kargaeva natalia, head of international affairs...

Innovation outcomes and tendencies of the nitrogen industry development in Russia: ammonia, urea and

methanol productions.

Kargaeva Natalia, Head of international affairs department

New Beginnings: Return to Growth

STAFF ~ 650 employees

AVERAGE AGE OF NIIK' S SPECIALISTS ~ 35 years old

AVERAGE WORK EXPERIENCE ~ 15 years

NIIK: 65th anniversary


Milestones of nitrogen industry development in Russia

Inception of nitrogen industry in Russia(50s - 70s of XX cent.)

Development of nitrogen industry in Russia(construction of green-field plants)

(70s - 90s of XX cent.)

Revamps of the existing plants(late 90s of XX cent. – early 2000s)

Construction of new plants based on second-hand units

(mid. 2000s - 2010)

Construction of new plants(2010 till present time)

0

1st PHASE

2nd PHASE

3rd PHASE


• Veliky Novgorod

• Cherepovets

• Novomoskovsk

• Rossosh

• Nevinnomyssk

• Kemerovo

• Salavat

• Togliatti

• Berezniki

• Gubaha

• Perm

• Dorogobuzh

• Voskresensk

Shchekino •

• Kirovo-Chepetsk• Dzerzhinsk

• Novocherkassk

• Tomsk

• Angarsk

Moscow

Urea, ammonia and methanol units constructed within 60-80-s of XX

century, early 2000-s in Russia

Ammonia plants, put into operation within 60-80-s.

Total design capacity: 12,83 million tons per year

existing

Methanol plants, put into operation within 60-80-s,

early 2000-s


existing

out of service (1,06 million tons per year)

Urea plants, put into operation within 60-80-s, 98


existing

out of service (0,87 million tons per year)


Urea units constructed in 60-80s of XX century in Russia

Company Start up License /

technology

Design capacity,

TPA

1 Berezniky Azot, (URALCHEM) 1981 Tecnimont 450 000

2 Kemerovo Azot (CG SDS) 1982 Tecnimont 450 000

3 Acron, Veliky Novgorod (ACRON) 1969,1970 Stamicarbon 4 х 90 000

4 Kuibyshev Azot, Togliatti 1968 Stamicarbon 2 х 90 000

5 Minudobreniya, Perm (URALCHEM) 1981 TEC 450 000

6 NAK Azot, Novomoskovsk (EuroChem) 1964,1968

1979

Stamicarbon

Snamprogetti

3 х 90 000

450 000

7 Nevinnomyssky Azot (EuroChem) 1966,1967

1983

Stamicarbon

Stamicarbon

3 х 90 000

330 000

8 Gazprom Neftekhim Salavat 1964,1966

1975

Stamicarbon/GIAP

Stamicarbon

4 х 90 000

2 х 135 000

9 Togliatti Azot, Togliatti 1979

1980

Snamprogetti

Snamprogetti

450 000

450 000

10 Agro-Cherepovets, (PHOSAGRO) 1998 Stamicarbon 400 000

Shut down urea plants (Dzerzhinsk, Scchekino,

Angarsk)

870 000

TOTAL 6 060 000


Ammonia units constructed in 60-80s of XX century in Russia


Technology

Design capacity,

TPA

1 Togliatti Azot, Togliatti 1979,1980

1981,83,87

Chemico

GIAP

4 х 450 000

3 х 450 000

2 Kuibyshev Azot, Togliatti 1976 GIAP 600 000

3 NAK Azot, Novomoskovsk (EuroChem) 1974

1975,1976

GIAP

TEC/Kellog

450 000

2 х 450 000

4 Nevinnomyssky Azot (EuroChem) 1973

1976

TEC/Kellog

GIAP

450 000

450 000

5 Cherepovetsky Azot (PHOSAGRO) 1985

1987

GIAP

TEC/Kellog

450 000

450 000

6 Minudobreniya, Rossosh 1981

1988

TEC/Kellog

GIAP

450 000

450 000

7 Minudobreniya, Perm (URALCHEM) 1981 TEC/Kellog 450 000

8 Berezniky Azot (URALCHEM) 1976

1980

GIAP

GIAP

450 000

450 000

9 Kirovochepetsk (URALCHEM) 1981

1983

GIAP

GIAP

450 000

450 000

10 Kemerovo Azot (CG SDS) 1982

1984

GIAP

GIAP

450 000

450 000


Ammonia units constructed in 60-80s of XX century in Russia


Technology

Design capacity,

TPA

11 Acron, Veliky Novgorod (ACRON) 1975

1979

TEC/Kellog

TEC/Kellog

450 000

450 000

12 Dorogobuzh (ACRON) 1979 TEC/Kellog 450 000

13 Shchekino Azot, Tula region 1961 Lurgi 80 000

14 Gazprom Neftekhim Salavat 1988 GIAP 450 000

TOTAL 12 830 000


Methanol units constructed in 60-80s of XX century – early 2000 in Russia


Technology

Design capacity,

TPA

1 Metafrax, Gubakha 1989 ICI/Davy 750 000

2 Sibmetakhim, гTomsk (Vostokgazprom) 1983 ICI/Davy 750 000

3 NAK Azot, Novomoskovsk (EuroChem) 2003 ICI/Davy 300 000

4 Acron, Veliky Novgorod (ACRON) 1967 GIAP (Ukraine) 100 000

5 Nevonnomyssky Azot (EuroChem) 1976 Casale/Alvigo 100 000

6 Togliatti Azot, Togliatti 2001

2007

Casale

Casale

450 000

550 000

7 Angarskaya NCG, Irkutsky region 1955 - 200 000

Shut down methanol plants (Shchekino,

Novomoskovsk, Novocherkassk)

1 060 000

TOTAL 4 260 000


Revamps of the existing plants(90-s of XX century to present time)

Challenges:

• Capacity Increase

• Energy efficiency improvement

• Product quality improvement

• Environmental friendliness

• Emissions reduction

Outcome:

• Total capacity increase by 20-40%








(mid. 2000s - 2010)


0

1st PHASE

2nd PHASE

3rd PHASE


Construction of new urea plants based on second-hand units in Russia (beginning 2000s – 2010)

NAK AZOT, EuroChem

Urea plant construction based on second-hand

unit upgraded by NIIK

(Novomoskovsk, 2007-2010)

ACRON

Urea plant construction based on second-hand unit

upgraded by NIIK

(Veliky Novgorod, 2007-2011)








(mid. 2000s - 2010)


0

1st PHASE

2nd PHASE

3rd PHASE


New urea, ammonia and methanol projects in Russia (completed or under construction)

Project Year of

completion

Shchekino Azot (Tula region). Methanol plant, 1350 MTPD (450 000 MTPY) 2011

PhosAgro (Cherepovets). Urea plant, 1500 MTPD 2012

Ammoni (Mendeleevsk, Tatarstan). Chemical complex Ammonia/Methanol/Urea 2015

Acron (Veliky Novgorod). Ammonia plant, 2000 MTPD 2016

Kuibyshev Azot (Togliatti). Ammonia plant 1340 MTPD 2017

PhosAgro (Cherepovets). Urea plant, 1500 MTPD 2017

PhosAgro (Cherepovets). Ammonia plant 2200 MTPD 2017

EuroChem-NorthWest (Kingisepp dist., Leningradsky region). Ammonia plant

2700 MTPD

Under construction

(expected 2018)

Shchekino Azot (Tula region). Methanol plant 1350 MTPD (450 000 MTPY)

integrated with ammonia plant 400 MTPD (135 000 MTPY)

Under construction

(expected 2018)

Metafrax (Gubakha). Chemical complex: ammonia - 900 MTPD,

urea - 1750 MTPD, melamine - 120 MTPD

Under construction

(expected 2020)


New urea, ammonia and methanol projects in Russia (project phase and status)

Project Phase and status

BUP (Kingisepp district). Chemical complex: ammonia - 3000 MTPD and

urea 3500 MTPD inclusive of conveyor to the port

Completed: FEED, Authority package,

approved by Russian authority

Togliatti Azot (Togliatti). Urea plant - 2200 MTPD Completed: FEED, Authority package,

approved by Russian authority,

EPCM-contract – signed.

Ural Methanol Group (Nizhny Tagil). Methanol plant - 600 000 MTPY Completed: FEED, Authority package,


Nevinnomyssky Azot (EuroChem) (Nevinnomyssk). Complex: ammonia - 2700 MTPD

and urea - 3500 MTPD

Completed: FEED, Authority package,


NCG (Moscow). Gas-and-chemical complex in Primorski Krai (ammonia - 2 х 3200

MTPD, urea - 2 х 3000 MTPD, methanol - 3000 MTPD)

EPC-contract - signed

Severny Methanol (Kingisepp district). Methanol plant – 5000 MTPD. Contract for Basic design and

authority package – signed

BGCC (Kingisepp district). Methanol plant – 5000 MTPD. Contract for Basic design - signed

The project is on hold


The project hasn’t been started






New urea, ammonia and methanol projects in Russia(project phase and status)

Project Status

Shchekino Azot (Tula region). Methanol plant 500 000 MTPY Authority package development

KuibyshevAzot (Togliatti). Urea plant 500 000 MTPY Authority package development

Ammoni (Mendeleevsk, Tatarstan). The second chemical complex

Ammonia/Methanol/Urea

Early works

CG «ESN» (Skovorodino, Amursky region). Methanol plant 1,2 mln.MTPY Early works

Yakutsky oil and power company (The Sakha Republic). Methanol plant 1,5 mln.MTPY Early works

Mitsubishi Corp. RUS (Sakhalin island). Methanol plant 1 mln.MTPY Intention

CG OTEKO (Taman port, Krasnodarsky region). Chemical complex:

ammonia 2,5 mln.MTPY, urea 2 mln.MTPY, methanol 3,5 mln.MTPY

Early works

Timano-Pechorsky Gas Company (Intra, Komi Republic). Methanol plant 1,3 mln.MTPY Early works

Ekozon Ltd (Pikalevo, Leningradsky region). Methanol plant 1,6 mln.MTPY Intention

NK Mangazeya (Yamal-Nenets District). Complex: methanol plant 100 000 MTPY,

urea 500 000÷600 000 MTPY

Intention


Forecast on urea, ammonia and methanol capacities development in Russia by 2022-2030


Key supply markets: Urea

Main supply directions

Export share ~ 78% of total urea

production

Totally, ‘000 MT 6014

Brazil 1862

Turkey 421

Switzerland 309

Peru 295

Estonia 267

Ukraine 255

Serbia 228

Cote D’Ivoire 189

Germany 185

Mexico 181

other 1822


Key supply markets: Ammonia


Export share ~ 9% of total ammonia

production


Belgium 432

Switzerland 286

Ukraine 267

Finland 234

Lithuania 181

Other 58


Key supply markets: Methanol



Finland 805

Slovakia 179

Romania 90

Poland 223

Lithuania 60

Other 160

Export share ~ 42% of total methanol

production

Thank youwww.gpca.org.ae

kargaeva natalia, head of international affairs...

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