keyopt and solid45

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An insight of how to use Solid elements in ANSYS.

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    Chapter 8

    3D

    Analysis of 3D Structural Solids

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    Contents

    8.1 SOLID45: 3DSOLID45: 3D Structural Solid Element

    8.2 :Example: Static Analysis of an Allen wrench

    8.3 3DOverview of 3D Solid Elements

    8.4 : Allen SocketExercise: Torsional Stiffness of an Allen Socket

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    8.1

    SOLID45: 3D

    SOLID45: 3D Structural Solid Element

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    8.1.1 SOLID45

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    8.1.2 SOLID45 Input Data (1/5)Element Name SOLID45

    Nodes I, J, K, L, M, N, O, P

    Degrees of Freedom UX, UY, UZ

    Real Constants None

    Material Properties EX, NUXY, GXY, ALPX, DENS, DAMP, etc.

    Surface Loads Pressure

    face 1 (JILK), face 2 (IJNM), face 3 (JKON),

    face 4 (KLPO), face 5 (LIMP), face 6 (MNOP)Body Loads Temperature -- T(I), T(J), T(K), T(L), T(M), T(N), T(O), T(P)

    Special Features Plasticity, Creep, Stress stiffening, Large deflection, Large strain, etc.

    KEYOPT(1) Key to include extra shapes:

    0 -- Include extra displacement shapes

    1 -- Suppress extra displacement shapes

    KEYOPT(2) Key for reduced integration:0 -- Full integration

    1 -- Uniform reduced integration with hourglass control

    KEYOPT(4) Key for element coordinate system:

    0 -- Element C.S. is parallel to the global C.S.

    1 -- Element C.S. is based on the element I-J side

    KEYOPT(5)

    Key for element solution

    KEYOPT(6) Key for element solution

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    8.1.2 SOLID45 Input Data (2/5)

    Material Properties EX, EY, EZ

    NUXY, NUYZ, NUXZ (or PRXY, PRYZ, PRXZ)

    GXY, GYZ, GXZ

    ALPX, ALPY, ALPZ (or CTEX, CTEY, CTEZ)

    DENS

    DAMP

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    8.1.2 SOLID45 Input Data (3/5)

    Loads Surface Loads

    Pressure

    face 1 (JILK), face 2 (IJNM), face 3 (JKON), face 4(KLPO), face 5 (LIMP), face 6 (MNOP)

    Body Loads

    Temperature

    T(I), T(J), T(K), T(L), T(M), T(N), T(O), T(P) Etc.

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    8.1.2 SOLID45 Input Data (4/5)

    KEYOPT(1): Extra Displacement Shape

    0 -- Include extra displacement shapes

    1 -- Suppress extra displacement shapes

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    8.1.2 SOLID45 Input Data (5/5)

    KEYOPT(2): Reduced Integration

    0 -- Full integration

    1 -- Uniform reduced integration withhourglass control

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    8.1.3 SOLID45 output Data

    Name Definition

    EL Element Number

    NODES Nodes - I, J, K, L, M, N, O, P

    MAT Material number

    VOLU: Volume

    XC, YC, ZC Location where results are reported

    PRES Pressures P1 at nodes J, I, L, K; P2 at I, J, N, M; P3 at J, K, O,

    N; P4 at K, L, P, O; P5 at L, I, M, P; P6 at M, N, O, P

    TEMP Temperatures T(I), T(J), T(K), T(L), T(M), T(N), T(O), T(P)

    S:X, Y, Z, XY, YZ, XZ Stresses

    S:1, 2, 3 Principal stresses

    S:INT Stress intensity

    S:EQV Equivalent stress

    Etc.

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    8.1.4 Item/Sequence Number

    ETABLE, SEQVJ, NMISC, 10ETABLE, S1P, NMISC, 36

    Output

    Quantity

    Name

    ETABLE and ESOL Command Input

    Item I J K L M N O P

    P1 SMISC 2 1 4 3 - - - -

    P2 SMISC 5 6 - - 8 7 - -

    P3 SMISC - 9 10 - - 12 11 -

    P4 SMISC - - 13 14 - - 16 15

    P5 SMISC 18 - - 17 19 - - 20

    P6 SMISC - - - - 21 22 23 24S:1 NMISC 1 6 11 16 21 26 31 36

    S:2 NMISC 2 7 12 17 22 27 32 37

    S:3 NMISC 3 8 13 18 23 28 33 38

    S:INT NMISC 4 9 14 19 24 29 34 39

    S:EQV NMISC 5 10 15 20 25 30 35 40

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    8.2

    Example: Static Analysis of an Allen Wrench

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    8.2.1 Problem Description

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    8.2.2 ANSYS Procedure (1/8)

    Set Up01

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    0607

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    FINISH

    /CLEAR

    /TITLE, Static Analysis of an Allen Wrench

    /UNITS, SI ! Reminder only

    *AFUN, DEG ! Units for angular functions

    ! Define parameters ...

    EXX = 2.07E11 ! Yung's modulus

    NU = 0.3 ! Poisson's ratio

    W_HEX = 0.01 ! Width of hex flats

    W_FLAT = W_HEX*TAN(30) ! Width of flatL_SHANK = 0.075 ! Length of shank

    L_HANDLE = 0.20 ! Length of handle

    BENDRAD = 0.01 ! Bend radius

    L_ELEM = 0.0075 ! Length of elements

    NO_D_HEX = 2 ! No. of div. on a flat

    TOL = 25E-6 ! Selection Tolerance

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    8.2.2 ANSYS Procedure (2/8)

    Attribute Tables

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    /PREP7

    ! Element types and material properties...

    ET, 1, SOLID45 ! 8-node brick element

    ET, 2, MESH200, 6 ! Mesh-Only Element

    MP, EX, 1, EXX ! Young's modulus

    MP, NUXY, 1, NU ! Possion's ratio

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    8.2.2 ANSYS Procedure (3/8)Solid/Analysis Models

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    4344

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    ! Wrench bottom end...

    RPOLY, 6, W_FLAT ! Hexagonal area

    L, 4, 1 ! Middle of hex shape

    ASBL, 1, 7,, DELETE, KEEP ! Cut into two areas

    CM, BOTAREA, AREA ! Group two areas

    /PNUM, KP, ON

    /PNUM, LINE, ON/PNUM, AREA, ON

    /TITLE, Fixed End (Viewed from Below)

    APLOT

    LESIZE, 1,,, NO_D_HEX

    LESIZE, 2,,, NO_D_HEX

    LESIZE, 6,,, NO_D_HEX

    TYPE, 2 ! Mesh-Only Elements

    MSHAPE, 0, 2D ! Quadrilaterial shapes

    MSHKEY, 1 ! Mapped meshing

    AMESH, ALL ! Mesh all two areas

    /TITLE, Meshed Fixed End

    EPLOT

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    8.2.2 ANSYS Procedure (4/8)Solid/Analysis Models

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    5455

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    6970

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    7677

    ! Middle line of the wrench...

    /VIEW,, 1, 1, -1 ! Isometric view

    /VUP,, -Z ! -Z axis as view-up

    K, 7, 0, 0, 0

    K, 8, 0, 0, -L_SHANK

    K, 9, 0, L_HANDLE, -L_SHANK

    L, 7, 8

    L, 8, 9

    LFILLT, 8, 9, BENDRAD

    /TITLE, Middle Line of the Wrench

    LPLOT

    /PNUM, DEFAULT

    ! Drag the 2D mesh to produce 3D elements...

    TYPE, 1 ! SOLID45 is used

    ESIZE, L_ELEM ! Default to L_ELEM

    VDRAG, 2, 3,,,,, 8, 10, 9 ! Drag to create 3D mesh

    /TITLE, 3D Mesh of the Wrench

    EPLOTFINISH

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    8.2.2 ANSYS Procedure (5/8)Solve: Load Step 1

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    /SOLU

    ! Load step 1...

    CMSEL, S, BOTAREA ! Fixed end areas

    LSEL, S, EXT ! Exterior lines

    NSLL, S, 1 ! Nodes on those lines

    D, ALL, ALL, 0 ! Fix those nodes

    ALLSEL

    ASEL, S, LOC, Y, BENDRAD, L_HANDLE

    ASEL, R, LOC, X, W_FLAT/2, 99

    NSLA, S, 1

    NSEL, R,LOC,Y,L_HANDLE-3*L_ELEM-TOL,L_HANDLE+TOL

    *GET, MINYVAL, NODE,, MNLOC, Y ! Min Y of nodes

    *GET, MAXYVAL, NODE,, MXLOC, Y ! Max Y of nodes

    PTORQ = 100/(W_HEX*(MAXYVAL-MINYVAL))

    SF, ALL, PRES, PTORQ

    ALLSEL

    /PBC, U,, ON

    /PSF, PRES,, 2

    /TITLE, Load Step 1

    EPLOT

    SOLVE

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    8.2.2 ANSYS Procedure (6/8)

    Solve: Load Step 2107

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    111112

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    ! Load step 2...

    PDOWN = 20/(W_FLAT*(MAXYVAL-MINYVAL))

    ASEL, S, LOC, Z, -(L_SHANK+W_HEX/2)

    NSLA, S, 1NSEL, R,LOC,Y,L_HANDLE-3*L_ELEM-TOL,L_HANDLE+TOL

    SF, ALL, PRES, PDOWN

    ALLSEL

    /TITLE, Load Step 2

    EPLOT

    SOLVE

    FINISH

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    8.2.2 ANSYS Procedure (7/8)Results: Load Step 1

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    /POST1

    ! Results for load step 1

    /PBC, DEFAULT

    /PSF, DEFAULT

    /TRIAD, OFF

    SET, 1

    /TITLE, Deformed Shape for Load Step 1

    PLDISP, 2

    /Title, Stress Intensity for Load Step 1

    /ANGLE,, 120, YM ! Rotate about model axis

    PLNSOL, S, INT

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    8.2.2 ANSYS Procedure (8/8)Results: Load Step 2

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    ! Results for load step 2

    SET, 2

    /TITLE, Deformed Shape for Load Step 2

    /ANGLE, 1, 0, YM

    PLDISP, 2

    /Title, Stress Intensity for Load Step 2

    /ANGLE, 1, 120, YM

    PLNSOL, S, INT

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    8.3

    3D

    Overview of 3D Solid Elements

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    8.3.1 General 3D Structural

    Solids

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    8.3.2 Large Strains

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    8.3.3 3D Solids with

    Rotations

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    8.3.4 P-Elements

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    8.3.5 Explicit Dynamics

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    8.3.6 Hyperelasticity

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    8.3.7 Viscoelasticity and

    Viscoplasticity

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    8.3.8 Anisotropic and

    Composite Materials

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    8.3.9 Thermal Solids

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    8.3.10 Fluid Elements

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    8.3.11 Electrostatic Fields

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    8.3.12 Magnetic Fields

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    8.3.13 Coupled-Field

    Elements

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    8.4 Exercise: Torsional

    Stiffness of an Allen Socket