klingelnberg p 16 g · 2021. 1. 12. · klingelnberg universal precision measuring centers are...
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PRECISION MEASURING CENTERS
P 16 G KLINGELNBERG
INNOVATION IN COMPONENT MEASUREMENT
Whether turning blanks, ground workpieces, circular blades,
spacers for circular blades, or ball bearings – the new P 16 G
precision measuring center is purpose-designed – not to measure
gear teeth, but rather specifically for use in manufacturing
round components. The P 16 G is the only machine in the
P series to be equipped with software for dimension, form,
and position measurement as standard. The software records
diameter and cylindrical form/conicity, measures axial runout,
evenness, and angularity, and delivers a wealth of information
for quality management as required. Hence with this precision
measuring center, there’s no need for gages.
Stringent precision requirements in series production
and increasing component complexity both call for
the best available measuring technology. The trend
toward smaller batch sizes and growing variant
diversity is increasingly shifting the focus towards
the flexibility of measuring instruments. Today the
P 16 G precision measuring center is already able to
handle most measurement tasks in a wide range of
sectors and industries: Automotive, machine blades,
tools, roller bearings, and measuring instruments.
Klingelnberg universal precision measuring centers
are currently in use along the entire production
chain for axially symmetrical components. The P 16 G
is optimally designed for the production process and
for direct shop floor use. After each manufacturing
step, every feature can be immediately displayed
graphically or in table format, analyzed, and
statistically evaluated, enabling efficient process
control and reliable management of production
processes. The basic software also includes storage
of statistical data for further evaluation, e.g. warning
limit specifications. And the P 16 G is incredibly easy
to operate.
Innovative Quality Management of Axially Symmetrical Components
P 16 G – workpiece diameter range of up to 160 mm
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Evolution through InnovationGages From the Past – Precision Measuring Centers of Today
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SUPERIOR MEASURING TECHNOLOGY
At the heart of the P 16 G is a highly accurate, durable precision
rotary table. Designed as a measuring axis, it provides concentric
seating for the workpieces to be tested in an electrically
powered 3-jaw clamping system. Whether individually or in
combination with the three linear measuring axes (horizontal,
radial, or vertical axis), the P 16 G senses the functional surfaces
of the components by scanning or point-by-point measurement.
Klingelnberg precision measuring centers are equipped with
durable, stable beds and guide bodies, with backlash-free
bearings and guides in all measuring axes.
Thanks to its sturdy design and superior collision protection,
this measurement system is ideally suited for use in rough
workshop environments. The integrated digital Klingelnberg
measurement system has been used in the P series thousands
of times in gearing and component measurement applications
and guarantees maximum precision and reproducibility.
The powerful Klingelnberg software makes it possible to
evaluate the results quickly and easily. In conjunction with the
Klingelnberg EasyStart concept, even the most complicated
measurements are made easy.
Maximum Safety and Precision for Process Control
Machine design with optimal axis arrangement for axially symmetrical test specimens
Production floor application through the use of temperature-neutral scale rulers and a homogeneous machine design
High geometrical long-term stability thanks to optimally sized components for machine base and guide bodies
Smooth, wear- and maintenance-free AC direct drives in all measuring axes
Use of the high-precision 3D tracer head
Powerful, intuitive software
Efficient data management through output of measuring results via a data connection or printout and interface to a statistical control loop
Axis arrangement on a P 16 G
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Axial Runout, Evenness, and Angularity Measurement
Conicity Measurement
Diameter and Cylinder Form Measurement
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HIGHLIGHTS
The measuring technology and machine design are
the same for the entire P-series line. All machine
models can be enhanced with individual options.
Optimally harmonized model series for all typical industrial applications
Extremely low-maintenance technology with minimal space requirements minimizes running costs
Suitable for use in production thanks to temperature compensation – reliable results even in the +15°C to +35°C range
Shielded guides, drives and measurement systems at the axes allow for trouble-free use
Fast and Accurate Measured Value Logging in Con-nection with a High-Precision Workpiece Rotary Table
Extremely smooth-running rotary table axis of form-measurement quality
Load reserves for impacts during workpiece loading
Rotary table drive via AC torque motor (direct drive)
Uniform, constant rotary transmission even at extremely slow motion
Directly coupled angle measurement system with high absolute accuracy
Table can be freely rotated when drive is shut down
Precise, from the Ground Up
The advantages of combined measurements are easy to see on the turned and ground basic body of a cylindrical gear tooth system.
Measuring procedure:
Determination and compensation of workpiece temperature
Fully automatic cycle including (optional) probe change
Diameter and circularity at bearing points with DIN EN ISO 1101 evaluation
Diameter, bevel angle, perpendicularity, lengths, and distances
Measurement of radii
Concentricity deviation and axial runout variation
Roughness measurement at bearing points (Ra, Rz, Rt and Rmax) according to DIN EN ISO 4287
Diameter and position of bores on a reference circle
Cost-effectiveness through individualized substitution of components
Combined Measurements on One Basic Gear Tooth Body
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Innovative Electric Workpiece Clamping System
Integrated electrically powered 3-jaw clamping system
Adjustable jaw clamping force
Replaceable attachment jaws for internal and external clamping, hollow shaft for insertion of workpiece shank
Extremely easy handling without a great deal of force
Made of stainless steel
Greater User-Friendliness for a Variety of Conditions
Ergonomically designed machine concept for easy operation and accessibility of all functional elements
Probe case for safe storage of probe elements and adjustment gage
Machine and software operation using tried-and-tested Klingelnberg combined control unit
Broad Range of Applications Thanks to Versatile 3D Tracer Head
Scanning 3D tracer head with digital measured value logging in all coordinate directions
Parallel-deflecting system for constant measured value calculation even with extended probe elements
Automatic compensation of different probe weights and adaptation of probe rods with multiple probe elements
Automatic measuring probe change (optional)
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HIGHLIGHTS
Maximum Safety with Collision Protection
Industry-Compatible Calibration According to Recognized Standards
Component collision contour taken into account in measuring software
3D tracer head with deflection motion monitoring via sensors and a mechanical protective device
Probe change rack with bistable magnet holding system for easy handling and reliable collision protection
Monitored measuring axis drives with overload protection function
Inspection of all measuring centers with DAkkS-certified normals for dimension, form, and position measurements
Traceability of measuring results
Proof of length measurement uncertainty (optional)
Proof of system suitability for form measurement tasks (optional)
Tremendous Time Savings due to Quick Availability of Measuring Results
Correction of measuring results for workpiece temperatures deviating from the reference temperature of +20°C
Measurement of the current workpiece temperature via a fast thermoelement
Correction of workpiece temperature influence in the range of +15°C to +35°C
Algorithm can be used for all metallic/axially symmetrical workpieces
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Determination of measurement parameters such as diameter, length, angle, radius
Determination of form and position parameters such as roundness, cylindrical shape, straightness, evenness, parallelism, symmetry, perpendicularity
Measuring macros for checking keyways and curved washers, and for checking bore reference circles
Measured value chart output for form measurements with filter levels standardized according to DIN EN ISO 1101
Fully Automatic Roughness Measurement
Roughness probe system for measured value logging of surface roughness
Output values and charting according to DIN EN ISO 4287 (DIN 4762): Ra, Rz, Rt and Rmax)
Fully automated cycle
Integrated actuator for diamond scanner alignment
Manual or (optional) fully automatic measuring probe change
Quality Management with Integrated qs-STAT Interface
Measuring results saved as dfq files
Quality control map interface for process monitoring
qs-STAT software interface
Versatile Measurement Tasks in one Clamping
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USER-FRIENDLY SOFTWARE CONCEPT
Software is a key factor in measuring device performance.
In the P 16 G, the software ensures easy, intuitive operation:
Either the workpiece ID number is selected or a barcode/
QR code scanner is used in the EasyStart screen to start the
measuring run automatically. All mandatory evaluation
parameters for components according to national and
international standards can be tested, as well as specific
requirements.
The CNC control transmits the measured values online to
the evaluation software, where the results are evaluated
and logged. During the measurement itself, the program
displays results on the screen and then prints all the
relevant information on easy-to-read measuring sheets.
The measuring results can also be saved locally or via
a network, and also transmitted to a statistics program
(qs-STAT).
Since the P 16 G is equipped with O-QIS software, the
quality control map can be evaluated. Here too, the
measuring run begins automatically as soon as the
workpiece ID number is selected.
Incredibly Easy Operation for Complete Measurement of Complex Components
Intuitive user interface to Microsoft® Windows® standard – easy and secure operation with minimal training
Fast measurement program creation via buttons
Catalog of stored measurement programs with search functions
Password protection for safeguarding programming levels
Measurement program with additional image documentation on the workpiece clamping situation
Repeat measurement evaluation without new measured value logging for scan mode
Custom language selection for operator guidance/documentation
qs-STAT interface and interface to quality control map
EasyStart program for selecting different software modules More information about Klingelnberg software programs and modules is available in the special software folder or on request.
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KLINGELBERG
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Zeichnungs-Nr.: Stirnradwelle Kunde/Maschinennum P26-601217Prüfer: kl380 Name: DKAuftr./Serien Nr.: S001/02 Bearbeitungszustand: FinalMaschinen-ID: Messe Control Dateiname: 000_DK.welBemerkung: Charge 09 Datum: 15.12.2016, 15:24
Tw = 22.8°C Ta = 22.3°C Tm = 21.7°CNr. Funk. Name Sy. Istwert Nennwert o.Tol. u.Tol. Abw. Bew.
17 MeasCylinder1 L- 0.0008mmLSCY L+ 0.0015mm
L 0.0023mm 0.0000mm 6.7µm 2.3µm --Gauß 150.0 W/U (L=1440.00°, N=4316)
18 Circle1 L- 0.0002mmLSC L+ 0.0002mm
L 0.0005mm 0.0000mm 8.9µm 0.5µm ----Gauß 150.0 W/U (L=360.00°, N=1080)
8 Axis4 L- 0.0003mmLSC L+ 0.0003mm
L 0.0006mm 0.0000mm 1.0µm 0.6µm +Gauß 150.0 W/U (L=3600.00°, N=1079)
13 Axis5 X 0.0003mmLSC Y -0.0001mm
Z 76.9825mmD 42.9902mm 42.9890mm 5.2µm -5.2µm 1.2µm +Gauß 150.0 W/U (L=360.00°, N=1080)
21 Achse5 R 0.0003mm 0.0000mm -270.0µm -330.0µm 0.3µm 270.3µmLSC W -19.3073° 0.0000° 0.0500° -0.0500° -19.3073° -19.2573°
Z 76.9825mmD 42.9902mm
22 Achse5 X 0.0003mmLSC Y -0.0001mm
Z 76.9825mmD 42.9902mm 43.0000mm 20.0µm -20.0µm -9.8µm --Gauß 150.0 W/U (L=360.00°, N=1080)
23 Achse5 X 0.0004mmMCC Y 0.0001mm
Z 76.9825mmD 42.9910mm 43.0000mm 25.0µm -25.0µm -9.0µm --Gauß 150.0 W/U (L=360.00°, N=1080)
24 Achse5 X 0.0004mmMIC Y -0.0003mm
Z 76.9825mmD 42.9896mm 43.0000mm 20.0µm -20.0µm -10.4µm ---Gauß 150.0 W/U (L=360.00°, N=1080)
6 straightness1 L- 0.0002mmLSS L+ 0.0002mm
L 0.0004mm 0.0000mm 2.0µm 0.4µm ---Gauß 0.80mm(L=11.7mm,N=351)TD:1.50mm
11 parallelism1/ZA Z 0.0004mm 0.0000mm 0.5µm 0.4µm ++Gauß 0.0 W/U (L=0.00°, N=351)
12 convexity1 L- 0.0001mmLSP L+ 0.0002mm
L 0.0003mm 0.0000mm 0.1µm 0.3µm 0.2µmGauß 0.80mm(L=11.7mm,N=351)TD:1.50mm
12 convexity1 C -0.0001mm 0.0002mm -500.0µm 500.0µm -0.3µm 499.7µmLSP Bezugslänge : 10.0000mm
20 Achse6/YA L 0.0022mm 0.0000mm 8.9µm 2.2µm ---Gauß 150.0 W/U (L=360.00°, N=1080)
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Graphical User Interface and Measuring Sheets
Self-explanatory, user-friendly interface with graphical elements
Clearly arranged graphical user interface showing measurement parameters
KLINGELBERG
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Zeichnungs-Nr.: Stirnradwelle Kunde/Maschinennum P26-601217Prüfer: kl380 Name: DKAuftr./Serien Nr.: S001/02 Bearbeitungszustand: FinalMaschinen-ID: Messe Control Dateiname: 000_DK.welBemerkung: Charge 09 Datum: 15.12.2016, 15:24Kommentar: RZyl
Ende
Lt=4.80mmLc=0.80mm
5µm
Va 2000:1
0.5mm
Vb 20:1
Start
Rauheit
ID 14 19Name Rauheit1 R01Ra 0.3 0.1 [µm]Rz 1.9 0.8 [µm]Rt 2.9 1.5 [µm]Rmax 2.9 1.3 [µm]R3z 1.3 0.6 [µm]Rq 0.3 0.1 [µm]Rpc 582.5 282.5 [cm⁻¹]Rk 0.9 0.3 [µm]Rpk 0.2 0.3 [µm]Rvk 0.6 0.2 [µm]Mr1 6.8 8.6 [%]Mr2 80.7 90.5 [%]R 0.0 0.0 [µm]AR 0.0 0.0 [µm]
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Numerous and varied measurement tasks require a special
solution. Gages and testing devices for measuring discrete data are
costly and inflexible. Small design changes to components mean
the equipment has to be reconfigured, rebuilt, manufactured and
purchased again. The nature of the system precludes alternative
use as a result of a failure or capacity-related switching to another
measuring station.
The Klingelnberg P 16 G precision measuring center offers an
innovative solution: The component is mounted in a power-
adjusted electrically powered 3-jaw clamping system integrated
into the machine. Measurements are taken fully automatically
using CNC-controlled precision axes and a high-resolution digital
Klingelnberg 3D tracer head. The results are then evaluated by
advanced software, and these are sent to a QM system. Ambient
conditions such as temperature changes and vibrations from
the environment are eliminated through the mechanics and
software. This cutting-edge design thus enables high-precision
measurements, even in difficult conditions.
Innovative Solutions with Guaranteed Quality Provide Optimal Performance
Camshafts
Crankshafts
EXPERTISE IN COUNTLESS INDUSTRIES
As the central element in the internal combustion engine, the crankshaft is a complex, high-precision component. The ground main bearings and con-rod bearings require continuous process control. Efficiency and performance improvements result in a reduction in production tolerances, which can only be compensated by higher production quality. The P 16 G detects deviations in a fully automatic measuring run.
The camshaft is an important part of a four-stroke engine. New designs and precise manufacturing in the specified form ensure less wear and lower emissions while also improving performance. Reliable production control can only be achieved with adequate measuring equipment. The P 16 G enables precise measurement against target coordinates of the cams and their bearing seats as well as testing of internal splines (optional) on cams with axial displacement.
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Gearbox components
Measuring equipment monitoring
Industrial blades
Axial-radial bearings
Industrial gearboxes and automotive transmissions are made up of many components. Numerous shaft- and disk-shaped components are produced on turning lathes and used as supports for gear teeth and couplings. The P 16 G was designed for quality monitoring, from turning to subsequent grinding. Its high measuring accuracy, versatility and reliability enable not only process monitoring, but also process control.
A range of ball bearing types is used in very different industrial branches: Aerospace, railroad, construction machinery, printing machines, electronics, power tools, bicycles, sports equipment, conveying and storage equipment, industrial gearboxes, agricultural engineering, medical engineering, metalworking, and many more.
Highly efficient products characterized by precision and edge-holding ability are integrated into printing, cutting and production processes around the world. Machine blade systems are used in further processing of wood, paper, metal, plastic, rubber, and recycled products. These form the basis for high-quality consumer and capital goods.
To ensure product quality, equipment must be inspected at regular intervals, and the inspection must be certified. ISO 9000 ff requires traceability of all measurements to national normals. This is ensured by measuring equipment monitoring. This monitoring forms the basis of a quality-focused manufacturing process and is established in all industrial areas of metalworking.
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TECHNICAL DATA
P 16 G
Horizontal measuring range (X axis) +/- 50 mm
Test diameter of components (max.) 160 mm
Permissible moment of inertia (max.) 0.1 kg/m2
Permissible test gear weight (max.) 10 (20) kg
Vertical measuring range (Z axis) 250 mm
Electric clamping system (precision seat with motorized adjustment)
Internal clamping range Ø 25 – 160 mm
External clamping range Ø 0 – 160 mm
Shaft plunge depth 200 mm with Ø 30, 75 mm with Ø 45
Measuring accuracy in observance of +20 °C reference temperature
Shaft measurement in accordance with VDI/VDE 2617 Pt. 2.1
1.8 µm + L/250
Concentricity and axial runout in accordance with DIN EN ISO 1101
< 0.5 μm
Permissible variation of temperature 2 K/h
Working temperature +15 – +35 °C
Total connected load of the machine approx.
0.9 kVA (775 W)
Net weight incl. standard equipment approx.
890 kg
Machine dimensions (L x W x H) approx. 1,121 x 760 x 1,615 mm
(values in parentheses are optional)
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Installation Dimensions
P 16 G
P 16 G with special equipment
All specifications in mm (inches)
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KLINGELNBERG Solutions
Klingelnberg solutions are used in the automotive, commercial vehicle, and aviation
industries, as well as in shipbuilding, the wind power industry, and the general transmis-
sion manufacturing industry. With numerous R&D engineers around the globe and over
100 patent grants, the company consistently demonstrates its capacity for innovation.
WWW.KLINGELNBERG.COM • [email protected]
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KLINGELNBERG Service
The Klingelnberg Group is a world leader in the development and manufacture of
machines for bevel gear and cylindrical gear production, measuring centers for gearing
and axially symmetrical components, as well as customized high-precision drive compo-
nents. In addition to its headquarters in Zurich, Switzerland, development and production
facilities are located in Hueckeswagen and Ettlingen, Germany, and in Gyoer, Hungary.
The company also maintains a presence with Sales and Service offices and numerous
marketing agents around the globe. On this basis, Klingelnberg effectively offers users a
comprehensive range of services for all aspects of gear design, manufacturing, and qual-
ity inspection. The spectrum includes technical consulting, on-site machine acceptance,
operator and software training as well as maintenance contracts.
BEVEL GEAR TECHNOLOGY CYLINDRICAL GEAR TECHNOLOGY MEASURING TECHNOLOGY DRIVE TECHNOLOGY
KLINGELNBERG GmbH
Peterstrasse 45
42499 Hueckeswagen, Germany
Fon: +49 2192 81-0
Fax: +49 2192 81-200
KLINGELNBERG GmbH
Industriestrasse 19
76275 Ettlingen, Germany
Fon: +49 7243 599-0
Fax: +49 7243 599-165
KLINGELNBERG AG
Binzmuehlestrasse 171
8050 Zurich, Switzerland
Fon: +41 44 278 7979
Fax: +41 44 273 1594