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Japan Automobile Manufacturers Association of Canada
POCKET REFERENCE
2016JAMA Canada
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made in Canada are Japanese brands?
Did you know that nearly
half the vehicles
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TABLE OF CONTENTS
Introduction 4
2015 Highlights 6
Japanese Automakers In Canada 8
Mind The Innovation Gap 13
Exports 14
Employment 17
Manufacturing Operations 18
Plant Map 22
Recent / New Developments 24 half the vehicles
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INTRODUCTION
It’s impossible to tell the story of Canada’s automobile industry over the past half century without mentioning the deep contributions of Japanese automakers.
Nearly half of all vehicles manufactured in Canada today carry a Japanese brand logo. All the way up and down the automotive supply chain, these vehicles represent not only a robust and growing export economy for Canada, or a strong domestic sales and distribution market, but more than 77,000 skilled jobs in communities stretching from coast to coast across Canada.
Canada’s automobile history is also the legacy of Japanese technologies Canadians now take for granted—lean-burn direct fuel injection, variable transmissions, turbo-chargers, gas electric and plug-in hybrids—which arrived on our shores thanks to the open flow of trade and ideas between our countries. Looking forward, next generation vehicles including zero emission (batteries and fuel cells), autonomous and connected vehicle technologies will mean safer and sustainable mobility for Canadians, as well as a strong and globally competitive auto industry in Canada.
As one member recently told me, “Japan and Canada aren’t afraid to invest in new technologies, and we’re not afraid to make decisions that deliver a longer-term payoff rather than immediate shareholder returns.” The Japanese-Canadian automobile partnership is one of many shared successes—but it’s also a partnership built on shared values.
It’s no wonder Japanese companies have accrued their investment here like nobody else. This year’s key performance data shows us what can happen if we continue to attract automotive investments and work together toward a mutually productive future.
Larry HutchinsonChairman, JAMA Canada
JAMA Canada was established as a non-profit trade association in 1984, and continues to promote greater understanding on economic and trade issues in the motor vehicle sector and to encourage closer cooperation between Canada and Japan.
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of Japanese brand vehicles sold in Canada were built in North America
In 2015,
78%
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2015 HIGHLIGHTS
Japanese auto brands in Canada achieved new record production, export and sales volumes for the second year in a row in 2015.
Light Vehicles
Medium Duty Trucks
Production975,705
Sales656,233
Production2,298
Sales2,234
1,000,000
950,000
900,000
850,000
800,000
750,000
700,000
650,000
600,000
550,000
500,000
450,000
2005 20152006 2007 2008 2009 2010 2011 2012 2013 2014
2,300
2,200
2,100
2,000
1,900
1,800
1,700
1,600
1,500
1,400
1,300
1,200
1,100
1,000
900
8002005 20152006 2007 2008 2009 2010 2011 2012 2013 2014
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Imports and Exports
Exports from Canada784,457
Canada exported 5.4 times as many new vehicles as were imported from Japan, the US, Mexico and other countries combined.
New Dealerships and Parts-Related Plants
More than 1,230new vehicle dealerships across Canada
More than 50Japanese auto parts plants operating in Canada
Imports fromJapan144,762
Thou
sand
s
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JAPANESE AUTOMAKERS IN CANADASince first coming to Canada in 1965, Japanese automakers have invested billions of dollars to create vehicle and parts manufacturing, distribution, sales and service infrastructure that is now critical to Canada’s economic success.
Canada depends on its partnership with Japanese car brands to support tens-of-thousands of skilled jobs, sustain healthy local economies and continue to compete as a vehicle exporter on a global scale.
Japanese Automakers in Canada (1965-2015)
Vehicle exportsVehicle productionHonda/Toyota (CAMI 89-08)
NAFTA-built auto sales
Japan-built vehicle sales
Total light vehicle market in Canada
Mill
ions
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Key Industry Metrics 2014 2015 % Change
Total Light Vehicle Sales 1,851,373 1,898,485 2.5%
Japanese Brands 625,559 656,233 4.9%
Share 33.8% 34.6%
Total Light Vehicle Production 2,382,218 2,268,996 -4.8%
Japanese Brands 972,418 975,705 0.3%
Share 40.8% 43.0%
Exports from Canadian Plants 766,073 784,457 2.4%
Imports from Japan 124,484 144,762 16.3%
Imports from NAFTA/others 265,930 316,681 19.1%
Total Employment 72,600 77,043 6.1%
Vehicle/Parts Plants 30,520 31,927 4.6%
Head/Regional Offices 2,080 2,116 1.7%
Dealerships in Canada 40,000 43,000 7.5%
Key Industry Metrics
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Light Vehicle Sales in Canada
Automakers 2014 2015 % Change Share
US (D3) 831,627 834,833 0.4% 44.0%
Japanese 625,559 656,233 4.9% 34.6%
Korean 208,111 203,526 -2.2% 10.7%
European 186,076 203,893 9.6% 10.7%
Total 1,851,373 1,898,485 2.5% 100.0%
Light Vehicle Production in Canada
Total 20152.27 million
5.6%Honda, Toyota and CAMI
0.8%Hyundai
0.4%Volvo
93.2%GM / Ford /
Chrysler
57%GM / Ford /
FCA
43%Honda and Toyota
Total 1989 1.94 million
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Japanese brand vehicles built in Canada since 1986
16.4 million
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direct and indirect jobs supported by Japanese car brands across Canada
77,000
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MIND THE INNOVATION GAP
• Lean-burn direct fuel injection
• Variable transmissions• Turbo-chargers• Gas electric and plug-in
hybrids
Canada’s trade relationship with Japan is an open door to innovation that will help drive Canada’s automobile economy into the future.
• Battery electric cars • Long range fuel cell vehicles • Hybrid diesel trucks • Autonomous vehicles
The free-flow of Japanese automotive technology into Canada will ensure families have the option to choose safe, reliable, energy-efficient vehicles at the leading edge of performance and affordability.
Technologies in the Rearview
Technologies on the Horizon
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EXPORTS
Canada’s economy benefits enormously from manufacturing and exporting Japanese cars. Since 1993, Canada has exported 4.8 million more Japanese brand vehicles than have been imported from Japan, the U.S. and other countries combined.
4.8 Million Net Vehicle Exports Between 1993 and 2015
Exports from CanadaImports from Japan, U.S. and Mexico
900,000
800,000
700,000
600,000
500,000
400,000
300,000
200,000
100,000
0
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skilled jobs at more than 60 manufacturing plants for both vehicles and parts related operations
31,000
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Japanese brand vehicles sold in Canada since 1965
15.1 million
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EMPLOYMENT
Between 2014-2015, total employment created by Japanese-brand automakers grew by 6.1 per cent, significantly outpacing the overall rate of Canadian job growth in the same period.
Direct and Indirect Employment in Canada
12,272Vehicle Manufacturing
19,655Parts, Materials, Machinery, Tool Die Mold, etc.
2,116Head & Regional Offices, etc.
43,000Dealerships (estimated)
77,043Employment in
Canada
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2015 MANUFACTURING OPERATIONS
Honda of Canada Mfg (HCM)
Location: Alliston, Ontario
Start-up: November 1986
Cumulative Investment: $3.9 billion
Vehicles Built: Plant 1: Civic Coupe/Sedan
Plant 2: CR-V
Engine Plant: 4 cylinder 2.0 litre i-VTEC
Employment: 4,200
Production: 384,982 - 2015
Export: 284,738 - 2015 (74.0%)
Annual Capacity: 400,000 vehicles & 243,000 engines (2 shifts)
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Toyota Motor Manufacturing Canada (TMMC)
Location: Cambridge, Ontario & Woodstock, Ontario
Start-up: November 1988 (Cambridge) & November 2008 (Woodstock)
Cumulative Investment: $7.2 billion
Vehicles Built: Cambridge North: Corolla
Cambridge South: Lexus RX 350, RX450h
Woodstock: Toyota RAV4
Employment: 8,000 +
Production: 590,723 - 2015
Export: 499,719 - 2015 (84.6%)
Annual Capacity: 500,000 units (2 shifts)
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Hino Motors Canada, Ltd.
Location: Woodstock, Ontario
Start-up: April 2006
Cumulative Investment: $3 million (equipment only)
Vehicles Built: Class 4-7 medium duty trucks
Class 4: 155
Class 5: 165, 195
Class 6: 258,268
Class 7: 338,358
Employment: 72
Production: 2,298 - 2015
Export: for Canada only
Annual Capacity: 2,000 units (1 shift)
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in Canadian automotive manufacturing and assembly plants invested by Japanese car brands since 1985
$11 billion
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PLANTS IN CANADA
1. Honda of Canada Manufacturing2. Toyota Motor Manufacturing Canada (Cambridge)
Vehicle Manufacturing Plants
5. Canadian Autoparts Toyota Inc. (CAPTIN)6. Waterville TG Coaticook7. Waterville TG Inc. (Waterville)8. Bridgestone Canada Inc. (Joliette)9. NTN Bearing Mfg. Canada10. F & P Inc.11. TRQSS, Inc.12. MSSC Canada13. TS Tech Canada Inc. (On Leslie St.)14. Vuteq Canada Inc.15. Bridgestone Canada Inc. (Woodstock)16. Freudenberg-NOK17. Tasus Canada Corporation18. INOAC Interior Systems LP 19. TS Tech Canada Inc. (On Harry Walker Pkwy North)20. Trimont Manufacturing Inc. (Scarborough)21. Listowel Technology Inc.22. ACG Automotive Canada Inc.23. Dyna-Mig, A Division of F & P Mfg., Inc. (Stratford)24. Sanoh Canada, Ltd.25. Jefferson Elora Corp. (JEC)
Auto Parts
3. Toyota Motor Manufacturing Canada (Woodstock)4. Hino Motors Canada, Ltd.
26. KTH Shelburne Mfg. Inc.27. Kumi Canada Corporation28. Musashi Auto Parts Canada Inc.29. Denso Manufacturing Canada, Inc. (DMCN)30. Showa Canada Inc.31. Waterville TG Ontario32. TG Minto Corporation33. FIO Automotive Canada Corp.34. Toyota Boshoku Canada Inc. (Elmira)35. Amino North America Corporation36. Toyotetsu Canada, Inc.37. Toyota Boshoku Canada Inc. (Woodstock)38. Aisin Canada Inc.39. Hayashi Canada Inc.40. Takumi Stamping Canada Inc.41. ABC INOAC Exterior Systems, Inc.42. Arvin Sango Canada Inc.43. TG Minto Corporation - Stratford Plant44. Howa Canada Manufacturing Inc.45. THK Rhythm Automotive Canada Ltd. (St. Catharines)46. THK Rhythm Automotive Canada Ltd. (Tillsonburg)
Materials, Machine Tools, Sub-Assembly & Services
47. Sanyo Canadian Machine Works Inc.48. Canada Mold Technology Inc.49. SMC Pneumatics (Canada) Ltd.50. DJ Galvanizing51. Coilplus Canada Inc.52. Durez Canada Company, Ltd.53. Maple Automotive Corp. (Cambridge)54. Kintetsu World Express (Canada) Inc.55. Horiba Automotive Test Systems Inc.56. Toyota Tsusho Canada, Inc. (Woodstock)
57. Tsubaki of Canada Ltd.58. NGF Canada Limited59. Green Metals Canada, Inc.60. Maple Automotive Corp. (Woodstock)61. Toyota Tsusho Canada, Inc. (Cambridge)62. Autrans Corporation Ingersoll Plant63. Jervis B. Webb Company of Canada, Ltd.64. KWE Guelph65. Omron Automotive Technologies66. Simcoe Parts Service Inc.
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Ontario
Toronto
London
Windsor
Woodstock
Stratford
St. Thomas
Cambridge
GuelphListowel
HamiltonFort Erie
Alliston
Newmarket
Orangeville
5 Delta
8
7
6
Joliette
Waterville
Coaticook
British Columbia
Quebec
5
Barrie
St. Mary’s
Petrolia
Chatham
Tillsonburg
Simcoe
Ingersoll
St. Catharines
Oakville
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• Honda Canada announced an $857 million investment in its three manufacturing plants in Alliston, Ontario. HCM is now the global lead plant for the current Honda Civic.
• Toyota will produce RAV4 vehicles in its Cambridge North Assembly plant starting in 2019, including a RAV4 Hybrid model. Toyota will also launch the next generation of Lexus RX 350 and 450h in Cambridge, Ontario with a $421 million investment.
• Hino Motors Canada will expand its operation in Woodstock (43,000 sq. ft.) to localize the cab trim line, which will increase local parts sourcing as well as employment in the plant.
Motor Vehicles
RECENT / NEW DEVELOPMENTS
Auto Parts
• Howa Canada Manufacturing opened a new plant in Alliston to provide interior roof liners for the Honda Civic and employed about 42 associates at start-up in late 2015.
• Toyota Boshoku Canada’s seat and door trim components plant in Elmira expanded in September 2015, adding more than 100 new team members to its operation.
• Mitsui High-tec, Inc. will establish its first Canadian plant in Brantford to develop precise motor core tooling for the automotive industry. Start-up is expected in early 2017 and will initially employ 48 high-skilled workers.