keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures...

52
I Keeping contamination under control. ® TM Distributed by

Upload: hoangduong

Post on 17-Mar-2019

221 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

IKeeping contamination under control.®

TM

Distributed by

Page 2: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

II

Why do the world’s leading companies, distributors, and OEMs look to Des-Case? Because we understand the importance of fluid cleanliness and the role it plays in increased production, cost savings, and reliability. We’ve spent more than 25 years pioneering solutions specific to customer needs, helping improve lubricant quality, and maximizing equipment dependability.

Our comprehensive water and particulate contamination control products are used by hundreds of the world’s top companies for a wide range of applications including gearboxes, reservoirs, and storage/process tanks.

From the time oil enters your facility to the end of its life, protecting it with Des-Case solutions will extend the life of your machinery, decrease your downtime, and could save you hundreds of thousands of dollars. Our innovative contamination control technology consists of rugged, high quality materials that are cost effective for nearly every application.

Pioneers in contamination control.

An imperative link in the reliability chain, Des-Case helps you effectively control contamination before it controls you.

TM

Page 3: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

Table of Contents

The Importance of Contamination Control ................................................................2

BreathersOverview .............................................................................................................................4Standard Disposable Breathers..........................................................................................6Hybrid Breathers .................................................................................................................8 •Hydroguard ...............................................................................................................8 •Ventguard ................................................................................................................10ExtremeDutyBreathers ....................................................................................................12RebuildableSteelBreathers .............................................................................................14 •RebuildKits .............................................................................................................15Non-Desiccant Breathers .................................................................................................16 •DC-ND-35 ...............................................................................................................16 •DC-ND-2 .................................................................................................................17CustomizedDesiccantBreathers .....................................................................................18Breather Accessories & Adapters ....................................................................................20

Fluid Handling ProductsOverview ...........................................................................................................................22Portable Filtration ..............................................................................................................24 •FilterCart .................................................................................................................24 •Top-OffTankKits .....................................................................................................25 •DrumFilterCart .......................................................................................................25 •TCSeriesFilterCart ................................................................................................26 •DrumTopper ...........................................................................................................27Dedicated Filtration ...........................................................................................................28 •TCSeriesT-Stand ...................................................................................................28 •PanelUnit ................................................................................................................29 •MobileEquipmentEngineKits ...............................................................................30 •MobileEquipmentHydraulicKits ............................................................................31LubricantStorage&Filtration ...........................................................................................32 •LubricantManagementSystem ..............................................................................32 •LTSeriesLubricantManagementSystem ..............................................................33Water Removal ..................................................................................................................34 •VACSeriesVacuumDehydrator .............................................................................34 •HiVACSeriesVacuumDehydrator ..........................................................................36 •Point-of-DeliveryWaterSeparator ...........................................................................38AdapterKits ......................................................................................................................39Filter Elements ..................................................................................................................40

Oil Sampling Hardware ...........................................................................................45

Lubrication TransformationSM Services .............................................................46

Des-Case offers a full line of adaptable contamination control products.

Make us your definitive solution.

Page 4: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

2

Count on the performance of your industrial equipment.

With increases in the cost of oil, greater desire to minimize usage and waste, and a compelling business case for prolonging equipment life, the economic and environmental reason for controlling contamination of lubricants – from the time oil enters a facility until it leaves – is stronger than ever.Maintaining clean oil is one of the best investments a company can make to keep equipment up and running, yet contamination often remains an overlooked factor behind premature machinery failure and diminished lubricant life.

Reduced downtime, less oil usage, and lower repair and recycling costs all add up to significant savings when solid reliability practices are in place.

Two Major Sources of Lubricant Contamination

DirtIf the atmosphere is contaminated, oil will become dirtier and lubricant quality becomes compromised. Particulate contamination, once inside an operating system, will accelerate the generation of new contaminants. These contaminants damage critical components and act as a catalyst for oxidation, further degrading the condition of lubricants.

WaterIf the atmosphere is particularly humid or has frequent temperature fluctuations, the oil is probably moisture-laden and lubricant quality is compromised. Often times, plant wash down activities are responsible for inducing conditions that lead to moisture ingression and corrosion.

Contamination Control is Important

Page 5: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

3

Lubrication Transformation

Des-Case products & services are the solution.

Des-Case products and services are designed to help companies achieve a new level of performance in maintenance and reliability. Combining unique services, a wide array of products, and solid support, Des-Case can help increase uptime, reduce costs, and gain greater efficiencies for your equipment.

DetectionMost people recognize that precision is an important part of a reliabilitydriven maintenance program, but often struggle with how and where to startimplementing changes. Des-Case’s Lubrication TransformationSM Servicesare designed to help companies develop and deploy an executable plan tohelp them get to the next level. The Lubrication TransformationSM process can help you quickly identify the steps you need to take, help your team learn practical machinery lubrication, and perform cost-benefit analysis to assist you in your implementation.

PreventionGetting clean, dry oil into machines (and keeping it that way) is one of themost fundamental elements of precision lubrication. Des-Case’s lines ofdesiccant breathers, lubricant storage systems and oil transfer and filtrationsystems help plants meet or exceed the stringent contamination controltargets necessary to achieve improved machine reliability and productionuptime.

RemovalFiltration devices should be used to remove particles and water, furtherextending and preserving the working life of the oil. They are not just a tool foremergency remedial measures when dealing with contaminated lubricants andhydraulic fluids, but are an integral component of proactive maintenance. Des-Case provides a wide array of customizable, quality filtration units, from small,portable devices to full-featured storage and vacuum dehydration systems.

The Bottom LineNow, implementing lubrication best practices – including maintaining clean, dry lubricants—and gaining theprofitability that goes with it, is easier than ever. Des-Case’s technical team can help you evaluate where you are, giveyou guidance on where to go, and provide the tools to get you there.

Contamination Control is Important

LubricationTransformation SM

Page 6: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

4

Breathers: thefirstlineofdefenseagainstcontamination

Breathers: Overview

Installation of Des-Case® breathers at critical ingression points is a cost-effective means to prevent contaminants from entering the fluid reservoirs as differential pressures occur.

Reverse flow through the breather allows for regeneration of the desiccant and prevents oil vapors from entering the work environment.

Desiccant breathers are a vital step in contamination control.Studieshaveshown50to70percentoflubricantcontaminationcancomefromoutsidetheequipment.Asmostmachinesaredesignedto“breathe”,protectingthesourceofair-flowfrommoistureandparticulatecontamination is extremely

valuableforfront-endprotectionandreliabilityoptimization.

Des-Casedesiccantbreathersincorporateahighcapture-efficiencyfiltertohelpsustaindesiredcleanlinesslevelsbyremovingevenminuteparticulatematter.Theyalsocreatelowrelativehumiditylevelsintheheadspace,makingcondensationandabsorptionbythelubricantunlikely.Whenasystemisproperlyfittedwithabreathercontaining dryingandfiltrationmedia,contaminantingressionisgreatlyreduced.

Page 7: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

5

Customizable Desiccant Breathers

Environment

Standard Disposable Breathers

Environment

Extreme Duty Breathers

Environment

Non-Desiccant Breathers

Environment

Hyrbrid Breathers Environment

Rebuildable Steel Breathers

Environment

Breathers: Overview

Breather Products

Des-Case invented the desiccant breather and continues to invent new solutions to keep moisture and contaminants out of an increasingly valuable asset – your oil.

•Intermittent operations •Transformers •StorageTanks •Totes •Hydraulics

•Harsh environments •Mobileequipment •Nauticalapplications

•Gearboxes and other low-flowapplications •High-humidityapplications

•Lowhumidity applications •Arid,highdust environments •Applications that create “oilmisting”

•Hydraulicreservoir •Bulkoilstorage •Dieseltankstorage •Chemical/harsh environments •High-flowapplications

•Intermittent operations •Transformers •StorageTanks •Totes •Fumes

Bre

athe

rs

Page 8: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

6

Standard Disposable Breathers

EveryelementofDes-Case’sStandardDisposableBreathershavebeendesignedtoworkinawidevarietyofindustriesandapplications.Thebreather’sresilient,integratednylonstandpipeensuresthatitcaneasilycombathighvibrationandvolatileenvironments.Eachbreatherisoutfittedwithaclear,ruggedpolycarbonatecasingthatallowseasyviewofcolor-indicatingdesiccantinordertomonitorwhenthebreathershouldbereplaced.

Withover25yearsofcontaminationcontrolexpertise,Des-Casebreathersattackthesourceofcontamination,makingtheproductsanaffordableandcosteffectivesolutiontoextendlubricantlifeandtoincreaseequipmentproductivity.

Breathers: Standard Disposable Breathers

Environments •Intermittent operations

•Transformers

•StorageTanks

•Totes

•Hydraulics

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 9: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

7

How it Works

Breathers: Standard Disposable Breathers

As wet contaminated air isdrawnthroughtheunit,multiple3-micronpolyesterfilter elements remove solid particulateandthecolor-indicatingsilicagelextractsmoisture.

Whenairisexpelledfromthecontainer,thetopfoampadpreventsoilmistfromcontactingthesilicagelorenteringtheatmosphere.

Resilient Polycarbonate BodyShock-absorbing,clearcasingprovides reliable service and

easy maintenance.Filter ElementPatentedpolyesterfilterelementremoves airborne contamination to 3-micronabsolute.Uniqueloopsallowparticlestoreleaseduringsystemexhalation,helpingtoincreasebreatherlife.

Threaded MountingEasily replaces standard

filler/breathercapwithoneofseveraladapters.

Air VentsIndividualairintakesareopenedbasedontheflowrequirementsofthesystem.Ratedfor16cfm.Plugskeepunitinactiveuntiluse.

Water Vapor AdsorbentSilicagelabsorbswaterfromincomingair.Indicatesconditionbychangeofcolorfrombluetopink.

Filter ElementSecondpolyesterfilterelementprotectsagainstanymigration

ofdesiccantdust,providingmaximumefficiency.

Foam PadCapturesanyoilmistand

dispersesincomingairevenlyoverfiltrationand

dryingareas.

Foam PadReducesoilmistthatcontactssilicagelduringexhalationandensuresoutgoingairisevenlydisbursedthroughthefiltersanddesiccant.

Product Specifications DC-BB DC-1 DC-2 DC-3 DC-4UnitHeight(in/mm) 3.90˝/99.06mm 5.31˝/134.9mm 6.125˝/155.6mm 8.125˝/206.4mm 10.125˝/257.2mm

UnitDiameter(widthin/mm) 2.52˝/64.01mm 2.52˝/64.01mm 4˝/101.6mm 4˝/101.6mm 4˝/101.6mm

ShippingWeight(unit/case)(lbs/kg) 0.31lbs/2.14lb0.14kg/0.97kg

0.51lbs/3.32lbs0.23kg/1.51kg

1.21lbs./7.73lbs 0.55kg/3.51kg

1.87lbs./11.74lbs. 0.85kg/5.32kg

2.63lbs./16.13lbs 1.2kg/7.33kg

AmountofDesiccant 0.13lbs/58.6g 0.28lbs/125.3g 0.66lbs/0.30kg 1.22lbs./0.56kg 1.88lbs./0.84kg

Max.AdsorptionCapacity(floz/ml) 0.79floz/23.3ml 1.68floz/49.7ml 4fl.oz./118.2mL 7.45fl.oz/220.3mL

11.3fl.oz./333mL

Max.FlowRate(cfm) 4.55 @ 1 psid 4.16 @ 1 psid 16 @ 1 psid 16 @ 1 psid 16 @ 1 psid

Max.FlowRate(lpm) 128.84 117.8 453 453 453

Filtration 3µabsolute (β3≥ 200)

3µabsolute (β3≥ 200)

3µabsolute (β3≥ 200)

3µabsolute (β3≥ 200)

3µabsolute (β3≥ 200)

OperatingTemp.Range(°F) -20ºF to 200ºF -20ºF to 200ºF -20ºF to 200ºF -20ºF to 200ºF -20ºF to 200ºF

OperatingTemp.Range(°C) -29ºCto93ºC -29ºCto93ºC -29ºCto93ºC -29ºCto93ºC -29ºCto93ºC

HydrophilicAgent Silicagel Silicagel Silicagel Silicagel Silicagel

FilterMedia Polyester Polyester Polyester Polyester Polyester

ConnectionSize 3/8˝Multi-Fit(NPT,BSPP,BSPT)

3/8˝Multi-Fit(NPT,BSPP,BSPT)

1˝Multi-Fit(NPT,BSPT,NPSM)

1˝Multi-Fit(NPT,BSPT,NPSM)

1˝Multi-Fit(NPT,BSPT,NPSM)

BodyMaterial Polycarbonate,Nylon,Polypropylene,Polyester,Polyurethane,Silica,Buna-N,PVC

Bre

athe

rs

Page 10: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

8

Hydroguard™ Hybrid Breathers

Fromtheexpansionchambersystemtothecheckvalves,Des-CaseHydroguard™hybridbreathersareinnovativelydesignedtoperforminmanydifferentenvironments.

Thebreatherisoutfittedwithanexpansionchambertoisolatelubricantsfromalllevelsofambienthumidity.Aclear,ruggedpolycarbonatecasingallowsforviewingdesiccantasitchangescolor,indicatingthatthebreathershouldbereplaced.Checkvalvesensurenoexcesspressure/vacuumbuilds.

Des-Casehybridbreathersattackthesourceofcontamination,allowingyourequipmentandlubricantstorunlongerandharder.

Breathers: Hybrid Breathers

Environments •Gearboxes and other low-flowapplications

•High-humidityapplications

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 11: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

9

How it Works

Breathers: Hybrid Breathers

Aswet,contaminatedairisdrawnthroughtheunit,multiple3-micronpolyesterfilterelementsremovesolidparticulateandthecolor-indicatingsilicagelextractsmoisture.

Thediaphragmallowsforexpansion/contractionoftheairwithinthecasingasaresultoftemperaturevariationsduringsteady-stateoperations.

Whenairisexpelledfromthecontainer,thetopfoampadpreventsoilmistfromcontactingsilicagelorenteringtheatmosphere.Thehydrophilicagentispartiallyreactivatedbythedryairpassingbackthrough.

Product Specifications DC-HG-1 DC-HG-8

UnitHeight 7.22˝/183mm 9.75˝/247.6mm

UnitDiameter 2.52˝/64mm 4.1˝/104.1mm

ShippingWeight(unit/case) 0.58lbs./3.75lbs. 0.26kg/1.7kg

1.81lbs./11lbs. 0.82kg/4.92kg

AmountofDesiccant 0.28lbs./125.1g 0.65lbs./0.24kg

Max.AdsorptionCapacity(fl.oz./mL)

1.68fl.oz./49.6mL 4.05fl.oz./120mL

Max.FlowRate (cfm) 1.41 @ 1 psid 2.5 @ 1 psid

(lpm) 39.93 70.5

Filtration 3μabsolute(β3≥200)

3μabsolute(β3≥200)

OperatingTemp.Range -20°F to 200°F/ -29°Cto93°C

-20°F to 200°F/ -29°Cto93°C

HydrophilicAgent Silicagel Silicagel

FilterMedia Polyester Polyester

ConnectionSize 3/8˝Multi-fit(NPT,BSPP,BSPT)

1˝Multi-fit(NPT,NPSM,BSPT)

ExpansionChamberVolume

1.935in3 15.66 in3

BodyMaterial Polycarbonate, Nylon, Polypropylene, Polyester, Polyurethane,Buna-N,PVC

Threaded MountingEasily replaces standardfiller/

breather cap with one ofseveraladapter

options.

Water Vapor AdsorbentSilicagelabsorbs water fromincomingair. Indicates condition by changeofcolorfrombluetopink.

Filter ElementSecond

polyester filterelement

protects againstanymigrationof

desiccant.

Interior Check Valves

Provides system isolation when inactive,

protectingsystemintegrity.

Foam PadReducesoil mist exhalation. Ensuresoutgoingair is evenly disbursedthroughthefiltersanddesiccant, providingmaximumefficiency.

Expansion Chamber

Thediaphragmallowsfor

expansion/contractionof

the air within the casingasaresult

oftemperaturevariationsduring

steady-state operations.

Filter ElementPatented polyester filterelementremoves airborne contamination to 3-micronabsoluteUniqueloopsallowparticles to release duringsystemexhalation,helpingto increase breather life.

Resilient Polycarbonate

BodyShock-

absorbing,clearcasing

provides reliable service

and easy maintenance.

Bre

athe

rs

Page 12: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

10

Ventguard™ Hybrid Breathers

VentGuard™hybridbreathersvirtuallyisolateequipmentfromsurroundingparticulatecontamination.

Thebreatherisoutfittedwithcheckvalvestoensurenoexcesspressure/vacuumbuilds.Aclear,ruggedpolycarbonatecasingallowsforviewingdesiccantasitchangescolor,indicatingthatthebreathershouldbereplaced.

Des-Casehybridbreathersprotectlubricantandequipmentfromcontaminationthatcanleadtoproductiondowntimeandcostlyequipmentrepairs.

Breathers: Hybrid Breathers

Environments •Gearboxes and other low-flowapplications

•High-humidityapplications

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 13: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

11

Resilient Polycarbonate

BodyShock-

absorbing,clearcasing

provides reliable service

and easy maintenance.

Filter ElementPatented polyester

filterelementremoves airborne

contamination to 3-micronabsolute.

Uniqueloopsallow particles

to release duringsystem

exhalation, helpingto

increase breatherlife.

Threaded Mounting

Easily replaces standardfiller/

breather cap with oneofseveral

adapters options.

Water Vapor AdsorbentSilicagelabsorbs water fromincomingair. Indicates condition by changeofcolorfrombluetopink.

Filter ElementPolyester

filterelementprotectsagainst

anymigrationofdesiccant

providingmaximumefficiency.

Foam PadReducesoilmistthatcontactssilicagelduringexhalationandensuresoutgoingairisevenlydisbursedthroughthefiltersanddesiccant.

Interior Check ValvesProvides system isolation when inactive,protectingsystemintegrity.

How it Works

Breathers: Hybrid Breathers

As wet, contaminated air is drawnthroughtheunit,multiple3-micronpolyesterfilterelementsremovesolidparticulateandthecolor-indicatingsilicagelextractsmoisture.

Whenairisexpelledfromthecontainer,thetopfoampadpreventsoilmistfromcontactingsilicagelorenteringtheatmosphere.

Thebreatherisoutfittedwitharesilient nylon standpipe and a clear polycarbonate body which allowsforeasymonitoringofthehigh-contrastsilicagel.

Product Specifications DC-VG-BB DC-VG-1 DC-VG-2 DC-VG-3 DC-VG-4UnitHeight 3.9˝/99.06mm 5.31˝/135mm 6.125˝/155.6mm 8.125˝/206.4mm 10.125˝/257.2mm

UnitDiameter 2.52˝/64.01mm 2.52˝/64mm 4˝/101.6mm 4˝/101.6mm 4˝/101.6mm

ShippingWeight(unit/case) 0.31lbs./2.14lbs 0.14kg/0.97kg

0.52lbs./3.37lbs. 0.24kg/1.53kg

1.21lbs./7.73lbs 0.55kg/3.51kg

1.87lbs./11.74lbs. 0.85kg/5.32kg

2.63lbs./16.13lbs 1.2kg/7.33kg

AmountofDesiccant 0.13lbs./58.6g 0.28 lbs. /125.1g

0.66lbs/0.30kg 1.22lbs./0.56kg 1.88lbs./0.84kg

Max.AdsorptionCapacity 0.79fl.oz./23.3mL 1.68fl.oz. /49.6mL

4fl.oz./118.2mL 7.45fl.oz/220.3mL 11.3fl.oz./333mL

Max.FlowRate (cfm) 1.45 @ 1 psid 1.45 @ 1 psid 2.5 @ 1 psid 2.28 @ 1 psid 1.8 @ 1 psid

(lpm) 41.06 41.06 70.5 64.5 50.9

Filtration 3µabsolute(β3 ≥200) 3µabsolute(β3 ≥200) 3µabsolute(β3 ≥200) 3µabsolute(β3 ≥200) 3µabsolute(β3 ≥ 200)

OperatingTemp.Range -20ºFto200ºF/-29ºCto93ºC

-20ºFto200ºF/-29ºCto93ºC

-20ºFto200ºF/-29ºCto93ºC

-20ºFto200ºF/-29ºCto93ºC

-20ºFto200ºF/-29ºCto93ºC

HydrophilicAgent Silicagel Silicagel Silicagel Silicagel Silicagel

FilterMedia Polyester Polyester Polyester Polyester Polyester

ConnectionSize 3/8˝Multi-fit(NPT,BSPP,BSPT)

3/8˝Multi-fit(NPT,BSPP,BSPT)

1˝Mult-fit(NPT,BSPT,NPSM)

1˝Mult-fit(NPT,BSPT,NPSM)

1˝Multi-fit(NPT,BSPT,NPSM)

BodyMaterial Polycarbonate,Nylon,Polypropylene,Polyester,Polyurethane,Buna-N,PVC

Bre

athe

rs

Page 14: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

12

Extreme Duty Breathers

Breathers: Extreme Duty Breathers

Environments •Harsh environments

•Mobileequipment

•Nauticalapplications

ExtremeDutyBreathersaredesignedtotakecontaminationcontroltoanentirelynewleveloflubricantprotection.

Thebreatherisoutfittedwitharuggedhousingandanintegratedstandpipe,allowingfordecreasedoilmistingwhileofferingimprovedvibrationresistance.Visualindicatorwindowsshowthedesiccantasitchangescolor,indicatingthatthebreathershouldbereplaced.Checkvalveskeepoutambienthumiditywhilethe system is at rest.

Anidealsolutionforavarietyofbothstationaryandmobileequipmentapplications,Des-Case’sExtremeDutyBreathercancombatthemostunforgivingmanufacturingenvironment.

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 15: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

13

How it Works

Breathers: Extreme Duty Breathers

Aswet,contaminatedairisdrawnthroughtheunit,multiple0.3micronfilterelementsremovesolidparticulateandthecolor-indicatingsilicagelextractsmoisture.Whenairisexpelledfromthecontainer,thetopfoampadpreventsoilmistfromcontactingsilicagelorenteringtheatmosphere.Thehydrophilicagentispartiallyreactivatedbythedryairpassingbackthrough.

Foam PadCapturesanyoilmistanddispersesincomingairevenlyoverfiltrationanddryingareas.

Water Vapor Adsorbent

Colorindicatingsilicageladsorbs

waterfromincomingair.

Replace when colorchanges

frombluetopink.

Filter ElementSecond particulatefilterelementprotects againstmigration ofdesiccant.

Foam PadFoamfilterreduces

oilmistduringexhalation, evenly

distributesair.

Visual Indicator Windows on two sidesofbreatherallowforeasymonitoringofdesiccant.

Filter Element Removes airborne

contamination to0.3-micron

absolute.Stopsfree

water.

Quad Check Valves

Provides system pressurization,

protectingsystemintegrityand

extending productlife.

Rugged HousingConstructedfromapolycarbonate/polybutylteraphtalate(PC/PBT)alloy.Themoldingprocessdis-tributesthematerialstomaximizechemicalcompatibility at the surfaceandimpactresistance at the core.

Extreme Duty Breather AdaptersAdapterPartNumber Description ApplicationConnection

Type/SizeNumber

DC-DSA-17 ConnectsExtremeDutyBreathertoa1½˝x16UNmalethreadedconnection. 3/4˝ThreadedFemale

DC-DSA-10 ConnectsExtremeDutyBreathertoa1½˝x16UNmalethreadedconnection. 1˝ThreadedFemale

DC-XDVA-12M VentValveAdapterconnectsExtremeDutyBreathertoa1½˝x16UNmalethreaded connection.

3/4˝ThreadedFemale

DC-XDVA-16M VentValveAdapterconnectsExtremeDutyBreathertoa1½˝x16UNmalethreaded connection.

1 ̋ThreadedFemale

Product Specifications DC-XD-6

UnitHeight 6.51˝/165.4mm

UnitDiameter 5.1˝/129.5mm

ShippingWeight(unit/case)

3.03lbs./19.97lbs. 1.37kg/9.06kg

AmountofDesiccant 1.75lbs./0.79kg

Max.AdsorptionCapacity 10.65fl.oz./315mL

Max.FlowRate

(cfm) 16 @ 1 psid

(lpm) 456

Filtration 0.3µabsolute(β0.3≥200)

OperatingTemp.Range -40ºFto300ºF-40ºCto148.89ºC

HydrophilicAgent Silicagel

FilterMedia ePTFE

ConnectionSize 1½˝x16UNfemalethread

BodyMaterial Polycarbonate/Polybutylteraphtalate(PC/PBT),Polytetrafluoroethylene, Aluminum,Polyurethane,Polycarbonate

Bre

athe

rs

Page 16: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

14

Rebuildable Steel Breathers

Breathers: Rebuildable Steel Breathers

Environments •Hydraulicreservoir

•Bulkoilstorage

•Dieseltankstorage

•Chemical/harsh environments

•High-flowapplications

Product Specifications

DC-RS-3 DC-RS-5 DC-RS-9 DC-RS-15 DC-RS-25 DC-RS-50 DC-RS-75 DC-RS-100 DC-RS-150 DC-RS-200

Height (in./mm.)

11.5/292 13.75/349 18.25/464 19.25/489 22.5/571 31.25/794 39.75/1010 31/787 36.75/933 42.75/1086

Width (in./mm.)

10.13/257.2 10.13/257.2 10.13/257.2 15.5/393.7 15.5/393.7 15.5/393.7 15.5/393.7 23.5/596.9 23.5/596.9 23.5/596.9

Approx. Dry Weight (lbs/kg)

16/7.26 20/9.07 27/12.25 49/22.23 64/29.03 100/45.36 144/65.32 190/86.18 253/114.76 315/142.88

AmountofDesiccant(lbs./kg)

3/1.36 5/2.27 9/4.08 15/6.80 25/11.34 50/22.68 75/34.02 100/45.36 150/68.04 200/90.72

Max.Adsorp-tionCapacity(gal/L)

0.14/0.54 0.24/0.9 0.43/1.62 0.71/2.7 1.19/4.5 2.38/9 3.57/13.5 4.75/18 7.13/27 9.51/36

Max.Flowrate 85 @ 0.5 psid2407 Lpm

85 @ 0.5 psid2407 Lpm

80 @ 0.5 psid2265 Lpm

205 @ 0.5 psid5805 Lpm

140 @ 0.5 psid3964Lpm

115 @ 0.5 psid3256Lpm

80 @ 0.5 psid2265 Lpm

270 @ 0.5 psid7645 Lpm

250 @ 0.5 psid7079 Lpm

240 @ 0.5 psid6796 Lpm

Max.Operat-ingTemp.

-20to220ºF/-29to104ºC

ConnectionSize(NPT)

2˝ 2˝ 2˝ 3˝ 3˝ 3˝ 3˝ 4˝ 4˝ 4˝

BodyMaterial Carbonsteel,Polyurethane,Polypropylene,Microglass,Polycarbonate,Nomex,Buna-N (Silicagelashydrophilicagent.)

Des-Case recommends use of a pressure/relief valve on any tank or storage system.

Utilizingdesiccantbreatherscanreducethenegativeeffectscausedbycontaminationthatresultinmillionsofdollarsspentannually.Contaminatedlubricantandhydraulicfluidresultinexcessmachinewear,productiondowntime, and repair costs.

Des-Casebreathersreducecontamination,keepingdirtandwaterwhereitbelongs–outofyourequiptment.

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 17: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

15

Rebuild Kits for Rebuildable Steel Breathers

Breathers: Rebuildable Steel Breathers

Outside Sight Glass indicator

Silicagelchangescolor

frombluetopinkwhentheunitrequirescomponent

replacement(orrebuilding).

Pleated Filter ElementCapturesairborne contamination to 1-micron absolute, (β1≥1,000).

Rugged HousingPowder-coated carbon steel or stainless steel.

Water Vapor AdsorbentClearsilicageladsorbs water fromincomingair.

Foam PadDispersesincomingair evenly over filtrationanddryingarea.

Air VentsRemovableplugskeepbreatherinactiveuntil

installation.

Easy-to-Replace Desiccant BagPolypropylenebaghashandlesforeasyremoval.

Integrated StandpipeResilientconstructionprovidesdurabilityand allows oil mist to coalesce and drain backintoareservoir.

Rebuild Kit Components

Replacement Filter ElementCapturesairbornecontamination to1-micronabsolute.

Desiccant Bag FilterPolypropylenebaghashandlesforeasyremovaland replacement.

Sight Glass IndicatorSilicagelchangescolorfrombluetopinkwhentheunitrequiresrebuilding.

GasketSeals breather at removable lid.

Foam PadDispersesincomingairevenlyoverfiltrationand dryingareas.

Parts and AccessoriesModel # DescriptionDC-RS-x-RK RebuildableSteelBreatherRebuildKits

DC-RS-x-F1 RebuildableSteelBreatherMicroglassFilterElements

DC-RS-x-D1 RebuildableSteelBreatherDesiccantBagSets

DC-RS-x-SG1 RebuildableSteelBreatherSightGlassCartridges

DC-RS-x-P1 RebuildableSteelBreatherFoamPadInserts

DC-RS-x-G1 RebuildableSteelBreatherGasketSeals

* For part codes containing x, substitute the appropriate RS model number. (Example: the part code for a sight glass cartridge for the DC-RS-150 would be DC-RS-150-SG1.)

Des-Case recommends use of a pressure/relief valve on any tank or storage system.

Rebuild kits can be ordered in a variety of the below materials to meet chemical compatibility needs:

Gasket/Seal MaterialBuna-N(Standard)VitonEPDMSBRRubber

Filter MaterialMicroglass/PolyurethaneFilter(Standard)Microglass/PlastisolFilter

Steel HousingsCarbonSteel(Standard)304StainlessSteel316StainlessSteel

MediaSilicaGel(Standard)ActivatedCarbonMolecularSieveActivatedAlumina

Bre

athe

rs

Page 18: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

16

Hydrophobic Media Hydrophobic media creates a water barrier.

Oil Coalescing

Pleated ElementPleated filter element protectsagainst particulatecontamination.

Threaded MountingEasily replaces standardfiller/breathercap withadapter/reduceroptions.

Rugged ExteriorDurable,shockabsorbinghousing.

Non-Desiccant Breathers: DC-ND-35

Breathers: Non-Desiccant Breathers

Des-CaseNon-DesiccantBreathers,withoilcoalescingfilters,protectequipmentandlubricantfromharmfulcontamination.Contaminatedlubricatingoilandhydraulicfluidresultinexcessmachinewear,productiondowntime,andhigherrepaircosts.

Des-Casenon-desiccantbreathersarebestsuitedforlowhumidityapplications,arid/high-dustenvironments,andapplicationsthatcreateoil“misting”.

How it WorksAswet,contaminatedairisdrawnthroughtheunit,thehydrophobicmediarepelswaterand thepleatedoilcoalescingparticulatefiltercapturescontamination,preventingbothfromentering theequipment.

Product Specifications DC-ND-35UnitHeight(in/mm) 5˝/127mmUnitDiameter(widthin/mm) 5˝/127mmShippingWeightDryWeight(unit/case)(lbs/kg)

1lb/6lbs0.45kg/1.38kg

AmountofDesiccant n/aMax.AdsorptionCapacity(gal/l) n/aMax.FlowRate(cfm) 40 @ 1 psidMax.FlowRate(lpm) 1132Filtration 0.3µabsolute(β0.3≥1000)OperatingTemp.Range(°F) -40to300OperatingTemp.Range(°C) -40 to 149HydrophilicAgent n/aFilterMedia ePTFEConnectionSize(NPT) 1˝BodyMaterial Nylon6/6(33%glass

filled),Plastisol,Polytetrafluoroethylene

Benefits•Lowhumidityapplications

•Arid,highdustenvironments

•Applications that create “oilmisting”

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 19: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

17

Non-Desiccant Breathers: DC-ND-2

Breathers: Non-Desiccant Breathers

Benefits•Lowhumidityapplications

•Arid,highdustenvironments

•Applications that create “oilmisting”

Industryspendsmillionsofdollarsannuallytreatingthenegativeeffectsofcontaminationcausedbywet,dirtyair.Contaminatedlubricatingoilandhydraulicfluidresultinexcessmachinewear,productiondowntime,andrepaircosts.

Actualsize.

Rugged ExteriorDurable,shockabsorbinghousing.

Threaded MountingEasily replaces standard filler/breathercapwithadapter/reduceroptions.

Hydrophobic Filter

ElementParticulatefilterelement repels

water and protects againstdirt.

Product Specifications DC-ND-2UnitHeight 1.35˝/34.3mm

UnitDiameter 1.80˝/45.7mm

ShippingWeightperUnit 0.06lbs./0.026kg

AmountofDesiccant n/a

Max.AdsorptionCapacity n/a

Max.FlowRate (cfm) 0.67 @ 1 psid

(lpm) 19

Filtration 0.3µabsolute(β0.3 ≥1000)

OperatingTemp.Range -40ºFto300ºF/-40ºCto149ºC

HydrophilicAgent n/a

FilterMedia ePTFE

ConnectionSize(NPT) 3/8˝

BodyMaterial Nylon6/6(33%glass-filled)

Des-Casenon-desiccantbreathersarebestsuitedforlowhumidityapplications,continuousoperationswithfrequentwashdowns,arid/high-dustenvironments,andlow-flowapplications.

Des-Casebreathersattackthesourceofcontamination,allowingyourequipmentandlubricantstorunlongerandharder.

How it WorksAswet,contaminatedairisdrawnthroughtheunit,thehydrophobicmediarepelswaterandtheoilcoalescingparticulatefiltercapturesdirt,preventingbothfromenteringtheequipment.

Bre

athe

rs

Page 20: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

18

Customized Desiccant Breathers

Breathers: Customized Desiccant Breathers

Des-Case’sCustomizedDesiccantBreathershavebeendesignedtoworkinawidevarietyofindustries.Des-Caseoffersseveralsecondaryagentmediaoptionsthatpreventfumesandothercontaminantsfromenteringequipment.Themediainsecondaryagentbreatherscanbemixedtomeetspecificenvironmental and chemical needs.

Eachbreatherisoutfittedwithaclear,ruggedpolycarbonatecasingandanintegratednylonstandpipethatprovidesgreaterchemicalcompatibilityandvibration resistance.

Withover25yearsofcontaminationcontrolexpertise,Des-Case’sinnovativebreathersareanaffordableandcosteffectivesolutiontoextendlubricantlifeandincreaseequipmentproductivity.

Adapters: Des-Case provides a range of accessories for easy adaptation to your specific application and working environment. Contact us at (615) 672-8800 or at [email protected] to learn more.

Page 21: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

19

Customized Desiccant Options Include:

Breathers: Customized Desiccant Breathers

OrangeSilicaGel ActivatedCarbon MolecularSieve ActivatedAlumina Layered (BlueSilicaGel

&MolecularSieve)

Resilient Polycarbonate

BodyShock-absorbing,

clearcasingprovides reliable

service and easy maintenance.

Filter ElementPatentedpolyesterfilterelement removes airborne contaminationto3-micronabsolute.Uniqueloopsallowparticlestoreleaseduringsystemexhalation,helpingtoincreasebreatherlife.

Threaded MountingEasily replaces standardfiller/

breather cap with one ofseveraladapters.

Air VentsIndividualairintakesare opened based on theflowrequirementsofthesystem.Ratedfor16cfm.Plugskeepunitinactiveuntiluse.

Water Vapor AdsorbentSilicagelabsorbswaterfromincomingair.Indicates condition by changeofcolorfrombluetopink.

Activated CarbonSecondary adsorbent filtersadditionalcontaminantsforyourapplication.Canbeaddedin25%ratios.

Filter ElementSecond polyester

filterelementprotectsagainstanymigration

ofdesiccantdust, providingmaximum

efficiency.

Foam PadCapturesanyoil

mist and disperses incomingairevenlyoverfiltrationand

dryingareas.

Foam PadReducesoilmistthatcontactssilicagelduringexhalationandensuresoutgoingairisevenlydisbursedthroughthefiltersand desiccant.

Example: 25% Activated Carbon Breather

Model No. DC-2SBNCXX* DC-3SBNCXX* DC-4SBNCXX*UnitHeight 6.125˝/155.6mm 8.125 ̋/206.4mm 10.125˝/257.2mm

Diameter 4˝/101.6mm 4˝/101.6mm 4˝/101.6mm

ShippingWeight(unit/case)

1.21lbs./7.73lbs 0.55kg/3.51kg

1.87lbs./11.74lbs. 0.85kg/5.32kg

2.63lbs./16.13lbs 1.2kg/7.33kg

AmountofDesiccant

0.66lbs/0.30kg 1.22lbs./0.56kg 1.88lbs./0.84kg

Max.AdsorptionCapacity**

4fl.oz./118.2mL 7.45fl.oz/220.3mL 11.3fl.oz./333mL

Max.Flow Rate

(cfm) 16 @ 1 psid 16 @ 1 psid 16 @ 1 psid

(lpm) 453 453 453

OperatingTemp.Range

-20ºFto200ºF/-29ºCto93ºC

-20ºFto200ºF/-29ºCto93ºC

-20ºFto200ºF/-29ºCto93ºC

Hydrophilic Agent

Silica Gel Silica Gel Silica Gel

FilterMedia Polyester Polyester Polyester

ConnectionSize 1˝Multi-Fit(NPT,BSPT,NPSM)

BodyMaterial Polycarbonate,Nylon,Polypropylene,Polyester,Polyurethane, Buna-N,PVC

The above specifications are for a silica gel-only hydrophilic agent breather. Some specifications for a breather containing a secondary agent would change.

*Note:“XX”denotespercentageofsecondaryagent.Forexample, DC-2SBNC25isaDC-2with25%activatedcarbon.

**Sameastheequivalentstandarddesiccantbreatheratmaximum.

Bre

athe

rs

Page 22: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

20

Breather Accessories & Adapters

Breathers: Breather Accessories & Adapters

Des-Case’sbreatheraccessoryandadapterproductsofferanoptimumsolutionforvariousequipmentconnectionneeds.Nomatter the connection type and size,breatheradaptersprovidea sealed system that will protect equipmentfromexternalmoistureandharmfulparticlecontamination.Choosefromavarietyofmaterials,connectionportsize,andthreadrequirementsinordertoproperlyoutfityourequipmentapplication.

Adapters & Accessories

DC-17-TBreather Connection: ConnectsStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)breathersto1”femaleNPTadapter

Equipment Connection Port/Size: 3/4˝FemaleNPT

Breathers: StandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)

DC-13-TBreather Connection: ConnectsStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)breathersto1”femaleNPTadapter

Equipment Connection Port/Size:1̋ MaleNPT

Breathers: StandardDisposable(DC-2,DC-3,DC-4), Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)

DC-35Breather Connection: ConnectsStandardDisposable (DC-BB,DC-1),Ventguard(DC-VG-BB,DC-VG-1),Hydroguard(DC-HG-1)breathersto3/8˝femaleNPTadapter

Equipment Connection Port/Size: 3/4˝FemaleNPT

Breathers: Standard Disposable (DC-BB,DC-1),Ventguard(DC-VG-BB,DC-VG-1),Hydroguard(DC-HG-1)

DC-36Breather Connection: ConnectsStandardDisposable (DC-BB,DC-1),Ventguard(DC-VG-BB,DC-VG-1),Hydroguard(DC-HG-1)breathersto3/8˝femaleNPTadapter

Equipment Connection Port/Size: 1˝FemaleNPT

Breathers: StandardDisposable(DC-BB,DC-1),Ventguard(DC-VG-BB,DC-VG-1),Hydroguard(DC-HG-1)

DC-37Breather Connection: ConnectsStandardDisposable (DC-BB,DC-1),Ventguard(DC-VG-BB,DC-VG-1),Hydroguard(DC-HG-1)breathersto3/8˝femaleNPTadapter

Equipment Connection Port/Size: 1/2˝FemaleNPT

Breathers: StandardDisposable(DC-BB,DC-1),Ventguard(DC-VG-BB,DC-VG-1),Hydroguard(DC-HG-1)

Bayonet Adapter

DC-15-TBreather Connection: ConnectsStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)breathersto1˝femaleNPTadapter

Equipment Connection Port/Size: 11/2 ̋BayonetStyle

Breathers: StandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8),

Page 23: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

21

Breathers: Breather Accessories & Adapters

Flange Adapter

Vacuum Indicator Adapters

DC-SB-VIBreather Connection: ConnectsNon-DesiccantBreather(DC-ND-35)to1˝maleNPTadapter,withsinglepositionvacuumindicator

Equipment Connection Port/Size: 1˝FemaleNPT

Breathers: Non-DesiccantBreather(DC-ND-35)

DC-OCM5-VIBreather Connection: ConnectsStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)breathersto1˝femaleNPTadapter,withsinglepositionvacuumindicatorandoilcoalescingfiltermedia

Equipment Connection Port/Size: 1˝MaleNPT

Breathers: StandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)

DC-13-T-VIBreather Connection: ConnectsStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)breathersto1˝femaleNPTadapter,withsinglepositionvacuumindicator

Equipment Connection Port/Size: 1˝MaleNPT

Breathers: StandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)

DC-12-TBreather Connection: ConnectsStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard (DC-HG-8)breathersto1˝femaleNPTadapter

Equipment Connection Port/Size: 6boltcircularmounting (Ø3.5˝ )

Breathers: StandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2,DC-VG-3),Hydroguard(DC-HG-8)

Rebuildable Steel Adapters

DC-13-6CBreather Connection: ConnectsRebuildableSteelBreathers(DC-RS-3,DC-RS-5,andDC-RS-9)to2˝femaleNPTadapter

Equipment Connection Port/Size: 4boltcircularmounting(Ø6.0˝ )

Breathers: RebuildableSteelBreathers(DC-RS-3, DC-RS-5,DC-RS-9)

DC-13-10CBreather Connection: ConnectsRebuildableSteelBreathers(DC-RS-15,DC-RS-25,DC-RS-50,and DC-RS-75)to3˝femaleNPTadapter

Equipment Connection Port/Size: 4boltcircularmounting(Ø7.5˝ )

Breathers: RebuildableSteelBreathers(DC-RS-15, DC-RS-25,DC-RS-50,DC-RS-75)

DC-13-40C

FeaturedAbove DC-13-40C

Multiple Breather Adapters

DC-ME-2-T DC-ME-3-T DC-ME-4-TBreather Connection: Connectstwo,three,orfourStandardDisposable(DC-2,DC-3,DC-4),Ventguard(DC-VG-2, DC-VG-3),Hydroguard(DC-HG-8)breatherstoa1”femaleNPTadapter

Equipment Connection Port/Size: 2˝FemaleNPT

Breathers: StandardDisposable,Ventguard(DC-VG-2, DC-VG-3),Hydroguard(DC-HG-8)

FeaturedAbove DC-ME-3-T

Breather Connection: ConnectsRebuildableSteelBreathers(DC-RS-100,DC-RS-150,andDC-RS-200)to4˝femaleNPTadapter

Equipment Connection Port/Size: 8boltcircularmounting(Ø9.0˝ )

Breathers: Rebuildable Steel Breathers (DC-RS-100,DC-RS-150,DC-RS-200)

Extreme Duty Breather Adapters

DC-xDVA-12MBreather Connection: VentValveAdapterconnectsExtremeDutyBreather(DC-XD-6)to11/2˝x16UNmaleadapter

Equipment Connection Port/Size: 3/4˝FemaleNPT

Breathers: ExtremeDutyBreather(DC-XD-6)

DC-DSA-10Breather Connection: ConnectsExtremeDutyBreather (DC-XD-6)to11/2˝x16UNmaleadapter

Equipment Connection Port/Size: 1˝FemaleNPT

Breathers: ExtremeDutyBreather(DC-XD-6)

DC-DSA-17Breather Connection: ConnectsExtremeDutyBreather (DC-XD-6)to11/2˝x16UNmaleadapter

Equipment Connection Port/Size: 3/4˝FemaleNPT

Breathers: ExtremeDutyBreather(DC-XD-6)

DC-xDVA-16MBreather Connection:VentValveAdapterconnectsExtremeDutyBreather(DC-XD-6)to11/2˝x16UNmaleadapter

Equipment Connection Port/Size: 1̋ FemaleNPT

Breathers: ExtremeDutyBreather(DC-XD-6)

Bre

athe

rs

Page 24: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

Portable Filtration

22

Dedicated Filtration

Fluid Handling a proactive approach to contamination control

Fluid Handling Products

Activelyfilteringlubricantscandramaticallyimproveindustrialequipmentperfor-mance,preventingproductiondowntimeandhighmachineryrepaircosts.TakingaproactiveapproachtocontaminationcontrolwithDes-Casefluidhandlingproductswillensureyourequipmentperformsasitwasdesignedto.

Des-Caseprovidesawidearrayofcustomizable,qualityfluidhandlingsolutionsforeverystepofyourcontaminationcontrolprogram.Thebroaddepthofproductsrangefromvarioussizesofofflinefiltrationsystemstoensurecleantransferofoil,dedicatedfiltrationsystemsthatperformaroundtheclock,lubricantstorageandhan-dlingsystems,adapterkitsforeasysystemconnection,vacuumdehydrationforwaterremoval,andmuchmore.

Portablefiltrationunitsareidealtoolstoremediatecontaminatedsystems,flushnewequipmentduringcommissioning,orperiodically decontaminate systems that have inadequateon-boardfiltrationtomeettargetcleanliness levels.

Whetheryouhaveanapplicationthatneedsregularfiltration,oramaintenancelocationwhereyoubringequipmenttobefiltered,permanently-mountedfiltrationisusuallythebestchoiceforimprovingequipmentreliabilitybecauseitiscontinuous-duty,“always-on”filtrationthatcleanstheoilandthenkeepstheoil clean.

Page 25: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

23

Fluid Handling Products

Filter Elements

Des-Caseoffersanarrayoffilterelementstotacklewater,particulate,varnish,sludgeandacidremovalinawidevarietyofindustrialapplications.

Adapter Kits

Adapterkitsfunctionastheconnectionbetweenyourapplicationandfiltrationsystem.Pairingfluidhandlingfiltrationwithbreatherprotectionallowsformaximumsystemintegrity−requiringlessequipmentandlaborwhilereducingsystemcontamination.

Fluid

Han

dling

Lubricant Storage & Filtration

Des-Casecombinesfiltration,storageandbreathertechnologieswithitslubricantmanagementsystemstoproperlystoreandpre-filterlubricants.Thesimple,stackabledesignfreesupvaluablefloorspaceinanyluberoom.Dedicatedfiltrationpercontainerensuresnocross-contaminationoffluids,whiledisposable desiccant breathers prevent dirt andwateringression.

Water Removal

Activelyfilteringmoisturefromlubricantscanpreventcontamination-relatedproblemssuchasoxidation,degradation,andcorrosion. Des-Caseprovidessolutionstoremovebothsmallandlargequantitiesoffree,emulsifiedanddissolvedwatertokeepyourlubricantsclean and dry.

Page 26: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

24

FlowGuardTM Filter Cart Portable, offline filtration

Features• Heavydutycartwithoilcatchpan

• 12´longhoseassemblieswithvarious hose–endconnections

• Filter bypass

• Dual-stagefiltration

• Industrialpowder-coatedpaintin customizablecolors

• Variousflowratesupto10gpmavailableinelectric orpneumaticconfigurations

Benefits• Easytransferofcleanoil

• Pneumaticwheelsmakemobilefiltrationeasier

Applications• Decontaminatingsystems• Flushingneworrepairedsystems• Dispensingnewoil• Pre-filteringnewoil• Evacuatingusedoil• Reservoirtopoffs• Flushingsystems• Collectingoilsamplesforanalysis

Customize yours at www.descase.com/flowguard

Seepg40forfilterelementspecifications

Performance1. OperatingTemperatures:

• -40°Fto150°F(-40°Cto66°C) forstandardunitwithclearPVChoses • -20°Fto212°F(-28°Cto100°C) forcustomunitwithhydraulichosesandViton orEPDMseals

2. Materials: • Frame:CarbonSteel • Paint:IndustrialPowderCoat • FilterHeads:Aluminum • Fittings:Brass,and/orZincPlatedSteel • Pumps:Aluminum/Steel • Hoses:ClearPVCwithsteelwireor hydraulichose

3. Weight:Approximately100-150lbs(willvarydependingonoptionsselected)

4. Dimensions:18.8˝Lx21.5˝Wx45.7˝H5. ViscosityRange:ISO10-680(55-4000SUSat100°F)

Portable Filtration—Fluid Handling Products

Page 27: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

25

Top-Off Tank Kits

FlowGuardTM Drum Filter Cart

Filtration and storage, together

All-in-one convenience

The FlowGuardTM drum filter cart is a customizable, all-in-one cart that filters and transfers oil from a conveniently attachable, secured drum.

Features• 13-gallon(49.2L)highdensitypolyethlenetank

• Markedfilllevelindicators

• Built-indrain

• Fillanddrainportswithyourchoiceofconnections

• DC-2disposablestandarddesiccantbreather

• Canbeorderedwithorwithoutfiltercart

Features• Rugged,powder-coateddolly

• Adjustable,heavy-dutystrapswithspring-loadedclipstosecuredrum

• 12´hoseassemblieswithvarioushose-endconnections and hoses

• Filter bypass

• Dual-stagefiltration

• Remotemountedpowerswitch

• Removable plastic drip pan

• Weight:Approximately175-225lbswithoutdrum(willvarydependingonoptionsselected)

• Dimensions:30˝Lx24.75˝Wx57.85˝H

Fluid

Han

dling

Fluid Handling Products—Portable Filtration

Page 28: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

26

Portable Filtration—Fluid Handling Products

TC Series (Filter Cart) High flow, high capacity, portable filtration

Features:Canisters Heavy-duty,industrialstylewithbolt-down

lidsandheavygaugecylinderwalls. Thesecanisterscanacceptvarioussizehigh-capacitymicroglass,depth,waterremovalandmolecularsieveelements andcanbechangedveryeasily

Pump Continuous-dutygearpump;1-40gpm flowratesavailable

Motor Washdown,heavyduty

Switch NEMA4industrial-duty

Viscosity Range UptoISO680(4000SUSat100°F)

Frame Heavy-dutyrectangulartubing

Lifting Eye Bolts Allowsforeasyliftingandmaneuverability

Hoses Steelbraidreinforcedhydraulichosesdesignedspecificallyforoil

Gauges Pumppressureanddifferentialpressuregauges

Wye Strainer Toprotectthepump

Manual Bypass Tobypassfiltersduringoildispossal

Wheels 16˝solidrubber

Colors Standardisblack;customizablecolorsavailableatnoextracharge

Seepg41-44forfilterelement

TheTCSeriescanalsobeconfiguredasaT-Standforpermanently-mounted,dedicatedfiltration.

Seepg28formoreinformation

Page 29: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

27

FlowGuardTM Drum Topper Compact, portable filtration

Features• 45-50lbsdependingonoptions

• Filter bypass

• Dual-stagefiltration

• Industrialpowder-coatedpaintin customizablecolors

• 6´hoseassemblieswithvarioushose-endconnections

• 1gpmforhighviscosityoilsand3.5forlowviscosityoilsinelectricandpneumaticconfigurations

Benefits• Easytransferofcleanoil

• Compactdesignallowsforeasystorage

• Sitssecurelyatopanoildrum

Applications• Decontaminatingsystems• Flushingneworrepairedsystems• Dispensingnewoil• Pre-filteringnewoil• Evacuatingusedoil• Reservoirtopoffs• Flushingsystems• Collectingoilsamplesforanalysis

Performance1. OperatingTemperatures:

• -40°Fto150°F(-40°Cto66°C) forstandardunitwithclearPVChoses • -20°Fto212°F(-28°Cto100°C) forcustomunitwithhydraulichosesandViton orEPDMseals

2. Materials: • Frame:Aluminum • Paint:IndustrialPowderCoat • FilterHeads:Aluminum • Fittings:Brass,and/orZincPlatedSteel • Pumps:Aluminum/Steel • Hoses:ClearPVCwithsteelwireor hydraulichose

3. Weight:Approximately45-50lbs(willvarydependingonoptionsselected)

4. Dimensions:23.9˝Lx13˝Wx14.9˝H5. ViscosityRange:ISO10-680(55-4000SUS

at100°F)

Fluid Handling Products—Portable Filtration

Features:

Fluid

Han

dling

Customize yours at www.descase.com/flowguard

Seepg40forfilterelementspecifications

Page 30: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

28

TC Series (T-Stand) High flow, high capacity, dedicated filtration

Features:

Canisters Heavy-duty,industrialstylewithbolt-downlidsandheavygaugecylinderwalls.Thesecanisterscanacceptvarioussizehigh-capacitymicroglass,depth,waterremovalandmolecularsieveelementsandcanbechangedveryeasily

Pump Continuous-dutygearpump;1-40gpmflowrates available

Motor Washdown,heavyduty

Switch NEMA4industrial-duty

Viscosity Range UptoISO680(4000SUSat100°F)

Frame Heavy-dutyrectangulartubing

Lifting Eye Bolts Allowsforeasyliftingandmaneuverability

Gauges Pumppressureanddifferentialpressuregauges

Wye Strainer Toprotectthepump

Manual Bypass Tobypassfiltersduringoildispossal—optionalfeature

Wheels 16˝solidrubber

Colors Standardisblack;customizablecolorsavailableatnoextracharge

Dedicated Filtration—Fluid Handling Products

TheTCSeriescanalsobeconfiguredasaFilterCartforportablefiltration.

Seepg26formoreinformation Seepg42forfilterelementspecifications

Page 31: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

29

FlowGuardTM Panel Unit Dedicated filtration

Features

• Filter bypass

• Dual-stagefiltration

• Industrialpowder-coatedpaintincustomizablecolors

• Variousflowratesupto10gpmavailableinelectric orpneumaticconfigurations

• Optionaloilcoolerandtemperaturegauge

Benefits

• Idealforequipmentthatisdifficulttoaccessorforstationarymaintenancelocationswherelubricantscanbebroughttobefiltered

Applications

• Decontaminatingsystems• Coolingsystems• Collectingoilsamplesforanalysis

Performance1. OperatingTemperatures:

• -40°Fto150°F(-40°Cto66°C) forstandardunitwithclearPVChoses • -20°Fto212°F(-28°Cto100°C) forcustomunitwithhydraulichosesand VitonorEPDMseals

2. Materials: • Frame:CarbonSteel • Paint:IndustrialPowderCoat • FilterHeads:Aluminum • Fittings:Brass,and/orZincPlatedSteel • Pumps:Aluminum/Steel • PipingHose:ClearPVCwithsteelwireor hydraulichose

3. Weight:Approximately100-130lbs(willvarydependingonoptionsselected)

4. Dimensions:15.25˝Lx23˝Wx25.76˝H5. ViscosityRange:ISO10-680(55-4000SUSat100°F)

TheFlowGuardTM CompactPanelUnitis60%smallerthanourstandard panel unit.Learnmoreat www.descase.com/flowguard.

Features:

Fluid

Han

dling

Fluid Handling Products—Dedicated Filtration

Customize yours at www.descase.com/flowguard

Seepg40 forfilterelementspecifications

Page 32: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

30

Mobile Equipment - Engine Kits Dedicated depth filtration where you need it most

Features

• Single&dualcanisteroptions

• DepthmediaforlowISOcleanlinesslevels

• Designedtopreventemptycanistersatengineshutdown

• 50psipressurereliefvalve

Benefits

• Dedicateddepthfiltrationforconstantcontaminationcontrol

• Heavyduty,industrialdesignedcanisters–idealforharshenvironments

How This System WorksThemobileequipmentengineKitsworkbytakingsmallamountsofoilaftertheOEMfullflowfilteranddirectingitthroughtheenginekit.Oilflowsthroughthecanistersatasetrateandisreturneddirectlytotheenginesump.Thesystemisdesignedtopreventthecanistersfrombeingemptiedwhentheequipmentisshutdown,whilethesmallamountofoildirectedthroughtheenginekitatanygiventimeensuresthe

engineisneverstarvedofoil.Apressurereliefvalveisalsoinstalledtopreventaccidentaloverpressuringofthecanistersduring coldcranking.

Dedicated Filtration—Fluid Handling Products

Highpressurefiltercanisters,upto300psi,

arealsoavailableforhighpressureequipment

and compressors. Seepg41forfilterelementspecifications

Page 33: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

31

How This System WorksOilflowwilloriginatefromaconstantpressurepointinthehydraulicsystem.Apressurecompensatedflowcontrolvalveisinstalledattheinletofthefiltercanistertometerflowintothehydraulicsystem.

Oilwillflowthroughthecanisteratthesetrateandbereturnedtothereservior.Apressurereliefvalveisalsoinstalledinthecanisterandreturnstothereservoirtopreventaccidentaloverpressuringofthecanister.

Mobile Equipment - Hydraulic Kits Dedicated depth filtration where you need it most

Features

• 0.5gpmflowcontrolvalve

• 50psipressurereliefvalve

• DepthmediaforlowISOcleanlinesslevels

Benefits

• Dedicateddepthfiltrationforconstantcontaminationcontrol

• Heavyduty,industrialdesignedcanistersidealforharshenvironments

Fluid

Han

dling

Fluid Handling Products—Dedicated Filtration

Seepg41forfilterelementspecifications

Page 34: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

32

Lubricant Management Systems Multi-function contamination control

Features

• Dual-stagefiltration

• Dedicatedpumpandmotorpertank

• Filter bypass

• Stackabledesign

• Breathermountingkitstokeepoildry

• 75,150and300gallonsteeltankoptions

Benefits

• Opensupvaluablefloorspace

• Allowsforusewithmanylubricanttypes

• Eliminates cross-contamination

• Easy to install

TheLubricantManagementSystem(LMS)byDes-Casecombinesfiltrationandbreathertechnologiestokeepyourlubricantscleananddrybeforetheyenteryourequipment.

Combiningeasystoragewithsolidcontaminationcontrolpractices,thesturdy,stackable,andcustomizablepodsfreeupvaluablefloorspace.Featureslikedual-stagefiltration,timers,quickdisconnects,anddesiccantbreatherfiltersmakethisall-in-onesystemidealforanylubestorageroom.

Lubricant Storage & Filtration—Fluid Handling Products

Seepg40forfilterelementspecifications

Page 35: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

33

LT Series Lubricant Management Systems Simple, stackable contamination control

Features

• Dedicatedpumpandmotorpercontainer

• Stackabledesign

• Desiccantbreatherskeepoildry

• Sample ports

• Manual/gravitydrain

• 12´hoseassemblieswithvarioushose-end connections

• Variousflowratesupto10gpmavailableinelectricandpneumaticconfigurations

• 75,150and300gallonsteeltankoptions

• 80,120,180and240highdensitypolyethylenetankoptions

Benefits

• Eliminates cross-contamination

• Allowsformanylubricanttypes

• Costeffective,simplewaytostoreandfilter oil

• Easy to install

TheLTSeriesLubricantManagementSystem(LT-LMS)byDes-Caseisacosteffective,simplewaytokeepyourlubricantscleananddrybeforethey enteryourequipment.

Fluid

Han

dling

Fluid Handling Products—Lubricant Storage & Filtration

Seepg40forfilterelementspecifications

Page 36: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

34

VAC Series Vacuum Dehydrator High-quality, rugged filtration for industrial oils

Typical Applications

• Purifyingturbinelubeoilsystems

• Filteringhydraulicsystems

• Almostanyindustrialequipmentcontainingoil

Benefits

• Heavyduty

• Removes100%offreeandemulsifiedwater,andatleast 90%ofdissolvedwater

Typical Industries Served

• Powergeneration/distribution

• Mining

• Papermanufacturing

• Foodmanufacturing

• Chemicalmanufacturing

• Municipalwatertreatmentplants

• Automanufacturing

• Steelrollingmills

• Generalindustry

Low Maintenance System!

•Novacuumtowermaintenceneeded

•Noreplacementofcoalescingfilter elements needed

•Lowmaintenancepumputilized

•Nowatersupplyneeded

•Electricityonly

Water Removal—Fluid Handling Products

Page 37: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

35

Permanent Dispersion Media

Locatedinthevacuumtowertomaximizewaterextractionratesandeliminatetheneedforcostlyreplacementofcoalescingfilterelements,whileenablingthesystemtooperateeffectivelyonhighviscositygearoils

Vacuum Pump Highquality,specialtypumppullsdeepervacuum,higherCFMandrequireslessmaintenancethanotherconventionalvacuumpumps

Variable Frequency Drive

Enablesoperatortodialintheoptimalflowrateandenhancesthesystem’soverallperformanceduringcoldstart-ups,onhigherviscosityoils,orwhenarestrictedinletcondition exists

Single Utility Requireselectricserviceonly–notachilledwatersupply

System View Windows

Enables operator to observe system operation and

performance

Filter Indicator Light Positiveindicationwhentheparticulateremovalfilterelementispluggedandneedstobechanged

Flow Rates 3,5,10,15,20,30,50gpm

On-Site Training Allpricesinclude1-dayon-sitetraining,installationandaleave-behindmanualandvideo

Additional Options Transformeroilfiltrationoptionavailable,lowandhighvacuumoptions,variousmountsforportability,rentalandleasingoptions

VAC Series Vacuum Dehydrator High-quality, rugged filtration for industrial oils

Fluid

Han

dling

Fluid Handling Products—Water Removal

Seepg42forfilterelementspecifications

Page 38: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

36

HiVAC Series Vacuum Dehydration Systems

Specifically designed for transformer oils

Low Maintenance System!

•Novacuumtowermaintenceneeded

•Noreplacementofcoalescefilterelementsneeded

•Lowmaintenancepumputilized

•Nowatersupplyneeded

•Electricityonly

Typical Applications

• Specificallydesignedfortransformeroilsandenergizedequipment

Benefits

• Heavyduty

• Removes100%offreegasesandatleast90%ofdissolvedgases

Typical Industries Served

• Powergeneration/distribution

• Mining

• Papermanufacturing

• Foodmanufacturing

• Chemicalmanufacturing

• Municipalwatertreatmentplants

• Automanufacturing

• Steelrollingmills

• Generalindustry

Water Removal—Fluid Handling Products

Page 39: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

37

HiVAC Series Vacuum Dehydration Systems

Specifically designed for transformer oils

Specifically designed for transformer oils

Fluid

Han

dling

Fluid Handling Products—Water Removal

Seepg42forfilterelementspecifications

Designed for Energized

Equipment

10gpmandlowerisdesignedtobesafelyusedonenergizedtransformers

Vacuum Pump Highquality,specialtypumppullsdeepervacuum(<.75torr),higherCFMandrequireslessmaintenancethanotherconventionalvacuumpumps

Permanent Dispersion Media

Locatedinthevacuumtowertomaximizewaterextractionratesandeliminatetheneedforcostlyreplacementofcoalescingfilterelements

Variable Frequency Drive

Enablesoperatortodialintheoptimalflowrateandenhancesthesystem’soverallperformanceduringcoldstart-upsoronsmalltransformers

System View Windows

Enables operator to observe system operation and performance

Filter Indicator Light Positiveindicationwhentheparticulateremovalfilterelementispluggedandneedstobechanged

Flow Rates 3,5,10,15,20,30,gpm(onlyuse10gpmorlessforenergizedequipment)

On-Site Training Allpricesinclude1-dayon-sitetraining,installationandaleave-behindmanualandvideo.

Additional Options Automaticfoamcontrol,optionalmoistureindicator,connectiontocustomersSCADAsystem,optionalfullersearth vessels

Page 40: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

38

Point-of-Delivery Water Separators For use on diesel fuel and light oils

Features• Pressuregauge(0-100psi)

• 1̋ NPTwatersightglass

• Industrialcarbonsteelconstruction

• Industrialpowder-coatedpaint

Benefits

• Utilizesacoalescingchamberinsteadofcostlycoalescingelementsthatneedreplacing

• CanalsobeconfiguredonaTCSeriescartorT-Stand

• Providesoptimalremovaloffreeandemulsifiedwater,whilesimultaneouslyremovingcontaminantswithdepthfiltration

• Waterremovalefficiencyof99.9%

Des-Casepoint-of-deliverywaterseparatorseffectivelyremovelargequantitiesoffreeandemulsifiedwaterusingcentrifugalforceandabsorbtion,whilesimultaneouslyremovingcontaminantswithdepthfiltration.

WaterseparatorsareidealforGroupIbaseoils.ForGroupIIandGroupIIIbaseoilsordissolvedwaterremovalsolutions,seepages34-37forvacuumdehydrators.

Water Removal—Fluid Handling Products

Seepg41forfilterelementspecifications

Page 41: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

39

Adapter Kits The connection between application and filtration system

Features

• Replaceable breather with color-indicatingdesiccant

• Single-positionvacuumindicator(HydraulicandGearboxAdapterKits)

• Sample ports

• Quickconnectplugsinvarioussizes

• Availableincustomizablecolorstomatchyourfiltrationsystem

Benefits

• Prohibitsentryofdirtandmoisture

• Allowsforeasyequipmentadaptationandquickconnectiontoafiltrationsystem

Tofurtherenhanceyourlubricationstandards,werecommendusing Des-Caseadapterkits.Thesekitsincorporatequickconnectfittings,desiccantbreatherfiltersandvacuumindicators,alongwithothercustomizablefeatures,tofunctionastheconnectionbetweenyourapplicationandfiltrationsystem.Pairingfluidhandlingfiltrationwithbreatherprotectionallowsformaximumsystemintegrity−requiringlessequipmentandlaborwhilereducingsystemcontamination.

HydraulicAdapter DrumAdapter

ToteAdapter Gearbox Adapter

Fluid

Han

dling

Fluid Handling Products—Adapter Kits

Page 42: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

40

FlowGuardTM Spin-On Filters

Features

• Maximumworkingpressureof200psi

• Typicalburstpressureof290psi

• Element collapse at 100 psid

• Buna-Nnitrilesealsintwosizes(VitonandEPDMalsoavailable)

• 1.5˝-16UNmountingthread

• Spin-ondesigniscompatibilewithDes-CaseFlowGuard™filtrationproductsandlubricantstoragesystems,alongwithmanyotherpopularfiltrationproducts

Benefits

• Syntheticmediaofferswidestchemicalcompatibility

• Steelwireconstructionmaintainspropershapewhileloweringrestriction

• Epoxypottingandseamsealallowforbroadapplicationuse

Particulate Removal Filters

Absolute Filter Rating

Part #

μm Rating for Beta Value Dirt Holding CapacityISO 4572 ISO 16889

βx>200 βx>2 βx>10 βx>75 βx>100 βx>200 βx>1000 lbs. (g)

3μ FC-AF 3 <2 <2 3.1 3.3 3.8 5 0.15(68.03)

6μ FC-BF 6 2.1 3.4 5 5.2 5.7 7 0.16(72.57)

12μ FC-CF 12 3.2 5.5 8.3 8.7 9.7 12 0.13(58.96)

25μ FC-DF 25 7.2 11 15.8 16.5 18.2 22 0.18(81.64)

3μ FC-KF 3 <2 <2 3.1 3.3 3.8 5 0.082(37.42)

6μ FC-LF 6 2.1 3.4 5 5.2 5.7 7 0.088(39.91)

12μ FC-MF 12 3.2 5.5 8.3 8.7 9.7 12 0.071(32.73)

25μ FC-NF 25 7.2 11 15.8 16.5 18.2 22 0.099(44.90)

Water Removal Filters

Filter Part #J FC-JF

W FC-WF

Filter Elements—Fluid Handling Products

Pressure drops calculated with 150 SUS, 0.9 SG fluid. Pressure drop varies directly with absolute viscosity.

Performance will vary based on flow rate, viscosity, and water concentration.

Page 43: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

41

Features

• Axialflowbetweenthelayersofthemedia

• Achieves particle removal below 1 micron

• Performancetoβ<3(c)=1000 (perISO16889)

• Highdirtholdingcapacity

Benefits

• Worksbestslow

• Helpstocleantheoil–notjustscreentheoil–bydislodgingcontaminants

TheDes-CasewoundcellulosedepthmediaprovideshighefficiencyfiltrationatverylowISO cleanliness levels.

Wound Cellulose Depth Media Filter Elements

Fluid

Han

dling

Fluid Handling Products—Filter Elements

SpecificationsMedia Woundcellulose

EndCapSeals Positive,deeppenetratingsealtopreventoilfrombypassingmedia–madeofPPEforsuperiorchemical resistance

GasketsandO-Rings Buna-Nstandard;vitonoptional

MicronRating 3,5,10

Holdsupto10lbsofdirtperelement

Absorbsupto1gallonofwaterperelement

Canmaintainmoisturetolevelsbelow50ppm

Interchangeable with all industry standard size depth media filter elements

Oil Flows In Here

Oil Flows In Here

Flow

FlowFlow

Flow

Flow

Oil Flows In Here

Flow

Flow

Flow

Page 44: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

42

Full Flow Filter Elements

Features

• MediaType:microglassepoxycoatedwiresupport

• Endcap&CenterTube:corrosionprotectedsteel

• FlowDirection:outsideIn

• GasketMaterial:nitrile

• CollapsePressureRating:125psid

• TemperatureRange:Nitrile-45°Fto225°F

• ReplacementPressure:25psid

Specifications Particulate & Water Removal WRMS ARAA ARSX

MaximumDifferentialPressure 150 psi

MaximumFlowRate 150gpm

MaximumViscosity ISO 1000

FluidCompatabilities Syntheticfluids,waterglycols,water/oilemulsions,petroleum-basedfluids,highwatercontentfluids

Transformerinsulatingfluids

Transformerinsulatingfluids

Phosphate ester fluids,syntheticfluids,petroleum-basedfluids

Filter Elements—Fluid Handling Products

P re s s u re D ro p v s . F lo w

(1 5 0 S S U - .9 S G )

6 1 2 -3 6 "

A 0 1

A 0 3

A 0 6

A 1 2

A 2 5

0

2

4

6

8

1 0

0 5 0 1 0 0 1 5 0 2 0 0F lo w (g p m )

Pre

ssu

re D

rop

(p

sid

)

Page 45: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

43

Full Flow Filter Element—6˝x18̋ Size

Full Flow Filter Element—6̋ x 36̋ Size

• MediaArea:3805in2

• Weight:6lbs

• MediaArea:7668in2

• Weight:12.5lbs

Micron Apparent 6x18

01 262

03 316

06 445

12 525

25 552

Micron Apparent6x36

01 527

03 634

06 893

12 1054

25 1107

Fluid

Han

dling

Fluid Handling Products—Filter Elements

P re s s u re D ro p v s . F lo w

(1 5 0 S S U - .9 S G )

6 1 2 -3 6 "

A 0 1

A 0 3

A 0 6

A 1 2

A 2 5

0

2

4

6

8

1 0

0 5 0 1 0 0 1 5 0 2 0 0F lo w (g p m )

Pre

ssu

re D

rop

(p

sid

)

P re s s u re D ro p v s . F lo w(1 5 0 S S U - .9 S G )

A 0 1

A 0 3

A 0 6

A 1 2

A 2 5

0

2

4

6

8

1 0

1 2

1 4

0 5 0 1 0 0 1 5 0 2 0 0F lo w (g p m )

Pre

ssur

e D

rop

(psi

d)

Page 46: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

44

Bag Filters

Features

• Polypropylene(PPE),polyesterfelt,orNomex®felt

• Singedorglazedsurfacetopreventfabricfibersfromenteringmedia

Benefits

• Highsolidsretentioncapacity

• Compatiblewithmostfluids

Bagfiltersprovidegoodbasicfiltrationandhaveahighsolidsretentioncapacity.

Theseelementsareexcellentpre-filtrationsolutionstocatchlarge,harmfulparticulatesthatwouldotherwisedamageorquicklyplugprimaryfilters.

Filter Elements—Fluid Handling Products

Polypropylene (PPE) or Polyester Felt Bag Filters

• Maximumtemperaturecapacityof275°F(135°C)

• Compatiblewithmostfluidsexceptthosethatarestronglyalkalineoracidic

• Efficiencyof85%atstatedmicronrating

Nomex® Felt Bag Filters

• Maximumtemperaturecapacityof400°F(204°C)

• Compatiblewithmostfluidsexceptthosethatarestronglyalkalineoracidic

• Efficiencyof85%atstatedmicronrating

Page 47: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

45

Lubricant Sampling Products

Oil Sampling Hardware

Oil

Sampling

Fromthesamplingbottlestoourpatentedsamplingtools,ouradvancedlineoflubricantsamplingproductsincorporateuniquefeatureswithwidelyacceptedsamplingbestpractices.

Thiseasy-to-usesystemallowsforsampleintegritywhilemakingsamplecollectionamoreefficient,pleasanttask.Comparedtoothersampleextractionmethods,ourone-handedpumpandsnap-onbottlesmakedrawingoilsamples a “snap.”

One-Handed Pump

This intuitive vacuum pump is powerful and sturdy. The pistol grip design allows for easy sample extraction and the interface easily connects to the patented, snap-on bottles.

Snap-on Connector

The unique design preserves sample integrity by minimizing atmospheric exposure. With the accompanying pump, the bottle is held firmly in place, freeing your other hand. The patented check valve system minimizes the chance of any spill, allowing the cap to remain firmly in place from receipt of the sampling system through receipt at the lab.

High-Quality Sample Bottles

Manufactured in a variety of sizes, these clear, PTE bottles allow for easy visual inspection of the sample and help maintain sample integrity.

Page 48: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

46

Lubrication TransformationSM Services

The process can start in any one of five distinct areas:

Des-Case’s Lubrication TransformationSM Services are designed to not only show you the path from where you are to where you want to be, they can give you the tools to get it done.

LubricationTransformation SM

EducatePractical machinery lubricationICML certificationVariety of on-demand education

QuantifyBenchmark assessmentsGap analysisCost-benefit analysis

DesignLubricant storage and handlingEquipment modificationsContamination controlOil sampling & analysisLubrication PM optimization

MeasureRoutine inspection servicesTroubleshootingEvaluation for continuous improvement opportunities

ExecuteStorage and handling setupTurn-key filtration installationReclamation and custom filtration

Page 49: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

47

Des-Case Practical Machinery Lubrication Courses

Des-CasenowoffersanICML-basededucationalcoursedesignedtogiveyouthetheoryandthepracticaltoolsyoucanusetotransformyourlubricationprogram

Instructorswithdecadesofin-fieldexperienceprovide“how-to”guidesforeachmajorareaoflubricationbestpractices.Youwillcompletethecourseknowingwhythesuggestedchangesworkandhowyoucanimplementtheminyourorganization.

Packagethattogetherwithhands-onlabsanddemonstrations—andeveningentertainmentfeaturingahitsongwriter—andyou’llhaveagreatexperiencewhilebuildingyourknowledge ofpracticalmachinerylubrication.

What the Course Delivers Day 1 •RoleofLubricationMachineReliability •LubricationTheoryandFundamentals •LubricantFailureModes •LubricatingOilApplicationMethods

Additional benefits: •Post-classfollow-upwithyourinstructor •ICMLcertificationtestingopportunity •100%money-backguarantee •Over$500ofproductsamplestogetyoustarted inyourprogram

•Understandhowlubricantswork,howtocreate lubricantspecificationsfordifferenttypesof machines,andhowtomanagetheircondition.

• Learnhowtoselectagrease,themosteffective application method, and how to determine the optimumapplicationamountandfrequency.

• Learnhowtoidentify,prevent,andremediate lubricantcontamination.

• Learnhowtodesignaworld-classlubricantstorage andhandlingsystem.

• Understandthekeyelementsanduses ofoilanalysis.

• Learnhowtomodifyequipmentforlubrication, inspection, oil analysis, and contamination control.

• Learnhowtoidentifygapsinyourprogramand createagameplanforyournextsteps.

• OpportunitytocertifyforMachineryLubrication Technician(MLT)orMachineryLubricantAnalyst (MLA)levelI.Moredetailsatwww.lubecouncil.org.

Day 2 •GreaseApplicationMethods •LubricantSelectionandLubrication Considerations •LubricantContaminationControl

Day 3 •StorageandHandlingofNewLubricants •UsedOilAnalysis •OilSamplingMethods •EquipmentModifications •LubricationProgramGapAnalysis

Lubrication TransformationSM Services

Educate:

Lubrication

Page 50: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

48

Quantify & Design: Your Lubrication TransformationSM Program

Des-Caseoffersseveralapproachestohelpyoureviewthecurrentstateofyourprogramanddevelopplansformovingforward.

Usingthisoption,youareabletouseDes-Caseevaluationtoolsyourselftogainabetterunderstandingofhowyoumeasureupagainstworld-classlubricationprograms. Thematerialsgiveyouspecificareastofocuson,anestimationofcurrentlosses,andprovidegeneralrecommendationsforimprovements.ThisoptionalsoincludesareviewoftheresultswithDes-Case’stechnicalteamtohelpaddressanyquestionsyoumayhavealongwithimplementationsupport.Lite

Full

Enterprise

Thisoptionisdesignedtosupportoneplant,andincludesathree-daysitevisitbyDes-Casepersonneltoassistyouinyourassessment.Specificrecommendationsarethenmadeforyourparticularcircumstances.Thefinalreportincludesphotosofyourequipment,detailedgapanalysisandreturnoninvestmentprioritization,adetailedprojectplanandimplementationsupport.

Thisismostoftenacombinationoftheabove,withspecifictypesofplantsfirstbeingassessed,andthenapplyingthosefindingsacrosstheenterprise.

Lubrication TransformationSM Services

Page 51: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

49

Assessment Lite Full Assessment Enterprise Assessment

BenchmarkSurvey Benchmarkscoreineachofthetenkeycategoriesofprecisionlubricationbasedona50-questionsurvey.

Benchmarkscoreineachofthetenkeycategoriesoflubricationbestpractic-esbasedon50-questionsurvey.On-sitepersonnelcanhelpyoucompletethissurvey.

Benchmarkscoresineachofthetenkeycategoriesoflubricationbest practices based on 50-questionsurveyforeachplant,plusarankingofeachplantrelativetoothersinthesamebusi-nessunit.

GapAnaylsisandCat-egorySpecificRecom-mendations

General recommenda-tionsforbestpracticesineachofthetencategoriesofprecisionlubrication.

Customizedrecommen-dationsforbestpracticesineachofthetencatego-riesofprecisionlubrica-tion,includingaplant-specificgapanalysis.

Customizedrecommen-dationsforbestpracticesineachofthetencatego-riesofprecisionlubrica-tion,includingaplant-specificgapanalysisbased on a representative sampleofplantsincludedin the enterprise assess-ment(lowerquartile,aver-age,andupperquartileperformers).

BusinessCaseAnalysis Estimationofcurrentloss-esduetosubstandardlubricationpractices.

Estimationofcurrentlossesduetosubstan-dardlubricationpracticesand investment analysis detailingreturnoninvest-mentforimplementingspecific action items.

Estimationofcurrentlossesduetosubstan-dardlubricationpracticesforeachplantandbusi-nessunit-wideinvestmentanalysisdetailingreturnoninvestmentforimple-mentingrecommendedaction items.

Project Plan and Action Item List

Generallistofrecom-mended action items based on specific re-sponses to the bench-marksurvey.

Specificlistofrecom-mended action items based on response to the benchmarksurvey,plusa detailed project plan includingactionitems,timelines and implemen-tationsupport.

Listofrecommendedac-tionitemsforeachplants,based on response to the benchmarksurvey,plusa detailed project plan includingactionitems,timelines, and implemen-tationsupport.

Post-SurveyWrapUpandSupport

TwohourteleconferencewithDes-Caseprojectplanner,plusongoingimplementationsupport.

Fourhourpost-surveyre-portandstrategysession,ongoingimplementationsupportandmonthlyproject review sessions viateleconference.

Four-hourpost-surveybusinessunit-widereportandstrategysession,ongoingimplementa-tionsupportandmonthlyproject review sessions viateleconference.

Lubrication Transformation

Lubrication

Lubrication TransformationSM Services

Page 52: Keeping contamination under control - lelubricants.com catalog.pdf · emergency remedial measures when dealing with contaminated lubricants and hydraulic fluids, but are an integral

II

© 2011 Des-Case Corporation. All rights reserved.

® Des-Case and the tagline “Keeping contamination under control” are register ed trademarks of Des-Case Corporation.

™ Hydroguar d, FlowGuard, and VentGuar d are trademarks of Des-Case Corporation P

rint

ed in

U.S

.A.

DC

-CAT

-111

1

For assistance, please call (800) 537-7683 or visit www.LElubricants.com.

contact us

record of trouble-free service and quality product support. If you have questions regarding Des-Case products, one of our trained professionals will assist you in getting the information you need quickly.

TM