1,400 to 12,700 mm is the comple-ment to the Reamax® -product range (diameters 12,000 - 40,000 mm). With this, DIHART® offers you a solid carbide range for high-performance machining up to a diameter of 40.0 mm. The solid carbide reamers are delivered from the factory with the required dimensions.

BENEFIts for you:

for very small hole diameters extremely high stiffness for optimum machining processes

extremely high cutting performance through DIHARt® cutting edge geometry

Internal coolant supply for long tool life Left-hand spiraled for defined chip flow

DIHARt® solid Carbide Reamers

1

2

3

4

5

6

7

37

38 – 39

40

x 1,400 – 12,700 mm

41

x 4,800 – 12,700 mm

DIHARt® solid Carbide Reamers Page

tool Recommendation

for blind hole machining

for through hole machining

1

2

3

4

38

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG07 hm

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131


2.1 < 500 9SMnPb28 / 1.0718 526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,


4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114 526.15 ASG0106 hm

m6.


6.1 < 900 X8CrNb17 / 1.4511,


7.0 > 900 X10CrAl7 / 1.4713,


K8.



9.0 m 600 130 GGG-40 / 0.7040 526.37 ASG0501 dBG-N 526.37 ASG0501 dBG-N 526.17 ASG07 dBG-N 526.17 ASG07 dBG-N 526.35 ASG0501 hm 526.15 ASG07 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

526.37 ASG0501 dBG-N 526.37 ASG0501 dBG-N 526.17 ASG07 dBG-N 526.17 ASG07 dBG-N 526.35 ASG0501 hm 526.15 ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.8165 526.37 ASG0501 dBG-N 526.37 ASG0501 dBG-N 526.17 ASG07 dBG-N 526.17 ASG07 dBG-N 526.35 ASG0501 hm 526.15 ASG07 hm


10.2 300 GGV Ti < 0,2


N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,


13.0 60 AlMg1 / 3.3315,


13.1 75 G-AlMg5 / 3.3561,



h15

.0 1400 526.17 ASG0106 dBG-N

16.0 1800 526.17 ASG0106 dBG-N

tool Recommendation



(ASG)



(ASG)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/m

m²)

Har

dnes

s H

B


non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron
















1

2

3

4

5

6

7

39

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044


2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131


2.1 < 500 9SMnPb28 / 1.0718 526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG07 hm

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG07 hm

4.0 > 900 X6CrMo4 / 1.2341,


4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114 526.15 ASG0106 hm

m6.


6.1 < 900 X8CrNb17 / 1.4511,


7.0 > 900 X10CrAl7 / 1.4713,


K8.



9.0 m 600 130 GGG-40 / 0.7040 526.37 ASG0501 dBG-N 526.37 ASG0501 dBG-N 526.17 ASG07 dBG-N 526.17 ASG07 dBG-N 526.35 ASG0501 hm 526.15 ASG07 hm

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

526.37 ASG0501 dBG-N 526.37 ASG0501 dBG-N 526.17 ASG07 dBG-N 526.17 ASG07 dBG-N 526.35 ASG0501 hm 526.15 ASG07 hm

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.8165 526.37 ASG0501 dBG-N 526.37 ASG0501 dBG-N 526.17 ASG07 dBG-N 526.17 ASG07 dBG-N 526.35 ASG0501 hm 526.15 ASG07 hm


10.2 300 GGV Ti < 0,2


N12

.0 90 CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182 526.39 ASG0501 tiN 526.39 ASG0501 tiN 526.19 ASG07 tiN 526.19 ASG07 tiN 526.35 ASG0501 hm 526.15 ASG0106 hm

12.1 100 CuZn40Al1 / 2.0550,


13.0 60 AlMg1 / 3.3315,


13.1 75 G-AlMg5 / 3.3561,



h15

.0 1400 526.17 ASG0106 dBG-N

16.0 1800 526.17 ASG0106 dBG-N

tool Recommendation



(ASG)



(ASG)




(ASG)

Cutting material


(ASG)

Cutting material




1

2

3

4

40

X 1,400 – 4,159 X 4,160 – 10,159

hm 526.15

tiN 526.19

dBG-N 526.17

X D X d × c L b a~

1,400 – 2,759 3 × 28 48 20 6 4

2,760 – 3,159 3 × 28 48 20 8 4

3,160 – 4,159 4 × 28 54 26 8 4

4,160 – 4,799 6 × 36 74 38 8 4

4,800 – 6,159 6 × 36 74 38 12 4

6,160 – 6,799 8 × 36 91 55 12 4

6,800 – 7,159 8 × 36 91 55 16 4

7,160 – 8,159 8 × 36 91 55 16 6

8,160 – 8,699 10 × 40 103 63 16 6

8,700 – 10,159 10 × 40 103 63 20 6

10,160 – 10,599 12 × 45 118 73 20 6

10,600 – 12,159 12 × 45 118 73 24 6

12,160 – 12,700 14 × 45 132 87 28 6

X 1,400 – 12,700 mm

a

x D

L

b

x d

h6

c


without internal coolant supply with internal coolant supplyCutting material / coating Order no.

Dimensions

Cylindrical shank

No. ofteeth

with cylindrical shank DIn 6535 HA


K with and without internal coolant supply


1

2

3

4

5

6

7

41

X 4,800 – 12,700 mm

526.39 x 5 mm H8

a

x D

L

b

x d

h6

c

hm 526.35

tiN 526.39

dBG-N 526.37

X D X d × c L b a~

4,800 – 6,159 6 × 36 74 38 12 4

6,160 – 6,799 8 × 36 91 55 12 4

6,800 – 7,159 8 × 36 91 55 16 4

7,160 – 8,159 8 × 36 91 55 16 6

8,160 – 8,699 10 × 40 103 63 16 6

8,700 – 10,159 10 × 40 103 63 20 6

10,160 – 10,599 12 × 45 118 73 20 6

10,600 – 12,159 12 × 45 118 73 24 6

12,160 – 12,700 14 × 45 132 87 28 6

with cylindrical shank DIn 6535 HA


Order example:


GGG40 or ASG0501




Dimensions

Cylindrical shank

No. ofteeth


1

2

3

4

5

42

The cutting ring system is one of the modular tool ranges from DIHART®. The ring has support zones for non-defor-mational accommodation of the cutting forces. Expansion zones permit an elastic expansion of the ring for compen-sating for wear on the cutters.

Through repeated regrinding, the service life of the ring can be increased many times over. Cutting edge wear is compensated – all functional surfaces are fully reground. Reground tools have the same functionality as new ones.

DIHARt® Cutting Ring

1

2

3

4

5

6

7

43

44 – 45

46

Ø 60,60 – 110,59 mm

474849

50 – 51

52 – 53

BENEFIts for you:

Forlargeholediameters

Multipleblade

Modular

Compensationforwearthroughsimplereadjustment

Avarietyofcuttingmaterialsandcoatings

Canberegroundandrefittedwithcuttersforextremelyhighcostefficiency

DIHARt® Cutting Ring Page

tool Recommendation

Cutting Ring

Holder

Cylindrical shank DAH® adaptor ABS® adaptor

Assembly Instructions


1

2

3

4

5

44

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044


2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131



3.0 > 900 42CrMo4 / 1.7225,


4.0 > 900 X6CrMo4 / 1.2341,


4.1

s5.



m6.


6.1 < 900 X8CrNb17 / 1.4511,


7.0 > 900 X10CrAl7 / 1.4713,


K8.




9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055


10.0 > 600 250 GGG-60 / 0.7060



10.2 300 GGV Ti < 0,2


N12


12.1 100 CuZn40Al1 / 2.0550,


13.0 60 AlMg1 / 3.3315,


13.1 75 G-AlMg5 / 3.3561,



h15

.0 1400

16.0 1800

tool Recommendation



(ASG)



(ASG)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/m

m²)

Har

dnes

s H

B


non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron
















1

2

3

4

5

6

7

45

P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044


2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131



3.0 > 900 42CrMo4 / 1.7225,


4.0 > 900 X6CrMo4 / 1.2341,


4.1

s5.



m6.


6.1 < 900 X8CrNb17 / 1.4511,


7.0 > 900 X10CrAl7 / 1.4713,


K8.




9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055


10.0 > 600 250 GGG-60 / 0.7060



10.2 300 GGV Ti < 0,2


N12


12.1 100 CuZn40Al1 / 2.0550,


13.0 60 AlMg1 / 3.3315,


13.1 75 G-AlMg5 / 3.3561,



h15

.0 1400

16.0 1800

tool Recommendation



(ASG)



(ASG)




(ASG)

Cutting material


(ASG)

Cutting material




1

2

3

4

5

46

hm 300.25

tiN 300.05

dBG-N 300.07

dst 300.45

dJc 300.08

300.45 x 70 mm H6

hmtiN dst

dBG-N dJcX D X x a l2 l2

~ ~ ~ ~60,600 – 79,599 x D – 8,4 16,0 18,5 17,5 6

79,600 – 100,599 x D – 8,4 16,0 18,5 17,5 8

100,600 – 110,599 x D – 8,4 16,0 18,5 17,5 10

X 60,600 – 110,599 mm

a

l2

x x

x D

Cutting Ring


Dimensions

min. diameter for


Order example::


St37 or ASG09

Cutting ring from dia. 17,60 to 60,59 mm and x 110,60 to 300,59 mm on request.


1

2

3

4

5

6

7

47

X 60,600 – 100,599 mm

X D X d × c X e f L b L b~

60,600 – 70,599 32 × 60 37,0 1,5 513.76.008 513.81.008 166,5 105 1,78 514.76.008 514.81.008 298,5 237 2,90

70,600 – 79,599 32 × 60 37,0 1,5 513.76.009 513.81.009 166,5 105 1,76 514.76.009 514.81.009 298,5 237 3,01

79,600 – 90,599 40 × 70 53,2 1,5 513.76.010 513.81.010 176,5 105 3,13 514.76.010 514.81.010 311,5 240 4,90

90,600 – 100,599 40 × 70 53,2 1,5 513.76.011 513.81.011 176,5 105 514.76.011 514.81.011 311,5 240 5,55

X D X d × c X e f L b L b

60,600 – 70,599 32 × 60 40,0 24,5 503.76.008 189,5 105 1,81 504.76.009 321,5 237 3,46

70,600 – 79,599 32 × 60 40,0 24,5 503.76.009 189,5 105 2,00 504.76.010 321,5 237 3,87

79,600 – 90,599 40 × 70 56,2 28,5 503.76.010 203,5 105 3,40 504.76.011 338,5 240 6,14

90,600 – 100,599 40 × 70 56,2 28,5 503.76.011 203,5 105 6,14 504.76.012 338,5 240

L

b

x e

x D

f

x d

h6

c

L

b

x e

x D

f

x d

h6

c

for blind hole machining short version long version

Cylindrical shankfor

Order no. Order no. Order no. Order no.

for through hole machining short version long version

Cylindrical shankfor

Order no. Order no.

supply includes: Holder complete (assembly parts see pages 52-53). Please order cutting ring separately.




with internal coolant supply Kcylindrical shank with flat available on request K


1

2

3

4

5

48

X 60,600 – 110,599 mm

X D DAH L b X e f DAH L b X e f~

60,600 – 70,599 507.02.043 81 117 99 40,0 24,5 1,70

70,600 – 79,599 507.02.044 81 117 99 40,0 24,5 1,90

60,600 – 70,599 507.02.008 115 121,5 96 40,0 24,5 2,50 517.76.008 517.81.008 115 145,5 120 37,0 1,5 2,52

70,600 – 79,599 507.02.009 115 121,5 96 40,0 24,5 2,79 517.76.009 517.81.009 115 145,5 120 37,0 1,5 2,52

79,600 – 90,599 507.02.010 115 121,5 96 56,2 28,5 3,80 517.76.010 517.81.010 115 155,5 130 53,2 1,5 3,95

90,600 – 100,599 507.02.011 115 121,5 96 56,2 28,5 4,22 517.76.011 517.81.011 115 155,5 130 53,2 1,5 4,33

100,600 – 110,599 507.02.012 115 122,5 97 73,4 35,5 5,50

L

b

x e

x D

f

DA

H

L

b

x e

x D

f

DA

H

Holder with DAH® Connection

for through hole machining for blind hole machining

forOrder no. Order no. Order no.

supply includes: DAH® holder complete (assembly parts see pages 52-53). Please order cutting ring separately. DAH® adaptors see chapter 7.

K with internal coolant supplyK further holders on request




1

2

3

4

5

6

7

49

X D ABs L b X e f ABs L b X e f~

60,600 – 65,599 508.53.020 50 119 105 40,0 24,5 1,95 518.78.013 518.82.013 50 119 105 37,0 1,5 1,75

65,600 – 70,599 508.53.021 63 125 105 40,0 24,5 2,33 518.78.014 518.82.014 63 125 105 37,0 1,5 2,15

70,600 – 79,599 508.53.009 63 125 105 40,0 24,5 2,50 518.78.009 518.82.009 63 125 105 37,0 1,5 2,23

79,600 – 90,599 508.53.010 63 125 105 56,2 28,5 3,55 518.78.010 518.82.010 63 125 105 53,2 1,5 3,29

90,600 – 100,599 508.53.011 63 125 105 56,2 28,5 3,93 518.78.011 518.82.011 63 125 105 53,2 1,5 3,60

100,600 – 110,599 508.53.022 80 131,5 106,5 73,4 35,5 6,21

L

b

x e

x D

f

AB

s

L

b

x e

x D

f

AB

s

X 60,600 – 110,599 mm

with internal coolant supply Kfurther holders on request K

Holder with ABs® Connection

for through hole machining for blind hole machining


EP 0 547 049 and other patents (ABS®)

supply includes: ABS® holder complete (assembly parts see pages 52-53). Please order cutting ring separately.ABS® adaptors see catalogue "KomPass – Bore machining, chapter 5".




1

2

3

4

5

50

+

Assembly instructions: Cutting ring for through hole machining

Please observe the marking on holder and cutting ring, check alignment of the coolant bores.

Adjust the diameter to the middle of the tolerance (counter-clockwise thread).

The diameter can only be measured at the marked cutting edges due to unequal angular position!

Measure the diameter

If the diameter was set too large, the conical ring must be loosened and the cutting ring readjusted.

The position for the drive pins is marked with a lobe or in red. Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pins.

Lobe (measuring teeth)



Arrow markings:light greaseFace surfaces on holder and cutting ring are grease-free

1

2

3

4

5

6

7

51

60 90 – 110 Nm

61 – 79 120 – 140 Nm

80 – 100 180 – 220 Nm

+

M

Assembly instructions: Cutting ring for blind hole machining

starting torque M

Dia. range

Screw the nut onto the holder with the smooth face against the bush. Mount the cutting ring with the conical screw.After fastening the conical screw check that there is space between bush and ring.Fasten conical screw according to index table.

Please observe the marking on holder and cutting ring, check alignment of the coolant bores.

Adjust the diameter to the middle of the tolerance.

The diameter can only be measured at the marked cutting edges due to unequal angular position!

Measure the diameter

If the diameter was set too large, the nut must be loosened and the cutting ring readjusted.

The position for the drive pins is marked with a lobe or in red.Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pin.




Arrow markings:light greaseFace surfaces on holder and cutting ring are grease-free

1

2

3

4

5

52

1 2 3

X D

60,600 – 79,599 099.00.090 301.80.006 300.30.007

79,600 – 100,599 099.00.092 301.80.007 300.30.008

100,600 – 110,599 099.00.095 306.20.001 300.30.008

1 2 3

Clamping nut Conical ring Positioning pin


Assembly parts / Accessories: Holder for through hole machining

Cutting ring Holder


1

2

3

4

5

6

7

53

1 2 3 4 5

x e

x e

X D X e X e

60,600 – 70,599 510.15.008 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,0

70,600 – 79,599 510.15.009 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,0

79,600 – 90,599 510.15.010 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,2

90,600 – 100,599 510.15.011 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,2

45 13 2

Assembly parts / Accessories: Holder for blind hole machining

Bush Nut Pin Conical screw Conical screw

forOrder no. Order no. Order no. Order no. Order no.

Cutting ring Holder


1

2

3

4

5

6

54

1 µ

2 µ

3 µ

4 µ

5 µ

Unique: Reaming with Insert technology

the technology

The use of inserts is revolutionising reaming with multiple blade reamers and setting new levels in precision and function.

Each insert has two effective cutting edges.Unlike boring tools, inserts for reaming tools are ground as a complete set directly on the basic element in their specific insert pocket.

The positions of the individual cutting edges on an insert are precisely defined during manufacturing and application. Cutting edges ground in a single operation ensure the degree of precision required for high precision bore machining.

Numerous cutting materials and coatings for machining an extremely wide variety of materials.

BenefIts for you: Ground to size for maximum precision Low cost tool logistics Shortest preparation time Maximum flexibility

Concept can be used for an extremely wide variety of DIHART® tools

Low cost changes to tool and geometry Can be adjusted for extremely small bore tolerances

two cutting edge insert

Without affecting the tool’s precision inserts can be rotated in the shortest possible time.

This minimises setting time and doubles the tool life by using two cutting edges.

DIHARt® Insert Reaming

Precision of rotations

InsertConcetricity [µ]

Cut

ting

edge

2

Cut

ting

edge

1

1

2

3

4

5

6

7

55

A

4

3

12

5

6

DIHARt® Insert Reaming


Cleaning:

Make sure that the insert seats 3 and indexable inserts are absolutely clean/grease-free. If necessary, remove tiny dust particles with compressed air!

Assembly:

• All indexable inserts and insert seats are marked with letters 1. This ensures correct assignment to the insert seat.

• The number markings 2 ensure that all indexable inserts are positioned correctly.

Tighten the screw 4 (order no. N00 57710) to 2.5 Nm (torque wrench order no. L05 00940)

Measuringthediameter:

The measuring tooth is located at letter A and is also marked on the holder with a spot 6. If the diameter is too large, loosen the conical screw 5 and turn it to the right to set the correct diameter. The conical screw 5 does not have to be removed completely !

Caution!

• Uneven angle division !• There are 2 cutters 180° opposite = measuring

tooth A.• Measure the diameter at the front of the cutter

(due to tapering, see illustration).• Avoid damaging the cutters.• When turning the indexable insert on an

adjustable carrier, the diameter must be readjusted.


there is an inquiry form on page 56.

enter the required dimensions and send us your inquiry. We check your specifications for technical feasibility and you receive a prompt reply.

Patent applied for inside and outside Germany (WSP-Reiben)

1

2

3

4

5

6

56

X D

= _

____

mm

b = _____ mm

X = _____ mm

X

n HsK _____DIN 69893 A

X DIN 69871 AD/B

X JIS B 6339 AD/B(MAS 403 BT)

Xn DAH _____

Xn ABs _____

X

n X _____ mm

n _____

X D Z

45,600 – 79,599 6

79,600 – 100,599 8

100,600 – 110,599 10

110,600 – 139,599 12

DIHARt® Insert ReamingInquiry fax to +49(0)7143.373-233


Unique: Reaming with Insert technology

The use of inserts is revolutionising multiple blade reaming and setting new levels in precision and function.

We check your specifications for technical feasibility and you receive a prompt reply.

Holder / Adaptor (Type and size)

n sK _____

n sK _____

similar DIN 1835

other

Material to be machined:

Machining method

n through hole

n blind hole

Length of bore:

Interrupted cut

n yes n no

tolerance:

Required surface:

Reaming allo wance in dia.:

Required cutting material

n carbide n TiN n DBG-N

n DST n DJC

n other:

no. of teeth Z

for calculating the

feed fz (mm/tooth):

Other:

Company:

Department:

telephone:

fax:

Date:

Contact:

e-Mail:

Customer-no.:

Distributor:

1

2

3

4

5

6

7

57

n Reamax® ts

n Reamax®

n Monomax®

X D

= _

____

mm

b = _____ mm

X = _____ mm

X

n HsK _____DIN 69893 A

X DIN 69871 AD/B

X JIS B 6339 AD/B(MAS 403 BT)

Xn DAH _____

Xn ABs _____

X

n X _____ mm

n _____

DIHARt® easy special™


Inquiry fax to +49(0)7143.373-233

Holder / Adaptor (Type and size)Cutter part

n solid carbidereamer

n Cutting ring

n sK _____

n sK _____

similar DIN 1835

other

Material to be machined:

Machining method

n through hole n blind hole

Length of bore:

Interrupted cut n yes n no

tolerance:

Required surface:

Reaming allo wance in dia.:

Required cutting material

n carbide n TiN n DBG-N n DST

n DJC n PCD n other:

Other:

Company:

Department:

telephone:

fax:

Date:

Contact:

e-Mail:

Customer-no.:

Distributor:

Is there no solution in the standard range? Are the dimensions not what you require?

Easy Special™ makes it possible for you create your own combination of standard modules in the widest variety of

dimensions.Select the basic type, define the effective length and choose the desired adapter for the tool.

We check you specifications for technical feasibility and you receive a prompt reply.

1

2

3

4

5

6

58

DIHARt® special tools

BenefIts for you:

Optimised application design Major reduction of non-productive time technical advice by DIHARt® technicians

Combining several machining operations Highest efficiency and productivity

The development of specific solutions for customers represents a major area of competence for DIHART®.

It is often im possible to carry out machining tasks with standard tools because of the demands for form, tolerance or quality which require special process analysis and tool development work.

The questionnaire on page 86 of this catalogue can be used at any time to inquire about and order special tools. References to applications can be found in our application examples.

special solutions and Multi-step tools –Greater Range of functions, Lower Machining Costs

Example: Finish machining operation for camshaft bearing for cylinder heads in Ck AlSi9Cu3 for car engines.

The task: To simplify the process on transfer lines or machining centres.

special systems:Machining Bearing Bores for Cam shafts

The solution: Using the newly developed tool, machining the cylinder heads on transfer lines is reduced to one station. On machining centres a pilot tool short, stable fitted with PCD inserts is initially used to pre-machine the bores for the first journal. The finishing tool (also with PCD inserts), which matches the length of the engine, then reams all the bores to size: x 26,045 H7.

The concept has now become well established in engine and vehicle manufacturing.

The cutting values are: vc = 220 m/min; f = 1080 mm/min.

Patent applied for inside and outside Germany

1

2

3

4

5

6

7

59

DIHARt® special tools

With its multi-flute stepped reaming tools and special solutions, DIHART® improves the economics of reaming. The latest generation of tools is characterised by extremely high cutting speeds and high feed rates.Designed to suit workpiece and material, they guarantee dimensional stability and reliable production.

Multi-step tools

Multi-step and modular reaming tools from DIHART® improve production performance. DIHART® increases the range of functions for the tools and in doing so reduces machining costs.

special tools

Use of latest technology Tool design to suit application Advice from DIHART® experts Stand the test in many references Multi-flute reaming tools for best performance

Reduction in ancillary costs

1

2

3

4

5

6

7

60

DIHARt® Compensating Holder

DIHART® compensating holders DAH® are static compensating systems, floating holder DPS are dynamic compensating systems. Axis and concentricity errors are compensated for extremely simply.

Using the patented DAH® from DIHART® the concentricity of reaming tools and all rotating machining tools can be adjusted quickly, effortlessly and with utmost precision on the machine.

Precision bore machining can therefore be executed with extremely high cutting speeds and feed values.

The bore quality achieved, such as circularity, cylindricity and surface finishing, leaves nothing to be desired.

The use of the DAH® enables you to machine precision bores up to tolerance class IT 4.

1

2

3

4

5

6

7

61

6262636465

6666

68 – 69

7070

BENEFIts for you:

Compensationsystemsforμ-preciseconcentricity

Easycorrectionofconcentricityandaxiserror

Optimisedforextremelyhighspeeds

Designedforinternalcoolantsupply

Toolsrotatingconcentricallyguaran-teelongtoollife

DIHARt® Compensating Holder Page

DAH® Compensating Holder

with HSK-A adaptorwith ABS® adaptorwith taper shankAssembly instructionsAssembly parts / accessories

Adaptor for DAH®

with expanding chuckwith ABS® adaptor

DAH® 50 Hs Compensating Holder

for high speed machining

DPs floating Holder

with VDI connectionwith cylindrical shank

1

2

3

4

5

6

7

62

HsK-A

DAHX d1 HsK-A X d2 l1 l2

545.07.011 63 63 50 66 12 1,47

545.07.002 81 40 65 52 12 0,97

545.07.003 81 50 65 66 12 1,39

545.07.004 81 63 65 66 12 1,78

545.07.009 81 80 65 76 12 2,62

545.07.010 81 100 65 76 12 3,58

545.07.005 115 80 100 76 16 1,75

545.07.006 115 100 100 79 16 5,18

l1

DA

H x

d1

l2

x d

2

ABs

DAHX d1 ABs X d2 l1 l2

545.00.001 81 40 65 50 12 0,90

545.00.003 81 50 65 50 12 1,45

545.00.002 115 63 100 54 16 2,75

l1

DA

H x

d1

l2

x d

2supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 65.

Order no.

with HsK Adaptor DIn 69893 A

with ABs® AdaptorK with internal coolant supply

K with internal coolant supply

supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 65.ABS® adaptors see catalogue "KomPass – Bore machining"

Order no.


DIHARt DAH® Compensating Holder

1

2

3

4

5

6

7

63

JIs B 6339 AD/B

DAHX d1 sK X d2 l1 l2

545.77.011 63 40 50 59 12 1,55

545.77.001 81 40 65 59 12 1,79

545.77.003 81 50 65 70 12 4,68

545.77.004 115 50 100 88 16 6,60

l1

DA

H x

d1

l2

x d

2

DIn 69871 AD/B

DAHX d1 sK X d2 l1 l2

545.10.010 63 30 50 51 12 0,98

545.10.011 63 40 50 51 12 1,45

545.10.001 81 40 65 51 12 1,62

545.10.003 81 50 65 51 12 3,69

545.10.004 115 50 100 69 16 5,61

l1

DA

H x

d1

l2

x d

2

Order no.

supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 65.

with taper shank JIs B 6339 AD/B (MAs 403 Bt)with internal coolant supply K

long version on request K

Order no.

with taper shank DIn 69871 AD/Bwith internal coolant supply K

long version on request K

supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 65.


1

2

3

4

5

6

7

64

2

DAHx d1

63 7 – 9 Nm

81 7 – 9 Nm

115 25 – 35 Nm

M

4

2


Clean grinding surfaces thoroughlydry and free of grease.

Adjusting the DAH® must be done in the machine on the spindle where the tool will be in use afterwards!

Determine the highest point by rotating (largest concentricity error). Rotate the threaded pin 4 to the highest point.Correct half of the measured runout error by inserting the thread pin 4.Repeat this procedure until the runout error is < 5 µ.

Center the indicator on the gauge line.

Tighten the assembling screw 2 cross-wise. Please observe the specified starting torque M in the index-table. After fastening, fix the adjusting ring 1 by locking the thread pin 4.

Pre-load evenly with the 6 assembling screws 2(pressing the spring washer level)

Starting torqueM

finally check the runout once more. «should be» < 5 µ


1

2

3

4

5

6

7

65

1 2 3 4 5

DAHX d1

63 545.25.010 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×8 545.47.010

81 545.25.001 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×10 545.47.001

115 545.25.002 M8×30 545.26.002 545.27.002 M8×8 545.28.002 M8×10 545.47.002

DA

H x

d1

1 4 52 3

ABs

32 n00 17660

40 n00 17670

50 n00 17680

63 n00 17690

80 n00 17700

HsK-A

40 51391 00040 2× 52911 00751

50 51391 00050 2× 52911 00920

63 51391 000631× 52911 01025

1× 52911 01020

80 51391 00080 2× 52911 01320

100 51391 00100 2× 52911 01430

ABs

32 n00 15260

40 n00 15270

50 n00 15280

63 n00 15290

80 n00 15300

Adjusting ring Assembling screw Spring washer Thread pin Thread pin

for

Order no. Article Order no. Order no. Article Order no. Article Order no.


Assembly parts ABs® Assembly parts HsK-A

Individual spares (spares assortment) are supplied for replacement purposes only. Any other use is not permitted and represents an infringement of the patent. supply includes HsK-A spares

assortment: Coolant tube, locking collar and two O rings.

ABS location spigot

Order no.Spares assortment

HSK-A Coolant supply unit

Order no. Order no.Spares assortment O ring

ABS location hole

Order no.Spares assortment


1

2

3

4

5

6

7

66

X d DAH X d2 L c

545.62.004 12 63 24 70 35 – 45 0,43

545.62.015 16 81 34 75 39 – 49

545.62.016 20 81 37 75 41 – 51 0,78

545.62.017 25 81 50 110 46 – 56 1,43

545.62.018 32 81 60 115 51 – 61 1,72

cx

d2

L

x d

ABs

ABsX d DAH L

545.40.006 32 63 42

545.40.007 32 81 35

545.40.001 40 81 35 0,44

545.40.003 50 81 65 0,83

545.40.004 50 115 46 1,19

545.40.002 63 115 52 1,46

L

ABS

x d

supply includes: DAH® adaptor complete. Adaptor sleeve see page 81

expanding chuck

Order no.

expanding chuck for tools with cylindrical shank

for tools with ABs® connectionK with internal coolant supply

K with internal coolant supplyK length adjustment from outside

supply includes: DAH® adaptor complete. Further ABS® adaptors see catalogue "KomPass – Bore machining"

Order no.


DIHARt DAH® Adaptor

1

2

3

4

5

6

7

67

X d X d1 X d2 L1 L2

L01 14291 3

12 19 45 2 0,1

L01 14301 4

L01 14311 5

L01 14321 6

L01 14331 8

L01 14261 3

20 29 50,5 2 0,1

L01 14271 4

L01 14281 5

L01 14201 6

L01 14211 8

L01 14221 10

L01 14231 12

L01 14241 14

L01 14251 16

L01 14501 6

32 39 60,5 3 0,3

L01 14511 8

L01 14521 10

L01 14531 12

L01 14541 14

L01 14551 16

L01 14561 18

L01 14571 20

L01 14581 25

x d

1

x d

x d

2L1L2

DIHARt® Adaptor sleeve

Adaptor sleeve

Order no.

1

2

3

4

5

6

7

68

simple handling – reduced machine idle times

In comparison to previous solutions the hydro-expansion chuck is integrated into the new DIHART® compensating holders. This means one less interface.

Four adjustable screws allow rapid and precise adjustment of the concentricity of the multiple blade reamer, reducing concentricity errors to virtually zero. The extremely slim design of these new compensating holders ensures that they fit easily into practically all tool magazines.

Connection on tool-side with hydro-expansion chuck

Simple, time-saving control using adjustment ring with adjustment screw.

Alignment module:1 adjustment ring, 4 adjustment screws

Tightening screwfor clamping tool

High speed machining – with maximum quality

BENEFIts for you:

Provenhydro-expansionclampingMaximumconcentricityandrepetitionaccuracy<1μforuniformbladecontact

ExtremelysimpleconcentricityadjustmentCompactdesign

Optimumvibrationdampingforexcellentsurfacequality

FlexibleclampingrangewithreductionsleevesSpeedsupto25.000rpmForminimallubrication(MLC)

for maximum precision and concentricity

DIHART's DAH® 50 HS compensating holders ensure that the tool runs concentrically. They allow precision adjustment of the tool in the µm range at the cutter eliminating any machine spindle error.

Maximum concentricity guarantees reliable production within extremely close tolerances.

The quality of the bore, including surface quality, circularity, roundness and parallelism and above all the dimensional accuracy are improved considerably.

This significantly increases the process reliability with DIHART® multiple blade reamers.

DIHARt DAH® 50 Hs Compensating Holder

the DIHARt DAH® 50 Hs compensating holders enable the concentricity of a tool to be adjusted with µ-precision at the bezel position, thereby eliminating any machine spindle error.

1

2

3

4

5

6

7

69

DIHARt DAH® 50 Hs

L

x d

3

x d

2

HSK

x d

L

x d

3

x d

2

L

x d

3

x d

2

x d

1x

d1

x d

1HsK

HsKX d X d1 X d2 X d3 L

54B.10.00030 63 20 50 41 110 1,30

DIn 69871 AD

sK X d1 X d2 X d3 L

54B.90.00030 40 20 50 41 110 1,50

JIs B 6339 AD (MAs 403 Bt)

sK X d1 X d2 X d3 L

54B.91.00030 40 20 50 41 110 1,70

Order no.

supply includes: DAH® 50 HS compensating holder complete. Adapter sleeve for clamping range x 3 – 16 mm see page 67.

with HsK Adaptorwith internal coolant supply K

clamping range x 3 – 20 mm K

Order no.

with taper shank DIn 69871 AD/Bwith internal coolant supply K


Order no.

with taper shank JIs B 6339 AD (MAs 403 Bt)with internal coolant supply K


1

2

3

4

5

6

7

70

VDI

VDIX d X d1 X d2 X d3 l1 c

57B.49.00010 30 59 42 68 109 55 1,85 51200 00425 ER 25

57B.49.00020 40 59 42 83 109 63 2,60 51200 00425 ER 25

57B.49.00030 40 64 50 83 116 63 2,74 51200 00432 ER 32

57B.49.00040 50 64 50 98 116 78 3,60 51200 00432 ER 32

l1

x d

c

x d

3

x d

1

x d

2

l1

g

c

x d

h6

x d

1

x d

2

X dh6 X d1 X d2 l1 c g

57B.40.00010 25 59 42 84 60 G 1/4 1,11 51200 00425 ER 25

57B.40.00020 32 64 50 91 80 G 3/8 1,70 51200 00432 ER 32

57B.50.00010 25,4 (1") 59 42 84 60 G 1/4 1,03 51200 00425 ER 25

57B.50.00020 31,75 (1¼") 64 50 91 80 G 3/8 1,77 51200 00432 ER 32

ohne Verzahnungwithout gearing

supply includes: DPS floating holder with collet nut. Please order collets and washer (page 71) separately.

Assembly parts Accessories

Collet nut Collet

Oder no. Oder no. Size

with VDI connection DIn 69880

with cylindrical shank similar to DIn 1835K for stationary toolsK with internal coolant supply

K shank without gearingK for stationary toolsK with internal coolant supply

supply includes: DPS floating holder with collet nut. Please order collets and washer (page 71) separately.

Cylindrical shank Assembly parts Accessories

Cylindricalshank

Collet nut Collet

Oder no. Oder no. Size

K angular compensation 30‘ (not adjustable)K radial play 0,08 mm (not adjustable)

K angular compensation 30‘ (not adjustable)K radial play 0,08 mm (not adjustable)

without gearing

DIHARt® DPs floating Holder

1

2

3

4

5

6

7

71

eR 25

X d X d

4,00 – 3,01 A33 54000.04003,50 – 3,01 52806 25035

4,00 – 3,51 52806 25040

5,00 – 4,01 A33 54000.05004,50 – 4,01 52806 25045

5,00 – 4,51 52806 25050

6,00 – 5,01 A33 54000.06005,50 – 5,01 52806 25055

6,00 – 5,51 52806 25060

7,00 – 6,01 A33 54000.07006,50 – 6,01 52806 25065

7,00 – 6,51 52806 25070

8,00 – 7,01 A33 54000.08007,50 – 7,01 52806 25075

8,00 – 7,51 52806 25080

9,00 – 8,01 A33 54000.09008,50 – 8,01 52806 25085

9,00 – 8,51 52806 25090

10,00 – 9,01 A33 54000.10009,50 – 9,01 52806 25095

10,00 – 9,51 52806 25100

11,00 – 10,01 A33 54000.110010,50 – 10,01 52806 25105

11,00 – 10,51 52806 25110

12,00 – 11,01 A33 54000.120011,50 – 11,01 52806 25115

12,00 – 11,51 52806 25120

13,00 – 12,01 A33 54000.130012,50 – 12,01 52806 25125

13,00 – 12,51 52806 25130

14,00 – 13,01 A33 54000.140013,50 – 13,01 52806 25135

14,00 – 13,51 52806 25140

15,00 – 14,01 A33 54000.150014,50 – 14,01 52806 25145

15,00 – 14,51 52806 25150

16,00 – 15,01 A33 54000.160015,50 – 15,01 52806 25155

16,00 – 15,51 52806 25160

x d

eR 32

X d X d

4,00 – 3,01 A33 55000.04003,50 – 3,01 52806 32035

4,00 – 3,51 52806 32040

5,00 – 4,01 A33 55000.05004,50 – 4,01 52806 32045

5,00 – 4,51 52806 32050

6,00 – 5,01 A33 55000.06005,50 – 5,01 52806 32055

6,00 – 5,51 52806 32060

7,00 – 6,01 A33 55000.07006,50 – 6,01 52806 32065

7,00 – 6,51 52806 32070

8,00 – 7,01 A33 55000.08007,50 – 7,01 52806 32075

8,00 – 7,51 52806 32080

9,00 – 8,01 A33 55000.09008,50 – 8,01 52806 32085

9,00 – 8,51 52806 32090

10,00 – 9,01 A33 55000.10009,50 – 9,01 52806 32095

10,00 – 9,51 52806 32100

11,00 – 10,01 A33 55000.110010,50 – 10,01 52806 32105

11,00 – 10,51 52806 32110

12,00 – 11,01 A33 55000.120011,50 – 11,01 52806 32115

12,00 – 11,51 52806 32120

13,00 – 12,01 A33 55000.130012,50 – 12,01 52806 32125

13,00 – 12,51 52806 32130

14,00 – 13,01 A33 55000.140013,50 – 13,01 52806 32135

14,00 – 13,51 52806 32140

15,00 – 14,01 A33 55000.150014,50 – 14,01 52806 32145

15,00 – 14,51 52806 32150

16,00 – 15,01 A33 55000.160015,50 – 15,01 52806 32155

16,00 – 15,51 52806 32160

17,00 – 16,01 A33 55000.170016,50 – 16,01 52806 32165

17,00 – 16,51 52806 32170

18,00 – 17,01 A33 55000.180017,50 – 17,01 52806 32175

18,00 – 17,51 52806 32180

19,00 – 18,01 A33 55000.190018,50 – 18,01 52806 32185

19,00 – 18,51 52806 32190

20,00 – 19,01 A33 55000.200019,50 – 19,01 52806 32195

20,00 – 19,51 52806 32200

12

for DPs floating holder

Collet 1 Washer 2

Oder no. Oder no.

Collet 1 Washer 2

Oder no. Oder no.

DIHARt® Collets

1

2

3

4

5

6

7

7272

IDeen-fABRIK+

While the metal swarf flies down below, ideas are exchanged above. By this, we aim to demonstrate that the work here is always associated with new ideas and creative ambition.

With the IDeen-fABRIK+ and the comprehensive seminar programme for customers and employee qualification, we aim to offer you a measurable and permanent competitive advantage in your markets.

Ask for our no-obligation specialist seminar brochure.

the ideas factory

the IDeen-fABRIK+ reflects the evolution of theKOMet GROUP from a tool manufacturer into a creative expert for solutions covering all aspects of boring, reaming, thread milling and mechatronic tools.

the central objective is to offer our customers and employees scope for creative working and learning.

On a total area of 2,500 m², we have created a modern, multi-storey factory environment. the IDeen-fABRIK+was deliberately not constructed as a separate,detached training building, but integrated directly above a manufacturing business.

1

2

3

4

5

6

7

73

7475

76 – 777879

80 – 81

828384

85 – 87

88

90 – 91

DIHARt® Informations Page

Informations

Cutting geometry (ASG)Cutting materials and coatingsTolerancesSurfacesMeasuringCutting data

technical Application Hints

Problems R possible causes R solutionsTypes of tool wearSafety notes

enquiries,test-results and Complaints

numerical Index

KOMet GROUP International Agencies

the KOMet GROUP is the worldwide technology leader for innovative tool concepts and complete solutions for drilling machining.

Our customers know us as a manufacturer of premium tools, and know the ideas behind our solutions. the further creativity is still unused, and remains to be discovered. We have set ourselves the objective of exploiting the added value thus created for the benefit of our customers.

We call this tOOLs+IDeAs™. A new and different way of being able to offer our customers long-term, sustainable advantages through a plus in support and services.

Our IDeen-fABRIK+ in Besigheim is the first step in this direction.

1

2

3

4

5

6

7

74

AsG0106�� hm

tiNdBG-N

AsG02��

hm

AsG03��

hm

AsG0501 ��

hmtiN

dBG-NdJc

AsG07 ��

hmtiNdst

dBG-NdJc

AsG0706��

dBc

AsG09 ��

hmtiNdst

dBG-NdJc

AsG0703��

��

hmtiNdst

dBG-NdJc

AsG0704��

��

hmtiNdst

dBG-NdJc

AsG09B ��

hmtiNdst

dBG-NdJc

AsG1402 ��

hmtiNdst

dBG-NdJc

AsG11 ��

AsG1101��

��

DIHARt® AsG – Cutting Geometry

the cutting geometry (AsG) comprises:

Radial land

Rear clearance face

Primary clearance face

Secondary clearance face

Secondary cutting edge

Main cutting edge

Cutting face

• Bevel angle• Width of circular land• Backtaper

standard Geometries

Geometry Flute form Chip evacuation

Bevel anglesCutting

material / coating

straight

straight

straight

left hand spiraled

straight

straight

straight

special Geometries

Geometry Flute formChip

evacuationcomment

Bevel anglesCutting

material / coating

straight face cutting

straight

face cutting,for increased

positional accuracy

straightchip breaking< x 32 mm

straightchip breaking> x 32 mm

straight Pcd

straight face cutting Pcd

• Chip angle• Primary and secondary

clearance face

1

2

3

4

5

6

7

75

hm

dst

tiN

dBG-N

dJc

dBF

dBc

DIHARt® Cutting Materials and Coatings

Additional high-tech coatings are available for special applications.

Cu

ttin

g m

ater

ials

HM is a fine-grained carbide, which features high abrasion resistance and achieves good results in standard materials. It is very suitable for coating, and therefore mainly used also as cutting material for coated reamers.

DST is a high-performance cutting material, and very suitable for high-speed reaming. DST is ideal for machining non-alloyed or low alloyed steels up to 1200 N/mm² tensile strength. DST is also excellent for reaming nodular iron.

Co

atin

gs

TiN is an all purpose coating material. It has a very smooth surface and has very little affinity to many materials. This avoids structure deformation which gives excellent surface-finish results when reaming, and with considerably higher cutting data than with non coated carbide reamers.

DBG-N is a coating which offers a very high grade of hardness. The coating also has a very high oxidation resistance. This makes this particular high-performance coating very suitable for high cutting speeds, and also for using with mist coolant machining.

DJC is a combination of the high-performance cutting material DST and the high-performance coating DBG-N. With this combination a very high tool life with extremely high cutting data can be reached.

DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation. This makes the coating suitable for cast iron machining. A very smooth layer means that stainless materials can also be successfully machined.

DBC is a coating with a very high level of hardness and an extremely smooth surface. It is suitable for machining aluminium and copper alloys.

1

2

3

4

5

6

7

76

DIHARt® tolerances

form and positional tolerances DI en IsO 1101

form and positional tolerances

Tolerance type

Symbols and characteristics to tolerance

Drawing detailsexamples

Explanation Tolerance zone

form

to

lera

nce

s

straightnessof a line or axis

The axis of the cylindrical part of the pin must lie within the cylinder to t = 0.03 mm

Circular formof a disc, a cylinder, a cone, etc.

The circumference line of any cross section must be contained in a circular ring with a width to t = 0.02 mm

Cylindrical formThe surface to tolerance must lie within two coaxial cylinders which have a radial spacing to t = 0.05 mm

Posi

tio

nal

to

lera

nce

s

Dir

ecti

on

al t

ole

ran

ces

Parallelismof a line (axis) with reference to a basic straight line

The top axis must lie in a square-shaped area, within 0.1 mm in the vertical and 0.2 mm in the horizontal direction. The area will lie parallel to the basic axis of bore A.

Parallelismof a surface with reference to a basic plane

Any 100 mm long section of the top surface must lie with a gap of 0.01 mm between two parallel planes. The planes will lie parallel to the lower surface (basic surface).

Loca

tio

n t

ole

ran

ces

Position of lines, axes or surfaces in relation to one another or to one or several basic elements

The axis of the hole must lie within a cylinder with a diameter to tolerance t = 0.05 mm, whose axis lies at the precise geometrical place (with dimensions as shown in boxes).

Concentricityof an axis or a point in relation to a basic axis (basic point)

The axis of the part of the shaft to tolerance must lie within a cylinder with a diameter to tolerance t = 0.03 mm, whose axis aligns with the base axis.

1

2

3

4

5

6

7

77

It 1 It 2 It 3 It 4 It 5 It 6 It 7 It 8 It 9 It 10 It 11 It 12

1 – 3 mm 0,8 1,2 2 3 4 6 10 14 25 40 60 100

> 3 – 6 mm 1 1,5 2,5 4 5 8 12 18 30 48 75 120

> 6 – 10 mm 1 1,5 2,5 4 6 9 15 22 36 58 90 150

> 10 – 18 mm 1,2 2 3 5 8 11 18 27 43 70 110 180

> 18 – 30 mm 1,5 2,5 4 6 9 13 21 33 52 84 130 210

> 30 – 50 mm 1,5 2,5 4 7 11 16 25 39 62 100 160 250

> 50 – 80 mm 2 3 5 8 13 19 30 46 74 120 190 300

> 80 – 120 mm 2,5 4 6 10 15 22 35 54 87 140 220 350

> 120 – 180 mm 3,5 5 8 12 18 25 40 63 100 160 250 400

> 180 – 250 mm 4,5 7 10 14 20 29 46 72 115 185 290 460

> 250 – 315 mm 6 8 12 16 23 32 52 81 130 210 320 5201 / 2

T1 / 2

D1 / 2

D

T D

2 / 3 T

1 / 2 D

1 / 2 D

D

T

DIHARt® tolerances

Manufacturing tolerance of DIHARt® Reamers

Manufacturing tolerance of expandable reamers

max. bore diameter

min. bore diameter

min. reamer diameter

max. reamer diameter

T = Tolerance field of boreD = Manufacturing tolerance of reamer

The diameter of an expandable reamer is ground to the middle of the bore tolerance T. The expansion feature of these tools allows for compensation of wear.

Manufacturing tolerance of solid reamers

The manufacturing tolerance field D of the solid reamers is in the upper third of the bore tolerance T.

max. bore diameter

min. bore diameter

min. reamer diameter

max. reamer diameter

T = Tolerance field of boreD = Manufacturing tolerance of reamer

It tolerance class DIn 7151

It tolerance class (µm)

Nominal dimension range

n11 n10 n9 n8 n7 n6 n5 n4 n3 n2 n1

25 12,5 6,3 3,2 1,6 0,8 0,4 0,2 0,1 0,05 0,025

100 63 40 25 16 10 6,3 4 2,5 1,6 1 0,63 0,25

P1.

0 –

4.0

s5.

05.

1m

6.0

– 7.

0K

8.0

– 10

.2N

12.0

13.0

13.1

14.0

h15

.016

.0

1

2

3

4

5

6

7

78

DIHARt® surface

Attainable surface quality

Mat

eria

l gr

oup

surface finish class

Mean surface finish Ra

Average surface uniformity Rz

structural steel, low alloy steels: case-hardened steels, heat-treated steel

special alloys: Inconel


stainless steels, fireproof steels

gray cast iron ferritic

gray cast iron perlitic

spheroidal graphite cast iron ferritic

spheroidal graphite cast iron perlitic

copper alloy, brass


cast aluminium alloy: Si-content < 10%




All other surface values on request.

achievable limited achievability

1

2

3

4

5

6

7

79

180

º

DIHARt® Measuring

Unequal angular position!Only two cutting edges are 180° in opposite line.R Measuring teethBecause the tools are tapered measurement has to be done at the front of the cutting edge.

PCD tipped reamers require non-contact measuring device!

Mark of measuring teeth• Drive pin, lobe• Number• Punch-mark

1

2

3

4

5

6

7

80

hm

ds

t

tiN

dBG

-N

dB

F

dJc

dBc hm

ds

t

tiN

dBG

-N

dB

F

dJc

dBc < X 12 X 12 - 25 X 25 - 50 > X 50 < X 12 X 12 - 25 X 25 - 50 > X 50 X 4,8 - 12,7

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max


P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.1 < 500 9SMnPb28 / 1.0718

15-45

100-200

60-140

100-200

15-45

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 5-980-150

60-110

80-150

5-980-120

60-90

80-120

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11

4.0 > 900

X6CrMo4 / 1.2341,X165CrMoV12 / 1.2601

4-715-45

4-715-45

0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114

5-12

5-12

0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30

m6.

0 m 600X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401

5-815-40

30-60

5-815-40

30-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

6.1 < 900

X8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

7.0 > 900

X10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035

10-25

50-130

80-220

80-220

10-25

50-100

80-150

80-150

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

8.1 250 GG-NiCr202 /

0.66606-12

30-90

40-130

40-130

6-12

30-90

40-100

40-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

9.0 m 600 130 GGG-40 / 0.7040

9-18

130-300

130-300

130-300

130-300

9-18

120-180

120-180

120-180

120-180

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

9-18

100-250

100-250

100-250

100-250

9-18

100-160

100-160

100-160

100-160

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.81658-15

80-180

80-180

80-180

80-180

8-15

80-150

80-150

80-150

80-150

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.1 200 GGG-NiCr20-2 /

0.76616-12

30-60

50-100

50-100

6-12

30-60

50-100

50-100

50-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.2 300 GGV Ti < 0,2

GGV Ti > 0,26-12

30-70

40-130

40-130

6-12

30-70

40-130

40-130

40-130

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

N12

.0 90CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182

10-30

100-320

80-200

10-30

100-200

80-150

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.006010-20

50-150

10-20

50-120

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.051710-30

50-300

110-330

10-30

50-240

100-240

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.237310-30

150-300

110-550

10-30

150-250

100-300

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

14.0 100 G-AlSi10Mg / 3.2381

8-20

150-300

110-440

8-20

150-250

100-250

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

h15

.0 140040-60

40-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

16.0 1800

30-50

30-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

Guideline values for reaming Cutting speed vc (m/min)feed fz (mm/tooth)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/

mm

²)

Har

dnes

s H

B

Material


Reamers short / 3×D Reamers long / 5×Dstraight fluted

ASG07, ASG0106, ASG03, ASG11, ASG1101straight fluted


ASG0501

Pcd

Pcd

non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron














DIHARt® Cutting Data

1

2

3

4

5

6

7

81

hm

ds

t

tiN

dBG

-N

dB

F

dJc

dBc hm

ds

t

tiN

dBG

-N

dB

F

dJc

dBc < X 12 X 12 - 25 X 25 - 50 > X 50 < X 12 X 12 - 25 X 25 - 50 > X 50 X 4,8 - 12,7

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max

min-max


P1.

0 m 500St37-2 / 1.0037; 9SMn28 / 1.0715; St44-2 / 1.0044

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.0 500-

900

St52-2 / 1.0050,C55 / 1.0525,16MnCr5 / 1.7131

6-10

100-200

60-140

100-200

6-10

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

2.1 < 500 9SMnPb28 / 1.0718

15-45

100-200

60-140

100-200

15-45

80-160

60-120

80-160

0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14

3.0 > 900 42CrMo4 / 1.7225,

CK60 / 1.1221 5-980-150

60-110

80-150

5-980-120

60-90

80-120

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11

4.0 > 900

X6CrMo4 / 1.2341,X165CrMoV12 / 1.2601

4-715-45

4-715-45

0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18

4.1

s5.


5.1 400 TiAl5Sn2 / 3.7114

5-12

5-12

0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30

m6.

0 m 600X2CrNi189 / 1.4306, X5CrNiMo1810 / 1.4401

5-815-40

30-60

5-815-40

30-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

6.1 < 900

X8CrNb17 / 1.4511,X10CrNiMoTi1810 / 1.4571

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

7.0 > 900

X10CrAl7 / 1.4713,X8CrS-38-18 / 1.4862

4-610-35

20-50

4-610-35

20-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12

K8.

0 180 GG-25 / 0.6025,GG-35 / 0.6035

10-25

50-130

80-220

80-220

10-25

50-100

80-150

80-150

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

8.1 250 GG-NiCr202 /

0.66606-12

30-90

40-130

40-130

6-12

30-90

40-100

40-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

9.0 m 600 130 GGG-40 / 0.7040

9-18

130-300

130-300

130-300

130-300

9-18

120-180

120-180

120-180

120-180

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

9.1 230

GGG-50 / 0.7050GGG-55 / 0.7055GTW-55 / 0.8055

9-18

100-250

100-250

100-250

100-250

9-18

100-160

100-160

100-160

100-160

0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20

10.0 > 600 250 GGG-60 / 0.7060

GTS-65 / 0.81658-15

80-180

80-180

80-180

80-180

8-15

80-150

80-150

80-150

80-150

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.1 200 GGG-NiCr20-2 /

0.76616-12

30-60

50-100

50-100

6-12

30-60

50-100

50-100

50-100

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

10.2 300 GGV Ti < 0,2

GGV Ti > 0,26-12

30-70

40-130

40-130

6-12

30-70

40-130

40-130

40-130

0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18

N12

.0 90CuZn36Pb3 / 2.1182,G-CuPb15Sn / 2.1182

10-30

100-320

80-200

10-30

100-200

80-150

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

12.1 100 CuZn40Al1 / 2.0550,

E-Cu57 / 2.006010-20

50-150

10-20

50-120

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.0 60 AlMg1 / 3.3315,

AlMnCu / 3.051710-30

50-300

110-330

10-30

50-240

100-240

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

13.1 75 G-AlMg5 / 3.3561,

G-AlSi9Mg / 3.237310-30

150-300

110-550

10-30

150-250

100-300

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

14.0 100 G-AlSi10Mg / 3.2381

8-20

150-300

110-440

8-20

150-250

100-250

0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18

h15

.0 140040-60

40-60

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

16.0 1800

30-50

30-50

0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20

0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20

Guideline values for reaming Cutting speed vc (m/min)feed fz (mm/tooth)


Mat

eria

l gro

up

Stre

ngth

Rm

(N/

mm

²)

Har

dnes

s H

B

Material


Reamers short / 3×D Reamers long / 5×Dstraight fluted

ASG07, ASG0106, ASG03, ASG11, ASG1101straight fluted


ASG0501

Pcd

Pcd

non-alloy steels


lead alloys


high alloy steels

HSS



stainless steels

stainless steels


gray cast iron















DIHARt® Cutting Data

1

2

3

4

5

6

7

82

Problems • Possible Causes R solutions

Bore too large• Concentricity error of the reamer in the spindle R Use DAH® compensating holder and correct

concentricity• Alignment not precise, reamer cuts at the back end R Correct alignment and use DPS floating

holder• Built-up edge R reduce cutting speed vc for uncoated carbide cutting material, increase for DST

and coated cutting material or increase the oil content of the coolant• Reamer too big R have the reamer reworked

Bore too small• Worn reamer R have the reamer readjusted, replaced or repaired• Reaming allowance too small R Increase reaming allowance• Cutting forces too big R reduce feed or choose a different cutting geometry (ASG)• Reamer too small R have reamer readjusted, replaced or repaired

Conical bore, tapered• Faulty alignment R Correct alignment and use DPS floating holder• Misalignment of head-stock in relation to turret R correct turret and use DPS floating holder

Conical bore, lipped• Faulty alignment. Cutting edges press at start R Correct alignment and use DPS floating holder

Bore not true• Concentricity error of reamer too large R correct concentricity using DAH® compensation system • Faulty alignment R Correct alignment and use DPS floating holder• Asymmetrical cutting through uneven entry surface R Countersink bore• Deformation through clamping of the work piece R Correct clamping of the work piece• Poor premachining R optimise premachining• Feed too high R reduce feed

Bore shows chatter marks• Cutting speed too high R reduce cutting speed• L to D ratio too large R reduce the entry speed, pilot the bore or choose a different cutting geo-

metry (ASG)

surface quality unsatisfactory• Cutting edge build-up R reduce cutting speed vc for uncoated carbide cutting material, increase

for DST and coated cutting material or increase oil content of the coolant• Cutters worn R have cutters repaired or replace tool• Concentricity error of reamer R correct concentricity using DAH® compensation system • Failing or insufficient coolant, chips getting jammed R use internal coolant supply and increase

coolant pressure• Unsuitable coolant R increase the oil content of the coolant• Wrong cutting data R use data according to catalogue recommendation

scoring in bore «feed marks»• Cutters defective (outbreaks) R replace reamer or have repaired• Cutting edge build-ups R reduce cutting speed vc for uncoated carbide cutting material, and

increase for DST and coated cutting material or increase oil content of the coolant

scoring in bore «retraction marks»• Reamer is allowed to travel too far out of the bore R Only allow the reamer to travel out of the bore

2 mm more than the cutting length at the most• Material springs back R retraction not at a high speed, but with increased (2-3 times) feed speed

DIHARt® technical Application Hints

1

2

3

4

5

6

7

83

types of tool Wear

DIHARt® technical Application Hints

flank wearReduce cutting speed or use a cutting material or coating with higher abrasion resistance.

Major breakageReduce feed rate and stock allowance. Use carbide with coating instead of DST for interrupted bores.

Pitting of chip surfaceReduce cutting speed or use a more positive rake angle.

edge wearIncrease cutting speed or use a more positive rake angle.

notch wearReduce cutting speed or use a cutting material or coating with higher abrasion resistance.

fatigue wear Reduce feed rate, increase stability of the reamer.

Built-up on chip surfaceUse positive cutting geometry, increase oil content of coolant, reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material.

Hairline cracks Use enough coolant and inner coolant supply, reduce cutting speed.

1

2

3

4

5

6

7

84

DIHARt®

Usage and safety notes

safety notes:• The technical notes provided in the application details depend on the environmental and application conditions (such as

machine, environmental temperature, lubrication/coolant used and desired machining results): these are based on proper application conditions, use and compliance with the spindle speed limits given for the tools.

• To prevent damage to machine and tool, we recommend that the drive power be calculated in advance. The drive power which is actually available will be found in the machine manufacturer's spindle speed/performance diagram.

• Safety equipment should be provided to protect personnel from flying chips. Please see our safety note (enclosed with packing).

Abbreviations used:

Hazard warning:If using tungsten carbide-based hard metal products together with cobalt as a binder metal, please read our safety data sheets, which are available for you to download from our website.(http://www.kometgroup.com/navigation-top/download/service/datenblaetter.html)

Liability information:Subject to change. The KOMET GROUP is not liable for damages resulting from selecting the incorrect tools.

IsO International Organisation for Standardisation

The International Organisation for Standardisation– abbreviated ISO (grade: “isos”) – is the international federation of standards organisations and develops international standards many sectors

DIn German Institute for Standardisation (Deutsches Institut für Normung e. V)

The German Institute for Standardisation is the most important national standardisation organisation in the Federal Republic of Germany.

JIs (MAs-Bt)

Japan Industrial Standard Machine tools from Asia normally use tool holders in accordance with the JIS B standard ... (former desig-nation MAS-BT).

HsK Hollow shank taper The hollow shank taper, HSK for short, is used as a tool adaptor in machine tools (standardised according to DIN 69893).

sK Steep taper The steep taper is the standardised form of a tool taper for clamping tools in the main spindle of a ma-chine tool (standardised in DIN 69871 part 1).

MK Morse taper The Morse taper or Morse cone is the standardised form of a tool taper for clamping tools.

ABs Adapter attachment system(ABS)

The KOMET ABS system is often used as a direct adapter in spindles. In contrast to steep taper adapt-ers, with the ABS System, the spindle or shank diameter is decisive for vibration stability and enables a relatively extended tool projection.

DAH DIHART compensating holder DIHART compensating holders are static compensating systems. Axis and concentricity errors are compen-sated for extremely simply.

DPs DIHART floating holder DIHART floating holders are dynamic compensating systems. Axis and concentricity errors are compen-sated for extremely simply.

AsG Cutting geometry The cutting geometry defines the following sizes: cutting angle, cylindrical grinding chamfer width, taper-ing, rake angle, primary and secondary relief angle.

HMVHM

CarbideSolid carbide

Carbide in this case means sintered carbide hard metals.

tin Titanium nitride TiN is the chemical molecular formula for titanium nitride, a ceramic material with very high hardness and corrosion resistance.

Dst DIHART cutting material DST is a high-performance cutting material.

DBG-n DIHART coating DBG-N is a coating that is characterised by a very high level of hardness.

DJC DIHART coating DJC is a combination of the high-performance cutting tool material DST with the high-performance coat-ing DBG-N.

DBf DIHART coating DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation.

DBC DIHART coating DBC is a coating with a very high level of hardness and an extremely smooth surface.

PCD Polycrystalline diamond Polycrystalline diamond is a synthetically manufactured, extremely hard, mass of diamond particles with random orientation sintered in a metal matrix.

Rm Tensile strength (N/mm²) Tensile strength is a material property and describes the mechanical resistance with which a material op-poses plastic deformation or separation.

HB Brinell hardness testing Hardness is the mechanical resistance with which a material opposes mechanical penetration by a harder test piece.

RaRz

Roughness depth (µm) Ra = Mean surface finish to DIN 3142Rz = Average surface uniformity to DIN 4768

1

2

3

4

5

6

7

85

DIHARt®

enquiries, test-results and Complaints

enquiries:

In order to meet the requirements of the customers when processing their enquiries following details are needed:

• A completed questionnaire (page 86)• A part drawing or hand sketch of the application in question

This will enable the offering department to get an exact perception of the tools required instantly.

test-results and complaints:

To process complaints and test-results efficiently following details and items are needed:

• A completed evaluation sheet (page 87)• A part drawing or hand sketch of the application in question• If possible the faulty work-piece and/or tool

Then a fast and simple procedure can be guaranteed.

Please forward this information to the respective agents.

The addresses of KOMET GROUP are on the last pages of this catalogue.

1

2

3

4

5

6

7

86

DIHARt®

n n1) n2) n2) n1) n1) n1)2) n1)2)

Questionnaire

for elaboration on tool and machining recommendations, please send the completed questionnaire to your local KOMet agency.

Company:

Department:

telephone:

fax:

Date:

Contact:

e-Mail:

Customer-no.:

Distributor:

1. Work piece

Name of work piece:

Material specification:

Material No.:

Tensile strength:

Heat treatment:

Additional information:

2. Bore

Diameter and tolerance:

Length of bore:

Surface finish CLA / Rt / Rz:

Circular error allowed:

CPK:

Diameter of pre-machining:

Method of pre-reaming:

Number of bores, parts per year:

Type of bore

1) bottom to be reamed? n yes n no2) length of interruption: mm

3. Machine and tool fixing arrangement

Machine type and brand:

Attachment of spindle:

Tool fixing arrangement:

max. speed: rpm n variable n fix

max. feed: mm/min n variable n fix

Circular accuracy of spindle:

Machining: n horizontal n vertical

Tool: n rotating n stationary

Coolant supply through tool shank: n yes n no

Brand and type of lubricant:

Lubricant ratio of mixture:

4. Drawing

Please include a component drawing or draw a sketch below:

1

2

3

4

5

6

7

87

DIHARt®

n n1) n2) n2) n1) n1) n1)2) n1)2)

evaluation sheet

for friction tests and complaints, please send the completed questionnaire to your local KOMet agency.

Company:

Department:

telephone:

fax:

Date:

Contact:

e-Mail:

Customer-no.:

Distributor:

1. Work piece

Name of work piece:

Material specification:

Material No.:

Tensile strength:

Heat treatment:

Additional information:

2. Bore

Diameter and tolerance:

Length of bore:

Surface finish CLA / Rt / Rz:

Circular error allowed:

CPK:

Diameter of pre-machining:

Method of pre-reaming:

Number of bores, parts per year:

Type of bore

1) bottom to be reamed? n yes n no2) length of interruption: mm

3. Machine and tool fixing arrangement

Machine type and brand:

Attachment of spindle:

Tool fixing arrangement:

max. speed: rpm n variable n fix

max. feed: mm/min n variable n fix

Circular accuracy of spindle:

Machining: n horizontal n vertical

Tool: n rotating n stationary

Coolant supply through tool shank: n yes n no

Brand and type of lubricant:

Lubricant ratio of mixture:

4. tool

Type:

Order No.:

Cutting material / coating:

Cutting geometry (ASG):

5. test results

Overall performance: n excellent n good n unsatisfactory

Bore: No. 1 No. 2 No. 3 No. 4 No. 5 No. 6

Cutting speed (m/min):

Speed (rpm):

Feed: n (mm/rev) n (mm/min)

Concentricity of the tool measured in the machine (µm):

Bore diameter: entrance

exit

Circular error (µm):

Surface quality: n CLA n Rt n RzNo. of reamed bores:

Tool life (m):

Performance:

1

2

3

4

5

6

7

88

099.00.090 52099.00.092 52099.00.095 52099.03.002 34

15E.30.10010 1915E.30.10020 1915E.30.10030 1915E.30.10040 1915E.30.10050 1915E.30.10070 19

18589 10005 1918589 10006 1918589 10008 1918589 10010 1918589 10013 1918050 10025 1918050 10030 1918050 10040 19/2718050 10050 19/2718050 10055 2718050 10070 2718050 10080 2718050 20040 2718050 20100 2718050 35070 2718050 35080 2718050 35100 27

18589 00012 2718589 00014 2718589 00019 2718589 00022 2718589 00027 27

300.05 46300.07 46300.08 46300.25 46300.30.007 52300.30.008 52300.45 46

301.80.006 52301.80.007 52

306.20.001 52

350.14.002 53350.14.003 53350.23.002 53350.23.003 53

503.76.008 47503.76.009 47503.76.010 47503.76.011 47

504.76.009 47504.76.010 47504.76.011 47504.76.012 47

507.02.008 48507.02.009 48507.02.010 48507.02.011 48507.02.012 48507.02.043 48507.02.044 48

508.53.009 49508.53.010 49508.53.011 49508.53.020 49508.53.021 49508.53.022 49

510.15.008 53510.15.009 53510.15.010 53510.15.011 53510.45.007 53510.45.008 53510.55.007 53510.55.008 53

51200 00425 7051200 00432 70

513.76.008 47513.76.009 47

513.76.010 47513.76.011 47513.81.008 47513.81.009 47513.81.010 47513.81.011 47

51391 00040 6551391 00050 6551391 00063 6551391 00080 6551391 00100 65

514.76.008 47514.76.009 47514.76.010 47514.76.011 47514.81.008 47514.81.009 47514.81.010 47514.81.011 47

517.76.008 48517.76.009 48517.76.010 48517.76.011 48517.81.008 48517.81.009 48517.81.010 48517.81.011 48

518.78.009 49518.78.010 49518.78.011 49518.78.013 49518.78.014 49518.82.009 49518.82.010 49518.82.011 49518.82.013 49518.82.014 49

526.15 40526.17 40526.19 40526.35 41526.37 41526.39 41

52806 25035 7152806 25040 7152806 25045 7152806 25050 7152806 25055 7152806 25060 7152806 25065 7152806 25070 7152806 25075 7152806 25080 7152806 25085 7152806 25090 7152806 25095 71

52806 25100 7152806 25105 7152806 25110 7152806 25115 7152806 25120 7152806 25125 7152806 25130 7152806 25135 7152806 25140 7152806 25145 7152806 25150 7152806 25155 7152806 25160 71

52806 32035 7152806 32040 7152806 32045 7152806 32050 7152806 32055 7152806 32060 7152806 32065 7152806 32070 7152806 32075 7152806 32080 7152806 32085 7152806 32090 7152806 32095 71

52806 32100 7152806 32105 71

52806 32110 7152806 32115 7152806 32120 7152806 32125 7152806 32130 7152806 32135 7152806 32140 7152806 32145 7152806 32150 7152806 32155 7152806 32160 7152806 32165 7152806 32170 7152806 32175 7152806 32180 7152806 32185 7152806 32190 7152806 32195 7152806 32200 71

52911 00751 6552911 00920 6552911 01020 6552911 01025 6552911 01320 6552911 01430 65

545.00.001 62545.00.002 62545.00.003 62

545.07.002 62545.07.003 62545.07.004 62545.07.005 62545.07.006 62545.07.009 62545.07.010 62545.07.011 62

545.10.001 63545.10.003 63545.10.004 63545.10.010 63545.10.011 63

545.25.001 65545.25.002 65545.25.010 65

545.26.001A 65545.26.002 65

545.27.001 65545.27.002 65

545.28.001 65545.28.002 65

545.40.001 66545.40.002 66545.40.003 66545.40.004 66545.40.006 66545.40.007 66

545.47.001 65545.47.002 65545.47.010 65

545.62.004 66545.62.015 66545.62.016 66545.62.017 66545.62.018 66

545.77.001 63545.77.003 63545.77.004 63545.77.011 63

54B.10.00030 6954B.90.00030 6954B.91.00030 69

55232 01010 2755232 01210 2755232 01610 2755232 02210 27

56H.21 3256H.37 3256H.67 32

56H.71 3256H.93 32

56J.21 3256J.37 3256J.67 3256J.71 3256J.93 32

56Q.21 3356Q.37 3356Q.67 3356Q.71 3356Q.93 33

56R.21 3356R.37 3356R.67 3356R.71 3356R.93 33

56X.21 34

57B.40.00010 7057B.40.00020 7057B.49.00010 7057B.49.00020 7057B.49.00030 7057B.49.00040 7057B.50.00010 7057B.50.00020 70

640.01.001 25640.01.002 25640.01.003 25640.01.005 25640.01.006 25

640.03.001 27640.03.002 27640.03.003 27640.03.004 27640.03.005 27

640.04.001 27640.04.002 27640.04.003 27640.04.005 27640.04.006 27

640.21 24640.37 24640.67 24640.71 24

640.81.001 25640.81.002 25640.81.003 25640.81.005 25640.81.006 25

640.84.001 27640.84.002 27640.84.003 27640.84.005 27640.84.006 27

640.93 24

75A.30.13060 1775A.30.13070 1775A.30.15060 1775A.30.15070 17

75A.40.13010 1575A.40.13020 1575A.40.13030 1575A.40.13040 1575A.40.13050 1575A.40.13060 1575A.40.13070 1575A.40.15010 1575A.40.15020 1575A.40.15030 1575A.40.15040 1575A.40.15050 1575A.40.15060 1575A.40.15070 15

75A.41.13010 1675A.41.13020 1675A.41.13030 1675A.41.13040 16

75A.41.13050 1675A.41.15010 1675A.41.15020 1675A.41.15030 1675A.41.15040 1675A.41.15050 16

75H.17 1475H.21 1475H.37 1475H.47 1475H.67 1475H.71 1475H.93 14

75J.17 1475J.21 1475J.37 1475J.47 1475J.67 1475J.71 1475J.93 14

A33 54000.0400 71A33 54000.0500 71A33 54000.0600 71A33 54000.0700 71A33 54000.0800 71A33 54000.0900 71A33 54000.1000 71A33 54000.1100 71A33 54000.1200 71A33 54000.1300 71A33 54000.1400 71A33 54000.1500 71A33 54000.1600 71

A33 55000.0400 71A33 55000.0500 71A33 55000.0600 71A33 55000.0700 71A33 55000.0800 71A33 55000.0900 71A33 55000.1000 71A33 55000.1100 71A33 55000.1200 71A33 55000.1300 71A33 55000.1400 71A33 55000.1500 71A33 55000.1600 71A33 55000.1700 71A33 55000.1800 71A33 55000.1900 71A33 55000.2000 71

L01 14201 67L01 14211 67L01 14221 67L01 14231 67L01 14241 67L01 14251 67L01 14261 67L01 14271 67L01 14281 67L01 14291 67L01 14301 67L01 14311 67L01 14321 67L01 14331 67L01 14501 67L01 14511 67L01 14521 67L01 14531 67L01 14541 67L01 14551 67L01 14561 67L01 14571 67L01 14581 67

L05 01240 19

N00 15260 65N00 15270 65N00 15280 65N00 15290 65N00 15300 65

N00 17660 65N00 17670 65N00 17680 65N00 17690 65N00 17700 65

Order No. Page

numerical Index

Order No. Page Order No. Page Order No. Page Order No. Page

tOOLs PLUs IDeAs – a PLUs for our customers and the environment

the company targets

The KOMET GROUP pursues a consistent policy of

investments and achieves long-term and profitable growth

via continuous improvement of products and processes

as well as via consistent qualification of employees. This

increases the value of the company. The KOMET GROUP

consistently increases its innovation quota via research and

development, offering the market new products every year.

The KOMET GROUP is a premium quality manufacturer and

motivates employee qualification and customers in their

IDEAS FACTORY. The training quota of vocational beginners is

exemplary for the entire field of business.

the products and services

KOMET GROUP products and services offer the customer

incomparable added value. The KOMET GROUP develops,

manufactures and sells the most comprehensive, modular

portfolio on bore machining as full-range suppliers. The

KOMET GROUP offers the most innovative technologies,

thereby taking the highest economic viability, best quality and

most attractive designs into account. The KOMET GROUP

sees itself not purely as a tool manufacturer, but rather as

suppliers of innovative solutions and ideas for the benefit of

the customer: TOOLS AND IDEAS.

the customer

The KOMET GROUP places value on long-term, binding

customer relations, seeing itself as a partner of the customer

in a balance of benefit supplies and benefit harvests. The

KOMET GROUP records customers' demands and then

produces the most effective ideas and tool solutions for their

machining tasks. The KOMET GROUP offers the customer

information and collaboration via their worldwide presence in

local Service Centres. The IDEAS FACTORY supports vocation-

related training and further qualifications for customers.

the environment / surroundings

The KOMET GROUP feels itself obliged to avoid any wastage,

and therefore commits itself to responsible usage of raw

materials and careful utilisation of remaining materials.

The KOMET GROUP management is well aware of its

responsibilities towards society, and creates the foundations

for modern working environments and working conditions.

The specifications on ergonomics and work safety are taken

into account. Beholden to the founder, Robert Breuning, the

KOMET GROUP supports the site at Besigheim, maintaining

direct contact to schools and social facilities in the region.

With these claims in mind, the KOMet GROUP has introduced a modern, integrated management system, known

as KMs (KOMet Management system), which is certified in accordance with IsO 9001:2008, IsO 14001:2004 and

the German Recognition and Authorisation Ordinance for Continuing education (AZWV).

Company policy

http://www.kometgroup.com/navigation-top/komet-group/unternehmensleitlinien.html

http://www.kometgroup.com/navigation-top/komet-group/unternehmenswerte.html

Certification

http://www.kometgroup.com/navigation-top/download/service/zertifikate.html

KOMET R. Cools N.V.Boomsesteenweg 4562020 AntwerpenTel. ++32-3-2 37 97 87Fax ++32-3-2 16 33 [email protected]

Damstahl Tooling a/sDanmarksvej 288660 SkanderborgTel. ++45-87 94 41 00Fax ++45-87 94 41 [email protected]

KOMET GROUP GmbHPostfach 13 6174351 BesigheimTel. +49(0)71 43.3 73-0Fax +49(0)71 43.3 73-2 [email protected]

P.Aro OyTeollisuuskatu 35-39 LH4FI-20520 TurkuTel. ++358-(0)20 1474500Fax ++358-(0)20 [email protected]

KOMET S.à.r.l.46-48 Chemin de la Bruyère69574 Dardilly CEDEXTel. +33(0)4 37 46 09 00Fax +33(0)4 78 35 36 [email protected]

KOMET (UK) Ltd.Unit 4 Triton ParkBrownsover RoadSwift ValleyRugby CV21 1SGTel. +44(0)1788.5797-89Fax +44(0)[email protected]

KOMET (UK) Ltd.Unit 4 Triton ParkBrownsover RoadSwift ValleyRugby CV21 1SGTel. ++44-17 88-57 97 89Fax ++44-17 88-57 97 [email protected]

KOMET Utensili S.R.L.Via Massimo Gorki n. 1120098 S. Giuliano Mil.Tel. ++39-02-9 84 02 81Fax ++39-02-9 84 49 [email protected]

NITEH d.o.o.Izidora Krsnjavog 1 B47000 HR-KarlovacTel. ++385 47 60 01 41Fax ++385 47 60 01 [email protected]

Roco B.V.Willem Barentszweg 165928 LM VenloTel. ++31-77-3 23 14 00Fax ++31-77-3 23 14 [email protected]

Vema Brynildsrud Maskin ASVestre Nes 2Postboks 1141378 NesbruTel. ++47-66 98 36 30Fax ++47-66 98 36 [email protected]

KOMET GROUP GmbHWagramer Straße 1731220 WienTel. +43 (1) 259 22 04 Fax +43 (1) 259 22 04 [email protected]

KOMET-URPOL Sp.z.o.o.ul. Stoczniowców 247-200 Kędzierzyn-KoźleTel. ++48-77-482 90 60Fax ++48-77-406 10 [email protected]

KOMET IBERICA TOOLS S.L. Av. Corts Catalanes 9-11Planta baja, local 6B 08173 Sant Cugat del VallesTel. +34-93-583.96.20Fax +34-93-583.96.12

S.C. INMAACRO S.R.L. Bronzului 7 BL 509A AP 82200 BrasovTel. ++40 268 42 34 50; 42 53 74Fax ++40 268 42 30 [email protected]

KOMET GROUP GmbH ul. Spartakovskaya, 2V 420107, Kazan Tel. +7 843 5704345Fax +7 843 [email protected]

Square Tools ABBox 917720039 MalmöTel. ++46-40-49 28 40Fax ++46-40-49 19 [email protected]

Utilis AG PräzisionswerkzeugeKreuzlingerstr. 228555 MüllheimTel. ++41-52-7 62 62 62Fax ++41-52-7 62 62 00

KOMET GROUP CZ s.r.o.Na Hůrce 1041/2,160 00 Praha 6Tel. +42(0)2 35 01 00 10Fax +42(0)2 35 31 18 [email protected]

Schmidt HSC d.o.o.Kidriceva 253000 CeljeTel. +386 3 49 00 850Fax +386 3 49 00 [email protected]

KOMET IBERICA TOOLS S.L. Av. Corts Catalanes 9-11Planta baja, local 6B 08173 Sant Cugat del VallesTel. +34-93-583.96.20Fax [email protected]

KOMET GROUP CZ s.r.o.Na Hůrce 1041/2,160 00 Praha 6Tel. +420 235010010Fax +420 [email protected]

HİDKOM Mühendislik – Mümessillik LTD. ŞTİ.Organize Sanayi Bölgesi 75. Yıl Cad.Demirciler Sitesi B Blok No: 216159 Nilüfer / BURSA - TURKEYTel. ++90 (0) 224 243 82 92Fax ++90 (0) 224 243 63 [email protected]

POWER TOOLS KFT9019 GYOR, Tavirózsa u. 3/FTel. +36 96 511 011Fax +36 96 511 [email protected]

KOMet GROUP International Agencies

europe

Belgium

Denmark

Germany

finland

france

Great Britain

Ireland

Italy

Croatia

netherlands

norway

Austria

Poland

Portugal

Romania

Russia

sweden

switzerland

slovack Republic

slovenia

spain

Czech Republic

turkey

Hungary

ZAHRANCO, ENGINEERING TRADE15, Ali Amer Str. · 6th SectorNasr City · Cairo, EgyptTel. ++20-2-2 75 43 46Fax ++20-2-2 75 41 83Telex 2 10 57 YAZCO UN

VORTEX S.R.L.Pedro Morán 858Lomas del MiradorBuenos AiresTel. ++54-(11) 46 53 01 25Fax ++54-(11) 44 88 60 [email protected]

Rosler International PTY Ltd.P.O. BOX 696, 12 The NookBayswater, Vic. 3153Tel. ++61-3-97 38 08 89Fax ++61-3-97 38 08 87

Komet do Brasil Ltda.Rua Brasileira, 43907043-010 Guarulhos - São PauloTel. +55(0)11.2423-5502Fax +55(0)[email protected]

KOMET GROUP Precision Tools (Taicang) Co.,Ltd.(Headquarter Asia Pacific)No. 5 Schaeffler RoadTaicang, Jiangsu Province, 215400Tel. +86(0)512.535757-58Fax +86(0)[email protected]

KOMET Precision Tools India Pvt. Ltd.16J, Attibele Industrial AreaBANGALORE - 562 107Tel. +91-80-2807 8000Fax +91-80-2807 [email protected]

PT Somagede Perkasa Kompleks Griya Inti SentosaJalan Griya Agung No: 3Sunter Agung - Jakarta 14350Tel. ++62-21-6 41 07 30Fax ++62-21-6 40 15 [email protected]

SHIVEH TOLID Co. LTD.# 270, West Dr. Fatemi Ave.Post Code : 14186TehranTel. ++98 21 6 691 7 691Fax ++98 21 6 691 7 [email protected]

ARNOLD TRADING Co., Ltd.P.O.B. 201806 Hamachtesh St.Ind. Area, Holon 58810Tel. ++9 72-3-5 58 13 13Fax ++9 72-3-5 58 13 17

KOMET GROUP KK# 180-00061-22-2 Naka-cho Musashino-shiTokyo Japan Grand Preo Musashino 203Tel. +81(0)422 50 0682Fax +81(0)422 50 [email protected]

KOMET of America, Inc.2050 Mitchell Blvd.SchaumburgIL 60193-4544, USATel. ++1-8 47-9 23 84 00 ++1-8 47-9 23 84 80Fax ++1-8 00-8 65/66 [email protected]

KOMET GROUP Precision ToolsKorea Co.,Ltd.#201, Lotte IT Castle-2, 550-1,Gasan-dong,Geumcheon-gu, Seoul, 153-768Tel. ++82(0)2.2082.6300Fax ++82(0)[email protected]

GP System (Malaysia) Sdn Bhd19-1, Jalan Kenari 7Bandar Puchong Jaya 47100 Puchong, SelangorTel. ++60-3-807 59160Fax ++60-3-807 [email protected]

KOMET de México S. de R.L. de C.V. Acceso 1 Nave 8 No. 116 Fraccionamiento Industrial La MontañaQuerétaro, Qro. C.P 76150, México.Tel. +52(0)44.2210.9020Fax +52(0)[email protected]

Coulson Carbide LimitedDouble J Centre, 24 Gum Road,Henderson Valley, HendersonP.O.Box 21-228, HendersonAuckland Tel. ++64-9-8 38 50 61Fax ++64-9-8 37 62 86

GP System (Singapore) Pte. Ltd.No. 51, Bukit Batok Crescent#04-04/05 Unity CentreSingapore 658077Tel. ++65-68 61 26 63Fax ++65-68 61 35 [email protected]

MULTITRADE DISTRIBUTORSP.O. Box 3511Kempton Park1620Tel. ++27-11-453-8034Fax ++27-11-453-9696

Hung Chih Ltd., Co.No. 37, Chung Cheng RoadTainan, Taiwan, R.O.C.Tel. ++8 86-6-2 25 22 16Fax ++8 86-6-2 20 59 [email protected]

GP System (Thailand) Co.,Ltd77 Soi Charansanitwong 49/1Bangbumru, BangpladBangkok 10700Tel. ++66-2-4 35 68 20Fax ++66-2-4 35 68 [email protected]

KOMET of America, Inc.2050 Mitchell Blvd.SchaumburgIL 60193-4544Tel. ++1-8 47-9 23 84 00 ++1-8 47-9 23 84 80Fax ++1-8 00-8 65/66 [email protected]

Outside europe

egypt

Argentina

Australia

Brazil

China

India

Indonesia

Iran

Israel

Japan

Canada

Korea

Malaysia

Mexico

new Zealand

singapore

south Africa

taiwan

thailand

UsA

InhaltKomPass Reaming – BenefIts for you 2As a brand of the KOMet GROUP, 2DIHARt® is convincing for its perfect reaming technology to new dimensions. 2for the economic fine machining of bores, the comprehensive tool programme of standardised Monomax® monoblock tools, PCD reamers and tailor-made multiblade stepped reamers and on to customer-specific special tools, guarantees accurate, economic and reliable machining. 2Innovative solutions for fine bore machining: 2- Reamax® ts – Modular reaming system 2- Reaming with indexable insert technology 2- Compensating holder DAH® for µ-accurate concentricity 2Programme summary · tool selection 3Reamax® ts 3Reamax® 3Monomax® 3solid Carbide Reamers 3Cutting Rings 3special tools 3DAH® Compensating Holder 3Informations, Cutting Data, Performance data 3DIHARt® – Innovative solutions for Precision finishing of Bores 4Reamax® ts 5Reamax® 5Monomax® 5Index 5General Informations 5tool selection 5Programme summary 5Reaming tools 5solid carbide reamer 5Cutting ring 5Insert Reaming / easy special™ 5DAH® Compensating Holder 5Informations 5Cutting geometry (AsG) 5Cutting materials and coatings 5tolerances 5surfaces 5Measuring 5Cutting data 5technical application hints 5enquiries,test-results 5numerical Index 5DIHARt® tool selection 6DIHARt® tool selection 7DIHARt® Programme summary 8Adaptors 8Reaming tools 9DIHARt® Programme summary 9DIHARt Reamax® ts 10DIHARt Reamax® ts 11Ø 18,000 – 65,000 mm 11tool Recommendation 11Reaming Head 11Holder 11Cylindrical shank 11DAH® Zero 11DAH® adaptor 11Assembly Instruction 11Assembly parts / Accessories 11DIHARt Reamax® ts 12tool Recommendation 12DIHARt Reamax® ts 13tool Recommendation 13DIHARt Reamax® ts 14Reaming Head – expandable 14X 18,000 – 65,000 mm 14DIHARt Reamax® ts 15Holder with cylindrical shank similar to DIn 1835 15X 18,000 – 65,000 mm 15DIHARt Reamax® ts 16DAH® Zero Holder with cylindrical shank similar to DIn 1835 16X 18,000 – 34,999 mm 16DIHARt Reamax® ts 17Holder with DAH® Connection 17X 42,000 – 65,000 mm 17DIHARt Reamax® ts 18Assembly instructions 18M 18Operating Instruction DAH® Zero 19DIHARt Reamax® ts 19Assembly parts / Accessories 19DIHARt Reamax® 20DIHARt Reamax® 21Ø 12,000 – 40,000 mm 21tool Recommendation 21Replaceable Insert 21Holder 21Cylindrical shank 21Assembly Instructions 21Assembly parts / Accessories 21DIHARt Reamax® 22tool Recommendation 22tool Recommendation 23DIHARt Reamax® 23DIHARt Reamax® 24Replaceable Insert 24X 12,000 – 40,000 mm 24Holder with cylindrical shank similar to DIn 1835 25DIHARt Reamax® 25X 12,000 – 40,000 mm 25DIHARt Reamax® 26Assembly instructions 26M 26Assembly parts / Accessories 27DIHARt Reamax® 27DIHARt Monomax® 28DIHARt Monomax® 29tool Recommendation 29Monomax® 29x 5,600 – 25,899 mm 29with cylindrical shank 29with morse taper 29DIHARt Monomax® 30tool Recommendation 30tool Recommendation 31DIHARt Monomax® 31DIHARt Monomax® 32short version with cylindrical shank similar to DIn 1835 32X 5,600 – 25,899 mm 32X 5,600 – 25,899 mm 33Long version with cylindrical shank similar to DIn 1835 33DIHARt Monomax® 33DIHARt Monomax® 34Long version with morse taper DIn 228 form A 34X 5,600 – 25,899 mm 34Design your own tool! 35DIHARt® easy special™ 35DIHARt® solid Carbide Reamers 36x 1,400 – 12,700 mm 37x 4,800 – 12,700 mm 37DIHARt® solid Carbide Reamers 37tool Recommendation 37for blind hole machining 37for through hole machining 37DIHARt® solid Carbide Reamers 38tool Recommendation 38DIHARt® solid Carbide Reamers 39tool Recommendation 39DIHARt® solid Carbide Reamers 40with cylindrical shank DIn 6535 HA 40X 1,400 – 12,700 mm 40X 4,800 – 12,700 mm 41with cylindrical shank DIn 6535 HA 41DIHARt® solid Carbide Reamers 41DIHARt® Cutting Ring 42Ø 60,60 – 110,59 mm 43DIHARt® Cutting Ring 43tool Recommendation 43Cutting Ring 43Holder 43

Cylindrical shank 43DAH® adaptor 43ABs® adaptor 43Assembly Instructions 43Assembly parts / Accessories 43DIHARt® Cutting Ring 44tool Recommendation 44DIHARt® Cutting Ring 45tool Recommendation 45DIHARt® Cutting Ring 46X 60,600 – 110,599 mm 46DIHARt® Cutting Ring 47Holder with cylindrical shank similar to DIn 1835 47X 60,600 – 100,599 mm 47DIHARt® Cutting Ring 48Holder with DAH® Connection 48X 60,600 – 110,599 mm 48DIHARt® Cutting Ring 49Holder with ABs® Connection 49X 60,600 – 110,599 mm 49DIHARt® Cutting Ring 50Assembly instructions: Cutting ring for through hole machining 50+ 50DIHARt® Cutting Ring 51Assembly instructions: Cutting ring for blind hole machining 51+ 51M 51DIHARt® Cutting Ring 52Assembly parts / Accessories: Holder for through hole machining 52DIHARt® Cutting Ring 53Assembly parts / Accessories: Holder for blind hole machining 53DIHARt® Insert Reaming 54Unique: Reaming with Insert technology 54Design your own tool! 55DIHARt® Insert Reaming 55Inquiry fax to +49(0)7143.373-233 56Design your own tool! 56X D = _____ mm 56b = _____ mm 56X = _____ mm 56DIHARt® Insert Reaming 56X 56X 56X 56X 56X 56X 56Inquiry fax to +49(0)7143.373-233 57Design your own tool! 57X D = _____ mm 57b = _____ mm 57X = _____ mm 57DIHARt® easy special™ 57X 57X 57X 57X 57X 57X 57DIHARt® special tools 58special solutions and Multi-step tools – 58Greater Range of functions, Lower Machining Costs 58special systems: 58Machining Bearing Bores for Cam shafts 58DIHARt® special tools 59DIHARt® Compensating Holder 60DIHARt® Compensating Holder 61DAH® Compensating Holder 61with HsK-A adaptor 61with ABs® adaptor 61with taper shank 61Assembly instructions 61Assembly parts / accessories 61Adaptor for DAH® 61with expanding chuck 61with ABs® adaptor 61DAH® 50 Hs Compensating Holder 61for high speed machining 61DPs floating Holder 61with VDI connection 61with cylindrical shank 61DIHARt DAH® Compensating Holder 62with HsK Adaptor DIn 69893 A 62with ABs® Adaptor 62with taper shank DIn 69871 AD/B 63with taper shank JIs B 6339 AD/B (MAs 403 Bt) 63DIHARt DAH® Compensating Holder 63DIHARt DAH® Compensating Holder 64Assembly instructions 64M 64Assembly parts / Accessories 65Assembly parts ABs® 65DIHARt DAH® Compensating Holder 65Assembly parts HsK-A 65DIHARt DAH® Adaptor 66expanding chuck for tools with cylindrical shank 66for tools with ABs® connection 66DIHARt® Adaptor sleeve 67DIHARt DAH® 50 Hs Compensating Holder 68High speed machining – with maximum quality 68with HsK Adaptor 69with taper shank DIn 69871 AD/B 69with taper shank JIs B 6339 AD (MAs 403 Bt) 69DIHARt DAH® 50 Hs 69DIHARt® DPs floating Holder 70with VDI connection DIn 69880 70with cylindrical shank similar to DIn 1835 70DIHARt® Collets 71for DPs floating holder 71IDeen-fABRIK+ 72the ideas factory 72Anfang Informationen 72DIHARt® Informations 73Informations 73Cutting geometry (AsG) 73Cutting materials and coatings 73tolerances 73surfaces 73Measuring 73Cutting data 73technical Application Hints 73Problems R possible causes R solutions 73types of tool wear 73safety notes 73enquiries,test-results and Complaints 73numerical Index 73KOMet GROUP International Agencies 73DIHARt® AsG – Cutting Geometry 74the cutting geometry (AsG) comprises: 74DIHARt® Cutting Materials and Coatings 75DIHARt® tolerances 76form and positional tolerances DI en IsO 1101 76It tolerance class DIn 7151 77Manufacturing tolerance of DIHARt® Reamers 77DIHARt® tolerances 77DIHARt® surface 78Attainable surface quality 78DIHARt® Measuring 79DIHARt® Cutting Data 80DIHARt® Cutting Data 81DIHARt® technical Application Hints 82Problems • Possible Causes R solutions 82DIHARt® technical Application Hints 83types of tool Wear 83DIHARt® 84Usage and safety notes 84enquiries, test-results and Complaints 85DIHARt® 85Questionnaire 86n 86n1) 86

n2) 86

n2) 86

n1) 86

n1) 86

n1)2) 86

n1)2) 86

86 86 86 86 86 86 86 86

DIHARt® 86evaluation sheet 87n 87n1) 87

n2) 87

n2) 87

n1) 87

n1) 87

n1)2) 87

n1)2) 87

87 87 87 87 87 87 87 87

DIHARt® 87KOMet GROUP International Agencies 2europe 2Outside europe 3

www.kometgroup.com

KOMet GROUP GmbHZeppelinstraße 374354 Besigheimtel. +49(0)7143.373-0fax +49(0)[email protected]

KOMet GROUP GmbHWerk stuttgart-VaihingenRuppmannstraße 3270565 stuttgart / Vaihingentel. +49(0)711.78891-0fax +49(0)[email protected]

KOMet do Brasil Ltda.Rua Brasileira, 43907043-010 Guarulhos - são Paulotel. +55(0)11.2423-5502fax +55(0)[email protected]

KOMet GROUPPrecision tools (taicang) Co., Ltd.(Headquarter Asia Pacific)no. 5 schaeffler Roadtaicang, Jiangsu Province, 215400tel. +86(0)512.535757-58fax +86(0)[email protected]

KOMet s.à.r.l.46-48 Chemin de la Bruyère69574 Dardilly CeDeXtel. +33(0) 4 37 46 09 00fax +33(0) 4 78 35 36 [email protected]

KOMet (UK) Ltd.Unit 4 triton ParkBrownsover Roadswift ValleyRugby, CV21 1sGtel. +44(0)1788.5797-89fax +44(0)[email protected]

KOMet Precision tools India Pvt. Ltd.16J, Attibele Industrial AreaBAnGALORe - 562 107tel. +91-80-2807 8000fax +91-80-2807 [email protected]

KOMet Utensili s.R.L.Via Massimo Gorki n. 1120098 s. Giuliano Mil.tel. +39-02-98 40 28 1fax +39-02-98 44 96 [email protected]

KOMet GROUP KK# 180-00061-22-2 naka-cho Musashino-shitokyo JapanGrand Preo Musashino 203 tel. +81(0)422 50 0682fax +81(0)422 50 [email protected]

KOMet de México s. de R. L. de C.VAcceso 1 nave 8 no. 116 fraccionamiento Industrial La Montaña Querétaro, Qro. C.P 76150 Méxicotel. +52-442 2-18-25-44fax +52-442 [email protected]

KOMet GROUP GmbHWagramer straße 1731220 Wientel. +43 (1) 259 22 04 fax +43 (1) 259 22 04 [email protected]

KOMet-URPOL sp.z.o.o.ul. stoczniowców 247-200 Kędzierzyn-Koźletel. +48-77-482 90 60fax +48-77-406 10 [email protected]

KOMet GROUP GmbHZeppelinstraße 374354 BesigheimGeRMAnYtel. +41(0)62 285 42 62fax +41(0)62 285 42 [email protected]

KOMet of America, Inc.2050 Mitchell Blvd.schaumburgIL 60193-4544tel. +1-8 47-9 23 / 84 00 +1-8 47-9 23 / 84 80fax +1-8 00-8 65 / 66 [email protected]

square tools ABBox 917720039 Malmötel. +46-40-49 28 40fax +46-40-49 19 [email protected]

KOMet IBeRICA tOOLs, s.L.Av. Corts Catalanes 9-11Planta baja, local 6B08173 sAnt CUGAt DeL VALLestel. +34-93-583.96.20fax [email protected]

KOMet GROUP GmbH ul. spartakovskaya, 2V 420107, Kazan tel. +7 843 5704345fax +7 843 [email protected]

KOMet GROUP Precision toolsKorea Co.,Ltd.#201, Lotte It Castle-2, 550-1,Gasan-dong, Geumcheon-gu,seoul, 153-768tel. +82(0)2.2082-6300fax +82(0)[email protected]

KOMet GROUP CZ s.r.o.na Hůrce 1041/2,160 00 Praha 6tel. +42(0)2 35 01 00 10fax +42(0)2 35 31 18 [email protected]

KomPass – REamING

399 01 024 04-2t-06/10 Printed in Germany · © 2010 KOMet GROUP GmbH · We reserve the right to make modifications.

Ko

mPa

ss –

REa

mIN

G

GERmaNy

FRaNcEchINa

GREat BRItaIN INdIa Italy

JaPaN mExIco

austRIa PolaNd

swItzERlaNd

usa

swEdEN sPaIN

RussIa

BRazIl

GERmaNy

KoREa

czEch REPuBlIc

kompass – reaming · kompass reaming – benefits for you 2 as a brand of the komet group, 2...

Documents