kalido77 manual - woodwarm stoves · this appliance is designed to be used either natural or lpg...

TECHNICAL INFORMATION

32

PIN: 0063CL1279

Inlet Pipe connection 8mm Compression Appliance mass 5kg Electrical Supply 230 V ~ 50Hz 0.085A

Natural Gas Category I2H I2E I2E+ I2L Gas G20 G20 G20/G25 G25 Supply Pressure (mbar) 20 20 20/25 25 Pilot Burner SIT 0.977.113 Nominal Input (Gross kW) 8.8 8.8 8.8/8.0 8.0 Gas Rate (max. m³/hr) 0.838 0.838 0.838/0.886 0.838 Burner Pressure Mertik(Hot mbar) 12 12 12/16.3 16.3 Burner Pressure Seagas(Hot mbar) 10.8 10.8 10.8/14.7 14.7 Efficiency Class 2 Nox Class 4 Burner Injector 650

LPG Gas Category I3B/P I3+ I3B/P Gas G30/G31 G30/G31 G31 Supply Pressure (mbar) 30 28-30/37 37 Pilot Burner SIT 0.977.148 Nominal Input (Gross kW) 8.8 Gas Rate (max. m³/hr) 0.252 0.331 Burner Pressure Mertik(Hot mbar) 28.9 36.8 Burner Pressure Seagas(Hot mbar) 28.2 35.5 Efficiency Class 2 Nox Class 5 Burner Injector 240

Ambifuego Avda. Cañada del Cura, 29

Poligono Industrial de Levante 03187 Los Montesinos (Alicante)

tel.: +34 96 672 1018 [email protected] www.ambifuego.net

KALIDO77

USER, INSTALLATION AND SERVICING

INSTRUCTIONS (GB & IE)

Please read these instructions carefully before installation or use, and leave with the customer for storage is a safe place for future reference.

This appliance has been designed and approved for use in other countries than shown on this cover. To install in other countries it is essential to obtain the manual in the local translation.

Contact Ambifuego for further information.

GENERAL INFORMATION

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This manual covers the following appliances: Kalido77 Preliminary Notes Before Installation The fire is designed to fit into a purpose made builder’s opening, and use natural draught flues as listed in the Installation Requirements. The appliance must be installed by a competent person in accordance with Gas Safety (Installation and Use) Regulations 1998. It is strongly recommended that a "Gas Safe" registered engineer be used for this purpose. Read all these instructions before commencing installation. This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space. The appliance is designed for installation on to a non-combustible hearth which must project at least 240mm in front of the appliance. This appliance is factory set for operation on the gas type, and at the pressure stated on the appliance data plate. This appliance has an Electrically operated fan to power the forced convection. This fan must not be disconnected or put out of operation and the appliance must not be operated if the fan is broken. The electrical supply must be connected before the appliance is ignited. If the power supply cord is damaged, it must be replaced by the manufacturer, it's service agents or similarly qualified persons in order to avoid a hazard.


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LPG

AT Austria BE Belgium I3+ G30/G31@28-30/37mbar CH Switzerland I3+ G30/G31@28-30/37mbar CY Cyprus I3B/P G30/G31@30mbar CZ Czech Republic I3+ G30/G31@28-30/37mbar DE Germany DK Denmark I3B/P G30/G31@30mbar EE Estonia I3B/P G30/G31@30mbar ES Spain I3+ G30/G31@28-30/37mbar FI Finland I3B/P G30/G31@30mbar FR France I3B/P G30/G31@30mbar; I3+ G30/G31@28-30/37mbar GB United Kingdom I3B/P G30/G31@30mbar; I3+ G30/G31@28-30/37mbar GR Greece I3B/P G30/G31@30mbar; I3+ G30/G31@28-30/37mbar HR Croatia I3B/P G30/G31@30mbar HU Hungary I3B/P G30/G31@30mbar IE Ireland I3+ G30/G31@28-30/37mbar IT Italy I3+ G30/G31@28-30/37mbar LT Lithuania I3B/P G30/G31@30mbar LU Luxembourg LV Latvia MT Malta I3B/P G30/G31@30mbar NL The Netherlands I3B/P G30/G31@30mbar NO Norway I3B/P G30/G31@30mbar PL Poland PT Portugal I3+ G30/G31@28-30/37mbar RO Romania I3B/P G30/G31@30mbar SE Sweden I3B/P G30/G31@30mbar SL Slovenia I3B/P G30/G31@30mbar SK Slovakia I3B/P G30/G31@30mbar; I3+ G30/G31@28-30/37mbar TR Turkey I3B/P G30/G31@30mbar


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Countries of Destination The following tables gives detail of the Countries that these appliances are approved for use within. The tables following immediately on give the technical characteristics of the appliances.

Natural

AT Austria I2H G20@20mbar BE Belgium I2E+ G20/G25@20/25mbar CH Switzerland I2H G20@20mbar CY Cyprus CZ Czech Republic I2H G20@20mbar DE Germany I2E G20@20mbar; DK Denmark I2H G20@20mbar EE Estonia I2H G20@20mbar ES Spain I2H G20@20mbar FI Finland I2H G20@20mbar FR France I2E+ G20/G25@20/25mbar GB United Kingdom I2H G20@20mbar GR Greece I2H G20@20mbar HR Croatia I2H G20@20mbar HU Hungary IE Ireland I2H G20@20mbar IT Italy I2H G20@20mbar LT Lithuania I2H G20@20mbar LU Luxembourg I2E G20@20mbar LV Latvia I2H G20@20mbar MT Malta NL The Netherlands I2L G25@25mbar NO Norway I2H G20@20mbar PL Poland I2E G20@20mbar PT Portugal I2H G20@20mbar RO Romania I2H G20@20mbar SE Sweden I2H G20@20mbar SL Slovenia I2H G20@20mbar SK Slovakia I2H G20@20mbar TR Turkey I2H G20@20mbar

GENERAL INFORMATION

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Contents

GENERAL INFORMATION . . . . 1 Important Safety Notice . . . . 4 General Fitting Information . . . 6 Battery type (Remote Versions only) . . 6

USER INFORMATION . . . . . 7 Mertik GV34 Manual Control (Twin Knobs). . 7 Mertik GV60 Remote Control (Simple Control) . 10 Seagas Manual Control (Single Control Knob). . 13

INSTALLER INFORMATION . . . . 15 Site Requirements . . . . 15 Ventilation . . . . . 16 Installing the Appliance . . . . 17 Setting Pressure . . . . 18 Testing and commissioning . . . 19 Installing the additional controls (Remote controls) 20 Motor Installation . . . . 20 Simple Version Up and Lower control only . 21 Micro Switch Installation . . . . 22 Arranging the Ceramic Fire-bed . . . 24 Log Arrangement . . . . 24 Flue Spillage Monitoring System . . . 25 Briefing the Customer . . . . 26 Servicing Instructions . . . . 27 Spare Parts . . . . . 28 Troubleshooting . . . . . 29

TECHNICAL INFORMATION . . . . 30 Technical Details . . . . 32

GENERAL INFORMATION

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IMPORTANT SAFETY NOTICE This appliance has a ceramic Fire-bed arrangement; this contains Refractory Ceramic Fibres, which are man-made vitreous silicate fibres. Excessive exposure to these materials can cause irritation to eyes, skin and respiratory organs. Hence we recommend that when handling these materials the release of dust should be kept to a minimum. During installation and servicing we recommend that a HEPA filtered vacuum be used to remove any dust and soot in and around the fire. If any of the ceramic fire-bed components need to be replaced we recommend that the removed parts be sealed in a heavy-duty polythene bag, and be labelled as RCF waste. RCF is not “Hazardous waste” and can be disposed of at a licensed tipping site for the disposal of industrial waste. The appliance incorporates a permanent pilot. This is located on the front of the burner, and must not be adjusted by the installer. This system must not be put out of operation, and if any parts require changing, only original manufacturer parts shall be used. This appliance is designed to be used either Natural or LPG gas however, each individual appliance is only capable of running off the type of gas specified at the time of purchase. It is important to note that once a type of gas has been specified the fire cannot run off any other type. The type of gas that your fire is capable of burning is stated on the data information panel. This appliance has been designed, tested and approved to meet standards in place for product use, performance and safety. Installation of your appliance must comply with current building regulations. It is therefore recommend that a registered gas installer be employed for this task. The engineer will provide you with information about the safety limits of the installation and should fix a notice plate in a place where it can be readily seen. This appliance is designed as a decorative heating device and consequently all body parts become very hot in use. Except for the control knob and control access door, which are designed to stay cool, all other parts are working surfaces and should not be touched. The front of this appliance does not give full protection for young children, the elderly or infirm, extra protection should be considered for these conditions conforming to BS 6539 or BS 6778. The appliance is not fitted with a functional integral guard. In normal use, consideration should be given to the use of an additional guard, conforming to the standard above, such that access to the open flame is minimised.

INSTALLER INFORMATION

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Troubleshooting Pilot sparks but does not light –

No gas to fire, check isolators are open. Pipework blockage, clean out. Air not fully purged, repurge supply or wait longer. Spark earthing to metal work, reset gap correctly. Check for spilled ceramics in pilot area. Blocked pilot, clean out internally.

Pilot lights but then goes out –

Severe restriction in gas supply, clear obstruction. Faulty thermocouple, replace pilot unit. Hold control knob in for longer. Check control knob does not foul control plate.

Fire does not spark at pilot –

HT lead detached, refit. Spark gap too large or small, reset correctly. Faulty piezo unit, replace. Debris shorting out electrode, clean.

Fire runs for a time and then cuts off –

Excessive room draught or flue pull, rectify. Loose or faulty thermocouple, rectify. TTB system in operation. Lint in pilot aeration hole, clean thoroughly internally

Pilot flame shrinks when fire is on high –

Poor gas flow to fire, check pressure with fire on high. If pressure is low, remove any restriction in pipework or valve. Check all isolators are adequately sized and fully open. Check meter pressure is adequate. Lint in pilot aeration hole, clean thoroughly internally.

Fire smells when first lit or in use –

Newness smell from brand new appliance. Spillage occurring. Carry out spillage test and rectify any problems. Low temperature sealants or combustible materials used in incorrect positions.


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Spare Parts Burner, Natural XXxxxxx Burner, LPG XXxxxxx Pilot Natural XXxxxxx Pilot LPG XXxxxxx Injector Assembly Natural (650 Marking) XXxxxxx Injector Assembly LPG (280 Marking) XXxxxxx Control Valve (Mertik) XXxxxxx Simple Remote XXxxxxx Climate Remote XXxxxxx Control Valve (Seagas) XXxxxxx To replace these items, follow the procedure listed in the servicing instructions above.

GENERAL INFORMATION

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Bearing in mind that the heat given off by this appliance may affect articles placed close to it, curtains should not be placed within 30cm. The appliance is not designed as a dryer. It is not therefore recommended that the appliance be used in such a manner. Do not place any articles within 30cm of this appliance as this may result in damage to the articles. The installation must be carried out in accordance with the following regulations: The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department. BS 1251, BS 5440 parts 1 & 2, BS 5871 part 2, BS 6461 part1, BS 6891 and BS 8303 In the Republic of Ireland the installation must also conform to the relevant standards, particularly in regard to flue sizing and ventilation. Refer to documents IS813, ICP3, IS327 and any other rules in force. This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space, and is intended for use on a gas installation with a governed meter. Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible. The technical specification of this appliance is given on the rear page of this manual. The fuel bed or this appliance should not be disturbed, and rubbish or other fuels must not be thrown onto the fire. The Chimney should be checked regularly to ensure that all the products of combustion are entering the flue or canopy, and that there is no excessive build up of soot. If any soot is found to build up it must be removed as described in the servicing instructions. Ventilation must be checked regularly to ensure that it is free from obstruction.

GENERAL INFORMATION

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General Fitting Information Inlet Pipe connection 8mm Compression Flame monitor Permanent Pilot Appliance mass 5kg User control: Variable rotary control inc. integrated Piezo ignition, Permanent pilot facility, Flame failure device and TTB flue blockage Cut-out. Before installation of these appliances, the area into which the fire is to be fitted must be cleared of all debris (including dust), in particular combustible material. The appliance must sit on a hearth (or base surface) sufficient to support the weight of the fire. The burner must then also be secured. Brackets are supplied for this purpose. The flue must be connected to only one fireplace, and the flue must not vent more than one appliance (i.e. not shared with a gas back boiler). There must be no opening in the flue apart from the one that the appliance is installed into, and the one venting the gases into the air. A suitable terminal may be fitted, such as class GC1, as regulations allow. Any flue damper plates or flue restrictors shall be removed or fixed permanently in the fully open position. The chimney must be swept before the appliance is installed and a flue test in accordance with national regulations carried out. This appliance has been tested for use with circular flues of a minimum internal diameter of 125mm (5”). The flue termination (cowl) must be of a type suitable for use with an inset Decorative Fuel Effect Fire BS5871 part 3 contains further details. Battery type (Remote Versions only) Receiver: 4x AA, R6 size. Transmitter: PP3 (Alkaline only).


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Servicing Instructions Ensure that the fire is fully cold before attempting service. A suggested procedure for servicing is detailed below. 1. Lay out the dust sheet and tools. 2. Inspect the area around the top of the fireplace opening for signs of spillage. 3. Carefully remove the ceramic components. Use a soft brush to clean off ceramics, the use of a vacuum cleaner directly on the ceramics is not recommended. Replace any broken ceramics. 4. Carefully remove the Grate, clean the grate and the top of the burner, a vacuum cleaner and brush may be used. 5. Isolate the gas supply at the appliance inlet, and disconnect the gas supply pipe. 6. Remove the screws securing the burner to the hearth. 7. Remove the burner unit from the fireplace opening. 6. Check the base of the fireplace opening for rubble accumulation and remove. If debris is excessive, initiate remedial work on the flue. 7. Check the flue with smoke pellet for correct operation. 8. Strip off the burner pipes and clean thoroughly. 9. Clean out the injector and pilot assembly. DO NOT attempt to dismantle the pilot unit. 10. Ensure the injector is aligned squarely in the injector bracket. Re-assemble and re-fit the burner tray. 11. Re fit and replace the ceramics, using genuine spares where necessary. 12. Turn on the gas supply, and leak test. 13. Check any purpose provided ventilation is un-obstructed. 14. Light the fire and test for spillage. 15. Check setting pressure and safe operation of the appliance.


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Briefing The Customer All instructions must be handed to the user for safekeeping. Show the customer how to light and control the fire. After commissioning the appliance, the customer should be instructed on the safe use of the appliance and the need for regular servicing. Frequency of service depends on usage, but MUST be carried out at least once annually.

Operating The Appliance If the Flame Supervision Device is extinguished either intentionally or unintentionally, no attempt should be made to re-light the gas until at least 3 minutes have elapsed. Mertik GV34 Manual Control Igniting the Pilot Light

Turn the Right-hand knob slightly anti-clockwise towards the ignition position until reaching stop, depress and hold for five seconds (only pilot gas flows). Whilst still depressed, turn further in an anti-clockwise

direction to activate the piezo. If the pilot does not light, repeated immediately. Continue to keep the knob depressed for a further 10 seconds, after the pilot has been lit. Upon releasing the knob, the permanent pilot will remain lit, if not return to off position and repeat. If under any circumstances the electric spark fails, the pilot may be lit manually by proceeding with the ignition sequence as previously described, and after turning the control knob through the spark position, the knob should be held in and the pilot lit with a match or other lighter. Running the appliance at high output

Ignite permanent pilot as shown in “Igniting the pilot light”. Turn the Right-hand control knob (A) anti-clockwise to the setting, which shows the larger flame.

USER INFORMATION

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USER INFORMATION

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Turn the Left-hand control knob (B) anti-clockwise to the highest setting (large flame). The appliance is now burning at its highest operating output. Running the appliance at lower setting

Ignite permanent pilot and run appliance at “High” setting for a minimum of 10 minutes as shown previous. With the Left-hand control knob (B) at the highest setting, rotate in a clock-wise direction to the lower setting as

required. The appliance is now operating at lower operating output. Extinguishing the appliance back to permanent pilot setting

From any heat setting, turn the Right-hand knob (A) in a clockwise direction to the “Pilot” position (the smaller flame).

Extinguishing the appliance fully

From any heat setting, turn to “Pilot” as in “Extinguishing the appliance back to permanent pilot setting”. Depress the same knob slightly and turn clockwise to “Off” position (filled circle).


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Flue Spillage Monitoring System This fire is fitted with a flue spillage safety device (TTB). If the fire shuts down during use for no apparent reason then several things may be suspected. If a door or window has been opened creating a draught, then pilot disturbance is the problem, and removal of the draught should resolve this. The gas pressure reaching the fire must also be checked. The thermocouple connection into the back of the gas control valve may also have worked loose during installation, simply tighten to remedy if this is the case. If pilot disturbance is not the cause, then the TTB safety system may be in operation. Switch the appliance OFF, check the flue and carry out any remedial work required. Relight the fire and carry out a spillage test. DO NOT allow the appliance to be used if it continues to fail a spillage test. The spillage monitoring system shall not be adjusted, modified, or put out of operation by the installer. Any spare parts fitted MUST be of a type supplied for the purpose by the appliance manufacturer. If the fire is not spilling, then further guidance should be sought, using the Troubleshooting section as a guide.


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Arranging The Ceramic Fire-bed Only the ceramics supplied with this appliance are to be used. The ceramics must be laid only as shown on the following pages. Replacement parts including mat are available from your dealer, but should only be installed by a qualified installation engineer. Log Arrangements Ensure that the Grate, is sitting firmly on the base of the fire. Scatter the bag of Embers evenly over the burner and grate. Ensure that none enter the Pilot shield.

Place the six logs as shown above. Make sure that the Pilot Flame is not impinged, that it cross lights to the main burner and is always visible. The arrangement is now complete; recheck the lighting of the fire (from cold).

1 23

4 5

6

USER INFORMATION

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In the extent of a flue blockage or spillage, the monitoring system will operate and turn off the fire. If this occurs extinguish the appliance fully and re-light following the procedures as previously described. If the fire repeatedly shuts down by the monitoring system, then a specialist engineer should be informed. REMOTE CONTROL (SIMPLE VERSION) For the Remote control handsets to work, the receiver must be fitted. See additional notes in the “Installer” section for fitting details. Please note that no remote packages are available for the Single knob control version.

Ignite the pilot as described for the “Manual Control” above. Turn Right-hand control (A) anti-clockwise until it is on the large flame setting. You are now able to use the remote control. To increase the flame, the top button

should be depressed. Pressing the lower button on the handset will reduce the flame. It is also possible to turn the main burner all the way down so that it is effectively off, leaving only the pilot ignited.

When using the remote control system, the appliance also maintains full manual control. Hence the fire can be operated using either the Manual Controls of the Remote Handset.

USER INFORMATION

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Mertik GV60 Fully Automatic System Setting the Electronics Code A code is selected automatically for all controls from among 65,000 random codes available. The receiver has to learn the code of the handset: - Power up Handset. - Power up Receiver (LED flashes). - Whilst flashing, press any button. - When the Receiver LED stops flashing, the code is set. - The remote defaults to Manual Mode on Start-up. Setting °C/24 Hour or °F/12 Hour Clock. Press OFF and (▼) until display changes from °F/12 hr to °/24/hr clock or visa-versa. Setting the time. Simultaneously press the (▼) and (▲) buttons, the display now flashes. Press (▲) to set the hour and (▼) to set the minute. Press OFF to return to manual mode. Igniting the Appliance. Simultaneously press the “ OFF” and “▲ ” buttons of the receiver for ignition. An acoustic signal indicates that the start sequence has begun. The electronic system then checks that the main gas is flowing and ignites the main burner; this may take up to 20 seconds. (NOTE: During start-up, override knob cannot be in Manual position.) Changing the Mode of Operation. Briefly pressing the SET button changes the mode of operation in the following order: Man - Temp - Temp - Timer - back to Man �Man - Manual Flame Height Adjustment. You are now able to use the remote control. To increase the flame, the top button (▲) should be depressed. Pressing the lower button (▼) on the handset will reduce the flame.


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The receiver unit should be located away under the fire, ensure that the receiver is located on its special bracket that will keep the receiver at a temperature below 60ºC, and that the customer knows where the receiver is for future battery replacement. Check the system.


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Micro Switch Installation This procedure is to be followed for the installation of the Micro Switch required for the “Climate Control System”, the micro switch

not being required for the “Simple” version. The Micro Switch fits onto the Plastic Cover of the valve, sitting on a location lug moulded into the cover a self tapping screw is provided to fix the switch in location. Assuming the motor has already been fitted, as

shown above, the Control valve is now ready to be fitted with the Climate Control System. Climate Control System This requires no external electrical power to operate. The receiver unit has a unit that has only one lead. This lead has four plugs (two larger plugs of different sizes and two plugs the same size). The two larger plugs fit onto the two spade plugs on the top of the Gas

Control unit, the orientation of these plugs are important. The two smaller plugs fit on to the small spade connectors on the side of the control unit. Install the batteries into the receiver and the handset; these will be 4 x 1,5V AA alkaline and 9V PP3 alkaline respectively.

This Receiver/Handset works using sound waves, and as such no direct line of sight is required between the two items. Provided that the distance between the receiver and handset is less than 10m, the system will work.

USER INFORMATION

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It is also possible to turn the main burner all the way down so that it is effectively off, leaving only the pilot ignited. Extinguishing the Appliance Fully From any heat setting, press the “ OFF” button for a few seconds. This will cause the burner to fully extinguish. The system has a safety interlock which will not allow the Ignition until the Interlock rests (this may take a few minutes). Temp - Daytime Temperature mode. (appliance must be in standby mode; pilot ignited): The room temperature is measured and compared to the set temperature. The Flame height is then automatically adjusted to achieve the Daytime set temperature. Temp - Night time setback Temperature mode. (appliance must be in standby mode; pilot ignited): The room temperature is measured and compared to the Night time Setback temperature. The Flame height is then automatically adjusted to achieve the Night time Setback temperature. Timer mode. (appliance must be in standby mode; pilot ignited): The Timer setting allows you to set 2 burner Temp times and 2 burner Temp times every 24 hrs. For Temp to operate as a thermostat, TEMP must be set at 4°C or higher. If the Temp setting is decreased to - -, the motor will turn the valve to the standby position in the moon times and await the next burner Temp cycle. Setting the Temperature. Select either the Temp MODE or the Temp MODE by briefly pressing the SET button. Hold the SET button until the TEMP display flashes. Set the desired temperature with (▲) or (▼) . Press OFF to complete program. Setting the Timer. Select Timer mode by briefly pressing the SET button.

USER INFORMATION

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Press and hold the SET button until the P1 is displayed, and the time flashes. Set the hour by pressing the (▲) and set the minutes by pressing the (▼) . Briefly press SET button for the next burner cycle time. Once all 4 times are set, press OFF to complete programming. Manual Override The system has a “Manual Override” feature that allows manual operation without battery power. For manual operation, turn the override knob to the “MAN” position. There is an opening that allows access to the magnet stem, this should be pushed in to allow gas to pass to the pilot. This stem must be held in whilst the Piezo igniter * is depressed to spark the Pilot. The stem must be held in for a further 15 seconds until the pilot light establishes. If the Pilot does not hold when the stem is released, repeat the process. When the pilot is established, the “Override” Knob may be turned to the “ON” position. Control of the gas is then possible using the second control. To turn the appliance off using the manual override, flip the “ON-OFF” switch. Please note * - The Manual Piezo Igniter is only available if purchased as an optional Extra, however the manual “ON-OFF” and Manual flame height setting is always available.


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Simple Version Up and Lower control only This requires no external electrical power to operate. The receiver unit has a unit that has only one lead. This lead has two plugs (of

different sizes), these will plug into the two spade plugs on the front of the Gas Control unit. Install the batteries into the receiver and the handset; these will be 4 x 1,5V AA alkaline and 9V PP3 alkaline respectively.

This Receiver/Handset

works using sound waves, and as such no direct line of sight is required between

the two items. Provided that the distance between the receiver and handset is less than 10m, the system will work. The receiver unit can be hidden away under or behind the fire, ensure that the receiver is located in an area that has a temperature below 60ºC, and that the customer knows where the receiver is for future battery replacement. Check the system.

Battery Cover

Receiver

Lead


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Installing the Additional Controls (Remote Control) Motor Installation This procedure is to be followed for the installation of the Motor Unit, which must be fitted to use all remote control options, except the Fully Electronic Ignition System which has the motor built in. Remove the retaining screw, (Figure 1) and by using the blade of a small screwdriver, pry off the cover (opposite end of the cover to the screw) (Figure 2).

Turn the geared knob fully counter clockwise to the end stop position. Place the motor unit into position as shown in Figure 3. The motor should fit into location and sit in place with the gear mating with the

teeth of the geared knob. Replace the Plastic cover and replace the retaining screw (without the metal sleeve around the screw), this retains both the cover and the motor. The Control valve is now ready to be fitted with the simple up/down control system.

Fig 1 Fig 2

Fig 3

USER INFORMATION

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Seagas Manual Control Igniting the Pilot Light

Turn the Control knob slightly anti-clockwise towards the ignition position until reaching stop, depress and hold for five seconds (only pilot gas flows). Whilst still depressed, turn further in an anti-clockwise direction to activate the piezo. If the pilot does

not light, repeated immediately. Continue to keep the knob depressed for a further 10 seconds, after the pilot has been lit. Upon releasing the knob, the permanent pilot will remain lit, if not return to off position and repeat. If under any circumstances the electric spark fails, the pilot may be lit manually by proceeding with the ignition sequence as previously described, and after turning the control knob through the spark position, the knob should be held in and the pilot lit with a match or other lighter. Running the appliance at high output

Ignite permanent pilot as shown in “Igniting the pilot light”. Turn the control knob fully anti-clockwise to the High setting. The appliance is now burning at its highest operating output.

Running the appliance at lower setting

Ignite permanent pilot and run appliance at “High” setting for a minimum of 10 minutes as shown previous.

USER INFORMATION

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With the control knob at the highest setting, rotate in a clock-wise direction towards the lower setting as required. The appliance is now operating at lower operating output. Extinguishing the appliance back to permanent pilot setting

From any heat setting, turn the Control knob in a clockwise direction to the “Pilot” position.

Extinguishing the appliance fully

From any heat setting, turn to “Pilot” as in “Extinguishing the appliance back to permanent pilot setting”. Depress the control knob slightly and turn clockwise to “Off” position.

In the extent of a flue blockage or spillage, the monitoring system will operate and turn off the fire. If this occurs extinguish the appliance fully and re-light following the procedures as previously described. If the fire repeatedly shuts down by the monitoring system, then a specialist engineer should be informed.


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Testing and Commissioning Turn on and test the gas supply up to the fire for any leaks, in accordance with current edition of BS6891. Test the setting pressures as detailed on page **. Perform a spillage test as detailed on page **. When the appliance is first used, the coating of various parts may cure. It is advisable to ventilate the room during this period for at least one hour.


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Setting Pressure Remove the screw from the pressure test point. The pressure test point is situated on the side of the gas control. The setting pressure should be in accordance with the figures stated on page 32 of these instructions. The fire is factory set to achieve these pressures, and any significant variation could indicate a supply problem. If the pressure is too high, the gas supply meter may be set incorrectly. This should be checked with the fire running and if necessary reset by the gas supplier. If the pressure is too low, then check the meter governor pressure with the appliance running. If this is incorrect it will need to be reset by the gas supplier. If the setting pressure is too low, but the meter pressure is acceptable, then a problem in the supply pipework is to be suspected. This will be dirt and debris, kinked or inadequate size pipes, restriction in a fitting or solder flashing across a joint. (NOTE: you will not get an accurate reading of the inlet pressure with a pressure gauge on the end of the supply pipe - this is the static pressure in the system. You must use a T piece and measure the supply pressure with the fire on High - the dynamic pressure). Refit and tighten the screw into the pressure test point when the test is complete.

Site Requirements The fireplace opening should be inspected and repairs made where necessary. It will usually be necessary to remove any chair brick that may be in place. The opening WIDTH dimension should have a minimum size of 685mm. The opening HEIGHT dimensions should have a minimum size of 500mm. Opening DEPTH should have a minimum size of 450mm. This appliance requires a natural draught flue system which may be one of the following; 225mm x 225mm (9in x 9in) brick or stone. 125mm (5in) minimum diameter lined brick or stone. 125mm (5in) minimum diameter twin wall flue conforming to BS 715. Any existing under grate draught device must be sealed off. The opening wall must be non-combustible. The appliance requires a hearth with non-combustible surface of at least 12mm thick. The top surface must be at least 50mm above the surrounding floor level, or be surrounded by a raised edge or fender 50mm high. A combustible shelf may be fixed to the wall above the fire, providing that it is a minimum distance of 300mm above the fire. A non-combustible shelf may be fitted to within 10mm of the top edge of the fireplace opening. Combustible materials, such as wood, may be fitted to within 100mm (4in) of either side of the fireplace opening, providing the forward projection does not exceed 100mm (4in). Any combustible side walls must be at least 500mm to the side of the radiant heat source.


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As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and embossed paper) positioned too close to the appliance may discolour or scorch. Ventilation This product is rated in excess of 7kW, and it is a legal requirement to have 100cm² of ventilation if the input is in excess of 7kW. Thus 100cm² of ventilation is required. If spillage is detected when commissioning the appliance then amongst other problems there may be insufficient natural ventilation for the correct operation of the flue. This is potentially a greater problem should the property be of modern nature. If the appliance does not spill with windows open but does with windows closed, this proves that lack of ventilation is the problem, if not; it will be the flue at fault. Installation of an air brick is the best solution. Any ventilation fitted must comply with BS 5871 part 3 and BS 5440 part 2. Ventilation located underneath or within the immediate vicinity of the fire MUST NOT be used as it may adversely affect the performance of the spillage detection system. Spillage detected during commissioning is almost always a result of poor flue performance, which cannot be corrected by any amount of ventilation. For Republic of Ireland ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.


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Installing the Appliance Notes: Ensure that the gas supply is isolated before commencing

installation of the appliance. Check that the thermocouple connection nut into the rear of the valve is secure. Smoke test the flue to ensure proper draw and that there are no leaks present.

Locate the gas supply point. This appliance is suitable for all gas connections, including those concealed behind the opening. An isolation valve (conforming to national regulations) must be fitted adjacent to the appliance which, when closed, allows the burner assembly and controls to be disconnected for maintenance or repair. Using 8mm diameter pipe, connect the appliance to the gas supply point. The appliance must be fitted with rigid or semi-rigid pipe of 8mm external diameter. Keep the amount of 8mm pipe used in the supply to a minimum - less than 1.2m where possible. A long run of pipe may cause an unacceptable drop in the supply pressure. Secure the Burner to the floor using the provided brackets; these should be screwed to the floor using rawplugs and screws. Position the grate on top of the burner, so that the slot locates over the burner tube. Ensure that the Pilot Cut-out correctly aligns with the pilot of the burner and that the burner can Cross Light without any impingement.

kalido77 manual - woodwarm stoves · this appliance is designed to be used either natural or lpg...

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