Production of Coils

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Keshe Foundation R&D GroupAugust 30, 2015

MaterialsGauge no. 14 (1.6mm) TW solid copper wireinsulation removed, made into coils.

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162 Turns counter clocwise

81Turns counter clockwise

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Insert the small diameter coilin the bigger coil

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Coils must be close touching each other andstill have room for movement

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Insert the longer end if inner coil on theother side all the way through the other side

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Pull all the wire that comes out theother end to form a loop

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Form each loop into a circle

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The smaller loop should be placed in themiddle of the bigger loop before each

individual wires.

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For schematics how the coils are connectedto each other, please refer to the

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Nano Coating Processusing Fire from butane torch

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Start on the wire junction, temperatureshould be only be right before copper turns

red hot.

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Move the flame towards the center loop and startmoving clockwise slowly maintaining the desired

temperature while moving along the coil.

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Move the flame up after completing the centerloop and start moving counter clockwise around

the outer loop.

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You'll get consistent bluish black color coating when youmaintain a consistent temperature by movement speed.The tip of blue part of the flame should be touching the

copper like a paint brush.

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Continue along the path. Too cold will result todifferent colors coating.

Copper surface becomes shiny when the righttemperature is reached then you move along.

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Ideal surface material is ceramic tile while doingthis process. Never use metal surface, it will act

as heatsink, resulting to inconsistent coating.

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Do a similar process on the other side while still warm but of oppositedirection on every loop to have a consistent flow of heat and nano materialmovement. An optional double flame opposite each other moving togetherwhile the coil is hanging on wire on its two terminals can do a single pass

process both sides together, saving production time.c

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After cooled down by itself, one can make corrections onform then repeat the heating process one last time and itwill be ready for use after cooling itself. Just leave it on

the same tile while cooling.

Before form correction made. After form correction made.

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Form correction process can bedone before a complete nano

coating process.Simply preheat all at a lower

temperature enough to align thecopper material structure and let it

cool for handling with gloves.Copper becomes softer after the

heating process, one can make thedesired shape then proceed to nano

coating process.

Coils made from copper wire withoutinsulation should be tightly close to

each other, no gaps in between. Thenano material created after nanocoating will serve as the insulator

touching each other.

Coil winding can be done on acoiling setup or machine for faster

production.

Please note that not all number 14gauge wire that is 1.6mm are

actually 1.6mm. Every manufactureroutput may vary from each other.

Important note on quality ofcopper:

Not all copper wire are created equal. However, we willuse that copper that is soft and not yellowish and hard to

bend. Yellowish dull color and hard to bend kind is anindicator of impurities. Hard to bend will only slow down

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Keshe Foundation R&D GroupAugust 30, 2015