johnson matthey metal joining brochure.pdf · brazing and soldering materials matériaux de brasage...

Brazing and soldering materials

Matériaux de brasage fort et tendre

Silberhart - und Weichlote

Productos para soldadura fuerte y blanda

Prodotti per brasatura forte e dolce

Johnson Matthey Metal Joining

Johnson Matthey Plc is a speciality chemicals company and world leader in precious metals

technology and catalysts.

Johnson Matthey is recognised for the highest levels of quality and customer service.

Today the Company has worldwide businesses in Chemicals, Catalysts, Precious Metal

Products and Pharmaceutical Materials.

Johnson Matthey Plc est une société de produits chimiques spécialisée, ainsi que leader

mondial de la technologie des métaux précieux et des catalyseurs.

Johnson Matthey est synonyme de niveau très élevé de qualité et de service à la clientèle.

Aujourd’hui la Société dispose de plusieurs divisions mondiales incluant ‘Chemicals’,

‘Catalysts’, ‘Precious Metal Products’ et ‘Pharmaceutical Materials’.

Johnson Matthey Plc ist eine Unternehmung für spezielle Chemikalien und weltweit

führend in der Edelmetalltechnologie und der Katalysatoren-Technik.

Johnson Matthey ist weltweit anerkannt für höchste Qualitätsansprüche und besten

Kundenservice.

Zurzeit hat die Johnson Matthey Gruppe folgende Divisionen, die weltweit tätig sind:

‘Chemicals’, ‘Catalysts’, ‘Precious Metals Products’ und ‘Pharmaceutical Materials’.

Johnson Matthey Plc es una sociedad de productos químicos especialidad, pero también

líder mundial de la tecnología de metales preciosos y de catalizadores.

Johnson Matthey es sinónimo de niveles muy altos de calidad y atención al cliente.

Actualmente la Sociedad dispone de varias divisiones mundiales incluyendo ‘Chemicals’,

‘Catalysts’, ‘Precious Metal Products’ y ‘Pharmaceutical Materials’.

Johnson Matthey Plc è una societa’di prodotti chimici specializzati e leader mondodiale

nella tecnologia di metalli preziosi e di catalizzatori.

Johnson Matthey è riconosciuta per livelli elevati di qualità e servizio al cliente.

Al momento il gruppo Johnson Matthey è suddiviso nelle seguenti sezioni attive in tutto il

mondo:’Chemicals’, ‘Catalysts’, ‘Precious Metals Products’ und ‘Pharmaceutical Materials’.

Why customers work with

Johnson Matthey - Metal Joining

Over 70 years of experience of

supplying brazing products.

Technical advice and support.

Precious metal capabilities.

Broad product range.

EN ISO 9001:2000 Quality

Management System

Johnson Matthey Plc

Pourquoi les clients travaillent

avec Johnson Matthey - Metal

Joining

Plus de 70 ans d’expérience

dans l’approvisionnement de

produits pour la brasure

Support et conseil technique

Haute connaissance des métaux

précieux

Large gamme de produits

Système de Gestion de la

Qualité EN ISO 9001:2000

Weshalb vertrauen Kunden

auf Johnson Matthey – Metal

Joining

Mehr als 70 Jahre Erfahrung im

Lotsektor

Vollumfassende technische

Unterstützung

Weitreichende Erfahrung in der

Herstellung edelmetallhaltiger

Produkte

Umfassende Produktepalette

EN ISO 9001:2000 zertifi ziert

Porque los clientes

trabajan con

Johnson Matthey - Metal Joining

Más de 70 años de experiencia

en el suministro de productos

para la soldadura fuerte

Ayuda y consejo técnico

Alto conocimiento de metales

preciosos

Amplia gama de productos

Sistema de Gestión de Calidad

EN ISO 9001:2000

Perchè i clienti lavorano con


Più di 70 anni di esperienza con

prodotti di brasatura

Consiglio e supporto tecnico

Alta disponibilita’ di metalli

preziosi

Vasta gamma di prodotti

Certifi cato EN ISO 9001:2000

Joining

Soft Solder Filler MetalsAlloy Sn Pb Ag Others Melting Range °C EN29453:1993

JM1090 10 90 268-302 Alloy No 8

JM3070 30 70 185-255 Alloy No 7

JM4060 40 60 183-235 Alloy No 5

JM5050 50 50 183-215 Alloy No 3

JM6040 60 40 183-190 Alloy No 2

JM6236 62 36 2 178-190 Alloy No 30

JM6337 63 37 183 Alloy No 1

P5TM 95 5 221-235 JM Specification

LM15 5 79 Cd, 16 Zn 280-320

LM5 5 95 Cd 338-390

ComsolTM 5 93.5 1.5 296 Alloy No 34

A5 95 5 300-370

P40TM 96 4 221 Alloy No 28

97C 97 3 Cu 230-250 Alloy No 24

99C 99 1 Cu 230-240 Alloy No 23

LM10ATM 87 10 3 Cu 214-217 JM Specification

A25 97.5 2.5 304 Alloy No 32

PlumbsolTM 97.5 2.5 221-225 JM Specification

Nominal Composition (%)

Aluminium Brazing Filler MetalsAlloy Al Si Melting Range °C AWS A5.8 EN 1044

Alu-floTM HT 88 12 575-585 BAISi-4 AL104

Alu-floTM MT 86 10 4 Cu 520-585 BAISi-3 AL201


Copper Based Brazing Filler Metals

Alloy Ag Cu PMelting

Range °CEN 1044 Alloy Cu P Others

Melting Range °C

EN 1044

Sil-fosTM Plus 18 75 7 644 CP101 Copper-floTM 92.2 7.8 714-810 CP201

Sil-fosTM 15 80 5 644-800 CP102 Copper-floTM 2 92 6 2 Sb 690-825 CP301

Sil-fosTM 6 6 86.75 7.25 644-718 Copper-floTM 3 93.8 6.2 714-890 CP203

Sil-fosTM 5 5 89 6 644-815 CP104 Stan-fosTM 86.2 6.8 7 Sn 640-680 CP302

SilbralloyTM 2 91.7 6.3 644-825 CP105 Nominal Composition (%)


Platinum Jewellery Solders Silver Jewellery Solders

AlloyMelting

Range °CAlloy

Melting Range °C

Strip

WeightSize (mm)

Extra Easy 935 - 955 Silver-fl o® 67X Easy 667-709 5g 2 x 0.45 x 600

Easy 1010-1029 Silver-fl o® 67E Easy 705-723 9g 3 x 0.5 x 600

Medium 1179-1217 Silver-fl o® 74M Medium 720-765 6g 1.5 x 0.7 x 600

Hard 1422-1445 Silver-fl o® 67H Hard 745-778 18g 5 x 0.6 x 600

1700 1700 Silver-fl o® 81En Enameling solder 730-800 9g 1.5 x 1 x 600

Gold Jewellery SoldersAlloy Type Extra Easy Easy Medium Hard

9ct Yellow 620-690°C 650-720°C 735-755°C 755-795°C

9ct White 735-755°C

9ct Red 685-790°C

14ct Yellow 710-730°C

18ct Yellow 700-715°C 730-765°C 790-830°C

18ct White 690-710°C EWG500 705-720°C MWG588 855-875°C HWG833

18ct Red 805-810°C

22ct Yellow 865-875°C EYG800 865-900°C

* The lower fi gure is the temperature at which the fl ux is capable of removing metal oxide.

The upper fi gure is the maximum temperature at which the fl ux will remain effective long enough to make a sound brazed joint

Silver Brazing Filler Metals - Cadmium FreeAlloy Ag Cu Zn Sn/Si Melting Range °C EN 1044

Silver-flo® 67E 67 23 10 705-723

Silver-flo® 60 60 26 14 695-730 AG202

Silver-flo® 56 56 22 17 5 Sn 618-652 AG102

Silver-flo® 56S 56 22 16.75 5 Sn, 0.25 Si 618-652 JM Specification

Silver-flo® 55 55 21 22 2 Sn 630-660 AG103

Silver-flo® 452 45 27.5 25 2.5 Sn 640-680 AG104

Silver-flo® 453S 45 26.8 25 3 Sn, 0.2 Si 640-680

Silver-flo® 45 45 25 30 680-700

Silver-flo® 44 44 30 26 675-735 AG203

Silver-flo® 43 43 37 20 690-775

Silver-flo® 40 40 30 28 2 Sn 650-710 AG105

Silver-flo® 38 38 31 29 2 Sn 660-720

Silver-flo® 34 34 36 27.5 2.5 Sn 630-730 AG106

Silver-flo® 33 33 33.5 33.5 700-740

Silver-flo® 302 30 36 32 2 Sn 665-755 AG107

Silver-flo® 30 30 38 32 695-770 AG204

Silver-flo® 25 25 40 35 700-790 AG205

Silver-flo® 24 24 43 33 740-800

Silver-flo® 20 20 44 35.85 0.15 Si 776-815 AG206

Silver-flo® 18 18 45.75 36 0.25 Si 784-816

Silver-flo® 16 16 50 34 790-830

Silver-flo® 12 12 48 40 800-830 AG207

Silver-flo® 4 4 56 39.75 0.25 Si 870-890


H2O ~60˚C 30 min

H2O ~60˚C 30 min

10% H2SO4Solution

>40˚C 30 min

Brazing Fluxes

Flux FormWorking

Range ˚C*EN 1045 Flux residue removal

General Purpose Fluxes

Easy-fl o® Flux Powder 550-800 FH10

Easy-fl o® Flux Paste 575-825 FH10

Mattifl uxTM 100 Flux Paste 550-800 FH10

Fluxes for Special Applications

Easy-fl o® Dipping Grade Flux Paste 550-750 FH10

Silver-fl o® Flux Paste 550-775 FH10

Easy-fl o® Aluminium Bronze Grade Flux Paste 550-775 FH11

Easy-fl o® Stainless Steel Grade Flux Powder 550-775 FH10

Easy-fl o® Stainless Steel Grade Flux Paste 550-775 FH10

TenacityTM No. 2 Flux Powder 550-800 FH10


Johnson Matthey Metal

Silver Brazing Filler Metals - Cadmium BearingAlloy Ag Cu Zn Cd Others Melting Range °C EN 1044

Easy-flo® 50 15 16 19 620-630 AG301

Easy-flo® 2 42 17 16 25 608-617 AG303

Easy-flo® No. 3 50 15.5 15.5 16 3 Ni 634-656 AG351

DIN Argo-floTM 40 19 21 20 595-630 AG304

Argo-flo 38 20 22 20 608-655

MattibrazeTM 35 35 26 21 18 610-700 AG305

Argo-swift 30 28 21 21 607-685 AG306

Argo-bond 23 35 27 15 616-735


Silver Brazing Filler Metals - Special ApplicationsAlloy Ag Cu Zn Ni Others Melting Range °C AMS/AWS A5.8 EN 1044

Argo-brazeTM 72V 72 28 778 BAg-8 AG401

Argo-brazeTM 64 64 26 2 2 Mn,6 In 730-780 JM Specification

Argo-brazeTM 632 63 28.5 2.5 6 Sn 691-802 4774, BAg-21

Argo-brazeTM 63V 63 27 10 In 685-730

Argo-brazeTM 61V 61.5 24 14.5 In 630-705 BAg-29

Argo-brazeTM 60V 60 30 10 Sn 602-718 4773, BAg-18 AG402

Argo-brazeTM 562 56 42 2 771-893 4765, BAg-13a

Argo-brazeTM 56 56 27.25 2.25 14.5 In 600-711 AG403

Argo-brazeTM 54 54 40 5 1 718-857 4772, BAg-13

Argo-brazeTM 502 50 20 28 2 660-750 4788, BAg-24

Argo-brazeTM 50 50 13.5 15.5 3 16 Cd 2Mn 639-668

Argo-brazeTM 49H 49 16 23 4.5 7.5 Mn 680-705 BAg-22 AG502

Argo-brazeTM 49LM 49 27.5 20.5 0.5 2.5 Mn 670-710

Argo-brazeTM 40 40 30 28 2 670-780 BAg-4

Active-brazeTM No. 1 92.75 6 1.25 Ti 800-900

Active-brazeTM No. 2 68.8 26.7 4.5 Ti 830-850


Flux FormWorking

Range ˚C*EN 1045 Flux residue removal

Boron Modifi ed ‘Brown Fluxes’


TenacityTM No. 6 Flux Paste 600-875 FH12

TenacityTM No. 5A Flux Powder 600-900 FH12

Medium Temperature Fluxes

TenacityTM No. 4A Flux Powder 600-850 FH10


High Temperature Fluxes

TenacityTM No.125 Flux Powder 750-1200 FH21

TenacityTM No.125 Flux Paste 750-1200 FH21


H2O ~60˚C 30 min

10% NaOH

Solution>40˚C 30 min

10% NaOH

Solution>40˚C 30 min

Joining Product Reference Chart

Nickel Brazing Filler MetalsAlloy Ni Cr Fe B Others Melting Range °C AMS/AWS A5.8 EN 1044

Nickelbraze HTN1 Bal 14 4.5 3.1 Si 4.5,C 0.7 980-1060 4775/BNi-1 NI101

Nickelbraze HTN1A Bal 14 4.5 3.1 Si 4.5 980-1070 4776/BNi-1a NI1A1

Nickelbraze HTN2 Bal 7 3.0 3.1 Si 4.5 970-1000 4777/BNi-2 NI102

Nickelbraze HTN3 Bal 0.5 3.1 Si 4.5 980-1040 4778/BNi-3 NI103

Nickelbraze HTN4 Bal 1.5 1.8 Si 3.5 980-1070 4779/BNi-4 NI104

Nickelbraze HTN5 Bal 19 Si 10.1 1080-1135 4782/BNi-5 NI105

Nickelbraze HTN6 Bal P 11 875 BNi-6 NI106

Nickelbraze HTN7 Bal 14 P 10.1 890 BNi-7 NI107


Copper Brazing Filler MetalsAlloy Cu Others Melting Range °C EN 1044

Copper 99 1081 CU101

94/6 Copper-Tin 94 6Sn 945-1065

B BronzeTM 97 3Ni 0.03B 1081-1101 CU105

C BronzeTM 86.85 11Mn 2.15 Ni 965-995

D BronzeTM 86 10Mn 4Co 980-1030

F BronzeTM 58 2Mn 2Co 38 Zn 890-930

ArgentelTM No.1 60 39.7Zn 0.3Si 875-895 CU3011

ArgentelTM 48 42.25Zn 9.5Ni 0.25 Si 890-920 CU3051


Palladium Brazing Filler MetalsAlloy Pd Ag Cu Ni Melting Range °C AMS/AWS A5.8 EN 1044

PallabrazeTM 810 5 68.5 26.5 807-810 BAg-30 PD106

PallabrazeTM 840 10 67.5 22.5 834-840 PD104

PallabrazeTM 850 10 58.5 31.5 824-850 BAg-31 PD105

PallabrazeTM 880 15 65 20 856-880 PD103

PallabrazeTM 900 20 52 28 876-900 PD102

PallabrazeTM 950 25 54 21 901-950 BAg-32 PD101

PallabrazeTM 1010 5 95 970-1010 PD204

PallabrazeTM 1090 18 82 1080-1090 PD203

PallabrazeTM 1225 30 70 1150-1225

PallabrazeTM 1237 60 40 1237-1237 PD201


Gold Brazing Filler MetalsAlloy Au Cu Ni Others Melting Range °C AMS/AWS A5.8 EN 1044

OrobrazeTM 845 60 20 20 Ag 835-845

OrobrazeTM 910 80 19 1 Fe 908-910 AU101

OrobrazeTM 940 62.5 37.5 930-940 AU102

OrobrazeTM 950 82 18 950 4787/BAu-4 AU105

OrobrazeTM 970 50 50 955-970

OrobrazeTM 990 75 25 950-990 AU106

OrobrazeTM 998 37.5 62.5 980-998 BAu-1 AU103

OrobrazeTM 1005 35 65 970-1005

OrobrazeTM 1018 30 70 996-1018 AU104

OrobrazeTM 1030 35 62 3 1000-1030 BAu-3

OrobrazeTM 1040 70 30 Ag 1030-1040

OrobrazeTM 1045 70 22 8Pd 1005-1045 4786/BAu-6


Range

Powders and

Pastes

Rings Washers Strips Rods Foil Wire

Pâtes et

Poudres

Anneaux Rondelles Bandes Baguettes Feuilles Fil

Pasten u.

Pulver

Ringe Formteile Streifen Stäbe Folie Draht

Pasta y Polvo Anillos Preformados Laminas Varillas Hojas Hilo

Pasta e

Polvere

Anelli Rondelle Piattine Barrette Nastri Fili

Applications Brazing materials for special applications like tungsten carbide and PCD

Improved fl uxing for higher quality joints

Brazing of components for mass production

Brazing fi ller metals for critical applications

Brazing fi ller metals to international standards

World renowned fl uxes

Brazing and soldering pastes

Specialised gold, palladium, silver copper and nickel based brazing fi ller metals

Matériaux de brasage pour applications spéciales comme le carbure de tungstène et

le diamant polycristallin

Flux amelioré pour joints de haute qualité

Brasage de composants pour la production en masse

Matériaux de brasage pour applications critiques

Matériaux de brasage conformes aux normes internationales

Flux reconnu mondialement

Pâtes de brasage fort et tendre

Matériaux de brasage speciaux à base d’or, de palladium, d’argent-cuivre et de nickel

Lotmaterialen für besondere Anwendungen wie Wolframkarbide und polykristalline

Diamantschichten

Verbesserte Flussmittel für Qualitätslötungen

Löten von Teilen für die Serienproduktion

Lotmaterialen für kritische Anwendungsbereiche

Lotmaterialen gemäss internationalen Normen

Weltweit anerkannte Flussmittel

Hart- und Weichlotpasten

Spezielle Lotmaterialen basierend auf Gold, Palladium, Silber Kupfer und Nickel

Materiales de soldadura fuerte para usos especiales como el carburo de tungsteno y

el diamante policristalino

Flux mejorado para juntas de alta calidad

Soldadura fuerte de componentes para producción en masa

Productos de soldadura fuerte para usos críticos

Productos de soldadura fuerte conforme a los estándares internacionales

Flux reconocido mundialmente

Pasta para soldadura fuerte y blanda

Productos de soldadura fuerte especiales a base de oro, de paladio, de plata-cobre y

de níquel

Materiali di brasatura per le applicazioni speciali gradiscono il carburo di tungsteno e

poli diamante di cristalline

Dissosidante migliorato per i giunti di alta qualità

Brasatura dei componenti per fabbricazione in serie ok

Brasatura di apporto per applicazioni critiche

Brasatura di apporto secondo norme internazionali

Dissossidanti rinominati a livello mondiale

Pasta per brasatura forte e dolce

Leghe brasanti specializzate per la brasatura di oro, palladio, rame argento e nichel


York Way, Royston, Hertfordshire SG8 5HJ UK

Telephone: +44 (0)1763 253200

Fax: +44 (0)1763 253168

Email: [email protected]

www.jm-metaljoining.com

johnson matthey metal joining brochure.pdf · brazing and soldering materials matériaux de brasage...

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