SECTION S.No OPERATION DESCRIPTION MACHINE TYPECO

LLA

R

1 Collar Marking Marking table2 Collar Band attach SNLS3 Chain Stitch @ Collar felt SNCS4 Collar Felt Attach Zigzag5 Fuse Collar FIT6 Collar Corner Lock SNLS7 Turn & Press Collar FIT

SLEE

VE

SECT

ION

1 Sleeve head Roll Prepare SNLS2 Shell Elbow Seam SNLS3 Vent lock SNLS4 Vent Lock press FIT5 Elbow seam press FIT6 Lining Elbow Seam SNLS7 Lining Attach SNLS8 Button hole marking Manual9 Button hole Buttonhole Machine

10 Bottom Tack + Button Marking SNLS11 Button attach Button attach12 Sleeve Head Roll Attach SNCS13 Inseam Attach SNLS14 Inseam Press FIT15 Bottom close+ tack SNLS16 Bottom Blind Hem Blind Hem17 Tack Inseam SNLS18 Sleeve press FIT

FRO

NT

SEC

TIO

N

1 Breast Pckt & Front Dart Mark Manual2 Lapel, Canvas, bottom marking Manual3 Autodart Autodart4 Side Panel Attach SNLS5 Fuse Dart and side Panel FIT6 Side panel Press Carosuel7 Centre Back Attach SNLS8 SNCS9 Front Pocket Facing Attach Auto Facing

10 Flap Ready Auto Zig11 Flap Press Flap Pressing12 Staystitch @ Flap SNLS

Armhole tape Attach to front & Back panel

FRO

NT

SEC

TIO

N13 Breast Pocket Fold & Press FIT14 Breast Pocket Facing attach to pkt Bag SNLS15 Breast welt Pocket attach SNLS16 Breast pocket notch, turn & press FIT17 Breats pocket T/S Zigzag18 Breast Pocket Attach & Close SNLS19 Front Pocket welting Autowelt20 Front Pocket pressing FIT21 Front Pocket Bag attach SNLS22 Front Pocket bag Close SNLS23 Canvas Ready Zigzag24 Felt attach to Canvas Basting25 Briddle tape Attach to Canvas SNLS26 Fuse canvas FIT27 Attach canvas Blind Hem28 Front Block press Carosuel29 Armhole Canvas Cut SNEC30 Flower tape Formation SNCS31 Manual flower Manual32 Fusing @ Flower Hole tape attach FIT33 Side seam attach SNLS34 Side seam Press Carosuel35 Bottom press Bottom Press36 Shoulder attach SNLS37 Shoulder press FIT38 Shoulder pad Attach Shoulder press

LIN

ING

SEC

TIO

N

1 Make Triangular Flap +Loop Attach FIT2 CB Attach SNLS3 Side Panel attach SNLS4 Wing Facing Attach SNLS5 Facing Press FIT6 Facing Saddle Stitch Saddle Stitch m/c7 Pocket Welting Auto Welt8 Welt Pocket Press FIT9 Pocket Facing attach Auto Facing

10 Main Label Attach SNLS11 Fit Label Attach SNLS12 Label Attach@ Facing SNLS13 Label Pocket Bag Attach & Close SNLS14 Flap Pocket Bag Attach & Close SNLS15 Small Pocket Bag Attach & Close SNLS16 Pen Pocket Bag Attach & Close SNLS17 D-Bartack D-Bartack18 Side Seam Attach SNLS

LIN

ING

SEC

TIO

N19 Collar Attach SNLS20 Shoulder Attach + Neck band Stitch SNLS21 Collar Press FIT22 Saddle Stitch @ Collar Saddle Stitch m/c23 Facing Blindhem Blind hem

ASSE

MBL

Y

1 Pairing Manual2 Pick Attach SNLS3 Collar Zig Zag Zigzag4 Front Edge Stitch SNEC5 Front Edge Trim Manual6 Front Edge Seam Open Fit7 Bottom Close SNLS8 Piping Press Fit9 lapel Press Carosuel

10 Hanger Loop Attach Bartack11 Button hole & Flower Marking Manual12 Button Hole & flower Making Buttonhole13 Sleeve attach SNLS14 Sleeve Head Seam Open & Press FIT15 Shoulder Pad Attach SNLS16 Body Basting SNLS17 Sleeve Lining Close SNLS18 Vent T/S SNLS19 Sleeve Lining CLose SNLS20 Trimming Trimming Table

TOTAL OBSERVED TIMETOTAL OBSERVED TIME (MINUTES)

PITCH TIMEORGANIZATIONAL EFFICIENCY

UPPER CONTROL LEVELLOWER CONTROL LEVEL

SAM SAM (SECS) R1

0.18 10.8 0.22 NA1 1 17.35

0.2 12 0.25 0.5 15.810.18 10.8 0.22 1

1 15.03

0.26 15.6 0.32 1 13.010.17 10.2 0.21 0.5 15.050.21 12.6 0.26 0.5

1 118.46

0.42 25.2 0.51 0.5 25.17

0.65 39 0.8 1 1 1 28.530.75 45 0.92 1 1 1 21.180.35 21 0.43 1 0.5 1 12.480.3 18 0.37 1 0.5 1 34.82

0.65 39 0.8 1 1 1 35.150.75 45 0.92 1 1 1 42.212.2 132 2.7 3 3 4 194.61

0.55 33 0.67 NA 1 1 30.690.8 48 0.98 1 1 1 50.56

0.45 27 0.55 1 1 1 61.931.05 63 1.29 1 1 1 95.330.62 37.2 0.76 1 1 1 35.541.15 69 1.41 2 2 1 68.980.9 54 1.1 1 1 1 44.07

0.65 39 0.8 1 1 1 23.190.45 27 0.55 1 1 1 25.870.55 33 0.67 1 1 1 23.190.65 39 0.8 1 1 1 44.07

0.4 24 0.49 NA 1 1 23.90.55 33 0.67 NA 1 1 38.10.3 18 0.37 1 0.5 1 20.01

0.64 38.4 0.78 1 1 1 34.741 60 1.23 2 2 1 58.98

0.92 55.2 1.13 1 1 1 55.670.4 24 0.49 1 1 1 31.480.8 48 0.98 1 1 1 45.87

0.25 15 0.31 1 0.5 1 14.760.3 18 0.37 1

1 218.9

0.36 21.6 0.44 1 29.840.2 12 0.25 1 15.25

NO. OF MACHINES

NO. MACHINES

NO. OF OPERATORS

(pre- decided)

ACTUAL NUMBER OF OPERATORS

0.2 12 0.25 11 1 10.98

0.35 21 0.43 1 25.870.5 30 0.63 1 1 1 30.68

0.65 39 0.8 1 1 1 57.20.4 24 0.49 1 1 1 32.01

0.65 39 0.8 1 1 1 39.680.55 33 0.67 1 1 1 34.650.85 51 1.04 1 1 1 55.980.85 51 1.04 1 2 1 58.090.73 43.8 0.89 1 1 1 45.760.45 27 0.55 1

2.5 327.7

0.6 36 0.74 1 29.690.35 21 0.43 1 19.781.08 64.8 1.32 2 1.5 1 88.790.66 39.6 0.81 1 1 1 29.980.77 46.2 0.94 1 1 1 50.980.65 39 0.8 1 1 1 69.470.1 6 0.12 NA 1 1 4

0.75 45 0.92 NA 1 1 56.870.55 33 0.67 1 1 1 30.980.9 54 1.1 1 1 1 48.98

0.82 49.2 1 1 1 1 65.110.66 39.6 0.81 1 1 1 39.90.49 29.4 0.6 1 1 1 44.980.84 50.4 1.03 1 1 1 56.760.9 54 1.1 1 1 1 58.56

0.24 14.4 0.29 1 0.5 1 13.870.58 34.8 0.71 1 1 1 35.760.65 39 0.8 1 1 1 44.761.3 78 1.59 2 2 3 70.61

0.62 37.2 0.76 1 1 1 54.411.15 69 1.41 2 2 2 54.680.8 48 0.98 1 1 1 49.98

0.75 45 0.92 1 1 1 41.270.3 18 0.37 0.5 0.5 1 20.15

0.45 27 0.55 1 11 25.87

0.35 21 0.43 1 0.5 24.540.36 21.6 0.37 1 0.5 20.760.65 39 0.8 1 1

3

50.450.65 39 0.8 1 1 46.870.5 30 0.61 1 1 45.76

0.45 27 0.55 1 1 45.760.8 48 0.98 1 1 1 68.62

0.85 51 1.4 1 1 1 57.78

1.09 65.4 1.34 1 1 1 58.980.8 48 0.98 1 1 1 66.28

0.81 48.6 0.99 1 1 1 44.650.55 33 0.67 1 1 1 39.040.67 40.2 0.82 1 1 1 43.85

0.75 45 0.92 1 1 1 49.561.1 66 1.35 2 2 2 96.97

0.84 50.4 1.03 1 1 1 56.910.34 20.4 1.64 2 2 1 73.220.75 45 0.92 NA 1 1 57.670.8 48 0.98 1 1 1 55.82.8 168 3.43 4 4 3 220.76

2.45 147 3 4 3 3 210.430.89 53.4 1.09 1 2 1 53.430.47 28.2 0.58 2 1 1 29.780.58 34.8 0.71 NA 1 1 25.710.59 35.4 0.72 1 1 1 41.772.37 142.2 2.9 4 4 4 155.970.7 42 0.86 1 1 1 44.02

0.83 49.8 1.02 1 1 1 51.541.11 66.6 1.36 2 2 1 67.982.32 139.2 2.84 3 3 2 130.510.51 30.6 0.63 1 1 1 77.450.59 35.4 0.72 1 1 1 52.151.55 93 1.9 2 2 NA

TOTAL OBSERVED TIME 4513.2 117 111TOTAL OBSERVED TIME (MINUTES) 75.22

PITCH TIME 0.64 0.83ORGANIZATIONAL EFFICIENCY 85.00%

UPPER CONTROL LEVEL 0.76 0.98LOWER CONTROL LEVEL 0.53 0.69

R2 R3 R4 R5

13.76 12.98 14.87 12.97 14.386 0.24 25014.64 14.44 15.35 15 15.048 0.25 239

6.4 6.61 6.16 8.91 6.622 0.11 54313.01 14.02 12.88 11.94 12.972 0.22 27716.45 16.14 18.52 17.62 16.756 0.28 21419.57 18.45 19.25 19.17 18.98 0.32 18926.67 25.99 28.99 27.67 26.898 0.45 133

29.07 32.69 28.32 27.02 29.13 0.49 12319.49 22.49 20.42 20.05 20.73 0.35 17313.31 14.92 16.84 15.15 14.54 0.24 24723.75 28.85 29.75 30.65 29.56 0.49 12136.05 34.67 35.67 34.87 35.28 0.59 10237.93 37.95 41.66 34.25 38.80 0.65 92

194.51 197.87 192.52 198.87 195.68 3.26 1844.75 33.3 40.35 48.64 39.55 0.66 9152.07 50.65 55.67 54.66 52.72 0.88 6859.54 58.98 62.87 59.88 60.64 1.01 5987.98 78.98 76.87 75.76 82.98 1.38 4335.76 37.86 39.8 35.09 36.81 0.61 9760.08 59.85 58.98 65.76 62.73 1.05 57

45.7 44.66 34.74 37.9 41.41 0.69 8625.44 24.66 23.66 28.97 25.18 0.42 14228.98 28.98 25.87 28.97 27.73 0.46 12925.44 24.66 23.87 28.98 25.23 0.42 142

45.7 44.66 44.05 46.98 45.09 0.75 79

21.76 25.76 25.64 24.98 24.41 0.41 14739.13 38.65 36.76 38.98 38.32 0.64 9321.61 19.88 19.69 19.95 20.23 0.34 17726.76 28.87 36.98 38.97 33.26 0.55 108

60.1 61.98 66.54 65.23 62.57 1.04 5756.87 55.76 61.87 59.8 57.99 0.97 6234.49 37.96 32.74 32.51 33.84 0.56 10646.87 48.98 50.98 51.9 48.92 0.82 7315.76 18.09 15.98 17.09 16.34 0.27 22021.98 21.3 20.09 21.01 20.66 0.34 17426.17 32.42 31.52 29.98 29.99 0.50 12011.56 12.33 12.76 11.98 12.78 0.21 281

AVERAGE CYCLE TIME

AVG. CYCLE TIME (MINS)

PRODUCTION/ HOUR

11.91 13.87 16.87 11.87 13.10 0.22 27425.76 23.76 21.98 21.9 23.85 0.40 15031.17 32.31 29.98 30.97 31.02 0.52 11649.08 50.92 45.49 55.05 51.55 0.86 6947.96 40.37 44.57 44.97 41.98 0.70 8536.17 42.31 39.98 38.97 39.42 0.66 9124.87 35.87 24.65 39.87 31.98 0.53 11256.87 54.87 59.87 60.89 57.70 0.96 6261.98 58.98 54.67 53.89 57.52 0.96 6248.98 51.98 50.14 53.87 50.15 0.84 7126.44 20.02 18.78 21.14 22.82 0.38 15735.98 35.87 33.87 3.65 27.81 0.46 12923.23 24.44 25.08 21.2 22.75 0.38 15875.89 76.87 70.09 69.23 76.17 1.27 4734.45 32.53 44.76 36.98 35.74 0.60 10052.98 49.76 49.8 48.34 50.37 0.84 7193.98 81.87 67.98 60.98 74.86 1.25 48

5.98 6.98 4.98 7.56 5.90 0.10 61048.98 46.76 46.98 40.98 48.11 0.80 7431.98 29.8 28.78 35.87 31.48 0.52 11450.98 55.98 54.98 50.98 52.38 0.87 6866.76 65.87 68.98 67.98 66.94 1.12 5340.98 44.87 41.87 39.01 41.33 0.69 8743.98 38.98 35.98 37.98 40.38 0.67 8955.76 58.98 54.87 50.91 55.46 0.92 6459.98 56.98 55.98 59.8 58.26 0.97 61

12.65 14.98 15.87 13.87 14.248 0.24 25236.87 34.65 34.76 35.76 35.56 0.59 10145.78 49.21 39.67 40.16 43.916 0.73 81

80 74.87 75.76 76.9 37.814 0.63 9545.76 49.87 51.97 50.98 50.598 0.84 7156.76 54.34 59.98 60.45 57.242 0.95 6256.87 48.56 49.98 50.13 51.104 0.85 7040.73 46.87 47.67 45.87 44.482 0.74 8021.45 26.56 18.98 19.56 21.34 0.36 16827.56 29.98 31.76 26.65 28.364 0.47 12623.21 26.65 28.43 21.98 24.962 0.42 14425.56 23.76 22.65 20.87 22.72 0.38 15847.87 47.45 45.87 48.67 48.062 0.80 7446.87 47.46 44.76 45.76 46.344 0.77 7745.67 48.98 43.87 44.87 45.83 0.76 7843.65 38.76 35.87 35.76 39.96 0.67 9069.87 69.98 71.09 72.98 70.508 1.18 5156.45 58.56 55.34 54.12 56.45 0.94 63

69.01 67.76 65.87 68.23 65.97 1.10 5460.7 59.98 59.45 58.34 60.95 1.02 5948.9 47.98 46.98 47.78 47.258 0.79 76

38.66 37.66 32.98 35.54 36.776 0.61 9742.44 41.67 43.65 44.87 43.296 0.72 83

46.98 47.56 49.9 48.07 48.41 0.81 7492.09 96.67 98.98 97.65 96.47 1.61 3757.63 56.79 57.75 58.09 57.43 0.96 6275.17 75.78 76.11 75.11 75.08 1.25 4755.66 56.11 55.76 55.45 56.13 0.94 6455.89 56.21 55.77 54.98 55.73 0.93 64

224.65 222.54 224.87 226.987 223.96 3.73 16212.43 215.76 209.98 213.76 212.47 3.54 16

54.87 54.34 56.87 54.87 54.88 0.91 6528.76 27.45 29.14 28.56 28.74 0.48 12524.01 25.65 25.6 24.65 25.12 0.42 14343.76 41.23 42.87 41.9 42.31 0.71 85

156.87 156.34 155.34 155.76 52.02 0.87 6943.05 44.67 43.78 42.77 43.66 0.73 8250.87 51.23 49.98 49.78 50.68 0.84 7167.34 66.34 65.56 64.87 66.42 1.11 54

131.98 130.89 132.67 133.76 65.98 1.10 5475.76 76.56 76.09 75.54 76.28 1.27 4753.21 52.76 53.76 52.34 52.84 0.88 68

0 0.00