keratin-based nanofibres by electrospinning · funding and collaborations cariplo project “fibers...
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Keratin-basedNanofibres by
ElectrospinningCNR-ISMAC, Sede di BiellaC.so Giuseppe Pella, 16 – 13900 Biellawww.bi.ismac.cnr.it
KeratinKeratin high sulphur content proteinCysteine content: 7-20% of the total amino acids
Wool and Hair
Keratin proteins are abundant in nature…….
Feather Horns, Nails
> 5.000.000 tons/year of keratin wastes fromBy-products of the textile industryPoor quality raw wool not fit for spinningHairs and feathers from butchery
KERATIN WASTES: KERATIN WASTES: RenewableRenewable SourceSource
Sede di Biella
AIMAIMNanofibreNanofibre NonNon--WovensWovensKeratinKeratin fromfrom WoolWool
[1] P. Kar and M. Misra, J. Chem. Technol Biotechnol, 2004, 79, 1313-1319
[2] X. Huang, Y. J. Wang and Y. H. Di, Textile Research Journal, 2007, 77(12), 946-950
Properties of regeneratedwool keratin
Heavy metals binding [1]Formaldeyde absorption [2]
Nanofibre non-wovensproperties
High surface/volume ratioHigh porosity
Filtration System
Air Cleaning from VOC’s
Water depuration: especiallyremoval of ultrafine particles and
heavy metals
Sede di Biella
NanofibresNanofibres byby electrospinningelectrospinning
Electrospinning plant in the ISMAC-Biella laboratory
Sede di Biella
RegeneratedRegenerated KeratinKeratin::Poor mechanical properties
Non-Thermoplastic Common solvent use(volatile)
Polymer Blend
Electrospinning
NanofibreNanofibreNonNon--WovenWoven
Regenerated Keratinin Formic Acid
15% wt
++
Polyamide 6in Formic Acid
15% wt
BlendsBlends0/1000/10010/9010/9030/7030/7050/5050/5070/3070/3090/1090/10100/0100/0
Sede di Biella
Blend solutiondecanted overnight Cryogenically fractured sections of blend films
Viscosity
Immiscibility betweenkeratin and polyamide 6
∑=i
iiT lnwln ηη
component i ofviscosity solutionitycosvis ltheoretica
component i the of fraction weightw
thi
T
thi
===
ηη
Additivity Rule
SolutionSolution PropertiesPropertiesSede di Biella
NanofibreNanofibre MorfologyMorfology
Electrospinning Condition
Voltage 25kV, Flow rate 0.01ml/min, Electrode Distance 10 cm, Capillary 0.40mm
Beads
Sede di Biella
DiameterDiameter SizeSize DistributionsDistributions of of BlendBlend NanofibresNanofibresSede di Biella
Formaldehyde adsorptionFormaldehyde adsorption
(Cu(Cu2+2+))
mVCCq t
t)( 0 −=
AdsorbtionAdsorbtion capacity of metal ionscapacity of metal ions
qt (ppm): adsorption capacity at a given time
C0 and Ct : Cu2+ concentration (μg/l) initially and at a given time;
V: volume (l) of the Cu2+ solutions;
m:mass (g) of the nanofibrous mat.
Sede di Biella
Multijet electrospinningHigh voltage supply
(300 W)
Collector(50 cm x 50 cm)
Multiple-tip spinneretsPressurisedsolution feed
Sede di Biella
Research groupResearch group
Aluigi AnnalisaMazzuchetti GiorgioMontarsolo AlessioPatrucco AlessiaRombaldoni FabioTonetti CinziaTonin ClaudioVaresano AlessioVineis ClaudiaZoccola Marina
Sede di Biella
Funding and collaborationsCariplo Project “Fibers on Demand”in collaboration with: Università di Genova,
Stazione Sperimentale per la Seta
FIRB (Fondo per gli Investimenti della Ricerca di Base), D.M. 21 febbraio 2007, prot. n. 234/Ric./2007, Cod. RBIP06HF8S.
LATT “Laboratorio di Alta Tecnologia Tessile” (Regione Piemonte)
HI-TEX (Regione Piemonte)
Industrial partners:Filatura Marchi SpACobarr Centro Ricerche SpASAATI SpAARA SpADe Martini SpANuova ROJ Electrotex S.r.l.Soft N.W. S.r.l.
Research partners:Politecnico di Torino, Department of Materials Science and Chemical Engineering
Sede di Biella
Future WorkFuture WorkSimplify the keratin extraction method and improve the extraction yield
Increase the keratin content (in order to improve the adsorption performances);
Improve the mechanical properties of the keratin-based filters
Test keratin based nanofibres as scaffolds for cell growth
Study of the multijet electrospinning process to have data for the scale-up
Sede di Biella