kleline hoses - construcap · solutions that seal, damp and protect critical applications in...

EN

TRELLEBORG FLUID HANDLING SOLUTIONS

KLELINE hosesCataloguewww.trelleborg.com/fluidhandling

KLELINEhoses

Trelleborg group, leader in polymer solutions

Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has annual sales of about SEK 21 billion (EUR 2.3 billion, USD 3.2 billion) in over 40 countries. In addition, Trelleborg owns 50 percent of Trelleborg Vibracoustic, a global leader within

antivibration solutions for light and heavy vehicles, with annual sales of approximately SEK 14 billion (EUR 1.55 billion, USD 2.2 billion) in about 20 countries. The Trelleborg share has been listed on the Stock Exchange since 1964 and is listed on NASDAQ OMX Stockholm, Large Cap.

www.trelleborg.com

The group comprises 5 business areas

►Trelleborg Coated Systems

►Trelleborg Industrial Solutions ►Trelleborg Sealing Solutions

►Trelleborg Offshore & Construction ►Trelleborg Wheel Systems

Trelleborg Fluid Handling Solutions is part of Trelleborg Industrial Solutions.

With over 1000 employees and head office located in Clermont-Ferrand (France), Trelleborg Fluid Handling Solutions is a key leading player proposing high performance and optimal solutions for every situation with low and medium pressure Industrial Hose, Oil and Marine Hoses, Rubber Sheeting & Matting and Expansion Joint based on advanced polymer technology with production sites in France, Spain, Sweden and Brazil.Trelleborg Fluid Handling Solutions offers a very large range of competitive products, solutions and services that meet your needs and requirements for all types of application for your different businesses.

►��Your Partner for Fluid HandlingTrelleborg Fluid Handling Solutions is organized around 9 applications areas:• Oil and Gas• Construction and Mining Equipment• Energy• Chemical, Pharma and Food• Agriculture and Farms• Environment and Cleaning Waste Water• Processing Equipment and Machine Tools• Industrial Transportation• Life ScienceThis enables better reactivity to adapt our offer to fast moving application or to design special solutions tailor-made for you. In all cases we follow closely legal requirements or standard evolutions.►��Our logistics platform: availability, reactivity and reliabilityOver 5000 different items are stored in our 3 logistic platforms in Clermont-Ferrand (France), Trelleborg (Sweden) and Izarra (Spain) to meet your need for immediate and reliable delivery. ► Our research and development centers through continuous

innovationsLocated in France and Brazil for Oil & Marine Hose, France and Sweden for Industrial Hose and Spain for Rubber Sheeting/Matting and Expansion Joint, our R&D centers provide innovating solutions for compound, finished products and customized solutions.All production sites are well equipped with laboratory, test bench and calculation centers to provide ready-to-use solutions based on our experience of the applications and competences.►��Our couplings technical centersWith location all over Europe (Germany, Norway, Sweden and France), Brazil and China we offer a large range of rubber hose assembly, composite hose, Stainless Steel or PTFE hose with dedicated service (24 hours to 48 hours delivery) and accessories.

►��Trelleborg Oil & Marine HosesTrelleborg Oil & Marine is the leading supplier of innovative and field-proven large-bore flexible bonded hoses for crude oil, chemicals, and LPG/LNG offshore transfer applications.Trelleborg Oil & Marine provides full service worldwide through global life cycle – engineering studies, delivery of complete solutions (hoses and ancillary equipments), on-site supervision, and recommendations for installation, maintenance and repairs.Trelleborg Oil & Marine is a technology and innovation driven company that makes flexible bonded hoses with unrivalled and undisputed performance.Our products are designed and built with cutting edge solutions used in tire and aerospace industry, with high resistance to extreme operating environments and severe fatigue conditions.The acquisition of a Brazilian company in 2011 in Sao Paulo enlarged and completed the range of products and technologies. In Brazil, the business focuses on specially designed oil hoses for floating and submarine applications in order to answer the strongly growing local offshore oil and gas extraction industry.Trelleborg Oil & Marine provides a wide range of products specifically designed for demanding applications with long service life and high level of reliability:

Trelleborg Fluid Handling Solutions

São Paulo, Brazil Clermont-Ferrand, France

One team, two world class factories,in France and Brazil,

serving the global Oil & Gas transfer and offloading business

In order to help you to accelerate the development of your business, our service list also covers

I Compounding formulation I Hose configuration modeling I Finite element calculations I Hose design

I Hose testing (pressure, bending, elongation resistance, …) I Hose certification (PED, ADR, REACH, …) I Handling and storage instructions

I Installation instruction and supports I Hose inspection and refurbishment I Hose failure analysis

I After sales support I Training for sales team I Training for assembly workshop operators

KLELINE [offshore vertical installation]

5

[CALM buoy configuration with Trelleborg hoses]

6

7

First off hose

First off hose

Submarine first off hose

Main line hoses

ALP Articulated Loading Platform

Applications

8

MBM/CBM Multi Buoy Mooring/Conventional Buoy Mooring

Applications

Submarine tanker rail hose

Submarine tail line hoses

Submarine reducer hose

Submarine main line hoses


Submarine first off hoses

Submarine tanker rail hose

Integrated spool piece

9

SALM Single Anchor Leg Mooring



Floating main line hoses

Floating tanker rail hose

Additional buoyancy modules

10

CALM BUOY Catenary Anchor Leg Mooring

Applications

Floating first off hose



Floating tail line hoses

Floating reducer(hose or metallic) piece

End line ancillaries (valve/spool/camlock/light flange)

Tanker rail hose connected to the tanker manifold

11

Submarine configurations Chinese lantern/Steep S/Lazy S










Chinese lantern

Steep S

Lazy S

Buoyancy modules

Buoyancy modules

12





Additional buoyancy modules

Buoyancy modules

Applications

TANDEM Configuration

KLELINE [manufacturing process in Clermont-Ferrand, France]

13

14

Working rated pressureTrelleborg hoses are designed and qualified to a working rated pressure (RP) of 15, 19, 21 and 25 barg.Min. burst pressure: 5 x working rated pressure.

Internal diameterInternal diameter (ID)

150 mm (6")

200 mm (8")

250 mm (10")

300 mm (12")

400 mm (16")

450 mm (18")

500 mm (20")

600 mm (24")

LengthStandard lengths

7.60 m (25')

9.10 m (30')

10.00 m (33')

10.70 m (35')

11.80 m (38-½')

12.00 m (39')

12.20 m (40')

Other lengths on request.

Electrical continuityTrelleborg hoses are electrically continuous (EC) or electrically discontinuous (ED).

Minimum bending radiusFloating hose 6 x ID

Submarine hoseand floating TRH

4 x ID

FloatationFoam materialFoam material used on hoses is made of closed cell foam.Foam can accept accidental immersion in water depth down to 30 meters without permanent deformation.

CollarsCollars permit to add and adjust the floatation on the submarine configuration.The number of collars depends on the hose length and flange type.

Length Nb of collars for standard flange

7.60 m (25') 69.10 m (30') 7

10.00 m (33') 710.70 m (35') 811.80 m (38-½') 812.00 m (39') 912.20 m (40') 9

Collar width: 185 mm.The outside diameter depends on the type of hose.Other possibilities (number, width, external diameter) on request.

Outer coverOuter rubberThe outer rubber is made of antiabrasion rubber or polyurethane and incorporated nylon breaker.This structure prevents the hoses from cut propagation in case of accidental damage.

Color ● Floating hose: black with orange stripes or fully orange. ● Submarine hose: black with white line.

General data

KLELINE [dedicated products for extreme environments]

15

16

Standard flange

Foam material

Outer cover

Continuous inner liner and integrated gasket

Steel cables layers:reinforcement carcassmain carcass

Dual carcass Standard flange Reinforced flange


Outer cover

Reinforced flange

Integrated bending stiffener

Steel ring reinforcement


External gasket

Design

17

Dual carcass Reinforced flange/Bolt indent Extra reinforced flange



Outer cover


Foam material


Reinforced flange

External gasket

Bolt indent

Extra reinforced flange



Outer cover



External gasket

18

FlangesThe dual hose flange designs propose field-proven solutions to eliminate stress, bending loads concentration and ensure perfect sealing (high resistance and compact design, flexibility behind the flange). The manufacture consists in using 2 or 3 steel plates fixed on the steel cable layers. The steel cable that is bonded within the hose provides a highly resistant structure to both pressure and axial forces.The high performance seal is made by a continuous inner liner and an integrated gasket.Flanges are drilled according to ASME B16.5 Class 150 or Class 300.

Standard flangeThe standard flange is commonly used for normal environmental conditions. This type of flange permits a good flexibility of the string and increases the service life of the system.

Reinforced flangesThe reinforced flange is made of two different parts: an integrated bending stiffener and steel ring reinforcement. This gives a perfect and smooth bending process, avoiding stress concentration and excessive fatigue due to either the connection or the environment.The manufacture consists in using steel plates fixed on steel cable layers. The steel cable, bonded within the hose, provides a highly resistant structure to both pressure and axial forces.The extra reinforced flange is used for severe environmental conditions like connecting to a manifold. It also increases the offloading line service life.

Flanges are drilled according to ASME B16.5 Class 150 or Class 300.Quick and easy connection to manifold or between two hoses can be done by adding lifting pad eyes on the spool piece.

Hose body structureIntegrated bending stiffener (IBS)The integrated bending stiffener permits to progressively decrease loads and stress transmitted and consequently reduce the fatigue and increase the service life of the hose.

Continuous inner liner and integrated gasketThe continuous rubber inner liner and the integrated gasket made of NBR rubber at both ends offer a full sealing solution, allowing no migration of the product in the hose body. A special inner liner is proposed for specific fluid on request.Reinforced flanges have an external gasket which allows protection from corrosion by sea water.

Steel cables layersDual hoses exclusively use steel cables layers (trucks tires technology).Steel cable layers are separated in two carcasses: main carcass and reinforcement carcass (dual carcass).The main carcass is made of steel cable layers wounded at the angle of equilibrium and withstands normal pressure rating.Permanent elongation is nil, providing evidence of the excellent elasticity of the hose body, and resulting in highest resistance to fatigue.The reinforcement carcass is made of steel cable layers overlaying a thick rubber filling, increases the resistance to tension loads and protects the main carcass from eventual excessive loads.This particular construction permits the hoses to be accidentally kinked, crushed or collapsed without damage or permanent deformation (field-proven design).

Steel ring reinforcementFor severe environmental conditions and for a better resistance to tension, high external differential pressures or extreme bending loads, steel ring reinforcement are incorporated within the two carcasses. The axial and bending stiffness is 2 to 3 times more important with steel ring reinforcement.These rings are made of high strength steel allowing them to retain their original body shape even when hoses are subject to extreme stresses.Rings can be variably spaced in accordance with stress location.

Features

KLELINE [oil offloading in tandem configuration]

19

20

DUAL CARCASS STRUCTURESteel ring reinforcementExtra reinforced flange (connection side)

Standard flange (line side) Reinforced flange (line side)

FS286

FS256

FS282

FS292

FS252

FS287

FS297

FS257

FS283

FS293

FS253

FS280

FS290

FS250

Floa

ting

Subm

arin

e

Extra end buoyancy

Standard buoyancy

With collars and buoyancy

With collars

Without collars

Hose guide

First off hoses

21

Floa

ting

Subm

arin

e

DUAL CARCASS STRUCTUREWith or without steel ring reinforcement

Standard flanges Reinforced flanges/Bolt indent Reinforced flanges/Bolt indent one side

MS116/TS216 MS166/TS266

MS112/TS112/MS212/TS212 MS132/TS132/MS232/TS232 MS162/TS162/MS262/TS262

MS214 MS234 MS264

MS213 MS233 MS263

MS210 MS230 MS260

Extra end buoyancy

Standard buoyancy

With collars and buoyancy

With collars

Without collars

Main/Tail line hoses

22

DUAL CARCASS STRUCTURESteel ring reinforcementStandard flanges Reinforced flanges

RS215

RS205

RS265

RS210

RS200

RS260

Floa

ting

Subm

arin

e

Hose guide

Tanker rail hoses

BU Fluid Handling SolutionsTrelleborg Oil & Marine Hoses

ZI La Combaude - Rue de Chantemerle - CS 10725 - 63050 Clermont-Ferrand cedex 02 - France Tel +33 (0)4 73 25 81 18 - Fax +33 (0)4 73 25 82 26

[email protected] - www.trelleborg.com/fluidhandling

WWW.TRELLEBORG.COM

2015

- N

on c

ontra

ctua

l doc

umen

t - R

epro

duct

ion

forb

idde

n w

ithou

t prio

r aut

horiz

atio

n - T

RELL

EBOR

G p

ictu

res

kleline hoses - construcap · solutions that seal, damp and protect critical applications in...

Documents