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A U V E R G N E - R H Ô N E - A L P E S >

JUNE

19/20

E D I T O R I A LF R A N C O I S B E R G E Z P R E S I D E N T - A E R O S PAC E C LU S T E R A U V E R G N E - R H Ô N E - A L P E S

4

…for the third edition of the Aerospace Techdays. It’s each time a new challenge

to restart this Techdays, to enrich the concept, to strengthen the attractiveness,

to ensure you will have the most rewarding time during the sessions we invite you

to participate. A challenge we embrace with a great enthusiasm, with the wish

to fully satisfy your expectations for relevant, optimized, smart, effective

innovations.

Aerospace Techdays 2018 deeply comply with aerospace industry trends, needs

and requirements. By presenting competitive, reliable and innovative, technologies,

products and services, Auvergne-Rhône-Alpes players demonstrate once again

their ability to bring high added value to current and future aerospace platforms

and systems.

We wish you a very pleasant flight on board the Aerospace Techdays 2018.

Welcome on board

65

ADVANCEDSOLUTIONSFOR MORE ELECTRICAL PLATFORMS AND SYSTEMS

> CIRCUIT BREAKER PANEL> COCKPIT CONTROLS INTERFACE> ELECTRICAL MOTORS> ENERGY EXCHANGE UNIT> MODELLING SOLUTION> ULTRA STABLE OSCILLATOR

87

S U M M A R Y

AVNIR ENGINEERING P7

CENTUM ADENEO P8

CRISTAL INNOV P9

CROUZET AEROSPACE P10

LORD ELECTROMECHANICAL SOLUTIONS P11

MDP MAXON MOTOR FRANCE P12

AEROFORM COMPOSITES P14

BINC INDUSTRIES FRANCE P15

CARBONE FORGE P16

CHOMARAT TEXTILES INDUSTRIES P17

COMPOSE P18

CONSTELLIUM C-TEC P19

GO2 CAM P20

IPC : INNOVATION PLASTURGIE COMPOSITES P21

MICHELIN AIRCRAFT TYRE P22

OROS P23

PORCHER P24

SFH P25

SINTEX NP P26

TECHNI MODUL ENGINEERING P27

2 MATECH P30

INFODREAM P31

MANUTECH PRISMADD DEFENSE P32

MECA CONCEPT P33

METALVALUE SAS P34

NEFAB P35

PERCALL P36

SIC MARKING P37

THALES AVS P38

THERMI-LYON GROUP P39

TIHIVE TECHNOLOGIES P40

DIRECTORY P41

ADVANCED SOLUTIONSFOR MORE ELECTRICAL PLATFORMS AND SYSTEMS

INNOVATIVE MATERIALS AND PROCESSES AND PROCESSES FOR LIGHTER PLATFORMS

SMART SOLUTIONSFOR AEROSPACE FACTORY OF THE FUTURE

Organized by Organized by

109

RAPID - MAGICA FUEL SYSTEMS ICING MODELLING FOR AERONAUTICS

• BETTER UNDERSTANDING OF THE ICING PHENOMENON • BETTER CONTROL OF THE RELATED RISKS IN DESIGNS• ABILITY TO HIT THE MARKET WITH NEW FUEL SYSTEMS :

MORE SECURE AND GREENER

• Creation of an adaptative software tool for icing prediction in fuel systems design : - Development of a predictive model of ice accumulation

inside fuel systems for civilian and military aircrafts - Creation of a test bench as a demonstrator • Allows huge improvments in fuel systems performances,

especially in cruise• Allows to design fuel systems without icing related risks

PROJECT PARTNERS

SUNSET: ENERGY EXCHANGE UNIT FOR ELECTRIC TAXIING SYSTEM

• CO2-EMISSION REDUCTION• NOISE REDUCTION• LESS FINE-PARTICLE EMISSION • MAINTENANCE COSTS REDUCTION

• Key features: - 50 KW power regenerated from wheel actuators - 700Wh (2500kJ) of energy storage capability

• Bidirectionnal energy exchange during ground taxiing phases

• Electrical energy storage Battery/Supercap LiC technology

PROJECT PARTNERS

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1211

PUSH-FIT CIRCUIT BREAKER PANEL REPORTING OPEN/CLOSE STATUS TO THE COCKPIT

• NO INDIVIDUAL WIRING OF CIRCUIT BREAKERS > REDUCED MASS

• AUTOMATIC MANUFACTURING > INCREASED QUALITY & STREAMLINED PRODUCTION

• REMOVAL FROM COCKPIT OF THE CB PANEL > MORE ROOM IN COCKPIT FOR SITUATION AWARENESS

• COST-EFFECTIVE SOLUTION

• Circuit breakers plugged-in a panel• CBMU reporting circuit breaker status• RS485 communication bus• Glass cockpit connection

PROJECT PARTNERS

INNOVATIVE ULTRA STABLE CRYSTAL OSCILLATOR FAMILIES

• IMPROVED FREQUENCY STABILITY: - SHORT TERM (ALLAN DEVIATION) - MEDIUM & LONG TERM (AGING)

• LOWER CLOSE-IN PHASE NOISE • RADIATION HARDNESS IMPROVEMENT BASED ON VERY PURE

QUARTZ MATERIAL PRODUCED BY CRISTAL INNOV (CI) • ROBUST, AS BASED ON THE DESIGN OF AN EXISTING RANGE

OF PRODUCTS

• Innovative ultra stable oscillator families thanks to material high quality (CI) and resonator process (AR-E)

• Robust design used on a large range of AR Electronique oscillators

• High quality materials that will enhance AR-E oscillator characteristics (frequency stability, lower phase noise)

• Frequency range from 10MHz to 120MHz dedicated to high performance embedded applications

PROJECT PARTNERS

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1413

OPTIMIZED ELECTRICAL MOTORS FOR COCKPIT CONTROL APPLICATIONS

• VOLUME AND WEIGHT OPTIMIZATION SUITED FOR AERONAUTICS, UAV AND SPACE APPLICATIONS

• OPTIMIZED FEEL FORCE AND APTICS FOR PILOTS THROUGH FLEXIBLE ELECTRICAL SET-UP

• POSSIBLE USE IN CRITICAL APPLICATIONS IN ACCORDANCE WITH EN9100 DEVELOPMENT

• NO MAINTENANCE OVER THE AIRCRAFT’S LIFE

• High performance due to specific materials & multi pole motors : near 0 cogging

• High reliability to extreme environments (temperature, vibration,…) with fail safe design available

• Large range of COTS products easy to adapt to customer specifications

• Multi technologies of motor, gearhead and sensors

PROJECT PARTNERS

INNOVATIVE COCKPIT CONTROLS INTERFACE FOR NEW GENERATION OF AIR VEHICLE

• SHARED FORECAST, OTD, OTQ AND SERVICES IMPROVEMENT• REDUCE TIME TO MARKET AND IMPROVEMENT

COMPETITIVENESS OF THE SME• SECURE LOCAL COMPETENCES AND EIS MATURITY• GET PARTNERS ON BOARD FOR NEXT GENERATION

OF LORD PRODUCTS• SIZE AND WEIGHT SAVERS (UP TO 50% REGARDING CURRENT

AIRCRAFT SOLUTION)• GREEN DESIGN (FUEL SAVING AND ROHS COMPLIANCE)

• SPACE cluster leader for current business• New product designed within local collaboration• All Pilot interfaces with cosmetic and ergonomic

commonality• Force feels ajusted to the aircraft model• Interface with avionics and flight Control Computers• Electromechanical actuators to enhance flight safety

and comfort

PROJECT PARTNERS

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1615

INNOVATIVEMATERIALSAND PROCESSES FOR LIGHTER PLATFORMS

> ADVANCED METALLIC SOLUTIONS> COMPOSITES REPAIR SOLUTIONS> CUTTING AND DRILLING

TECHNOLOGIES> FUNCTIONALISED COMPOSITES PARTS> HYBRID COMPOSITES PARTS> SMART COMPOSITES PROCESSES> THERMOPLASTIC INNOVATIONS

COMPLETE AEROSPACE COMPOSITES REPAIR SOLUTIONS

ACOMPOSITES REPAIR SOLUTIONS: • COMPLIANT WITH CURRENT REPAIR SPECIFICATIONS • QUALIFIED BY THE MAJOR AIRCRAFT MANUFACTURERS

AND LISTED IN THEIR SRM, CMM ...

• Very easy and sophisticated systems to cure and repair composite

• New generation of connected equipment (Wireless modul, SMS, Team Viewer...)

• Tailor made services to satisfy customer demands: training, maintenance, calibration

• Solutions 100% made in France

PROJECT PARTNER

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1817

ENHANCE CUTTING TOOLS LIFE TIME AND PERFORMANCE BY MMP PROCESS

• LIFE TIME INCREASING + 30%• CUTTING EDGE ROUNDING CONTROL 5-7 MICRONS• SURFACE ROUGHNESS IMPROVING 50%

• Solid carbide cutting tools• Drills, mills, standard and special• Surface preparation before PVD coating

PROJECT PARTNERS

HYBRID COMPOSITE ENGINE PANEL AEROSPACE LIGHTWEIGHT SOLUTION FOR AERODYNAMIC AIR FLOW TRANSFERT

• MORE THAN 30% WEIGHT SAVING OF THE COMPOSITE SOLUTION COMPARED TO THE ALUMINUM REFERENCE

• HYBRID COMPOSITE PANEL USING THE CARBONE FORGÉ COMPRESSION MODLING TECHNOLOGY

• NETSHAPE MOLDED PART WITH HYBRID STRUCTURE USING CONTINUOUS CARBONE FIBERS AND FOAM CORES

• GOOD COSMETIC QUALITY OF THE AERODYNAMIC SURFACES TO ENSURE THE AIR FLOW PERFORMANCES

• COMPOSITE PART MADE WITH QUALIFIED AEROSPACE COMPOSITES MATERIALS

• This panel is located at compression stage modul of the aircraft jet engine, on the intermediate casing

• The main function is to ensure the aerodynamic profile of the secondary air flow of the vein

• This other function is to garantee the oriented air flow transfert between the primary and the secondary flows

• Mechanical stiffness, vibration performance, erosion and hailstone impact resistances

PROJECT PARTNERS

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2019

AIRCRAFT WING SPAR IN INFUSION

• LIGHTWEIGHT

• COST REDUCTION DUE TO HEAVY TOW CARBON

• BETTER IMPREGNATION DUE TO THE GOOD FLOW PROPERTIES

• STRUCTURAL DESIGN BENEFITS

• AN OVERALL IMPROVED MATERIAL HEALTH AND PARTS COST SAVINGS

C-PLY™ - POWDERED CARBON HEAVY TOW NCF • Large range of possibilities in fibre orientation

and construction • Adapted stitching to influence deformability

and permeability• Functionalization ( Powdering, veil & web)

G-FLOW™ - GLASS FLOW MEDIUM Used in this project as an external flow media to help the resin flow on long carbon part• resin flow medium • air bubbles remover• Good lay-up properties

PROJECT PARTNERS

www.airbus-technocentre.com

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AUTOMATED RTM MOUDING CELL

• QUICK MOULDS TURN OVER• CYCLE TIME REDUCTION• BETTER QUALITY CONTROL• ACCURATE PRODUCTION MANAGEMENT

• Plug and play mould station• Automated connexion (resin inlet and vacuum)• Self cleaning of the resin line• Wireless process monitoring• Self clamping mould (optional)

PROJECT PARTNERS

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2221

ADVANCED METALLIC SOLUTIONS FOR THE BEST WING OF THE FUTURE

• UP TO 20% WEIGHT SAVINGS OR HIGHER PERFORMANCE ON THE WING STRUCTURE THANKS TO LATEST TECHNOLOGIES

• SIGNIFICANTLY REDUCED COST COMPARED TO CFRP• RELIABLE SUPPLY CHAIN AND INDUSTRIALIZATION

CAPABILITIES FOR HIGH PRODUCTION RATE REQUIRED BY THE FUTURE SINGLE AISLE AIRCRAFT.

• The advanced metallic wing consists of the combination of innovative Airware® alloys and step-change technologies (FSW, FML)

• Friction Stir Welding (FSW) enables property tailoring on the spars (static and fatigue behavior in upper and lower covers repectively)

• Fiber Metal Laminate (FML) provides outstanding damage tolerance performance (FCGR) that can be translated in weight savings and/or inspection interval increase.

PROJECT PARTNERS

HOW TO REDUCE MILLING COSTS ? CONSTANT TOOL ENGAGEMENT !

SAVING TIME, TOOL AND SPINDLE LIFE:• REDUCTION OF MILLING TIME (UP TO - 80%)• DRASTIC INCREASE OF TOOL LIFE (UP TO X6 LONGER)• COST SAVINGS PER PART: UP TO 50%

Technological cooperation between cutting tool manufacturer and CAM software editor to prove limits in cost savings had not been reached… until now.millyuGO™, a revolutionary patented roughing cycle by GO2cam International:• Efficient toolpaths, guaranteeing a constant tool

engagement throughout the whole cycle• Very high material removal rate (Q), even in hard

materials like titanium• Forces exerted on tool and spindle are smoothened• Tool always cuts within its optimal and designed

conditions

PROJECT PARTNERS

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2423

HYPROD², PLATFORM FOR COMPOSITES FUNCTIONALISATION

• FUNCTION INTEGRATION• HIGHER ADDED VALUE THANKS TO

INNOVATIVE APPROACHES• ACCESS TO UP-TO-DATE TECHNOLOGIES• IMPROVED COMPETITIVENESS

FOR COMPOSITES-BASED SOLUTIONS

• Multifunctionality for composites elements and parts (structural or not) : 1) Sense, 2) Act, 3) Repair

• Private or collaborative R&D services covering the full development chain and specific equipment :

- functional semi-products elaboration, - electronics integration in all processes (functional

element handling, inter-connection, management of temperature and pressure constraints associated with high pace processed),....

• Our aim is to bring the know-how and means to meet your functionalisation needs in the most efficient way.

PROJECT PARTNERS

MICHELIN NEAR ZERO GROWTH (NZG) TECHNOLOGY THE BEST PERFORMANCES FOR YOUR RADIAL AIRCRAFT TIRES

• REDUCTION IN FUEL BURN DUE TO WEIGHT REDUCTION• REDUCTION OF MAINTENANCE COST DUE

TO THE IMPROVED LANDINGS PER TREAD• REDUCTION OF EARLY/UNSCHEDULED REMOVALS DUE TO

THE RESISTANCE TO TEAR AND CUTS

• Based on radial technology but uses crown reinforcement plies made of a high modulus aramyd/nylon hybrid cord

• Because the cord is stronger, less of it is needed to provide structural support to the crown of the tire

• This stronger cord stretches less when the tire is inflated and used, resulting in near zero growth

PROJECT PARTNERS

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2625

OROS INNOVATES IN TRANSFER PATH ANALYSIS

• THE SOLUTION ALLOWS IN PARTICULAR TO CARRY THE TESTS WITHOUT MECHANICALLY ISOLATING THE VARIOUS SOURCES (TO AVOID SUBSYSTEMS CROSS-TALK) WHICH CORRESPOND TO A LARGE SAVE IN TESTING TIME.

• ALLOWS TO RANK CONTRIBUTIONS FROM PANELS, STRUCTURAL PATHS, OR SOURCES

• SEPARATES THE AIR-BORNE CONTRIBUTIONS FROM THE STRUCTURE-BORNE CONTRIBUTIONS

• EXTENDS THE FREQUENCY RANGE TO THE HIGH FREQUENCIES

• INTEGRATES POWERFUL VALIDATION TOOLS

• Full Transfer Path Analysis solution including acquisition systems, analysis software and services

• The solution covers Advanced TPA, Operational TPA, as well as Classical TPA

• Allows to determine and rank contributions and the complete transmission path

• Ranges from a few subystems to large numbers as the ones that may be encountered in the Aerospace applications

PROJECT PARTNER

LAST THERMOPLASTIC INNOVATIONS: THE ARCHES BOX TP

• THE PEKK BASED PIPREG LAMINATES, SUPPLIED USE A SPECIFIC CARBON REINFORCEMENT, PROVIDING A REPORTED EXCEPTIONAL COMBINATION OF MECHANICAL AND FATIGUE PROPERTIES FROM CRYOGENIC TO VERY HIGH TEMPERATURES

• THANKS TO A CUTTING-EDGE AND DISRUPTIVE DEVELOPMENT MIXING CHEMISTRY AND PROCESSING, PORCHER INDUSTRIES HAS BEEN ABLE TO DEVELOP AN IMPROVED AND UNIQUE INTERFACE BETWEEN FIBERS AND PEKK TO ALLOW TOP-OF-THE-ART MATERIALS.

• PORCHER IS ALSO HIGHLY FOCUSED ON DRAMATICALLY IMPROVING THE BUY-TO-FLY RATIO THANKS TO ACTIVE RECYCLING DEVELOPMENTS OF THERMOPLASTIC MATERIALS

• The demonstrator featured all the typical characteristics of a primary fuselage airframe those being thin skin, lightning protection, stringers and frames, to allow a detailed evaluation of these technologies in a true industrial environment.

• For the Arches Box TP project, Porcher’s Industries technical team developed an organosheet from the Pipreg range of thermoplastic solutions as the optimal material for the frames based on the initial Stelia Aerospace specification.

PROJECT PARTNERS

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2827

AUTOMATED MATERIALS RECYCLING SOLUTION

• OPTIMISES / REDUCES THE INTERNAL FLOWS• SECURES THE OPERATORS• FOSTERS THE CLEANLINESS OF WORK SPACES• OPTIMISES THE GROUND AREA THANKS TO

THE SUPPRESSION OF CHIP BINS• PROMOTING AND SHOW A GREEN IMAGE

AND RESPONSIBLE

• Recovery of chips at the outlet of production machines• Automatic transport of chips toward a treatment

installations• Fully automated segregation of materials• Aerolic conveyor solution

PROJECT PARTNERS

FUNCTIONALIZED CFRP PART OBTAINED BY USE OF INDUCTION HEAT AND COLD SYSTEM FOR OVERMOLDING PROCESS

• INTEGRATED SOLUTION• HIGH PRODUCTIVITY PROCESS • NO ASSEMBLY OPERATION DUE TO INTIMATE BONDING

OF CFRP WITH OVERMOLDED THERMOPLASTIC• OPTIMIZED MECHANICAL PERFORMANCES• THIN WALL APPLICATION WITH PEEK MATERIAL• ABILITY TO REACH EXTREMELLY HIGH MOLD

TEMPERATURE AT FILLING STAGE WHILE KEEPING LOW DEMOLDING TEMPERATURE

• Netshape thermoplastic composite part realized in one-shot process

• Optimization of interface (composite / injected material)• Integrated functions (ribs, fasteners,…)• Adapted thermal cycle with induction system

PROJECT PARTNERS

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29

BRING CONTROL TO YOUR LAY-UP PROCESS: SMART CONTROL

• PLY IDENTIFICATION WITHOUT LASER NOR BARCODES• QUALITY INSPECTION OF THE PLIES DURING LAY-UP • ADAPTED FOR ROBOT PICK AND PLACE• INCREASE OF THE LAY-UP SPEED AND RELIABILITY• INTERFACES TO COMMON CAD FILE FORMATS

• SMART CONTROL is a quality & FOD control vision system.

• Flexible, scalable and dedicated configurations are available.

• Flexible setups designed to accommodate different types of composite components while the dedicated setups are configured for high volume of specific parts.

• Solutions can be used for dry fiber or prepreg and for both woven fabric and UD materials.

PROJECT PARTNERS

Recrutement Dirigeants, Cadres et Experts

Aéronautique civile et militaire

axelyo recrute par Approche Directe en France et à l’international pour le compte d’industriels de rang 1 et de rang 2, dans les activités liées aux assemblages complexes, mécatronique, mécanique, électronique embarquée, textiles techniques, matériaux composites, traitements thermiques...

www.axelyo.com

Contact

Éric BothierDirecteur associé

eric.bothier@axelyo.com+33 (0)6 78 76 93 27

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3231

SMARTTECHNOLOGYFOR AEROSPACE FACTORY OF THE FUTURE

> 3D PRINTING TECHNOLOGIES > IOT SOLUTIONS> M.E.S NEW GENERATION> NDT INSPECTION SYSTEM> ROBOTIC PROCESSES> SMART PACKAGING> TRACEABILITY SYSTEM

DEVELOPMENT OF A ROBOTIC POLISHING PROCESS FOR HIGH STRENGTH STEEL AERONAUTICAL PARTS

• DECREASED MUSCULOSKELETAL DISORDERS (MSDS)• INCREASED PRODUCTIVITY

• Robotic polishing of large aeronautical parts (1.70m (L) x 1.40m (w) / 250kg)

• Use of non-woven abrasive tools (coated abrasive not suitable for robotic polishing)

• Robot control with force control to compensate tool’s wear• Robustness and repeatability

of the polishing process

PROJECT PARTNERS

Organized by Organized by

3433

QUALAXY SUITE, M.E.S NEW GENERATION

• KPI MONITORING: EASY & QUICK WAY TO YOUR CONTINUOUS IMPROVEMENT PLAN

• MISTAKE AND FAILURE REDUCING• NON CONFORMANCE REDUCING• TIME AND COST SAVINGS• GLOBAL QUALITY INCREASE• PRODUCTIVITY INCREASE

• Process traceability (NADCAP conformity)• Electronic work instructions and paperless shopfloor• SPC software for Aerospace, ideal for high or low volume

production, unitary and assembly part control• Defect Map for analysing location and dimensions

of complex attribute defects• Dashboard manager tool for KPIs monitoring and

performance analysis

• MEET SPECIFICATIONS REQUIREMENTS DIRECTLY FROM THE OUTLET OF THE AM MACHINE

• LIMITED OR EVEN DELETED POST-TREATMENT • ROUGHNESS OF THE INTERNAL AND EXTERNAL

SURFACES INFERIOR TO 1µM• REDUCTION OF THE PRODUCTION TIME BY 25% MINIMUM

COMPARE TO CURRENT SYSTEM AM+POST-PROCESS• 25% GLOBAL REDUCTION OF THE PARTS MANUFACTURING

COSTS ALLOWING TO REACH MORE MARKETS• ROBUSTNESS AND PRECISION WITH ONLY

ONE OPTICAL HEAD

• 3D metal hybrid machine combining additive (continuous laser) and substractive (ultra short laser femtosecond) manufacturing

• Lasers will work alternatively, the continuous one to build the parts and the femtosecond ablating the surfaces to reach a super surface finish

• Qualitative jump in the surface finish and texturation non reachable nowadays by AM

• Functionalization of the internal surfaces • Master the dimensional and mechanical characteristics• Advanced manufacturing and Eco-efficient process • Instrumented machine

3DHYBRIDE PROJECT PARTNERS

Aix-les-Bains | Cardiff | Seattle

PROJECT PARTNERS

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3635

ROBOTIC 3D VISION SOLUTIONS

• COMPARISON WITH CAD MODEL, ON THE ENTIRE VISIBLE SURFACE, WITHOUT PRECISE POSITIONING, WITHOUT LIGHTING EVEN IF THE COLOR IS DIFFERENT

• 3D SENSOR CONTROLLED PICKING : LOCALISATION OF THE OBJECT, REGARDLESS OF ITS ORIENTATION AND COLOR, EVEN PARTIALLY MASKED

• PC based developpment for : - aspect control on each visble part

without specific lighting - picking of rotated elements partially masked or not• Easily teachable wih CAD model• Compatibilty with most important 3D sensors

and robots manufacturers

MMS SCANPAC® PROCESS AND HIGH-QUALITY LOW-COST POWDER: A BREAKTHROUGH IN POWDER METALLURGY AND ADDITIVE MANUFACTURING (3D PRINTING)

MMS SCANPAC®

• NEAR-NET SHAPE PARTS FROM 50G TO 1KG FOR METALS (STAINLESS, CARBON, ALLOYED STEELS, TITANIUM...)

• MATERIALS SAVINGS, LOW TRANSFORMATION COSTS AND SHORTER SUPPLY-CHAIN

• ADAPTED TO HIGH VOLUMES (10 PARTS/MIN)METALVALUE POWDER• HIGH-QUALITY POWDERS FOR 3D APPLICATIONS• UNBEATABLE PRICES (TECHNOLOGY ADVANTAGES

+ SCALE EFFECT 40 000 T/YEAR)

• MMS Scanpac® is a cold forging process from powder to produce near-net-shape parts.

• Cost competitive process thanks to a large scale atomization plant to drastically lower the powder price.

• Versatile uses of the powder for MMS Scanpac®, HIP, 3D printing, Additive Manufacturing, MIM...

• Strong support services through Acnis stocking capabilities (all powder ranges with multispecifications) and technical advises.

PROJECT PARTNERSPROJECT PARTNER

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3837

PACKAGING ON DEMAND : SMART PACKAGING ASSET MANAGEMENT

• OPERATIONAL - TRACK AND TRACE OF THE UNITS,

FLOW MANAGEMENT, DELAY ANTICIPATION - REAL TIME INFORMATION FOR STOCK AND INVENTORY - MAINTENANCE MONITORING OPTIMISATION

• ECONOMICAL - BETTER POOL DIMENSIONNING AND ROTATION OPTIMISATION - MANAGEMENT COST REDUCTION - VARIABILISATION COSTS (OPEX VS CAPEX)

• NEFAB is managing the THALES USM pool. USM (Mobile Service Unit) is a reusable media to transfer internal daily flows between all THALES production sites.

• The asset management includes: - Financing and renting the pool to THALES - Tracking and tracing each USM - Maintaining the pool All information is shared with THALES through NEFAB platform/API myNefab

• SENSOLUS is providing end-to-end asset tracking solution Stickntrack. This technology is extremely low-power, easy to install and offers maintenance-free control of valuable assets out there in the field.

PROJECT PARTNERS

AIRCRAFT CONNECTED SEATS

• SAVE CABINE CREW TIME• REDUCE BOARDING TIME• PARTICIPATE TO AIRCRAFT SAFETY

• 3 connected seats• Ability for cabine crew to quickly check presence of life

jacket and tablet position• Augmented Reality assistance to replace

a part below the seat

PROJECT PARTNERS

Organized by Organized by

4039

LASER MARKING AND TRACEABILITY SYSTEM

• PRODUCTIVITY ENHANCEMENT THROUGH QUICK TOOL CHANGE, REDUCED MARKING TIME, LESS PRODUCTION WASTE

• REDUCTION OF COSTS: SPACE SAVINGS, LOW MAINTENANCE, REDUCED CONSUMABLES

• 100% QUALITY CONTROL IN REAL-TIME AND INCREASED RELIABILITY

• PERMANENT MARKING ON LIGHTWEIGHTED MATERIALS: STEEL / COMPOSITE / ALUMINUM / ADDITIVE MANUFACTURING / PLASTICS

• All in one compact laser marking solution through marking area safety enclosure

• Mobile and flexible solution compliant with Aerospace standards

• Embedded 3D Measuring system that can be integrated into a 4.0 production process

PROJECT PARTNERS

ADDITIVE MANUFACTURING FOR ADVANCED DESIGN FOR AERONAUTICS (AMANDE)

• PROCESS: - IMPROVEMENT OF THE KNOWLEDGE ON ALL THE MANUFACTURING

STEPS, FROM THE POWDER PREPARATION TO THE POST-TREATMENTS- HARMONIZATION OF THE PRACTICES IN THE AERONAUTICAL INDUSTRY. • MATERIALS: - NEW MATERIALS DEVELOPMENT TO IMPROVE THE PERFORMANCES

OF THE EXISTING PRODUCTS - NEW THERMAL OR MECHANICAL CHARACTERISTICS ALLOWING

NEW DESIGN.• DESIGN: NEW DESIGN WAY USING TOPOLOGICAL OPTIMIZATION

OFFERS OPPORTUNITIES TO IMPROVE THE DESIGN OFFICES EFFICIENCY AND THE PERFORMANCE OF THE PRODUCTS BY A DESIGN ADAPTED TO THE FUNCTION.

• Additive manufacturing as a major breakthrough for the competitiveness of avionic equipment

• Additive manufacturing allows new designs with functionalities, performances, weight loss and cost competitivity improvements

• ALM technology is particularly adapted to the cooling systems, by the addition of complex cavities, or mechanical parts, and by the use of lattices combined with topological optimization

• ALM could also open new possibilities in the field of material thanks to the high cooling rate during the solidification.

PROJECT PARTNERS

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4241

MASTERING HEAT TREATMENT DEDICATED TO ALM PARTS

• AVOID CRACKS PROPAGATION AND LESS BRITTLENESS OCCURANCE TO GARANTY PARTS INTEGRITY

• OPTIMIZED MECHANICAL PROPERTIES • GREENTECH TREATMENT • LOW DISTORSIONS ENABLE TO TREAT FINISHED PARTS • WEAR AND CORROSION IMPROVEMENT

BY VACUUM COATING

• Special Stress Relieving treatment to avoid cracks after additive manufacturing

• Special equipment designed to manage the degasing (due to the porosities)

• vacuum furnace technology to guarantee the cleanliness of the parts

• Dimensions up to D1500mmxH1500mm• According to the material hardening and vacuum coating

can be performed

PROJECT PARTNERS

REPLACE CUMBERSOME, SLOWER THAN PRODUCTION SPEEDS & VERY EXPENSIVE INSPECTION MACHINESHELP THE AEROSPACE INDUSTRY TO INSPECT THEIR PRODUCTS INSTANTLY AND FOR 100% OF PRODUCTIONALLOW PRODUCTION WITH ZERO DEFECTS & ZERO UNNECESSARY PRODUCTION STEPS AVOID TONS OF DEFECTS AND SAVE MILLIONS OF DOLLARS

Instant and total inspection technology seeing through plastics, composites, paper... Compact, modular and scalable: plug & play modules with intelligent software Non-destructive inspection applications: detection of cracks, contaminations, densities… Using Terahertz light: safe for human beings & sees inside of materials

PROJECT PARTNER

MINIATURE INSPECTION SYSTEM, FEATURING THE INVISIBLE

Multiplex THz detector & sources

Inspection anywhere

AI - Vision SW

Advanced electronics

Intelligent & modular inspection

D I R E C T O R Y

4443

2 MATECH Development of a robotic polishing process for high strength steel aeronautical parts José ALBAjose.alba@2matech.frTel. +33 4 73 28 64 00 / +33 6 13 52 67 8119 Avenue Blaise Pascal - Campus des Cézeaux CS80154 - 63170 AUBIERE - Francehttp://www.2matech.fr/

AEROFORM COMPOSITESComplete aerospace composites repair solutionsSimon HUDRYshudry@aeroform-composites.comTel. +33 6 69 33 61 26ZA des Aigais 31 Ancienne route d’Irigny - 69530 BRIGNAIS www.aeroform-composites.com

AVNIR ENGINEERINGRAPID - MAGICA Fuel systems icing modelling for aeronauticsChristophe ULRICH c.ulrich@avnir.frTel. +33 1 84 25 75 5591, rue du Faubourg Saint Honoré, 75008 PARISwww.avnir.fr

BINC INDUSTRIES FRANCEEnhance cutting tools life time and performance by MMP processFrédéric BAJARDfrederic.bajard@bincindustries.comTel. +33 4 72 79 39 4010, rue du Champ Dolin, 69800 SAINT PRIEST, Francewww.binc.biz

CARBONE FORGEHybrid Composite Engine Panel Aerospace lightweight solution for aerodynamic air flow transfertFrédéric JACQUEMIN & Gaétan PFEFFERf.jacquemin@carbone-forge.com g.pfeffer@carbone-forge.comTel. +33 4 37 20 26 66 - +33 4 37 20 26 659 route du Dôme, ZI du parc des boss, 69630 CHAPONOST - Francewww.carbone-forge.com

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CENTUM ADENEOSUNSET: Braking energy recovery for electric taxiing systemXavier BENOIT xbenoit@centumadetel.comTel. +33 4 72 18 08 404, chemin du Ruisseau 69134 ECULLYwww.centumadeneo.com

CHOMARAT TEXTILES INDUSTRIESAircraft Wing Spar in infusion Marie-Angélique PURAVETmarie.angelique.puravet@chomarat.comTel. +33 6 63 55 53 1139 Avenue de Chabannes - BP58 - 07160 LE CHEYLARD - Francewww.chomarat.com

COMPOSEAutomated RTM mouding cellJean-Michel DECKjm.deck.ext@compose-group.com Tel. +33 6 20 96 32 548 bis av de la gare 01100 BELLIGNATwww.ct-1.net - www.compose-group.com

CONSTELLIUM C-TECAdvanced metallic solutions for the best wing of the futureJulien LAYE julien.laye@constellium.comTel. +33 4 76 57 81 95725, rue Aristide Berges, 38340 VOREPPE, FRANCEwww.constellium.com

CRISTAL INNOVInnovative Ultra Stable Xtal Oscillator families (OsQarUs : Oscillateur à Quartz Ultra Stable)Patricia JEANDEL patricia.jeandel@cristalinnov.comTel. +33 619 234 056354, voie Magellan - 73800 SAINTE HELENE DU LACwww.cristalinnov.com

CROUZET AEROSPACEPush-fit circuit breaker panel reporting open/close status to the cockpitDominique-Robert MEUXdmeux@crouzet.comTel. +33 6 74 73 57 8410 rue du docteur Abel - CS 60059 - 26902 VALENCE Cedex 9 www.crouzet.com

GO2CAMHow to reduce milling costs ? Constant tool engagement ! Frank ADENAUER fadenauer@go2cam.netTel. +33 6 65 54 71 22120, avenue Jean Jaurès, 69007 LYONwww.go2cam.net

INFODREAMQual@xy Suite, M.E.S new generationSylvie NAMBOTIN sylvie.nambotin@infodream.frTel. +33 4 79 34 31 27 - +33 6 22 62 44 92725 bd Robert Barrier 73100 AIX-LES-BAINShttps://infodreamgroup.fr/

IPC - INNOVATION PLASTURGIE COMPOSITESHyProd², platform for composites functionalisationPhilippe VALLERA philippe.vallera@ct-ipc.comTel. +33 4 74 81 92 602, rue Pierre et Marie Curie - 01100 BELLIGNAT - France www.ct-ipc.com

LORD ELECTROMECHANICAL SOLUTIONSInnovative Cockpit Controls Interface for new generation of Air Vehicle Eric, DINGER eric_dinger@lord.comTel. +33 4 75 03 40 391 Avenue Marc Seguin 26240 SAINT VALLIERwww.lord.com

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MANUTECH - PRISMADD DEFENSE3DHYBRIDE Kristelle Courtois kristelle.courtois@prismadd.comTel. +33 6 61 71 51 90Bâtiment des Hautes Technologies, 20 rue Professeur Benoît Lauras, 42000 SAINT ETIENNEwww.manutech-usd.fr

MDP - MAXON MOTOR FRANCEOptimized electrical motors for cockpit control applications Michael NIEMAZ michael.niemaz@maxonmotor.comTel. +33 7 85 42 53 0921 porte du grand lyon 01700 NEYRONwww.aerospace.maxonmotor.fr

MECA CONCEPTRobotic 3D vision solutions Sébastien NIVET s.nivet@mecaconcept.comTel. +33 4 77 90 21 21za dourdel 42230 ROCHE LA MOLIÈREwww.mecaconcept.com

METALVALUE SASMMS Scanpac® Process and high-quality low-cost powder: a breakthrough in Powder Metallurgy and Additive Manufacturing (3D printing) Clément MONDESERT clement.mondesert@metalvalue.frTel. +33 6 78 30 03 4153 rue Scheurer Kestner - 42000 SAINT-ETIENNEwww.metalvalue.fr

MICHELIN AIRCRAFT TYREMichelin Near Zero Growth (NZG) Technology - The best performances for your radial aircraft tiresNil MALAVOI nil.malavoi@michelin.comTel. +33 4 73 32 27 79 - +33 6 66 42 93 4823 place des Carmes Déchaux - 63040 CLERMONT-FERRAND Cedex 09https://aircraft.michelin.com

NEFABPackaging on Demand : Smart Packaging asset management Cécile DOCHE cecile.doche@nefab.comTel. +33 6 31 97 10 15315 allée des Hêtres, 69760 LIMONESThttp://nefablog.fr

OROSOROS innovates in Transfer Path Analysis Guillaume COUSIN guillaume.cousin@oros.comTel. +33 6 20 46 73 8723 chemin des Prés - Inovallée 4403 - 38944 MEYLAN Cedex - Francewww.oros.com

PERCALLAircraft connected seatsThierry Durand tdurand@percallgroup.comTel. +33 7 61 41 84 694, rue Paul Montrochet 69002 LYONwww.percallgroup.com

PORCHER INDUSTRIESLast thermoplastic innovations : the Arches Box TPJean-Philippe BLANC jeanphilippe.blanc@porcher-ind.comTel. +33 6 40 78 07 2475 RD1085- 38300 ECLOSE-BADINIÈRES- Francewww.porcher-ind.com

SFHAutomated materials recycling solutionYves MARNASy.marnas@sfh.frTel. +33 4 77 92 19 80 - +33 6 84 81 28 747 rue Gustave Delory, FR 42964 ST-ETIENNE http://www.sfh.fr/

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SIC MARKINGLaser marking and traceability systemChristophe DENIS c.denis@sic-marking.com195 rue des vergers, ZAC Bel Air, 69480 POMMIERSwww.sic-marking.com

SINTEX NPFunctionalzied CFRP part obtained by use of induction heat and cold system for overmolding processJean-Charles FAUREjfaure@sintex-np.comTel. +33 6 07 76 89 4410, rue Jean Rostand - 69740 GENAS FRANCEwww.sintex-np.com

TECHNI MODUL ENGINEERINGBring control to your lay-up process : smart controlSophie ROUSSEAU s-rousseau@tme-composites.com Tel. +33 6 47 83 03 03ZA de Pérache, 63114 COUDES, Francewww.tme-composites.com

THALES AVIONICSAdditive Manufacturing for AdvaNced Design for aEronautics (AMANDE)Claude SARNO claude.sarno@fr.thalesgroup.com Tel. +33 6 80 59 11 7925 rue Jules Védrines 26000 VALENCEhttps://www.thalesgroup.com/fr

THERMI-LYON GROUPHeat treatment dedicated to additive manufacturing parts Bernard SALVbsalvi@thermi-lyon.comTel. +33 6 73 68 79 92195, rue de Gerland-69007 LYONwww.groupe-thermi-lyon.com

TIHIVE TECHNOLOGIES Featuring the invisible Hani Sherry / Carlos Prada / Nicolas Beaudouin Contact@TiHive.com Tel. +33 4 76 04 14 56 29 Chemin du Vieux Chêne, 38240 MEYLANhttps://www.tihive.com

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