joint project book for hydraulic specification - eatonpub/@eaton/@hyd/documents/co… · file name:...

File Name: FP-CPT Project Book V3.5.Doc Version: 3.5 Original Date: 01-January-2011 Revised Date: 01-January-2015 Page No.: 1 of 28

Joint Project Book for

Hydraulic Specification

Document Name.: Global Project Book

Version 3.5

Release Date: 01-January-2011

Revision Date: 01-January-2015


DOCUMENT MANAGEMENT INFORMATION

The controlled version of this document is stored on the Project Book Eaton Corp. website. http://www.eaton.com/Eaton/ProductsServices/ProductsbyMarket/Manufacturing/TransportationManufacturing/index.htm Any printed copy is an uncontrolled copy. The user shall verify with the web site that he/she is in fact using the appropriate version of the specification for the specific project he/she is working on. Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question.

Revision Date Version No. Description

Section Affected Revised By

01-January-2011 1.0 Version 1.0 prepared to comply with FPT-CPT combined Global Hydraulic Specification

All Nalin Shah

01-July-2011 2.0 Updated valve model codes & FPT logo Page7/28, All Nalin Shah

01-January-2012 3.0 Updated model codes Page 6,10,11 of 28

Nalin Shah

01-July-2012 3.1 Updated link to Eaton project book and component data sheet

,4,6 of 28

Nalin Shah

01 Nov 2012 3.2 Added the pressure gauge requirement on schematic,

sec 4.3.1, 4.3.5, 4.5, 4.6, 4.7

Nalin Shah

01-July-2013 3.3 Update contact information, Gauge Update Sect.2.0 pg.6 Sect.3.0 pg.12 Duane Jaros

01-January-2014 3.4 Update version & verified links to product information

All footer sections

Joe Raccosta

01-January-2015 3.5 Added PVM series 018/020/045 to project book Page 6,14,17 Joe Raccosta


CONTENTS

1. INTRODUCTION .......................................................................................................................................................... 4

2. CONTACT & SUPPORT .............................................................................................................................................. 5

3. PRODUCT OVERVIEW ............................................................................................................................................... 6

4. ADDITIONAL INFORMATION ................................................................................................................................... 12


1. INTRODUCTION

1.1 PREFACE This document is a supplement to the FP & CPT combined specifications and defines the components to be used in order to build the machine according to them. However, in any case of dispute the content of the FP & CPT combined specifications shall be considered the only valid documents. For product application, careful attention should be paid to the technical specifications supplied by Eaton. Eaton will not be responsible for damage to people or things caused by not standard use of its products. In case of any doubt, always contact the technical department and follow exactly the instructions for dimensioning and assembling contained in the technical manual. However the OEM must verify the adaptability of the sample applications to its project and it must guarantee the observance of laws and norms in force. =========================================================================================== All information contained in this document is superseded by the requirements of the FP-CPT Global Specification. A current, and accurate, copy of the specification can be obtained from the following web addresses: http://supplierinfo.fiatpowertrain.com/index.php https://chrysler.portal.covisint.com/web/portal/ ============================================================================================

1.2 Components Approval

Components to be used shall be indicated by the OEM into the Component list. The Component list can be downloaded from

the Eaton web site and shall be sent via e-mail to FP & CPT for approval. Component list shall be filled with:

– Quantity of each component used

– Quantity of the machine that is referred to

– References of the Eaton sales or Distributor’s representative that deliver the components.

Use of different components shall be agreed with FP & CPT by mean of a written deviation request which explains the

technical reason.

1.3 Project Book BOM Please select the hydraulic components you need from the “FP-CPT Project Book BOM“.

The FP-CPT Project Book BOM is published:

http://www.eaton.com/Eaton/ProductsServices/ProductsbyMarket/Manufacturing/TransportationManufacturing/index.htm


2. CONTACT & SUPPORT

FP & CPT Europe (Italy) North America

Address Corso Settembrini, 167 10135 Turin (Italy)

https://gsp.extra.chrysler.com/mfg/amedd/control/index.htm

Website Project Contact Mauro Falletti

Company Fiat Powertrain Technologies S.p.A.

Office +39 01 1 0033099

Mobile Fax

E-Mail [email protected]

Project Book

Eaton GLOBAL (NORTH AMERICA) EUROPE - ITALY

54249 Shady Lane Via Matteotti, 8

Address Shelby Twp. Pessano con Bornago

MI 48315 USA Milan 20060, Italy

Website www.eaton.com www.eaton.com

Project Contact Joe S. Raccosta Mauro Mezzina

Company Eaton Corporation Eaton Corporation

Office +1-586-232-4942 +39-02-95542-264

Mobile +1-586-292-1557

Fax

E-Mail [email protected] [email protected]


3. PRODUCT OVERVIEW Picture Symbol Description Model Code Notes Document Number

Axial Piston Pump ; Variable Displacement

PVQ 013 V-PP-MC-0002-E




PVM 018/020 V-PUPI-TM007-E

PVM 045 V-PUPI-TM007-E




Vane Pump; Fixed Displacement

V10 Pumps can be used only after approval from FP-CPT

698

V20 698

Hydraulic Cylinder (Single rod)

IHMG………………………….. ME5 MTG STYLE IHM-EN-0603

IHMP………………………….. ME6 MTG STYLE IHM-EN-0603

IHMCS………………………….. MP5 MTG STYLE IHM-EN-0603

IHMA………………………….. MS2 MTG STYLE IHM-EN-0603

IHMTT………………………….. MT4 MTG STYLE IHM-EN-0603

Hydraulic Cylinder (Double rod)

IHMGD………………………….. ME5 MTG STYLE IHM-EN-0603

IHMPD………………………….. ME6 MTG STYLE IHM-EN-0603

IHMCSD………………………….. MP5 MTG STYLE IHM-EN-0603

IHMAD………………………….. MS2 MTG STYLE IHM-EN-0603

IHMTTD………………………….. MT4 MTG STYLE IHM-EN-0603

Double throttle / check valve Sandwich plate

DGMFN-3-Y-A1W-B1W-41 Meter out GB-2027B

DGMFN-3-Y-B1W-41 Meter out GB-2027B

DGMFN 3 Y A1W 41 Meter out GB-2027B

DGMFN 5 Y A1W B1W 30 Meter out 649

DGMFN 5 Y A1W 30 Meter out 649

DGMFN 5 Y B1W 30 Meter out 649

Check valve Sandwich plate

DGMDC 3 Y PK 41 GB-2027B

DGMDC 3 X TK 41 GB-2027B

DGMDC 5 Y PK 30 649

DGMDC 5 X TK 30 649

Pilot Operated Check valve Sandwich plate

DGMPC 3 ABK BAK 41 GB-2027B

DGMPC 3 ABK 41 GB-2027B

DGMPC 3 BAK 41 GB-2027B

DGMPC 5 ABK BAK 30 649

DGMPC 5 ABK 30 649

DGMPC 5 BAK 30 649


Picture Symbol Description Model Code Notes Document Number

Throttle check valve

FN 03 20 B GB-2339A

FN 06 21B GB-2339A

FN 10 11B GB-2339A

Flow control valve - Pressure Compensated

FG 3 16 H 10 GB-514A

FG 3 32 H 10 GB-514A

FG 3 63 H 10 GB-514A

FCG 3 16 H 10 GB-514A

FCG 3 32 H 10 GB-514A

FCG 3 63 H 10 GB-514A

FCG-H02-25-B-10 V-VLSU-MC006-E

FCG-H02-50-B-10 V-VLSU-MC006-E

Flow control valve – Press. & Temp. Compens.

FCG 02 300 50 685

FCG 02 1500 50 685

FCG 02 2300 50 685

FCG 03 28 22 685

Directional Control Valves -18 Watt, (Low Watt preferred)

DG4V-3-2A-VM-KUPM4L-D7-HL-7-60

V-VLDI-MC011-E DG4V-3-2N-VM-KUPM4L-D7-HL-7-60 V-VLDI-MC013-E

DG4V-3-6C-VM-KUPM4L-D7-HL-7-60 V-VLDI-MC013-E



Directional Control Valves - 30 Watt coil

DG4V-3-2A-VM-KUPM4L-D7-H-7-60 V-VLDI-MC013-E

DG4V-3-2N-VM-KUPM4L-D7-H-7-60 V-VLDI-MC013-E

DG4V-3-6C-VM-KUPM4L-D7-H-7-60 V-VLDI-MC013-E



Directional Control Valves -30 Watt, (Low Watt preferred)

DG4V4-012A-VM-KUPM4L-D7-HL-4-10 Pin 1 & Pin 2 : Not used

V-VLDI-MC013-E

DG4V4-012N-VM-KUPM4L-D7-HL-4-10 Pin3 : 0Volt (ground ) V-VLDI-MC013-E

DG4V4-016C-VM-KUPM4L-D7-HL-4-10 Pin 4: 24 Volt ( Power ) V-VLDI-MC013-E

DG4V4-0133C-VM-KUPM4L-D7-HL-4-10

V-VLDI-MC013-E

DG4V4-012C-VM-KUPM4L-D7-HL-4-10 V-VLDI-MC013-E

Directional Control Valves - 45 Watt coil

DG4V4-012A-VM-KUPM4L-D7-H-5-10 V-VLDI-MC013-E

DG4V4-012N-VM-KUPM4L-D7-H-5-10 V-VLDI-MC013-E

DG4V4-016C-VM-KUPM4L-D7-H-5-10 V-VLDI-MC013-E



Directional Control Valves - Pilot operated - 8 Watt coil

DG5V-5-2A-VM-KUPM4L-D7-HM-7-10 V-VLDI-MC006-E

DG5V-5-2N-VM-KUPM4L-D7-HM-7-10 V-VLDI-MC006-E

DG5V-5-6C-VM-KUPM4L-D7-HM-7-10 V-VLDI-MC006-E





Sub Plate

DGVM 3 10 R NG6(D03) - G 3/8 GB-2425

E DGSM 01Y 10 R NG10 (D05) - G ½ GB-2425

E DGVM 7X D 10 R NG16(D07) - G 3/4 GB-2425

E DGVM 8X D 10 R NG25(D08) - G1 GB-2425

Manifold blocks - NG6 (D03)

DGMS-3-2E-10-R - 2 Station A&B: G 3/8 , P&T : G ½

GB-2425

DGMS-3-3E-10-R - 3 Station A B Test Points G1/4 GB-2425

DGMS-3-4E-10-R - 4 Station ISO 228 Ports GB-2425

DGMS-3-5E-10-R - 5 Station P & T : Both Ends GB-2425

DGMS-3-6E-10-R - 6 Station A& B : Side Face GB-2425

Manifold blocks - NG10 (D05)

DGMS-5-2E-10-R - 2 Station Available upon Request. GB-2425

DGMS-5-3E-10-R - 3 Station A&B:G ½ , P&T :G 3/4

GB-2425

DGMS-5-4E-10-R - 4 Station A B Test Points G1/4 GB-2425

DGMS-5-5E-10-R - 5 Station ISO 228 Ports GB-2425

DGMS-5-6E-10-R - 6 Station P & T : Both Ends GB-2425

A& B : Side Face GB-2425

Adaptor plates

DGAM 3 01 10R Size NG10(D05) to NG6(D03)

GB-2425

Sandwich plate with different configurations

DGMA 3 GB-2425

DGMA 5 GB-2425

Cover Plates DGMA 3 C1 10 GB-2425

Proportional directional valves with integrated electronics

KBDG4V-3

For complete model code, refer appropriate literature.

V-VLDI-MC014-E

KBFDG4V-3 V-VLPO-MC007-E1

KBSDG4V-3 V-VLPO-MC005-E

KBDG4V-5 V-VLDI-MC002-E

KBFDG4V-5 V-VLPO-MC008-E1

KBSDG4V-5 V-VLPO-MC006-E

KBDG5V-5/7/8/10 V-VLPO-MC001-E

KBFDG5V-5/7/8/10 V-VLDI-MC003-E2

KBHDG5V-5/7/8/10 V-VLDI-MC001-E2

Proportional pressure control valves

K(B)X(C)G-6/8 For complete model code, refer appropriate literature.

V-VLPO-MC004-E

Proportional pressure relief valves

KBCG-3 For complete model code, refer appropriate literature.

V-VLPO-MC002-E

EHST-3 11-07-702

KBCG5-3 V-VLPO-MC012-E

Bladder Accumulator

A2 30 I 060 BN M * Bladder Accumulator

* - 22 for PED (97/23/EC) approved

(for FP) * - 20 for ASME

approved (for CPT)

V-FIFI-MC003-E

A2 30 I 230 BN M * V-FIFI-MC003-E

A2 30 J 578 BN M * V-FIFI-MC003-E

A2 30 J 05G BN M * V-FIFI-MC003-E

A2 30 K 10G BN M * V-FIFI-MC003-E

A2 30 L 15G BN M * V-FIFI-MC003-E



Charging and test device

100AV00093A V-FIFI-MC003-E

Accumulator Safety Block (CE Marked)

NG 10- ESS 10E 16Y1-T250A-S10 For 1, 4 liters accumulators

V-FIFI-MC003-E

NG 20- ESS 20E 16Y1-T250A-S12 For 10, 20 liters accumulators

V-FIFI-MC003-E

NG 20- ESS 20E16Y1-T250A-S13 For 32 liters accumulator

V-FIFI-MC003-E

NG 32- ESS 32E16Y1-T250A-S309 For 50 liters accumulator

V-FIFI-MC003-E

Pressure relief valve ; Direct operated

DARV W 6 K 10/ 25

Valves can be used only after approval from FP-CPT. Valves can be used in the custom block

V-VLRE-MC003-E

DARV W 6 K 10/ 50 V-VLRE-MC003-E







Pressure relief valve; Pilot operated; Sandwich plate

DGMC 3 PT AW 41 GB-2027B

DGMC 3 PT BW 41 GB-2027B

DGMC 3 PT CW 41 GB-2027B

DGMC 5 PT AW B 30 649

DGMC 5 PT BW B 30 649

DGMC 5 PT CW B 30 649

DGMC 3 AT AW 41 GB-2027B

DGMC 3 AT BW 41 GB-2027B

DGMC 3 AT CW 41 GB-2027B

DGMC 5 AT AW B 30 649

DGMC 5 AT BW B 30 649

DGMC 5 AT CW B 30 649

DGMC 3 BT AW 41 GB-2027B

DGMC 3 BT BW 41 GB-2027B

DGMC 3 BT CW 41 GB-2027B

DGMC 5 BT AW B 30 649

DGMC 5 BT BW B 30 649

DGMC 5 BT CW B 30 649

2 Pressure relief valves; Pilot oper. ;

Sandwich plate

DGMC2 3 AT BW BT BW 4 GB-2027B

Pressure seq. Valve - Z ;

Sandwich plate

DGMR1 3 PP CW B 40 GB-2027B



Pressure reducing valve; Direct operated; Sandwich plate; Sleeve with hexagon and protect cap

DGMX1 3 PP AW B 40 GB-2027B

DGMX1 3 PP BW B 40 GB-2027B

DGMX1 3 PP CW B 40 GB-2027B

DGMX2 5 PP AW B 30 649

DGMX2 5 PP BW B 30 649

DGMX2 5 PP CW B 30 649

DGMX1 3 PA AW B 40 GB-2027B

DGMX1 3 PA BW B 40 GB-2027B

DGMX1 3 PA CW B 40 GB-2027B

DGMX2 5 PA AW B 30 649

DGMX2 5 PA BW B 30 649

DGMX2 5 PA CW B 30 649

DGMX1 3 PB AW B 40 GB-2027B

DGMX1 3 PB BW B 40 GB-2027B

DGMX1 3 PB CW B 40 GB-2027B

DGMX2 5 PB AW B 30 649

DGMX2 5 PB BW B 30 649

DGMX2 5 PB CW B 30 649

Pressure reducing valve, pilot operated

X(C)G2V 6/8 GB-2321A

X(C)G2V-10 V-VLSU-MC004-E1

Pressure cut-off valve, pilot operated

1 PU L 65 Cartridge with Body

E-VLSC-MC001-E_E

1 PU L 250 E-VLSC-MC001-E_E

Pressure cut-off valve, pilot operated

CG2V-6/8 & CG5V-6/8 GB-2323A

CG2V-10 & CG5V-10 V-VLSU-MC001-E

Quick connection Coupling

Contact AME Powertrain Controls Engineering

FOR CPT

Air Breather

MBR110 MOBILE-GATE 3/4" E-FIFI-MC002-E2 H2O GATE VENT BREATHER E-FIFI-MC002-E2

Pressure Filter with Elec. clog indicator

DMP*******TH**** Confirms to DIN Spec E-FIFI-MC002-E2

Pressure Filter Element

VDP Confirms to DIN Spec E-FIFI-MC002-E2



Return line filter with Elec. clog indicator

DRT1*****4RHN**** Confirms to DIN Spec E-FIFI-MC002-E2

Fittings

WalRing Coupling E-MEFI-MC002-E Eaton Walterscheid Tube Coupling

Hose & Hose fittings

GH195 MATCHMATE Per ISO S1436/II A-HOOV-MC001-E2Eaton Hose fittings A-HOOV-MC001-E2

Pressure Gauge 63 mm (2.5 inch) PSI- MPa Scale BSPP-G-1/4 male Glycerin- Filled

WIKA model 233.5x or equivalent Pressure Gauge –PSI-MPa Scale 1500PSI Range, 10 Mpa Range BSPP- G1/4 B Male connection Mount LM (Lower) or CBM (center-back)

A Dual-Scale Pressure Gauge is required with PSI and Mpa scale Units on the Dial

Supplier of choice Industrial - grade

Gauge Visual In-Range Overlay

Gauge In-Range Overlay

A visual In-Range is required for all pressure gauges. Green +/-15% = target Set-point, Red 85% = out of range

Contact Eaton Ref. Sect 2 page 6


4. ADDITIONAL INFORMATION

4.1. SYSTEM OVERVIEW


4.2 POWER UNIT and COMPONENTS

Oil / water heat exchanger unit

Accumulator assemblies

Motor/pump group Module series


4.3 RESERVOIRS and PUMPS

All hydraulic power units must be purchased from approved Tier II Supplier. The standard power units are built with a modular principle:

a. Motor pump unit, consisting of:

a. Piston pump type PVM -continuos pressure Pmax = 250 bar (3625 psi) & PVQ -continuos pressure pmax = 140 bar (2030 psi)

b. Coupling

c. Pump flange

d. Three phase engine

b. By-pass-filtering and cooling:

a. With plate style heat exchanger

b. With vane pump

c. Accumulator assembly:

a. The recommendation of an accumulator depends from the demand of the work cycle.

d. Air filtration

a. A 10 micron filter is recommended

e. Reservoir filling and draining

a. With quick acting connection as indicated in the spec PT_TS_FL_Fluid_Power para 2.3.8

To choose the accumulator size, consult Eaton.

Both Europe North America Both

Tank Volume

Pump Type Pmax

bar (psi)

Qmax lpm at 1000 rpm**

Electrical Motor Power

kW

Qmax gpm at

1200 rpm**

Electrical Motor

Power HP

Sound level in dB(A)

measure to DIN 45365

Heat exchanger Capacity kW(hp)

100 PVQ 13 70 (1015)

13 3

4 3

72-75

4(5.5)

100 (1450) 4 5

160

PVQ 20 70 (1015)

20 4

6 5

75-78 100 (1450) 7.5 10

PVQ 32 70 (1015)

32 5.5

10 7.5

75-78 100 (1450) 11 15

250

PVM 020 PVQ 20

70 (1015) 20

4 6

5 75-78

100 (1450) 7.5 10

PVQ 32 70 (1015)

32 5.5

10 7.5

75-78 100 (1450) 11 15

400

PVQ 45 PVM 045

70 (1015) 45

7.5 14

10 75-78

100 (1450) 11 15

PVM 074 70 (1015)

74 11

23 15

75-78 100 (1450) 15 20

7.5(10)

PVM 131 70 (1015)

120 15

38 20

76-78 100 (1450) 22 30

630

PVM 131 70 (1015)

120 18.5

38 25

76-78 100 (1450) 30 40

PVM 141 70 (1015)

141 22

45 30

75-78 100 (1450) 30 40

800 As per the requirement

1000 As per the requirement

** - Pump displacement will be adjusted to max flow.


4.3.1 Power Unit with Motor Pump Group (B3/5) / C-Flange NEMA in Horizontal Version

Tank Volume Liters

L L1 B B1** H H1** H2

100 660 1097 450 786 650 1085 1527

160 850 1287 550 865 660 1095 1537

250 1050 1487 680 865 675 1110 1581

400 1400 1922 750 1276 710 1210 1616

630 1550 2072 930 1357 780 1330 1686

800 2050 2772 875 1357 780 1405 2201

1000 2050 2772 1020 1432 820 1475 2241 Dimension in mm

** - Dimensions may change for NEMA motors. Consult Eaton for further details.

Transport - Accumulator Loop laying round the accumulator

Transport - motor- pump. Here put on its hinges. Loop laying round the motor.

Transport – complete power unit. Here put on its hinges.

The mentioned measures are approximate only. You get detail dimensions when you place the order. Please consider enough place over the parts for the disassembling!

Note: Pressure gage readout should confirm to CHRYSLER and FIAT Powertrain Fluid Power Specifications under section 1.3.2


4.3.2 Technical Data

Variable piston pump type PVQ

Operating Pressure Absolute

Inlet Pmin bar (psi) 0.2 (7.2)

Outlet Pnom bar (psi) 140 (2030)

Drain port Pmax bar (psi) 0.35 (5)

Oil temperature range in ºC ( ºF) -10 to 70 (14 to 158)

Viscosity range of the fluid - cSt 16 - 40 (Recommended)

1000 (Maximum at start up)

Variable piston pump type PVM

Operating Pressure Absolute

Inlet Pmin-max bar (psi) 0.85 -3.5 (5 - 50)

Outlet Pnom bar (psi) 80 -160 (1160-2320)

Drain port Pmax bar (psi) 2 (30)

Oil temperature range in ºC ( ºF) -10 to 70 (14 to 158)

Viscosity range of the fluid - cSt 16 - 40 (Recommended)

1000 (Maximum at start up)

Electrical motors

Type of Enclosure

TEFC

Phase / Frequency 3 Phase / 50 Hz (Europe), 60 Hz (North America)

No of poles 4 / 6

Voltage See PT_TS_FL_Fluid_Power specification

Drive Speed (Preferred) 1000 (Europe) /1200 (North America)

Drive Speed (Max) 1500 (Europe) /1800 (North America)

Insulation F

Degree of protection IP 55


4.3.3 Motor Pump Group

Horizontal mounting

Motor with base and flange: form of construction B3/5 (IEC) / C-Flange, with base (NEMA)

Pump with pump flange and coupling assembled on the motor

Common Europe - IEC North America - NEMA

Pump Type

Pmax bar (psi)

Qmax lpm at 1000 rpm

Electrical Motor

Power kW

Frame - 1000 rpm

Weight Kg (lbf)

Qmax gpm at

1200 rpm

Electrical Motor

Power HP

Frame - 1200 rpm

Weight Kg (lbf)

PVQ 13 70 (1015)

13 3 132 S 73(160)

4 3 213TC 102 (226)

100 (1450) 4 132 M 81(179) 5 215TC 130 (286)

PVQ 20 PVM 020

70 (1015) 20

4 132 M 89(196 6

5 215TC 137 (303)

100 (1450) 7.5 160 M 136(300) 10 256TC 227 (501)

PVQ 32 70 (1015)

32 5.5 132 M 108(238)

10 7.5 254TC 227 (501)

100 (1450) 11 160 L 172(379 15 284TC 279 (614)

PVQ 45 PVM 045

70 (1015) 45

7.5 160 M 144(317) 14

10 256TC 265 (583)

100 (1450) 11 160 L 180(397) 15 284TC 286 (630)

PVM 074 70 (1015)

74 11 160 L 211(465)

23 15 284TC 313 (689)

100 (1450) 15 180 L 293(645) 20 286TC 340 (750)

PVM 131 70 (1015)

120 15 180 L 319(703)

38 20 286TC 363 (801)

100 (1450) 22 200 L 357(787) 30 326TC 487 (1073)

PVM 131 70 (1015)

131 18.5 200 L 330(728)

45 25 324TC 487 (1073)

100 (1450) 30 225 M 406(895) 40 364TC 596 (1312)

PVM 141 70 (1015) 141 30 200 L 406(895) 45 40 364TC 596 (1312) ** - Pump displacement will be adjusted to max flow.

S

P

For transport: Here put on its hinges. Loop laying round the pump.


4.3.4 Heat Exchanger Unit

This Heat Exchanger unit shall be consisting of following items:

- Electric Motor with Hydraulic Pump, Pressure Measuring Point, Pressure Relief Valve, Pressure Hose

-Oil / Water Heat Exchanger, Electric Operated Water Valve, Water Filter, Ball Valves & Water Hoses

Technical Data

Line ports

Oil side

Connection thread to ISO 1179

Flanges to ISO 6162

Water Side Thread to ISO 228/1

Oil temperature range 30 to 80 ºC

Motor Voltage See PT_TS_FL_Fluid_Power specification

Water Valve Electrically operated 2/2 directional water valve

Permissible Contamination of the Fluid Class 21/19/16

Europe North America

Thermal performance in kW (HP)

Flow max l/min at 1000 / 1500 rpm

Motor Power kW 1000 / 1500 rpm

Flow max l/min at 1200 / 1800 rpm

Motor Power hp 1200 / 1800 rpm

Total weight in kg (lbf)

4 (5.3) 18/25 0.75 20/30 1 54 (120)

7.5 (10) 31/46 1.5 37/56 2 68 (151)

For transport: Here hinge the crane


4.3.5 Compact Reservoir: Aluminum Tank NG 40

a. Standard power unit:

- With vane pump

- With aluminum tank V = 40 Liter

b. Variation of controls :

- Over pressure protection

- Over pressure protection with manifolds blocks NG6

- Manifold block with accumulator charging valve

- With bladder type accumulator

- With accumulator safety block

Attention: Please consider enough places for the disassembling of the components on the power unit.

Electrical Motor IEC Frame

H**

80 / 90 590 / 630

100 / 112 670 / 690

132 770

** - For NEMA motors consult Eaton

OPTIONAL:

Note: Pressure gage readout should confirm to CHRYSLER and FIAT Powertrain Fluid Power Specifications under section 1.3.2


4.4 Hydraulic Cylinders

ISO 6020/2

Where ISO/DIN shape is available it shall be used.

Series – IHM

(Literature ID - IHM-EN-0603)


4.4.1 Hydraulic Cylinders Ordering Code (Document # - IHM-EN-0603)


4.4.2 Overview of mounting Style : Series IHM

Mounting types DIN / ISO (Please see Literature ID - IHM-EN-0603 )

4.4.3 General Notes

Air Bleed Option

Usually cylinders will bleed themselves of air when Ports are

vertical, on top. Bleed ports are often desirable to remove

entrapped air, when the ports are on the bottom. High

performance and high speed or heavy load applications are a

few examples where air bleeds are desirable.


4.4.4 Piston Ø (mm) 25 32 40 50 63 80 100 125 160 200

Max Recommended

ME5, MS2 500 500 600 600 750 750 750 900 900 900

Stroke in mm ME6, MP5, MT4 -Unsupported Rod

600 600 750 750 965 965 965 1000 1000 1000

ME6, MP5, MT4 -Supported Rod

1000 1000 1200 1200 1200 1200 1200 1200 1200 1200

Max Permissible Radial Force kN 1) 8 12.5 20 32 50 80 125 200 320 500

Maximum Velocity (m/s) Refer sealing system Paragraph 6.6

Viscosity mm2/s 2.8...380

Cleanliness Class to ISO Max. permissible degree of contamination of the hydraulic fluid to ISO 4406 (c)

class 20/18/15. 1) on piston rod guide bushing

4.4.5 Sealing System

Three different sealing systems are available in Series IHM cylinders. Determine the correct seal codes for your application

and then enter them in the model code.


4.5 Appendix : 1 Standard Power Unit without Cooling


4.6 Appendix 2: Standard Power Unit with water/oil Cooler for Tank size 100/160/250 and 400 liter


4.7 Appendix 3: Standard Power Unit with water/oil Cooler for Tank size 600 liter and larger


4.8 Appendix 4


4.9 Appendix 5

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