joint design and strength evaluation of composite air

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Vol. 28, No. 4, 219-225 (2015) DOI: http://dx.doi.org/10.7234/composres.2015.28.4.219 ISSN 2288-2103(Print), ISSN 2288-2111(Online) Paper ์„ ๋ฐ•์šฉ ๋ณตํ•ฉ์žฌ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์˜ ์ฒด๊ฒฐ๋ถ€ ์„ค๊ณ„ ๋ฐ ๊ฐ•๋„ ํ‰๊ฐ€ ํ”ผ์ค€์šฐ* ยท ์ „์ƒ๋ฐฐ** ยท ์ด๊ทผํ˜ธ*** ยท ์กฐ์˜๋Œ€*** ยท ์ตœ์ง„ํ˜ธ**** ยท ๊ถŒ์ง„ํšŒ**** โ€  Joint Design and Strength Evaluation of Composite Air Spoiler for Ship June-Woo Pi*, Sang-Bae Jeon**, Guen-Ho Lee***, Young-Dae Jo***, Jin-Ho Choi****, Jin-Hwe Kweon**** โ€  ABSTRACT: Air spoiler, which can reduce the drag during operation, can be considered as a possible means to reduce carbon dioxide emission and to increase fuel efficiency. In this study, a composite air spoiler was designed and tested by static and repeated loads. The Green Water Pressure of 0.1 MPa a ship experiences during operation was perpendicularly applied to the air spoiler. Air spoiler was manufactured with sandwich panel which has glass fabric face and balsa core. Multiple sandwich panels were assembled to steel frame by bolt joint. The joint was designed to have bearing failure and examined by static and fatigue tests. Tests showed that the designed joint has enough margin of safety to endure joint failure. The developed sandwich panel to air spoiler is planned to be applied to a large scale commercial ship. ์ดˆ ๋ก: ์„ ๋ฐ• ๋ถ„์•ผ์—์„œ ์ด์‚ฐํ™”ํƒ„์†Œ(CO 2 ) ๋ฐฐ์ถœ์„ ์ค„์ด๊ณ  ์—ฐ๋ฃŒ ํšจ์œจ์„ ๋†’์ด๊ธฐ ์œ„ํ•œ ๋ฐฉ๋ฒ•์˜ ํ•˜๋‚˜๋กœ ํ•ญํ•ดํ•˜๋Š” ์„ ๋ฐ•์˜ ๊ณต๊ธฐ ์ €ํ•ญ์„ ์ค„์ด๊ธฐ ์œ„ํ•œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋ฅผ ์žฅ์ฐฉํ•˜๋Š” ๋ฐฉ์•ˆ์ด ๊ฒ€ํ† ๋  ์ˆ˜ ์žˆ๋‹ค. ๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ๋Œ€ํ˜• ์„ ๋ฐ•์— ์ ์šฉ๋  ์ˆ˜ ์žˆ๋Š” ๋ณตํ•ฉ์žฌ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์˜ ์ฒด๊ฒฐ๋ถ€๋ฅผ ์„ค๊ณ„ํ•˜๊ณ , ์ด์— ๋Œ€ํ•œ ์ •์ , ํ”ผ๋กœ๊ฐ•๋„๋ฅผ ํ‰๊ฐ€ํ•˜์˜€๋‹ค. ํ•˜์ค‘์€ ์„ ๋ฐ•์˜ ์šด ํ•ญ ์ค‘ ๋ฐœ์ƒํ•˜๋Š” ์ฒญํŒŒ(Green Water Pressure) 0.1 MPa ์ด ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์— ์ˆ˜์งํ•˜๊ฒŒ ๊ฐ€ํ•ด์ง€๋Š” ๊ฒƒ์œผ๋กœ ๊ฐ€์ •ํ•˜์˜€๋‹ค. ์— ์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ์œ ๋ฆฌ์„ฌ์œ  ๋ฉด์žฌ์— ๋ฐœ์‚ฌ ์ฝ”์–ด๋ฅผ ๊ฐ–๋Š” ์ƒŒ๋“œ์œ„์น˜ ํ˜•ํƒœ๋กœ ์ œ์ž‘ํ•˜์˜€๊ณ , ์—ฌ๋Ÿฌ ๊ฐœ์˜ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์ด ์…€(Cell) ํ˜•ํƒœ๋กœ ๊ฐ•(Steel) ํ”„๋ ˆ์ž„์— ๋ณผํŠธ๋กœ ์ฒด๊ฒฐ๋˜๋Š” ๊ฒƒ์œผ๋กœ ๊ฐ€์ •ํ•˜์˜€๋‹ค. ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์™€ ํ”„๋ ˆ์ž„์˜ ์ฒด๊ฒฐ๋ถ€๋Š” ๋ฒ ์–ด๋ง ํŒŒ์† ์„ ๊ฐ€์ง€๋„๋ก ์„ค๊ณ„ํ•˜๊ณ , ์ •์ ( ๋ฒ ์–ด๋ง) ์‹œํ—˜๊ณผ ํ”ผ๋กœ(4 ์  ๊ตฝํž˜) ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ์‹œํ—˜ ๊ฒฐ๊ณผ ๊ฐœ๋ฐœ๋œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ ๋Š” ์ •ํ•ด์ง„ ์™ธ๋ถ€ํ•˜์ค‘์„ ๊ฒฌ๋”œ ์ˆ˜ ์žˆ๋Š” ์ถฉ๋ถ„ํ•œ ์•ˆ์ „์—ฌ์œ ๋ฅผ ๊ฐ–๋Š” ๊ฒƒ์„ ํ™•์ธํ•˜์˜€๋‹ค. ๊ฐœ๋ฐœ๋œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ์กฐ๋งŒ๊ฐ„ ๋Œ€ ํ˜• ์ƒ์—…์šฉ ์„ ๋ฐ•์— ์ ์šฉ๋  ์˜ˆ์ •์ด๋‹ค. Key Words: ๋ณตํ•ฉ์žฌ๋ฃŒ(Composite Material), ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„(Sandwich Panel), ์—์–ด ์Šคํฌ์ผ๋Ÿฌ(Air Spoiler), ์ฒด๊ฒฐ๋ถ€(Joint) 1. ์„œ ๋ก  ์ „ ์‚ฐ์—…๋ถ„์•ผ์— ๊ฑธ์ณ ํ™˜๊ฒฝ๋ฌธ์ œ๊ฐ€ ์ค‘์š”ํ•œ ์š”์†Œ๋กœ ๋– ์˜ค๋ฅด ๊ณ  ์žˆ๋Š” ๊ฐ€์šด๋ฐ ์กฐ์„ ๋ถ„์•ผ์—์„œ๋Š” IMO(International Maritime Organization: ๊ตญ์ œํ•ด์‚ฌ๊ธฐ๊ตฌ) ๊ฐ€ ์„ ๋ฐ• ์˜จ์‹ค๊ฐ€์Šค ๋ฐฐ์ถœ์„ ์ค„์ด ๊ธฐ ์œ„ํ•œ EEDI(Energy Efficiency Design Index: ์„ ๋ฐ•์ œ์กฐ์—ฐ๋น„ ์ง€์ˆ˜) ๊ทœ์ œ๋ฅผ 2013 ๋…„๋ถ€ํ„ฐ ๊ฑด์กฐ, ์šดํ•ญ๋  ๋ชจ๋“  ์„ ๋ฐ•์— ์ ์šฉํ•˜ ๊ณ  ์žˆ๋‹ค. ์˜จ์‹ค๊ฐ€์Šค ๋ฐฐ์ถœ์„ ์ค„์ด๊ธฐ ์œ„ํ•ด์„œ๋Š” ์„ ๋ฐ•์˜ ๊ฒฝ๋Ÿ‰ํ™” ๋ฐ ์—ฐ๋ฃŒ ํšจ์œจ์˜ ๊ฐœ์„ ์ด ํ•„์ˆ˜์ ์ด๋‹ค. ๋”ฐ๋ผ์„œ ์ตœ๊ทผ ๋“ค์–ด ์„ ๋ฐ• ์˜ ์ €ํ•ญ์„ ์ค„์ผ ์ˆ˜ ์žˆ๋Š” ๋ฐฉ๋ฒ• ์ค‘ ํ•˜๋‚˜๋กœ Fig. 1 ์— ๋ณด์ธ ๋ฐ”์™€ Received 20 August 2015, received in revised form 27 August 2015, accepted 27 August 2015 * ** *** **** School of Mechanical and Aerospace Engineering, Gyeongsang National University Senior Engineer, Offshore Service Research Part, Samsung Heavy Industries Co., LTD. Composites R&D, SK Chemicals Co., LTD. School of Mechanical and Aerospace Engineering, Research Center for Aircraft Parts Technology, Gyeongsang National University Corresponding author (E-mail: [email protected])

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Page 1: Joint Design and Strength Evaluation of Composite Air

Vol. 28, No. 4, 219-225 (2015)DOI: http://dx.doi.org/10.7234/composres.2015.28.4.219ISSN 2288-2103(Print), ISSN 2288-2111(Online)

Paper

์„ ๋ฐ•์šฉ ๋ณตํ•ฉ์žฌ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์˜ ์ฒด๊ฒฐ๋ถ€ ์„ค๊ณ„ ๋ฐ ๊ฐ•๋„ ํ‰๊ฐ€

ํ”ผ์ค€์šฐ* ยท ์ „์ƒ๋ฐฐ** ยท ์ด๊ทผํ˜ธ*** ยท ์กฐ์˜๋Œ€*** ยท ์ตœ์ง„ํ˜ธ**** ยท ๊ถŒ์ง„ํšŒ****โ€ 

Joint Design and Strength Evaluation of Composite Air Spoiler for Ship

June-Woo Pi*, Sang-Bae Jeon**, Guen-Ho Lee***, Young-Dae Jo***, Jin-Ho Choi****, Jin-Hwe Kweon****โ€ 

ABSTRACT: Air spoiler, which can reduce the drag during operation, can be considered as a possible means to reducecarbon dioxide emission and to increase fuel efficiency. In this study, a composite air spoiler was designed and testedby static and repeated loads. The Green Water Pressure of 0.1 MPa a ship experiences during operation wasperpendicularly applied to the air spoiler. Air spoiler was manufactured with sandwich panel which has glass fabricface and balsa core. Multiple sandwich panels were assembled to steel frame by bolt joint. The joint was designed tohave bearing failure and examined by static and fatigue tests. Tests showed that the designed joint has enough marginof safety to endure joint failure. The developed sandwich panel to air spoiler is planned to be applied to a large scalecommercial ship.

์ดˆ ๋ก: ์„ ๋ฐ• ๋ถ„์•ผ์—์„œ ์ด์‚ฐํ™”ํƒ„์†Œ(CO2) ๋ฐฐ์ถœ์„ ์ค„์ด๊ณ  ์—ฐ๋ฃŒ ํšจ์œจ์„ ๋†’์ด๊ธฐ ์œ„ํ•œ ๋ฐฉ๋ฒ•์˜ ํ•˜๋‚˜๋กœ ํ•ญํ•ดํ•˜๋Š” ์„ ๋ฐ•์˜๊ณต๊ธฐ ์ €ํ•ญ์„ ์ค„์ด๊ธฐ ์œ„ํ•œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋ฅผ ์žฅ์ฐฉํ•˜๋Š” ๋ฐฉ์•ˆ์ด ๊ฒ€ํ† ๋  ์ˆ˜ ์žˆ๋‹ค. ๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ๋Œ€ํ˜• ์„ ๋ฐ•์— ์ ์šฉ๋ ์ˆ˜ ์žˆ๋Š” ๋ณตํ•ฉ์žฌ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์˜ ์ฒด๊ฒฐ๋ถ€๋ฅผ ์„ค๊ณ„ํ•˜๊ณ , ์ด์— ๋Œ€ํ•œ ์ •์ , ํ”ผ๋กœ๊ฐ•๋„๋ฅผ ํ‰๊ฐ€ํ•˜์˜€๋‹ค. ํ•˜์ค‘์€ ์„ ๋ฐ•์˜ ์šดํ•ญ ์ค‘ ๋ฐœ์ƒํ•˜๋Š” ์ฒญํŒŒ(Green Water Pressure) 0.1 MPa์ด ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์— ์ˆ˜์งํ•˜๊ฒŒ ๊ฐ€ํ•ด์ง€๋Š” ๊ฒƒ์œผ๋กœ ๊ฐ€์ •ํ•˜์˜€๋‹ค. ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ์œ ๋ฆฌ์„ฌ์œ  ๋ฉด์žฌ์— ๋ฐœ์‚ฌ ์ฝ”์–ด๋ฅผ ๊ฐ–๋Š” ์ƒŒ๋“œ์œ„์น˜ ํ˜•ํƒœ๋กœ ์ œ์ž‘ํ•˜์˜€๊ณ , ์—ฌ๋Ÿฌ ๊ฐœ์˜ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์ด ์…€(Cell)ํ˜•ํƒœ๋กœ ๊ฐ•(Steel) ํ”„๋ ˆ์ž„์— ๋ณผํŠธ๋กœ ์ฒด๊ฒฐ๋˜๋Š” ๊ฒƒ์œผ๋กœ ๊ฐ€์ •ํ•˜์˜€๋‹ค. ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์™€ ํ”„๋ ˆ์ž„์˜ ์ฒด๊ฒฐ๋ถ€๋Š” ๋ฒ ์–ด๋ง ํŒŒ์†์„ ๊ฐ€์ง€๋„๋ก ์„ค๊ณ„ํ•˜๊ณ , ์ •์ (๋ฒ ์–ด๋ง) ์‹œํ—˜๊ณผ ํ”ผ๋กœ(4์  ๊ตฝํž˜) ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ์‹œํ—˜ ๊ฒฐ๊ณผ ๊ฐœ๋ฐœ๋œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ์ •ํ•ด์ง„ ์™ธ๋ถ€ํ•˜์ค‘์„ ๊ฒฌ๋”œ ์ˆ˜ ์žˆ๋Š” ์ถฉ๋ถ„ํ•œ ์•ˆ์ „์—ฌ์œ ๋ฅผ ๊ฐ–๋Š” ๊ฒƒ์„ ํ™•์ธํ•˜์˜€๋‹ค. ๊ฐœ๋ฐœ๋œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ์กฐ๋งŒ๊ฐ„ ๋Œ€ํ˜• ์ƒ์—…์šฉ ์„ ๋ฐ•์— ์ ์šฉ๋  ์˜ˆ์ •์ด๋‹ค.

Key Words: ๋ณตํ•ฉ์žฌ๋ฃŒ(Composite Material), ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„(Sandwich Panel), ์—์–ด ์Šคํฌ์ผ๋Ÿฌ(Air Spoiler), ์ฒด๊ฒฐ๋ถ€(Joint)

1. ์„œ ๋ก 

์ „ ์‚ฐ์—…๋ถ„์•ผ์— ๊ฑธ์ณ ํ™˜๊ฒฝ๋ฌธ์ œ๊ฐ€ ์ค‘์š”ํ•œ ์š”์†Œ๋กœ ๋– ์˜ค๋ฅด๊ณ  ์žˆ๋Š” ๊ฐ€์šด๋ฐ ์กฐ์„ ๋ถ„์•ผ์—์„œ๋Š” IMO(International MaritimeOrganization: ๊ตญ์ œํ•ด์‚ฌ๊ธฐ๊ตฌ)๊ฐ€ ์„ ๋ฐ• ์˜จ์‹ค๊ฐ€์Šค ๋ฐฐ์ถœ์„ ์ค„์ด

๊ธฐ ์œ„ํ•œ EEDI(Energy Efficiency Design Index: ์„ ๋ฐ•์ œ์กฐ์—ฐ๋น„์ง€์ˆ˜) ๊ทœ์ œ๋ฅผ 2013๋…„๋ถ€ํ„ฐ ๊ฑด์กฐ, ์šดํ•ญ๋  ๋ชจ๋“  ์„ ๋ฐ•์— ์ ์šฉํ•˜๊ณ  ์žˆ๋‹ค. ์˜จ์‹ค๊ฐ€์Šค ๋ฐฐ์ถœ์„ ์ค„์ด๊ธฐ ์œ„ํ•ด์„œ๋Š” ์„ ๋ฐ•์˜ ๊ฒฝ๋Ÿ‰ํ™”๋ฐ ์—ฐ๋ฃŒ ํšจ์œจ์˜ ๊ฐœ์„ ์ด ํ•„์ˆ˜์ ์ด๋‹ค. ๋”ฐ๋ผ์„œ ์ตœ๊ทผ ๋“ค์–ด ์„ ๋ฐ•์˜ ์ €ํ•ญ์„ ์ค„์ผ ์ˆ˜ ์žˆ๋Š” ๋ฐฉ๋ฒ• ์ค‘ ํ•˜๋‚˜๋กœ Fig. 1์— ๋ณด์ธ ๋ฐ”์™€

Received 20 August 2015, received in revised form 27 August 2015, accepted 27 August 2015

*

**

***

****โ€ 

School of Mechanical and Aerospace Engineering, Gyeongsang National University Senior Engineer, Offshore Service Research Part, Samsung Heavy Industries Co., LTD.Composites R&D, SK Chemicals Co., LTD.School of Mechanical and Aerospace Engineering, Research Center for Aircraft Parts Technology, Gyeongsang National University Corresponding author (E-mail: [email protected])

Page 2: Joint Design and Strength Evaluation of Composite Air

220 June-Woo Pi, Sang-Bae Jeon, Guen-Ho Lee, Young-Dae Jo, Jin-Ho Choi, Jin-Hwe Kweon

๊ฐ™์ด ์„ ์ˆ˜์— ๋Œ€ํ˜• ์—์–ด ์Šคํฌ์ผ๋Ÿฌ(Air Spoiler)๋ฅผ ์„ค์น˜ํ•˜๋Š” ์•„์ด๋””์–ด๊ฐ€ ์ œ์‹œ๋˜์—ˆ๋‹ค. ํŠนํžˆ ๋ณตํ•ฉ์žฌ๋ฃŒ๋กœ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋ฅผ์ œ์ž‘ํ•˜๋ฉด ๋ฌด๊ฒŒ ์ฆ๊ฐ€๊ฐ€ ํฌ์ง€ ์•Š๊ณ , ํ•ด์ˆ˜์— ์˜ํ•œ ๋ถ€์‹์— ๊ฐ•ํ•˜์—ฌ ๊ธด ์ˆ˜๋ช…์„ ๊ฐ–๋Š” ์žฅ์ ์ด ์žˆ๋‹ค. ๋˜ํ•œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ๋ฐ”๋žŒ๊ณผ ํŒŒ๋„ ๋“ฑ์— ์˜ํ•œ ์••๋ ฅ์„ ๋ฐ›๊ฒŒ ๋˜๋Š”๋ฐ ์ด๊ฒƒ์€ ์ฃผ๋กœ ๊ตฝํž˜ํ•˜์ค‘์˜ ํ˜•ํƒœ๋กœ ์ž‘์šฉํ•˜๊ฒŒ ๋œ๋‹ค.์ด๋Ÿฌํ•œ ๊ตฝํž˜ํ•˜์ค‘์˜ ์ง€์ง€์— ๊ฐ€์žฅ ํšจ๊ณผ์ ์ธ ๊ตฌ์กฐ ํ˜•ํƒœ๋Š” ์ƒŒ๋“œ์œ„์น˜์ด๋‹ค. ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋Š” ๊ณ ๊ฐ•์„ฑ, ๊ณ ๊ฐ•๋„๋ฅผ ๊ฐ–๋Š” ๋ฉด์žฌ(Face) ์†์— ๋ฌด๊ฒŒ๊ฐ€ ๊ฐ€๋ฒผ์šด ์ฝ”์–ด(Core)๋ฅผ ๋„ฃ์–ด, ๊ตฝํž˜ํ•˜์ค‘๊ณผ,๊ตฝํž˜ํ•˜์ค‘์œผ๋กœ ์ธํ•œ ๋ฉด๋‚ดํ•˜์ค‘์€ ๋ฉด์žฌ๊ฐ€ ์ง€์ง€ํ•˜๊ฒŒ ํ•˜๊ณ , ํšก์ „๋‹จํ•˜์ค‘์€ ์ฝ”์–ด๊ฐ€ ์ง€์ง€ํ•˜๊ฒŒ ํ•˜๋Š” ๊ตฌ์กฐ์ด๋‹ค[1]. ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋ฌผ์— ๊ด€ํ•œ ์—ฐ๊ตฌ์‚ฌ๋ก€๋ฅผ ๋ณด๋ฉด ๋‹ค์–‘ํ•œ ํ™˜๊ฒฝ์กฐ๊ฑด์— ๊ด€ํ•œ ์ƒŒ๋“œ์œ„์น˜ ์ฒด๊ฒฐ๋ถ€์˜ ํŒŒ์†ํŠน์„ฑ ์—ฐ๊ตฌ[2], ์ธ์„œํŠธ(Insert)๋ฅผ ์‚ฌ์šฉํ•œ ์ƒŒ๋“œ์œ„์น˜ ๋ณผํŠธ ์ฒด๊ฒฐ๋ถ€์˜ ๊ฐ•๋„์— ๊ด€ํ•œ ์—ฐ๊ตฌ[3], ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋ฅผ ์œ„ํ•œ ๋‹ค์–‘ํ•œ ์ด๋ก ์— ๋Œ€ํ•œ ๊ฒ€ํ†  ์—ฐ๊ตฌ[4], ์ƒˆ๋กœ์šด ๊ฐœ๋…์˜ ์ธ์„œํŠธ๋ฅผ ์‚ฌ์šฉํ•œ ์ƒŒ๋“œ์œ„์น˜ ์ฒด๊ฒฐ๋ถ€์˜ ๊ฐ•๋„ ๊ฐœ์„  ์—ฐ๊ตฌ[5], ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜ ๋ณด์˜ ์ €์†์ถฉ๊ฒฉ์†์ƒ ์—ฐ๊ตฌ[6] ๋“ฑ์„ ๋น„๋กฏํ•˜์—ฌ ์ฃผ๋กœ ํ•ญ๊ณต์šฐ์ฃผ ๊ตฌ์กฐ๋ฌผ ์ ์šฉ์„ ์œ„ํ•œ ๊ธฐ์ดˆ ์—ฐ๊ตฌ๋“ค์ด ์ด๋ฃจ์–ด์ ธ ์™”๋‹ค.์กฐ์„ ํ•ด์–‘ ๋ถ„์•ผ์—์„œ๋Š” ๊ธˆ์†-ํด๋ฆฌ์šฐ๋ ˆํƒ„ ์ƒŒ๋“œ์œ„์น˜ ํ‰ํŒ(SPS๊ณต๋ฒ•) ๊ฐœ๋ฐœ ์—ฐ๊ตฌ[7], ์ „ํ•จ ์ค‘๋Ÿ‰ ์ ˆ๊ฐ์„ ์œ„ํ•œ ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ์ ์šฉ ์—ฐ๊ตฌ[8] ๋“ฑ์ด ์ œํ•œ์ ์œผ๋กœ ์ด๋ฃจ์–ด์ ธ ์™”์œผ๋‚˜ ์„ ๋ฐ•์šฉ ๋Œ€ํ˜• ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์— ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋ฅผ ์ ์šฉํ•œ ์—ฐ๊ตฌ

์‚ฌ๋ก€๋Š” ๋ณด๊ณ ๋˜์ง€ ์•Š๊ณ  ์žˆ๋‹ค. ์ด์— ๋”ฐ๋ผ ์‚ผ์„ฑ์ค‘๊ณต์—…๊ณผ SK ์ผ€๋ฏธ์ปฌ, ๊ฒฝ์ƒ๋Œ€ํ•™๊ต๋Š” ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜๋กœ ์ œ์ž‘๋œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋ฅผ ๋Œ€ํ˜• ์„ ๋ฐ•์˜ ์„ ์ˆ˜์— ์„ค์น˜ํ•˜๊ธฐ ์œ„ํ•œ ํ•ต์‹ฌ๊ธฐ์ˆ  ์—ฐ๊ตฌ๋ฅผ ๊ณต๋™์œผ๋กœ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค.์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋Š” ๋žจํ”„(Ramp) ์˜์—ญ์„ ์ง€๋‚˜ ์ ์ธตํŒ ํ˜•ํƒœ๋กœ๊ธˆ์† ํ”„๋ ˆ์ž„์— ์žฅ์ฐฉ๋˜๋Š”๋ฐ, ๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์„ ๊ธˆ์† ํ”„๋ ˆ์ž„์— ์žฅ์ฐฉํ•˜๊ธฐ ์œ„ํ•œ ์ฒด๊ฒฐ๋ถ€๋ฅผ ์„ค๊ณ„ํ•˜๊ณ , ์žฅ์ฐฉ๋ถ€์˜ ๊ฐ•๋„๋ฅผ ์‹œํ—˜์œผ๋กœ ๊ฒ€์ฆํ•˜๋Š” ์ „์ฒด ๊ณผ์ •์„ ๊ฐ„๋‹จํžˆ ์š”์•ฝ์ •๋ฆฌํ•˜์˜€๋‹ค.

2. ์„ค ๊ณ„

2.1 ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„ ์„ค๊ณ„

๊ตฌ์กฐ๋ฌผ์˜ ์ค‘๋Ÿ‰์„ ์ ˆ๊ฐํ•˜๋ฉด์„œ ๊ตฝํž˜๊ฐ•์„ฑ์„ ๋†’์ผ ์ˆ˜ ์žˆ๋Š”ํšจ์œจ์ ์ธ ํ˜•ํƒœ์ธ ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋Š” ์ง‘์ค‘ํ•˜์ค‘์ด ๊ฐ€ํ•ด์ง€๋Š” ์ฒด๊ฒฐ๋ถ€ ์˜์—ญ์—์„œ ์ทจ์•ฝํ•˜๋‹ค๋Š” ๋ฌธ์ œ์ ์„ ๊ฐ€์ง€๊ณ  ์žˆ๋‹ค. ์ด๋Ÿฌํ•œ๋‹จ์ ์„ ํ•ด๊ฒฐํ•˜๊ธฐ ์œ„ํ•œ ๋Œ€ํ‘œ์ ์ธ ๋ฐฉ๋ฒ•์ด Fig. 2์™€ ๊ฐ™์ด ๋žจํ”„(Ramp) ๊ตฌ๊ฐ„์„ ํ†ตํ•ด ์ƒŒ๋“œ์œ„์น˜๋ฅผ ์ฝ”์–ด๊ฐ€ ์—†๋Š” ๋‹จ์ˆœ ์ ์ธตํŒ์œผ๋กœ ๋ณ€ํ™˜ํ•˜๋Š” ๊ฒƒ์ด๋‹ค[9]. ๊ทธ๋Ÿฌ๋‚˜ ๋žจํ”„ ๊ตฌ๊ฐ„์„ ๋”ฐ๋ผ ๊ตฌ์กฐ๋ฌผ์˜ ํ˜•์ƒ์ด ๊ธ‰๊ฒฉํžˆ ๋ณ€ํ•˜๊ฒŒ ๋˜์–ด ์‘๋ ฅ์˜ ์ง‘์ค‘์ด ๋ฐœ์ƒํ•  ์ˆ˜๋ฐ–์— ์—†๋‹ค, ๋”ฐ๋ผ์„œ Fig. 3๊ณผ ๊ฐ™์ด ๋žจํ”„ ๊ตฌ๊ฐ„์„ ๋”๋ธ”๋Ÿฌ(Doubler)๋กœ ๋ณด๊ฐ•ํ•˜๋Š” ๊ฒƒ์ด ์ผ๋ฐ˜์ ์ด๋‹ค[10]. ๋žจํ”„ ๊ตฌ๊ฐ„์„ ๋”๋ธ”๋Ÿฌ๊ฐ€๋ณด๊ฐ•ํ•˜๋Š” ๊ฒƒ์€ ํ•ญ๊ณต๋ถ„์•ผ์—์„œ๋Š” ์ด๋ฏธ ๋ณดํŽธ์ ์œผ๋กœ ์ ์šฉ๋˜๊ณ ์žˆ์œผ๋ฉฐ, ์ฝ”์–ด๊ฐ€ ์—†๋Š” ์—์ง€๋ฐด๋“œ(Edge Band) ๋ถ€์œ„์˜ ์ ์ธตํŒ๋ณด๊ฐ•์„ ์œ„ํ•ด ํ•„์ˆ˜์ ์ธ ๊ธฐ์ˆ ์ด๋‹ค. Fig. 3(a)์˜ ๊ฒฝ์šฐ์ฒ˜๋Ÿผ ๋”๋ธ”๋Ÿฌ๊ฐ€ ์™ธ๋ถ€๋กœ ๋…ธ์ถœ๋˜๋Š” ๊ฒฝ์šฐ ์‰ฝ๊ฒŒ ํŒŒ์†์ด ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ๋‹จ์ ์ด ์žˆ๊ธฐ ๋•Œ๋ฌธ์— Fig. 3(b)์—์„œ์™€ ๊ฐ™์ด ๋”๋ธ”๋Ÿฌ๋ฅผ ๋ฉด์žฌ์™€ ๋ฉด

Fig. 1. Air spoiler conceptual design

Fig. 2. Concept of ramped area in sandwich structure

Fig. 3. Doubler reinforcement types for sandwich structure

Page 3: Joint Design and Strength Evaluation of Composite Air

Joint Design and Strength Evaluation of Composite Air Spoiler for Ship 221

์žฌ ์‚ฌ์ด, ๋‚ด๋ถ€์— ์ถ”๊ฐ€ํ•˜๋Š” ๊ฒƒ์ด ์ผ๋ฐ˜์ ์ด๋‹ค. ๋”ฐ๋ผ์„œ ๋ณธ ์—ฐ๊ตฌ์—์„œ๋„ Fig. 3(b)์˜ ๊ฐœ๋…์„ ์ ์šฉํ•˜์˜€๋‹ค.์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์˜ ๋žจํ”„ ๊ตฌ๊ฐ„์ด ์ •ํ•ด์ง„ ํ›„ ์—์ง€ ๋ฐด๋“œ ์„ค๊ณ„๋ฅผ ์‹œ์ž‘ํ•˜์˜€๋‹ค. ๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ์•ž์„œ ์ •ํ•ด์ง„ ๋Œ€๋กœ ์ƒํ•˜ ๋ฉด์žฌ์‚ฌ์ด์— ๋”๋ธ”๋Ÿฌ๋ฅผ ์‚ฝ์ž…ํ•˜์—ฌ ๋žจํ”„ ๊ตฌ๊ฐ„์„ ๋ณด๊ฐ•ํ•˜์˜€๋‹ค. ๋ฉด์žฌ์™€ ๋ณด๊ฐ•๋œ ๋”๋ธ”๋Ÿฌ๋Š” ์œ ๋ฆฌ์„ฌ์œ  ์ง์กฐ ๋ณตํ•ฉ์žฌ๋ฅผ ์‚ฌ์šฉํ•˜์˜€์œผ๋ฉฐ ์ฝ”์–ด๋Š” ๋ฐœ์‚ฌ๋ฅผ ์‚ฌ์šฉํ•˜์˜€๋‹ค. ์ƒŒ๋“œ์œ„์น˜ ๋ถ€์œ„๋Š” ์ฃผ๋กœ ๊ตฝํž˜ํ•˜์ค‘๋งŒ์„ ๋ฐ›๊ฒŒ ๋˜๋ฏ€๋กœ 0/90 ์œ„์ฃผ๋กœ ์„ค๊ณ„ํ•˜๊ณ , ์—์ง€๋ฐด๋“œ๋Š”๋ณผํŠธ๋กœ ์ธํ•œ ์ „๋‹จํŒŒ์†(Shear Out)์ด ๋ฐœ์ƒํ•˜์ง€ ์•Š๋„๋ก 45/-45 ์ธต์ด ๋ณด๊ฐ•๋œ ๊ตฌ์กฐ๋ฅผ ๊ฐ€์ง€๋„๋ก ์ ์ธตํŒจํ„ด์„ ์„ค๊ณ„ํ•˜์˜€๋‹ค.๊ธฐ์—…์˜ ๊ธฐ๋ฐ€๋ณดํ˜ธ๋ฅผ ์œ„ํ•ด ์ƒ์„ธํ•œ ์ ์ธต์ˆœ์„œ์™€ ์žฌ๋ฃŒ์˜ ์ข…๋ฅ˜๋Š” ์ œ์‹œํ•˜์ง€ ์•Š์•˜๋‹ค.

2.2 ์ฒด๊ฒฐ๋ถ€ ์„ค๊ณ„

๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ์„ ๋ฐ•์„ 30๋…„๊ฐ„ ์šดํ–‰ํ•  ๊ฒฝ์šฐ ํ•œ๋ฒˆ ๋‚˜ํƒ€๋‚ ๊ฐ€๋Šฅ์„ฑ์ด ์žˆ๋Š” ์ฒญํŒŒ(์•…์ฒœํ›„์—์„œ ๊ฐ‘ํŒ ์œ„๋ฅผ ์“ธ๊ณ  ์ง€๋‚˜๊ฐ€๋Š”ํŒŒ๋„)๋ฅผ ๊ธฐ์ค€์œผ๋กœ ์ ์šฉํ•˜์ค‘ 0.1 MPa์„ ์„ค์ •ํ•˜์˜€๋‹ค. ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ์—ฌ๋Ÿฌ ๊ฐœ์˜ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„๋กœ ๊ตฌ์„ฑ๋˜๋Š”๋ฐ, ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์ด ๊ธˆ์† ํ”„๋ ˆ์ž„์— ์žฅ์ฐฉ๋˜๋Š” ๊ฐœ๋…์€ Fig. 4์™€ 5์— ๋ณด์ธ ๋ฐ”์™€ ๊ฐ™๋‹ค. ํŒจ๋„์˜ ์—์ง€๋ฐด๋“œ๋Š” ๋ณผํŠธ๋กœ ๊ธˆ์† ํ”„๋ ˆ์ž„์— ์ฒด๊ฒฐ๋˜๋Š”๋ฐ, ์—์ง€๋ฐด๋“œ ์œ„์— ๊ธˆ์† ๋ณด๊ฐ•์žฌ๋ฅผ ์ถ”๊ฐ€ํ•˜์—ฌ ์ƒŒ๋“œ์œ„์น˜๊ฐ€ ๋ณผํŠธ์— ์˜ํ•ด ๊ตญ๋ถ€์  ์†์ƒ์„ ์ž…๋Š” ๊ฒƒ์„ ๋ฐฉ์ง€ํ•˜์˜€๋‹ค. ๋ณผํŠธ๋Š” ๋‘ ์ค„๋กœ ์„ค์น˜ํ•˜๊ณ  ๊ธˆ์† ํ”„๋ ˆ์ž„์„ ์ถฉ๋ถ„ํžˆ ๊ฐ•ํ•˜๊ฒŒ ์„ค๊ณ„ํ•˜์˜€์œผ๋ฏ€๋กœ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์€ ์žฅ์ฐฉ๋ถ€์—์„œ ๊ณ ์ •์ง€์ง€(Clamped)๋˜์–ด ์žˆ๋Š” ๊ฒƒ์œผ๋กœ ๊ฐ€์ •ํ•œ๋‹ค.๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ๋ณตํ•ฉ์žฌ ๊ตฌ์กฐ ์„ค๊ณ„์— ๋„๋ฆฌ ์‚ฌ์šฉ๋˜๊ณ  ์žˆ๋Š”

EUROCOMP[11]์—์„œ ์ œ์•ˆํ•œ ๊ณ„์‚ฐ ๋ฐฉ๋ฒ•์„ ๋”ฐ๋ผ ์ฒด๊ฒฐ๋ถ€ ์ดˆ๊ธฐ์„ค๊ณ„๋ฅผ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ์ผ๋‹จ ๊ฐœ๋žต์ ์ธ ๋ฐฉ๋ฒ•์œผ๋กœ ์ฒด๊ฒฐ๋ถ€์˜

์ดˆ๊ธฐ์„ค๊ณ„๋ฅผ ์ง„ํ–‰ํ•˜๊ณ , ์ด ์„ค๊ณ„์˜ ํƒ€๋‹น์„ฑ์„ ์œ ํ•œ์š”์†Œํ•ด์„๊ณผ์‹œํ—˜์„ ํ†ตํ•ด ๊ฒ€์ฆํ•˜๋Š” ๋ฐฉ์‹์œผ๋กœ ์ „์ฒด ์„ค๊ณ„๋ฅผ ์ง„ํ–‰ํ•˜์˜€๋‹ค.์ฒด๊ฒฐ๋ถ€ ์ดˆ๊ธฐ์„ค๊ณ„๋ฅผ ์œ„ํ•ด Fig. 6์— ๋ณด์ธ ๋„ค ๊ฐ€์ง€ ํŒŒ์†๋ชจ๋“œ,์ฆ‰ ๋ชจ์žฌ ์ธ์žฅํŒŒ์†(Net-tension Failure), ๋ฒ ์–ด๋งํŒŒ์†(BearingFailure), ์ „๋‹จํŒŒ์†(Shear-out Failure)๊ณผ ๋ณผํŠธ์˜ ์ „๋‹จํŒŒ์†์„๊ณ ๋ คํ•˜์˜€๋‹ค. ๋ณตํ•ฉ์žฌ ๊ตฌ์กฐ๋ฌผ์˜ ํŒŒ์†์€ ๊ตฌ๋ฉ ์ฃผ์œ„์—์„œ ์ด๋ก ์ ์œผ๋กœ ์ถ”์ •๋œ ์‘๋ ฅ๊ณผ ๊ตฌ๋ฉ์ด ์—†๋Š” ๋ณตํ•ฉ์žฌ๋ฃŒ ์ ์ธตํŒ์˜ ๊ฐ•๋„๋ฅผ ๋น„๊ตํ•˜์—ฌ ํŒ์ •ํ•˜๋Š”๋ฐ, ์ด ๋ฐฉ๋ฒ•์€, ๊ตฌ๋ฉ์—์„œ ์ผ์ • ๊ฑฐ๋ฆฌ๋–จ์–ด์ง„ ์œ„์น˜์—์„œ์˜ ์‘๋ ฅ ์ˆ˜์ค€์„ ๊ธฐ์ค€์œผ๋กœ ํŒŒ์†์„ ํŒ์ •ํ•˜๋Š” ํŠน์„ฑ๊ธธ์ด(Characteristic Length) ๋ฐฉ๋ฒ•[12]๊ณผ ํ•จ๊ป˜ ๋งŽ์ด ๊ฐ„๋‹จํ•˜๋ฉด์„œ๋„ ๋งŽ์ด ์‚ฌ์šฉ๋˜๋Š” ๋ฐฉ๋ฒ•์ด๋‹ค. ๋ณผํŠธ์˜ ์ „๋‹จํŒŒ์†์€๋ณผํŠธ์— ๊ฐ€ํ•ด์ง€๋Š” ํ•˜์ค‘์ด ์ •ํ•ด์ง€๋ฉด ํ—ˆ์šฉํ•˜์ค‘๊ณผ์˜ ๋น„๊ต๋ฅผ ํ†ตํ•ด ์‰ฝ๊ฒŒ ํŒ๋‹จํ•  ์ˆ˜ ์žˆ๋‹ค.๋˜ํ•œ ํ•ด์„์ƒ์˜ ๋ถˆํ™•์‹ค์„ฑ, ์žฌ๋ฃŒ์ƒ์ˆ˜์˜ ๋ถˆํ™•์‹ค์„ฑ, ์ œ์ž‘์ƒ์˜ ๋ณ€๋™๊ฐ€๋Šฅ์„ฑ, ํ™˜๊ฒฝํšจ๊ณผ ๋“ฑ์„ ๊ณ ๋ คํ•œ ๋‹ค์–‘ํ•œ ์•ˆ์ „๊ณ„์ˆ˜๋“ค์ด ๊ณ ๋ ค๋˜๋Š”๋ฐ ๋ณธ ์—ฐ๊ตฌ์—์„œ ์‚ฌ์šฉ๋œ ๊ฐ’๋“ค์€ Table 1์— ์ œ์‹œํ•˜์˜€๋‹ค. ๊ตฌ๋ฉ์˜ ์ง๊ฒฝ์„ ์ •ํ•˜๊ธฐ ์œ„ํ•ด ๊ตฌ๋ฉ์˜ ์ง๊ฒฝ์— ๋Œ€ํ•œ ์ ์ธตํŒ๋‘๊ป˜ ๋น„์— ๋Œ€ํ•œ ์š”๊ตฌ๋„(Hole diameter-to-laminate thicknessratio requirement)[11]๋Š” Eq. (1)๊ณผ ๊ฐ™๋‹ค.

(1)

๋”ฐ๋ผ์„œ ์ฒด๊ฒฐ๋ถ€ ๊ตฌ๋ฉ ์ง๊ฒฝ์˜ ๋ฒ”์œ„๋Š” 14.424-21.636 mm๊ฐ€๋œ๋‹ค. ์ ์ธตํŒ์— 0ยฐ์™€ 45ยฐ, -45ยฐ, 90ยฐ ๋ฐฉํ–ฅ์œผ๋กœ ์ตœ์†Œ 12.5% ์ด

1.0 dh/t 1.5โ‰ค โ‰ค

Fig. 4. Schematic diagram of sandwich panel assembly

Fig. 5. Schematic diagram of sandwich panel-to-steel frame joint

Fig. 6. Typical failure modes of bolted joint [4]

Table 1. Safety factors [11]

Designation Meaning ValueCm,1 Model uncertainty 2.0Cmat Material properties uncertainty 1.5Cfab Manufacturing process variability 1.2Cenv Environmental effects 2.5

Page 4: Joint Design and Strength Evaluation of Composite Air

222 June-Woo Pi, Sang-Bae Jeon, Guen-Ho Lee, Young-Dae Jo, Jin-Ho Choi, Jin-Hwe Kweon

์ƒ ๊ฐ๊ฐ ๋ฐฐ์น˜๋˜์–ด์•ผ ํ•œ๋‹ค๋Š” ์ ์ธต๊ฐ ๋น„์œจ ์š”๊ตฌ๋„๋Š” ์—์ง€๋ฐด๋“œ๋ฅผ ์„ค๊ณ„ํ•˜๋ฉด์„œ ์ด๋ฏธ ๋งŒ์กฑํ•˜์˜€์œผ๋ฉฐ, ์ฒด๊ฒฐ๋ถ€ ๊ตฌ๋ฉ์˜ ์ค‘์•™๊ณผ ์ ์ธตํŒ ๋๋‹จ๊นŒ์ง€์˜ ๊ฑฐ๋ฆฌ์ธ ๋๋‹จ๊ฑฐ๋ฆฌ(Edge Distance(e))์™€ ์ฒด๊ฒฐ๋ถ€ ๊ตฌ๋ฉ์˜ ์ค‘์•™๊ณผ ์ค‘์•™ ์‚ฌ์ด์˜ ๊ฑฐ๋ฆฌ์ธ ํ”ผ์น˜๊ฑฐ๋ฆฌ(PitchDistance(p))๋Š” Eq. (2), (3)์—์„œ์™€ ๊ฐ™์ด ์ฒด๊ฒฐ๋ถ€ ๊ตฌ๋ฉ ์ง๊ฒฝ์˜3๋ฐฐ ์ด์ƒ๋˜์–ด์•ผ ํ•œ๋‹ค[11].

(2)

(3)

์ตœ๋Œ€ ํ”ผ์น˜๊ฑฐ๋ฆฌ๋Š” ์ ์ธตํŒ ๋‘๊ป˜์˜ 14๋ฐฐ ๋˜๋Š” 175 mm ์ดํ•˜์—ฌ์•ผ ํ•œ๋‹ค[11]. ๋ณธ ์—ฐ๊ตฌ์˜ ๊ฒฝ์šฐ ๋” ์ž‘์€ ๊ฐ’์ธ 175 mm๋ฅผ ๊ธฐ์ค€์œผ๋กœ ํ•˜์—ฌ ํ”ผ์น˜๊ฑฐ๋ฆฌ์˜ ๋ฒ”์œ„๋ฅผ ์‹ (4)์™€ ๊ฐ™์ด ์„ค์ •ํ•˜์˜€๋‹ค.

(4)

๋˜ํ•œ ๋ณผํŠธ์˜ ์ค‘์•™๊ณผ Iํ˜• ๊ธˆ์† ํ”„๋ ˆ์ž„์˜ ํ”Œ๋ Œ์ง€ ๋๋‹จ๊นŒ์ง€๊ฑฐ๋ฆฌ๋Š” ์ตœ์†Œํ•œ ๋ณผํŠธ ์ง๊ฒฝ(db)์˜ 1.2๋ฐฐ๋ฅผ ๋งŒ์กฑํ•ด์•ผ ํ•œ๋‹ค. ์ด์ƒ์˜ ๊ตฌ์กฐ๊ฐ•๋„ ์˜ˆ์ธก ๊ฒฐ๊ณผ์™€ ๊ทœ๊ฒฉ์— ์˜ํ•œ ์š”๊ตฌ์กฐ๊ฑด์„ ๊ณ ๋ คํ•˜์—ฌ ์„ค๊ณ„ํ•œ ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ ํŒจ๋„์˜ ํ˜•์ƒ์€ Fig. 7๊ณผ ๊ฐ™๋‹ค. ๋ณผํŠธ์˜ ์ง๊ฒฝ์€ 18 mm์ด๋‹ค.

3. ์œ ํ•œ์š”์†Œํ•ด์„

์•ž์—์„œ๋„ ์„ค๋ช…ํ•˜์˜€๋“ฏ์ด EUROCOMP[11]์— ๋”ฐ๋ผ Fig. 7๊ณผ๊ฐ™์ด ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์—๋Š” ์žฅ์ถ•์„ ๋”ฐ๋ผ 14๊ฐœ, ๋‹จ์ถ•์„ ๋”ฐ๋ผ 10๊ฐœ์˜ 18 mm ๋ณผํŠธ๋ฅผ ์„ค์น˜ํ•˜๋Š” ๊ฒƒ์œผ๋กœ ์„ค๊ณ„ํ•˜์˜€๋‹ค. ์ด ์ดˆ๊ธฐ์„ค๊ณ„์˜ ํƒ€๋‹น์„ฑ์„ ๊ฒ€ํ† ํ•˜๊ธฐ ์œ„ํ•ด ์œ ํ•œ์š”์†Œ๋ฒ•์„ ์‚ฌ์šฉํ•˜์—ฌ ์‹ค์ œ ๊ฐ ๋ณผํŠธ์— ๊ฑธ๋ฆฌ๋Š” ํ•˜์ค‘์„ ๊ณ„์‚ฐํ•˜์˜€๋‹ค. ํ•ด์„์€ ์ƒ์—…์šฉ ์œ ํ•œ์š”์†Œ ํ”„๋กœ๊ทธ๋žจ ANSYS๋ฅผ ์‚ฌ์šฉํ•˜์˜€๊ณ , ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์€ ์‰˜ ์š”์†Œ๋ฅผ ์‚ฌ์šฉํ•˜์—ฌ ์ด์ƒํ™”ํ•˜์˜€๋‹ค. ๊ธˆ์† ํ”„๋ ˆ์ž„๊ณผ ๋ณด๊ฐ•์žฌ ์‚ฌ์ด์— ์œ„์น˜ํ•œ ์ ˆ์ ๋“ค์€ ์ˆ˜์ง๋ฐฉํ–ฅ ๋ณ€ํ˜•์ด ๋ถˆ๊ฐ€๋Šฅํ•˜๋„๋ก ๊ตฌ์†ํ•˜์˜€๊ณ , ๋ณผํŠธ๋กœ ๊ณ ์ •๋œ ์ ˆ์ ์—์„œ๋Š”๋ฉด๋‚ด๋ณ€์œ„๋„ ์ถ”๊ฐ€ ๊ตฌ์†ํ•˜์˜€๋‹ค. ํ•˜์ค‘์€ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„ ์ „์ฒด

์˜์—ญ์— 0.1 MPa์˜ ์••๋ ฅ์œผ๋กœ ๊ฐ€ํ•˜์˜€๊ณ , ๋Œ€์นญ ๊ฒฝ๊ณ„์กฐ๊ฑด์„ ์ด์šฉํ•˜์—ฌ 1/4๋งŒ์„ ํ•ด์„ํ•˜์˜€๋‹ค. Fig. 8์€ ์œ ํ•œ์š”์†Œํ•ด์„ ๊ฒฐ๊ณผ ๋ณ€ํ˜•๋œ ํŒจ๋„์˜ ํ˜•์ƒ์„ ๋ณด์ธ ๊ฒƒ์ด๋‹ค. ํŒจ๋„์˜ ์ค‘์•™์—์„œ ์ตœ๋Œ€ 40.6mm์˜ ์ฒ˜์ง์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค. ๊ฒฐ๊ณผ๋ฅผ ๋ณด์ด์ง€๋Š” ์•Š์•˜์ง€๋งŒ ๋ฉด์žฌ์—์„œ ๊ฐ ์ธต๋ณ„๋กœ ์ตœ๋Œ€ Tsai-Wu ํŒŒ์†์ง€์ˆ˜[13]๋„ ์‚ดํŽด๋ณด์•˜๋Š”๋ฐ ์ฒด๊ฒฐ๋ถ€๊ฐ€ ์•„๋‹Œ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์˜ ํŒŒ์†์€ ๋ฐœ๊ฒฌ๋˜์ง€ ์•Š์•˜๋‹ค.

Fig. 9๋Š” ํŒจ๋„์˜ ๊ธด ๋ณ€์„ ๋”ฐ๋ผ ๊ฐ ๋ณผํŠธ์— ๊ฑธ๋ฆฌ๋Š” ํ•˜์ค‘์„ ๊ทธ๋ž˜ํ”„๋กœ ๊ทธ๋ฆฐ ๋‚˜ํƒ€๋‚ธ ๊ฒƒ์ด๋‹ค. ๊ธด ๋ณ€์˜ ์ค‘์•™์— ์žˆ๋Š” ๋ณผํŠธ์— ์ตœ๋Œ€ 75.2 kN์˜ ์ „๋‹จ ํ•˜์ค‘์„ ์ง€ํƒฑํ•˜๋Š” ๊ฒƒ์œผ๋กœ ์˜ˆ์ธก๋˜์—ˆ๋Š”๋ฐ์ด๋ฅผ Eq. (5)์™€ ๊ฐ™์ด ๋ณผํŠธ์˜ ์ „๋‹จ ํ•˜์ค‘์„ ๋‹จ๋ฉด์ (A)์œผ๋กœ ๋‚˜๋ˆ„์–ด ์ ์ธตํŒ์˜ ๋ฒ ์–ด๋ง ์‘๋ ฅ์œผ๋กœ ํ™˜์‚ฐํ•˜๋ฉด 290 MPa์ด๋‹ค. ๋‹จ๋ฉด์ (A)์€ ๋ณผํŠธ์˜ ์ง๊ฒฝ(db)๊ณผ ์ฒด๊ฒฐ๋ถ€์˜ ๋‘๊ป˜(t)๋ฅผ ๊ณฑํ•œ ๊ฐ’์ด๋‹ค.

(5)

๋˜ํ•œ ์ „๋‹จํ•˜์ค‘์„ ์‹œํ—˜ ๊ฒฐ๊ณผ์™€ ๋น„๊ตํ•˜์—ฌ ์ ์ธตํŒ์˜ ์•ˆ์ „์—ฌ๋ถ€๋ฅผ ํŒ์ •ํ•œ๋‹ค. ์งง์€ ๋ณ€์˜ ๋ณผํŠธ์—๋Š” ๊ธด ๋ณ€์— ์„ค์น˜๋œ ๋ณผํŠธ์—์„œ๋ณด๋‹ค ์ž‘์€ ๊ฐ’์ด ์˜ˆ์ธก๋˜์—ˆ๋‹ค.

e/dh 3.0โ‰ฅ

p/dh 3.0โ‰ฅ

3dh p 175 mmโ‰ค โ‰ค

ฯƒb P/A P/ db tร—( )= =

Fig. 7. Configuration of sandwich panelFig. 8. Deformed shape

Fig. 9. Bolt reaction force

Page 5: Joint Design and Strength Evaluation of Composite Air

Joint Design and Strength Evaluation of Composite Air Spoiler for Ship 223

4. ์‹œ ํ—˜

4.1 ๋ฒ ์–ด๋ง ์‹œํ—˜

์„ค๊ณ„๋œ ์ƒŒ๋“œ์œ„์น˜ ์ฒด๊ฒฐ๋ถ€์˜ ์•ˆ์ „์„ฑ์„ ํ™•์ธํ•˜๊ธฐ ์œ„ํ•ด SK์ผ€๋ฏธ์นผ์—์„œ ๋ฒ ์–ด๋ง ์‹œํŽธ๊ณผ ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋ฌผ์˜ ๋ถ€๋ถ„ํ’ˆ ์‹œํŽธ์„ ์ œ์ž‘ํ•˜์˜€๋‹ค. ๋ฒ ์–ด๋ง ์‹œํŽธ์€ ์‹ค์ œ ์ฒด๊ฒฐ์ด ์ด๋ฃจ์–ด์ง€๋Š”์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„ ์—์ง€๋ฐด๋“œ ๋ถ€๋ถ„์˜ ์ ์ธต์ˆœ์„œ์™€ ๋™์ผํ•˜๊ฒŒ ์ œ์ž‘ํ•˜์˜€๋‹ค. Fig. 10(a)๋Š” ์›๊ณต๊ณต์ฐจ๊ฐ€ ์—†์„ ๊ฒฝ์šฐ(Close Fit)์˜ ์‹œํŽธ์œผ๋กœ, ๋ฒ ์–ด๋ง ๊ฐ•๋„๋ฅผ ์•Œ์•„๋ณด๊ธฐ ์œ„ํ•ด ๊ตฌ๋ฉ์˜ ์ง€๋ฆ„์„ 18 mm๋กœ ์ œ์ž‘ํ•œ ๊ฒƒ์ด๋‹ค. Fig. 10(b)์˜ ๊ฒฝ์šฐ ์›๊ณต๊ณต์ฐจ๊ฐ€ ์žˆ์„ ๊ฒฝ์šฐ(Loose Fit)์˜ ๋ฒ ์–ด๋ง ๊ฐ•๋„๋ฅผ ์•Œ์•„๋ณด๊ธฐ ์œ„ํ•œ ์‹œํŽธ์ด๊ณ , ๊ตฌ๋ฉ์˜ ์ง€๋ฆ„์„ 30 mm๋กœ ์ œ์ž‘ํ•˜์˜€๋‹ค. ์‹ค์ œ ์ฒด๊ฒฐ๋ถ€์˜ ๊ฐ ๋ณผํŠธ ์ค‘์‹ฌ๊ฐ„ ๊ฐ„๊ฒฉ๊ณผ ๋™์ผํ•˜๊ฒŒ ์‹œํŽธ์˜ ํญ์„ 180 mm๋กœ ์ œ์ž‘ํ•˜์˜€๊ณ , ๋๋‹จ๊ฑฐ๋ฆฌ๋„ ์‹ค์ œ์™€ ๋™์ผํ•˜๊ฒŒ ํ•˜์˜€๋‹ค. ์„ค๊ณ„๋œ ์ฒด๊ฒฐ๋ถ€์—์„œ ์ฃผ์š” ํŒŒ์†๋ชจ๋“œ์ธ ๋ฒ ์–ด๋ง ํŒŒ์† ํ•˜์ค‘์„ ๊ตฌํ•˜๊ธฐ ์œ„ํ•œ ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. 18 mm ๋ณผํŠธ๋ฅผ ๊ธฐ์ค€์œผ๋กœ, ์‹œํŽธ์— ๊ฐ๊ฐ 18 mm, 30 mm์˜ ๊ตฌ๋ฉ์„ ๊ฐ€๊ณตํ•˜์—ฌ, ์ œ์ž‘ ๊ณต์ฐจ๊ฐ€ ๋ฒ ์–ด๋ง ๊ฐ•๋„์— ๋ฏธ์น˜๋Š” ์˜ํ–ฅ์„ ํ™•์ธํ•˜์˜€๋‹ค. ๋˜ํ•œ ๋‚˜์‚ฌ

์‚ฐ์ด ์—†์ด ๊ฐ€๊ณต๋œ ๋ณผํŠธ(Non-threaded)์™€ ๋‚˜์‚ฌ์‚ฐ์ด ์žˆ๋Š” ๋ณผํŠธ(Threaded)๋กœ ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์—ฌ ๋ณผํŠธ์˜ ๋‚˜์‚ฌ์‚ฐ ์œ ๋ฌด๊ฐ€ ๋ฒ ์–ด๋ง ๊ฐ•๋„์— ๋ฏธ์น˜๋Š” ์˜ํ–ฅ๋„ ๋น„๊ตํ•˜์˜€๋‹ค. ๋”ฐ๋ผ์„œ ์›๊ณต๊ณต์ฐจ๊ฐ€ ์—†์œผ๋ฉฐ ๋‚˜์‚ฌ์‚ฐ์ด ์žˆ๋Š” ๊ฒฝ์šฐ(Close Fit Threaded), ์›๊ณต๊ณต์ฐจ๊ฐ€ ์—†์œผ๋ฉฐ ๋‚˜์‚ฌ์‚ฐ์ด ์—†๋Š” ๊ฒฝ์šฐ(Close Fit Non-threaded),์›๊ณต๊ณต์ฐจ๊ฐ€ ์žˆ์œผ๋ฉฐ ๋‚˜์‚ฌ์‚ฐ์ด ์—†๋Š” ๊ฒฝ์šฐ(Loose Fit Non-threaded) ์ด 3์ข…๋ฅ˜์˜ ์กฐ์ธํŠธ์— ๋Œ€ํ•ด ๊ฐ๊ฐ 4๊ฐœ์”ฉ์˜ ๋ฒ ์–ด๋ง์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ๋ณผํŠธ์— ๊ฐ€ํ•ด์ง€๋Š” ํ† ํฌ(Torque)์˜ ๊ฒฝ์šฐJIS ๊ทœ๊ฒฉ์— ๋”ฐ๋ฅด๋ฉด ๊ทœ์ • ํ† ํฌ๋Š” 146 Nยทm์ด์ง€๋งŒ ํ† ํฌ๊ฐ€ ๋„ˆ๋ฌด ๊ณผํ•˜๊ฒŒ ์ ์šฉ๋  ๊ฒฝ์šฐ ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ๋ณตํ•ฉ์žฌ๋ฃŒ์˜ ์ˆ˜์ง€์ธตํŒŒ์†๊ณผ ์‹œํ—˜ํ™˜๊ฒฝ์„ ๊ณ ๋ คํ•˜์—ฌ 98 Nยทm์˜ ํ† ํฌ๋ฅผ ์ ์šฉํ•˜์˜€๋‹ค.์‹œํ—˜์— ์‚ฌ์šฉ๋œ ์žฌ๋ฃŒ์‹œํ—˜๊ธฐ๋Š” Instron 5985 ์ด๋ฉฐ ๋ถ„๋‹น 2 mm์†๋„๋กœ ํ•˜์ค‘์„ ๊ฐ€ํ•˜์˜€๋‹ค. Fig. 11์— ๋ฒ ์–ด๋ง ์‹œํ—˜ ์‚ฌ์ง„์„ ์ œ์‹œํ•˜์˜€๋‹ค.

4.2 ๋ฒ ์–ด๋ง ์‹œํ—˜ ๊ฒฐ๊ณผ

Fig. 12๋Š” ๋ฒ ์–ด๋ง ์‹œํ—˜์˜ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ธ ๊ทธ๋ž˜ํ”„์ด๋‹ค. ๊ตฌ์กฐ๋ฌผ์˜ ๊ฐ•๋„๋Š” ํ•˜์ค‘-๋ณ€์œ„ ๊ณก์„ ์ƒ์˜ ์ตœ๊ณ ํ•˜์ค‘์„ ๊ธฐ์ค€์œผ๋กœ ๊ณ„์‚ฐํ•˜์˜€๋‹ค. ์‹œํ—˜ ๊ฒฐ๊ณผ ์›๊ณต๊ณต์ฐจ๊ฐ€ ์—†๊ณ  ๋‚˜์‚ฌ์‚ฐ์ด ์žˆ์„ ๋•Œ ์ด4๊ฐœ ์‹œํŽธ์˜ ํ‰๊ท  ํŒŒ์†๊ฐ•๋„๋Š” 859 MPa๋กœ ํ™•์ธ๋˜์—ˆ์œผ๋ฉฐ ๋ชจ๋‘ Fig. 13๊ณผ ๊ฐ™์€ ๋ฒ ์–ด๋ง ํŒŒ์†์„ ๋ณด์˜€๋‹ค. ๋™์ผํ•œ ๋ฐฉ๋ฒ•์œผ๋กœ์›๊ณต๊ณต์ฐจ๊ฐ€ ์—†๊ณ  ๋‚˜์‚ฌ์‚ฐ์ด ์—†์„ ๋•Œ ์ด 4๊ฐœ ์‹œํŽธ์˜ ํ‰๊ท  ๊ฐ•๋„๋Š” 848 MPa๋กœ ๋‚˜ํƒ€๋‚ฌ๊ณ , ํŒŒ์†๋ชจ๋“œ๋Š” ์•ž์—์„œ์™€ ๋™์ผํ•˜๊ฒŒ๋ฒ ์–ด๋ง์ด์—ˆ๋‹ค. ์›๊ณต๊ณต์ฐจ๊ฐ€ ์žˆ๊ณ  ๋‚˜์‚ฌ์‚ฐ์ด ์—†์„ ๋•Œ์˜ ํ‰๊ท ๊ฐ•๋„๋Š” 836 MPa์ด๊ณ  ์—ญ์‹œ ํŒŒ์†๋ชจ๋“œ๋Š” ๋ฒ ์–ด๋ง์ด์—ˆ๋‹ค. ์„ธ ๊ฒฝ์šฐ์— ๋Œ€ํ•œ ์‹œํ—˜ ๊ฒฐ๊ณผ ๊ฐ•๋„๊ฐ’์˜ ์ฐจ์ด๋Š” ๋งค์šฐ ์ž‘์•˜์ง€๋งŒ, ๊ทธ ์ค‘๊ฐ€์žฅ ๋‚ฎ์€ ๋ฒ ์–ด๋ง ๊ฐ•๋„๋Š” ์›๊ณต๊ณต์ฐจ๊ฐ€ ์žˆ๊ณ  ๋‚˜์‚ฌ์‚ฐ์ด ์—†์„๋•Œ์ด๊ณ  ๊ทธ ๊ฐ’์€ 836 MPa์ž„์„ ํ™•์ธํ•˜์˜€๋‹ค. ์‹œํ—˜๊ฒฐ๊ณผ ๋‚˜์‚ฌ์‚ฐ์ด ์žˆ์„ ๋•Œ์˜ ํ‰๊ท  ํŒŒ์†๊ฐ•๋„๊ฐ€ ์—†์„ ๋•Œ ๋ณด๋‹ค ๋†’์ง€๋งŒ ๊ทธ ์ฐจ์ด๋Š” ๋ฐ์ดํ„ฐ ๋ถ„์‚ฐ ๋ฒ”์œ„ ๋‚ด์— ์žˆ์–ด ํฐ ์ฐจ์ด๋Š” ๊ฑฐ์˜ ์—†์œผ๋ฉฐ ๋‚˜์‚ฌ์‚ฐ์˜ ์œ ๋ฌด๋Š” ์ดˆ๊ธฐ์˜ ๋ฒ ์–ด๋ง ํŒŒ์†์—๋Š” ์˜ํ–ฅ์„ ๋ฏธ์น˜์ง€๋งŒ์ตœ์ข…์ ์ธ ๋ฒ ์–ด๋ง ํŒŒ์†์—๋Š” ํฐ ์˜ํ–ฅ์„ ๋ฏธ์น˜์ง€ ์•Š๋Š” ๊ฒƒ์œผ๋กœํŒ๋‹จ๋œ๋‹ค. ์•ž์—์„œ ์œ ํ•œ์š”์†Œํ•ด์„์„ ํ†ตํ•ด ์—์–ด ์Šคํฌ์ผ๋Ÿฌ ๊ณ ์ •์šฉ ๋ณผํŠธ์— ์˜ํ•ด ์ ์ธตํŒ์— ๊ฑธ๋ฆฌ๋Š” ๊ฐ€์žฅ ํฐ ๋ฒ ์–ด๋ง ์‘๋ ฅ์€

Fig. 10. Bearing specimen

Fig. 11. Bearing test set-up Fig. 12. Bearing test results

Page 6: Joint Design and Strength Evaluation of Composite Air

224 June-Woo Pi, Sang-Bae Jeon, Guen-Ho Lee, Young-Dae Jo, Jin-Ho Choi, Jin-Hwe Kweon

290 MPa์ž„์„ ์ด๋ฏธ ํ™•์ธํ•˜์˜€๋‹ค. ๋”ฐ๋ผ์„œ ์„ค๊ณ„๋œ ์ƒŒ๋“œ์œ„์น˜ ์กฐ์ธํŠธ๋ถ€์˜ ๊ตฌ์กฐ๋ฌผ์€ 1.88์˜ ์ถฉ๋ถ„ํ•œ ์•ˆ์ „์—ฌ์œ ๊ฐ€ ์žˆ์Œ์„ ์•Œ ์ˆ˜์žˆ๋‹ค. ๋˜ํ•œ ์‚ฌ์šฉํ•œ ๋ณผํŠธ์˜ ์ตœ๋Œ€ ํ—ˆ์šฉ ์ „๋‹จํ•˜์ค‘์€ ์•ฝ 150 kN์ด๋ฏ€๋กœ, ์œ ํ•œ์š”์†Œํ•ด์„ ๊ฒฐ๊ณผ ์ตœ๋Œ€ ์ „๋‹จ ํ•˜์ค‘์ธ 75.2 kN ๋Œ€๋น„์ถฉ๋ถ„ํ•œ ์•ˆ์ „์—ฌ์œ ๋ฅผ ๊ฐ€์ง์„ ํ™•์ธํ•˜์˜€๋‹ค. ์ด๋กœ์จ 30๋…„ ์šดํ•ญ์ค‘ ํ•œ๋ฒˆ ๊ฒช๊ฒŒ ๋œ๋‹ค๋Š” ์ฒญํŒŒ ์กฐ๊ฑด์—์„œ๋„ ๋ณตํ•ฉ์žฌ ์ƒŒ๋“œ์œ„์น˜ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋Š” ๊ตฌ์กฐ๋ฌผ ์ž์ฒด์—์„œ ๋ฟ๋งŒ ์•„๋‹ˆ๋ผ ์กฐ์ธํŠธ์—์„œ๋„ ์ถฉ๋ถ„ํ•œ ์•ˆ์ „์—ฌ์œ ๋ฅผ ๊ฐ–๋Š” ๊ฒƒ์„ ํ™•์ธํ•˜์˜€๋‹ค.

4.3 ๋ถ€๋ถ„ํ’ˆ ํ”ผ๋กœ์‹œํ—˜

์ •์  ์‹œํ—˜ ํ›„์— ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์˜ ์ •์  ๊ฐ•๋„ ๋Œ€๋น„ ํ”ผ๋กœ ๊ฐ•๋„๋ฅผ ํŒŒ์•…ํ•˜๊ธฐ ์œ„ํ•œ 4์  ๊ตฝํž˜์‹œํ—˜์„ Fig. 14์—์„œ์™€ ๊ฐ™์ด ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ๋ถ€๋ถ„ํ’ˆ ์‹œํ—˜์˜ ์‹œํŽธ์€ ๊ธธ์ด๊ฐ€ 2000 mm, ํญ180 mm, ๊ตฌ๋ฉ์˜ ์ง€๋ฆ„์€ 18 mm์ด๊ณ , ๋žจํ”„ ๊ตฌ๊ฐ„๊ณผ ์—์ง€๋ฐด๋“œ์˜์—ญ์„ ๋ชจ๋‘ ํฌํ•จํ•œ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์ด๋‹ค. ๋ฐ˜๋ณตํ•˜์ค‘ ์ฃผํŒŒ์ˆ˜๋Š” ์ •์ ๊ฐ•๋„ ๋Œ€๋น„ 70%์˜ ์ด์ƒ์˜ ํ•˜์ค‘์—์„œ๋Š” 1 Hz, 70% ๋ฏธ๋งŒ์—์„œ๋Š” ์‹œ๊ฐ„ ์ ˆ์•ฝ์„ ์œ„ํ•ด 1.3 Hz๋กœ ์„ค์ •ํ•˜์˜€๋‹ค. ์‘๋ ฅ๋น„๋Š” 0.5์ด๋‹ค. ํ•˜์ค‘์˜ ์ˆ˜์ค€์„ ๋ณ€๊ฒฝํ•˜๋ฉด์„œ ์ด 5๊ฐœ์˜ ์ƒŒ๋“œ์œ„์น˜ํŒจ๋„ ๋ถ€๋ถ„ํ’ˆ์— ๋Œ€ํ•œ ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค.

4.4 ๋ถ€๋ถ„ํ’ˆ ํ”ผ๋กœ์‹œํ—˜ ๊ฒฐ๊ณผ

ํ”ผ๋กœ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜๊ธฐ ์ „์— ๋จผ์ € ์ •ํ•˜์ค‘ ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. Fig. 15์— ๋ถ€๋ถ„ํ’ˆ ์ •์  ๊ตฝํž˜์‹œํ—˜์˜ ํ•˜์ค‘-๋ณ€์œ„ ๊ทธ๋ž˜ํ”„๋ฅผ ๋ณด์˜€๋‹ค. ์‹œํŽธ 3๊ฐœ์— ๋Œ€ํ•œ ํ‰๊ท  ํŒŒ์†ํ•˜์ค‘์€ ์•ฝ 42.2 kN์œผ๋กœ ๋‚˜ํƒ€๋‚ฌ์œผ๋ฉฐ ์ตœ๋Œ€ ๋ณ€์œ„๋Š” ์•ฝ 107.4 mm๋กœ ๋‚˜ํƒ€๋‚ฌ๋‹ค. ํŒŒ์†๋ชจ๋“œ๋Š” ์ฒด๊ฒฐ๋ถ€์˜ ํŒŒ์†์€ ๋ฐœ์ƒํ•˜์ง€ ์•Š์•˜์œผ๋ฉฐ ์ฝ”์–ด์™€ ๋ฉด์žฌ์˜ ์ ‘์ฐฉ๋ถ„๋ฆฌ(Debonding)๊ฐ€ ๋ฐœ์ƒํ•˜์˜€๋‹ค.

Fig. 16์—๋Š” ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„ ๋ถ€๋ถ„ํ’ˆ ํ”ผ๋กœ์‹œํ—˜์˜ ํ•˜์ค‘-์ˆ˜๋ช…์„ ๋„๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ๋ฌดํ•œ์ˆ˜๋ช…(๋ฐฑ๋งŒ ์‚ฌ์ดํด)์ด ๋ณด์žฅ๋˜๋Š” ํ•˜์ค‘์ˆ˜์ค€์€ ํ™”์‚ดํ‘œ๋ฅผ ํ‘œ์‹œํ•˜์˜€๋‹ค. ์‹œํ—˜ ๊ฒฐ๊ณผ ์ •์  ๊ฐ•๋„ ๋Œ€๋น„80% ์ดํ•˜์˜ ํ•˜์ค‘์ˆ˜์ค€์—์„œ๋Š” ๋ฌดํ•œ ํ”ผ๋กœ์ˆ˜๋ช…์ด ํ™•์ธ๋˜์—ˆ๋‹ค.ํŒŒ์†๋ชจ๋“œ๋Š” Fig. 17์— ๋ณด์ธ ๋ฐ”์™€ ๊ฐ™์ด ์ฝ”์–ด์™€ ๋ฉด์žฌ์˜ ๋ถ„๋ฆฌ์ด๋‹ค. ์ผ๋ฐ˜์ ์ธ ๊ตฌ์กฐ๋ฌผ์˜ ๋ฌดํ•œ์ˆ˜๋ช… ๊ฐ•๋„๊ฐ€ ์ •์ ๊ฐ•๋„์˜ 60~70%์ •๋„์ธ ๋ฐ˜๋ฉด, ๋ณธ ์—ฐ๊ตฌ์—์„œ ๊ฐœ๋ฐœํ•œ ์ƒŒ๋“œ์œ„์น˜ ๊ตฌ์กฐ๋ฌผ์˜ ๋ถ€๋ถ„

Fig. 13. Bearing failure of close fit non-threaded joint

Fig. 14. Fatigue test set-up

Fig. 15. Load-displacement curves

Fig. 16. Load and number of cycles curve

Fig. 17. Failure after fatigue test

Page 7: Joint Design and Strength Evaluation of Composite Air

Joint Design and Strength Evaluation of Composite Air Spoiler for Ship 225

ํ’ˆ์€ ์ •์ ๊ฐ•๋„์˜ 80% ์ˆ˜์ค€์—์„œ ๋ฌดํ•œ์ˆ˜๋ช…์„ ๋ณด์ด๋Š” ๊ฒƒ์„ ํ™•์ธํ•˜์˜€๋‹ค.

5. ๊ฒฐ ๋ก 

๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ๋Œ€ํ˜• ๋ณตํ•ฉ์žฌ ๊ตฌ์กฐ๋ฌผ์ธ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ๋ฅผ์„ค๊ณ„ํ•˜๊ณ  ์œ ํ•œ์š”์†Œํ•ด์„ ๋ฐ ์‹œํ—˜ ํ‰๊ฐ€๋ฅผ ์ˆ˜ํ–‰ํ•˜์—ฌ ์„ค๊ณ„์˜ํƒ€๋‹น์„ฑ์„ ๊ฒ€์ฆํ•˜์˜€๋‹ค. ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์€ ๋žจํ”„ ๊ตฌ๊ฐ„์„ ํ†ตํ•ด์ฝ”์–ด๊ฐ€ ์ค„์–ด๋“ค๋ฉด์„œ, ๋ฉด์žฌ๋งŒ ๋‚จ๊ฒŒ ๋˜๋Š” ์—์ง€๋ฐด๋“œ์—์„œ ๊ธˆ์†ํ”„๋ ˆ์ž„๊ณผ ์ฒด๊ฒฐ๋˜๋„๋ก ์„ค๊ณ„ํ•˜์˜€๋‹ค. Eurocomp ์„ค๊ณ„๊ทœ๊ฒฉ์—๋”ฐ๋ผ ์ดˆ๊ธฐ ์ฒด๊ฒฐ๋ถ€ ์„ค๊ณ„๋ฅผ ์ˆ˜ํ–‰ํ•˜์—ฌ ๊ณต์นญ๋‘๊ป˜๊ฐ€ 14.4 mm์ธ์—์ง€ ๋ฐด๋“œ์— 30 mm์˜ ๊ตฌ๋ฉ์„ ๊ฐ€๊ณตํ•˜์—ฌ 18 mm์˜ ๋ณผํŠธ๋ฅผ ์‚ฌ์šฉํ•˜๊ธฐ๋กœ ๊ฒฐ์ •ํ•˜์˜€๋‹ค. ์œ ํ•œ์š”์†Œํ•ด์„์„ ํ†ตํ•ด ์ด๋Ÿฌํ•œ ์„ค๊ณ„์—์„œ ๋ณผํŠธ ํ•˜๋‚˜์— ๊ฑธ๋ฆฌ๋Š” ์ตœ๋Œ€ ์ „๋‹จ ํ•˜์ค‘์ด 75.2 kN์ž„์„ ํ™•์ธํ•˜๊ณ , ์‹ค์ œ ๋ฒ ์–ด๋ง ์‹œํ—˜์„ ํ†ตํ•ด ๊ตฌ์กฐ๋ฌผ์ด ๊ฒฌ๋”œ ์ˆ˜ ์žˆ๋Š” ํ•˜์ค‘์„ ํ‰๊ฐ€ํ•˜์—ฌ, ์„ค๊ณ„ํ•˜์ค‘ ํ•˜์—์„œ ๊ตฌ์กฐ๋ฌผ์ด 1.88์˜ ์ถฉ๋ถ„ํ•œ์•ˆ์ „์—ฌ์œ ๋ฅผ ๊ฐ€์ง์„ ํ™•์ธํ•˜์˜€๋‹ค. ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์˜ ์ผ๋ถ€๋ฅผ์ž˜๋ผ๋‚ด์–ด ๋ถ€๋ถ„ํ’ˆ์— ๋Œ€ํ•œ 4์  ๊ตฝํž˜ ํ”ผ๋กœ์‹œํ—˜์„ ์ˆ˜ํ–‰ํ•œ ๊ฒฐ๊ณผ,์ •์ ๊ฐ•๋„ ๋Œ€๋น„ ์•ฝ 80%์˜ ๋ฌดํ•œ์ˆ˜๋ช… ๊ฐ•๋„๋ฅผ ๊ฐ€์ง€๋Š” ๊ฒƒ์„ ํ™•์ธํ•˜์˜€๋‹ค. ํ•ด์„๊ณผ ์‹œํ—˜ ๊ฒฐ๊ณผ ์„ค๊ณ„๋œ ์—์–ด ์Šคํฌ์ผ๋Ÿฌ์˜ ์ƒŒ๋“œ์œ„์น˜ ํŒจ๋„์€ ์ถฉ๋ถ„ํ•œ ์ •์ ๊ฐ•๋„๋ฅผ ๊ฐ€์ง€๋ฉฐ, ์ •์ ๊ฐ•๋„ ๋Œ€๋น„ ์šฐ์ˆ˜ํ•œ ํ”ผ๋กœ๊ฐ•๋„๋ฅผ ๊ฐ€์ง€๋Š” ๊ฒƒ์„ ํ™•์ธํ•˜์˜€๊ณ , ์‹ค์ œ ์„ ๋ฐ•์— ์ ์šฉํ•  ์ˆ˜ ์žˆ๋Š” ๊ธฐ์ˆ ์  ๊ทผ๊ฑฐ๋ฅผ ํ™•๋ณดํ•œ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค.

ํ›„ ๊ธฐ

๋ณธ ์—ฐ๊ตฌ๋Š” SK ์ผ€๋ฏธ์นผ๊ณผ ์‚ผ์„ฑ์ค‘๊ณต์—…์ด ์ง€์›ํ•˜๋Š” ์—ฐ๊ตฌ๊ณผ์ œ๋กœ ์ˆ˜ํ–‰๋œ ๊ฒƒ์ด๋ฉฐ, ์ง€์›์— ๋Œ€ํ•ด ๊ฐ์‚ฌ๋“œ๋ฆฝ๋‹ˆ๋‹ค.

REFERENCES

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