izocam tekiz products · izocam tekiz products izocam tekiz insulated panels general definition...

IZOCAM TEKIZ PRODUCTS

IZOCAM TEKIZ PRODUCTS

1 Izocam Tekiz Insulated Panels...............................................................................................................................................................4

1.1 General Definition.............................................................................................................................................................4

1.2 Area of Use.......................................................................................................................................................................4

1.3 Manufacturing Process.....................................................................................................................................................4

1.3.1 Mineral Wool Insulated Panels ....................................................................................................................5

1.3.2 Polyurethane Insulated Panels ....................................................................................................................5

1.3.3 Corrugated Sheets.......................................................................................................................................6

1.4 Texture Options for Insulated Panel Sheets.....................................................................................................................7

1.5 Mineral Wool Insulated Roof Panel ..................................................................................................................................8

1.6 Mineral Wool Insulated Facade Panel..............................................................................................................................10

1.7 Polyurethane Insulated Roof Panel ..................................................................................................................................12

1.8 Polyurethane Insulated Facade Panel..............................................................................................................................15

1.9 Kombi Panel .....................................................................................................................................................................17

1.10 Fibro Panel .....................................................................................................................................................................19

1.11 Cold Storage Panel ........................................................................................................................................................21

1.11.1 Panel With Lock .........................................................................................................................................23

1.11.2 Panel Without Lock ....................................................................................................................................25

2 Izocam Tekiz Corrugated Sheets ...........................................................................................................................................................27

2.1 General Information..........................................................................................................................................................27

2.2 Area of Use.......................................................................................................................................................................27

2.3 Manufacturing Process.....................................................................................................................................................27

2.4 Corrugated Sheets for Roof..............................................................................................................................................28

2.5 Corrugated Sheets for Facade .........................................................................................................................................32

2.6 Corrugated Sheets for Wave Type Facade ......................................................................................................................35

2.7 Cassette System Profile ...................................................................................................................................................36

2.8 Metal Roof Tile .................................................................................................................................................................38

2.9 Accessories ......................................................................................................................................................................39

3 Izocam Tekiz Roof And Facade Details ................................................................................................................................................41

Izocam Tekiz Roof and Facade Details Key Sheet ................................................................................................................42

3.1.1.1.1 Roof - Facade Connection Detail ............................................................................................................................43

3.1.1.1.2 Roof - Reinforced Concrete Connection Detail .......................................................................................................44

3.1.1.1.3 Roof - Facade Half Ridge Connection Detail...........................................................................................................45

3.1.1.1.4 Half Ridge Connection Detail ..................................................................................................................................46

3.1.1.1.5 Roof - Panel Connection Detail ...............................................................................................................................47

3.1.1.1.6 Parapet Wall Detail ..................................................................................................................................................48

3.1.1.1.7 Radius Corrugated Sheet Detail ..............................................................................................................................49

3.1.1.1.8 Roof Expansion Joint Detail ....................................................................................................................................50

3.1.1.1.9 Carved Ridge Detail ................................................................................................................................................51

3.1.1.1.10 Radius Ridge Detail ...............................................................................................................................................52

3.1.1.1.11 Ventilated Ridge Detail ..........................................................................................................................................53

3.1.1.1.12 Insulated Middle Gutter Detail ...............................................................................................................................54

3.1.1.1.13 Insulated Side Gutter Detail...................................................................................................................................55

Table of Contents

3.1.1.1.14 Non-Insulated Side Gutter Detail.........................................................................................................................................56

3.1.1.1.15 Skylight Connection Detail ..................................................................................................................................................57

3.1.1.2.1 Cassette System Detail .........................................................................................................................................................58

3.1.1.2.2 Detail of Corrugated Sheet Cover with Z Profile ...................................................................................................................59

3.1.1.2.3 Detail of Standing Seam Roof with Z Profile .........................................................................................................................60

3.1.2.1.1 Kombi Panel Connection Detail.............................................................................................................................................61

3.1.2.1.2 Kombi Panel Parapet Wall Connection Detail .......................................................................................................................62

3.1.2.1.3 Fibro Panel Connection Detail...............................................................................................................................................63

3.1.2.1.4 Fibro Panel Parapet Wall Detail ............................................................................................................................................64

3.1.2.2.1 Ridge Detail ...........................................................................................................................................................................65

3.1.2.2.2 System Detail ........................................................................................................................................................................66

3.1.2.2.3 Parapet Wall Detail................................................................................................................................................................67

3.1.2.2.4 Detail of Parapet Wall with Pro 100 Application ....................................................................................................................68

3.1.2.2.5 Walking Path Detail ...............................................................................................................................................................69

3.1.2.2.6 Expansion Joint Detail ...........................................................................................................................................................70

3.1.2.2.7 Ventilation Duct Detail ...........................................................................................................................................................71

3.1.2.2.8 Skylight Detail........................................................................................................................................................................72

3.1.2.2.9 Middle Gutter Detail...............................................................................................................................................................73

3.1.2.2.10 Side Gutter Detail ................................................................................................................................................................74

3.2.1.1 Facade - Roof Cap Detail .........................................................................................................................................................75

3.2.1.2 Gable Sheet Detail ...................................................................................................................................................................76

3.2.1.3 Dripping Detail ..........................................................................................................................................................................77

3.2.1.4 Dripping - Panel Connection Detail ..........................................................................................................................................78

3.2.1.5 Window Detail ..........................................................................................................................................................................79

3.2.1.6 Door Detail ...............................................................................................................................................................................80

3.2.1.7 Outer Corner Detail ..................................................................................................................................................................81

3.2.1.8 Expansion Joint Detail ..............................................................................................................................................................82

3.2.1.9 Reinforced Concrete Connection Expansion Joint Detail.........................................................................................................83

3.2.2.1 Detail of Drip with Horizontal Facade Application ....................................................................................................................84

3.2.2.2 Dripping Detail with Vertical Facade Application......................................................................................................................85

3.2.2.3 Cassette System Inner Corner Detail .......................................................................................................................................86

3.2.2.4 Cassette System Outer Corner Detail ......................................................................................................................................87

3.2.2.5 Upper Window Dripping Detail .................................................................................................................................................88

3.2.2.6 Lower Window Dripping Detail .................................................................................................................................................89

3.2.2.7 Door Dripping Detail .................................................................................................................................................................90

3.2.2.8 Door Edge Bent Plate Detail ....................................................................................................................................................91

3.2.2.9 Expansion Joint Detail ..............................................................................................................................................................92

Izocam Tekiz Products

IZOCAM TEKIZ INSULATED PANELS

GENERAL DEFINITION

AREA OF USE

MANUFACTURING PROCESS

Insulated panels are the materials that are formed between two metal surfaces. At first, area of use was industrial buildings like facade and roof coverings of aircraft sheds and factories which have high openings. During the 2nd World War, their area of use has expanded, the variety has become larger and reached to its current status. Since they are lightweight and durable, their installation period is shorter. Depending on the insulation type, it provides thermal insulation, sound insulation, waterproofing and fire safety.

Insulated panels can be used in all types of buildings that require fast installation and need to cover large openings. Currently, they are used mostly in industrial buildings, shopping malls, silos, sports halls, etc.

Covering material that provides the load-bearing capacity of the insulated panel can be produced from different materials. These can be galvanized sheet, aluminium considering texture options or PVC or TPO membrane depending on the panel type. For painted metal production, coilcoating technique is used for desired amount, colour and paint type and then lamination is applied. Here, there is a continuous process applied before metal rolls being formed. First metal roll (galvanized steel or aluminum) is uncoiled. Its top and bottom surfaces are cleaned and after being subjected to a chemical process it becomes ready to be painted. After metal rolls are being undercoated they are oven-dried. Then depending on the conditions of the metal’s use, polyester or PVDF paint finish is applied in the desired RAL colour. Afterwards it is oven-dried again and coiled up as a roll getting ready to be formed at the specific unit. Outer surface is coated with PVC film. By this means, painted metal is not damaged during shipping and installation. Inner surface is coated with a desired material. Painted metal rolls are being formed by passing through Roll-Formers at corrugated or sandwich panel lines. Insulation material that is used in the panel can be rock wool, glass wool or polyurethane depending on the intended use and insulation needs.

4


MINERAL WOOL INSULATED PANELS

POLYURETHANE INSULATED PANELS

Izocam Tekiz Mineral Wool Insulated Panels are preferred for the buildings which require high fire safety or for the places where flammable and combustible

materials are stored. They are produced by continuous process. By the help of class A noncombustible rated mineral wool layer that is used as metal outer shell

and insulation sealant, a fire resistant composite system is obtained.

In addition to fire safety, the panels also provide thermal and sound insulation and they don’t consist of any environmentally hazardous substances.

Mineral wool is sliced in fully automated production system so that its fibers become in a perpendicular position to the panel surface. By this process, panel’s

load capacity increases. Fibres are sliced according to fill the corrugations and installed in the panels automatically with staggered joints.

Polyurethane insulated panels are composite roof and facade coverings with polyurethane rigid foam sealant. Two components named polyol and isocyanate

are injected between two formed surfaces. Chemical reaction between polyol and isocyanate results in the formation of polyurethane. The top and bottom surface used in polyurethane panels can be galvanized painted sheet, aluminium, craft

paper or for the top surface only PVC or TPO membrane depending on the product type.

Metal rolls go through the continuous panel production line. They are being formed in roll-formers and compose the top and bottom surfaces. Based on the order,

Class B2 or B3 polyurethane is injected homogenously between two surfaces by special spray system. Later it is cured at belt press. After curing, chemical reaction

ends, adhering to the metal forming the composite parel. Provided that it has minimum 3 m length, it is cut automatically according to the desired length by the

help of flying saw which functions synchronously with the continous production line. Then they are packed and become ready to be shipped.

They have extensive area of use like factories, industrial buildings, military buildings, public buildings, prefabricated buildings, sports facilities, swimming

pools, construction site buildings, silos, hypermarkets, shopping malls, market halls and houses. It offers an insulated, aesthetic outer shell for the buildings.

5


CORRUGATED SHEETS

Polyurethane thermal insulation material has a good value ( λ = 0,023 W/mK ) in terms of thermal conductivity. By using different insulation thicknesses depending on the climate situation of the region, required climate conditions can be attained efficiently.

- Since polyurethane is activated with pentane gas at Izocam Tekiz Panel production line, they are environmentally friendly products.- The panels have high load bearing capacity by means of corrugated metal surfaces. Since the panels are lightweight, they provide savings on the load bearing system. - They don’t get affected by temperature differences.- Fast installation saves time and labour.- With the help of its metal surface, it doesn’t allow any water leakage. It can be used securely. - They don’t produce or hold any bacteria.- They don’t produce dust.- They are long-lasting.

Corrugated Sheets can keep their durability for years without being affected from different climate conditions. They can be produced from galvanized sheet with or without coilcoating paint. Corrugated sheets can be produced in different thicknes and forms depending on different purlin spans. By means of their functional design, they can be used without any insulation or with various insulation materials. They can have curved forms and their finish profiles can be produced in the desired shape. For that reason, it is possible to have aesthetic detail solutions. Corrugated sheets can be carried easily and their installation is convenient. They are protected against corrosion by means of galvanized coating and paint layer on top of the panels. Galvanized sheets or aluminum rolls that are used for corrugated sheet production in different forms can be coated with a desired RAL colour with coilcoating system. Izocam Tekiz Corrugated Sheets are reliable products offering various forms and colours and presenting alternative solutions with high bearing capacity.

6


TEXTURE OPTIONS FOR INSULATED PANEL SHEETS

Mineral Wool Insulated Roof Panel Polyurethane Insulated Roof Panel

Mineral Wool Insulated Facade Panel Polyurethane Insulated Facade Panel

Bottom Sheet with Corrugated Texture Bottom Sheet with Corrugated Texture

Bottom Sheet with Microlined Texture

Facade Sheet with Corrugated Texture Facade Sheet with Microlined Texture

Facade Sheet with Corrugated Texture Facade Sheet with Microlined Texture

Bottom Sheet with Microlined Texture

* Texture option for insulated roof panels is valid only for bottom sheet.

* For insulated facade panels, panels with different texture connections can also be manufactured by using texture options on panels’ bottom and top surfaces.

7


MINERAL WOOL INSULATED ROOF PANELIt is produced to provide high fire resistance, sound and thermal insulation for roofs with a slope greater than 7 %. It is a mineral wool insulated roof panel that is covered with sheet on both sides.

Technical Specifications

Useful Width (mm)

Corrugation Height (mm)

Sheet Type and Thickness (mm)

Paint Type

Colour

Texture

Insulation

Insulation Thickness (mm) - h

Declared Thermal Conductivity (10 0C) (W/mK)

SPÇ 940 TY SPÇ 940 CY

940

40

Painted Galvanized Sheet( 0,40 – 0,50 – 0,60 – 0,70 )

PolyesterPVdf

RAL 9002a

Corrugated, Microlined

50 - 60 - 75 - 80 - 100

≤ 0,036

Stone Wool Glass Wool

a It is the standard colour. Other colours are produced on demand.

8


Load Bearing Chart

Packaging Chart

Pane

l Det

ail

SPÇ 940 Roof Panel Single Support Span (L/200 L=m) Multi Support Span (L/200 L=m)

Panel Thickness

(mm)

Thickness(mm)

Panel Weight(kg/ m²)

Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²)

Values shown in the chart are given according to the thickness of top (0,60) + bottom (0,50) sheets. Panel weight may vary within sheetthickness tolerances.

Packaging Amount According to Panel Length (in number)

2,8 ≤ Length (m) ≤ 13,50

RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure.

Special colours and inner surface can be coated on demand.

9

9


MINERAL WOOL INSULATED FACADE PANELIt is produced to provide sound and thermal insulation. It is a mineral wool insulated facade panel that is covered with sheet on both sides.


Useful Width (mm)


Paint Type

Colour

Texture

Insulation


Declared Thermal Conductivity (10 0C) (W/mK)

RAL 9002a


50 - 60 - 75 - 80 - 100

≤ 0,036

Stone Wool Glass Wool


SPD 1015 TY SPD 1015 CY

1015

Painted Galvanized Sheet(0,40 – 0,50 – 0,60 – 0,70)

PolyesterPVdf

10


Pane

l Det

ail

RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure.

Inner surface can be coated on demand.

Visible Screw Hidden Screw

Load Bearing Chart

Packaging Chart

SPÇ 1015 Facade Panel Single Support Span (L/150 L=m) Multi Support Span (L/150 L=m)

Panel Thickness

(mm)

Thickness(mm)

Panel Weight(kg/ m²) Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²)

Values shown in the chart are given according to the thickness of top (0,60) + bottom (0,50) sheets. Panel weight may vary within sheetthickness tolerances.


2,8 ≤ Length (m) ≤ 13,50

14

12

10

7

11


POLYURETHANE INSULATED ROOF PANELIt is produced to provide thermal insulation for roofs with a slope greater than 7 %. It is a polyurethane insulated roof panel that is covered with sheet on both sides.


Useful Width (mm)



Paint Type

Colour

Texture

Insulation


Declared Thermal Conductivity (W/mK)

Painted Galvanized Sheet( 0,40 – 0,50 – 0,60 – 0,70 )

PolyesterPVdf

RAL 9002a


40 - 50 - 60 - 75 - 80 - 100

≤ 0,023

Polyurethane


12


Pane

l Det

ail

Pane

l Det

ail

Load Bearing Chart

Load Bearing Chart


Panel Thickness

(mm)


Values shown in the chart are given according to the thickness of top (0,50) + bottom (0,50) sheets. Panel weight may vary within sheet thickness tolerances.


Panel Thickness

(mm)



13


Pane

l Det

ail

Packaging Chart

RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Special colours and inner surface can be coated on demand.

Thickness (mm)


2,8 ≤ Length (m) ≤ 13,5 2,8 ≤ Length (m) ≤ 13,5

9 9

14


POLYURETHANE INSULATED FACADE PANELIt is a polyurethane insulated facade panel that is covered with sheet on both

sides and produced to provide thermal insulation.


Useful Width (mm)


Paint Type

Colour

Texture

Insulation



Painted Galvanized Sheet, Aluminium(0,40 – 0,50 – 0,60 – 0,70)

PolyesterPVdf


Polyurethane

a It is the standard colour. Other colours

are produced on demand.

RAL 9002a

40 - 50 - 60 -75 - 80 - 100

15


Pane

l Det

ail

Load Bearing Chart

Packaging Chart

RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Inner surface can be coated on demand.


SPD 1015 Facade Panel Single Support Span (L/150 L=m) Multi Support Span (L/150 L=m)

Panel Thickness

(mm)


Thickness(mm)


2,8 ≤ Length ( m ) ≤ 15

18

14

12

10

7

16


KOMBI PANELIt is produced to provide fire resistance, sound and thermal insulation for roofs with

a slope smaller than 7 %. It is a rock wool and polyurethane insulated roof panel that its top surface is covered with PVC or TPO membrane.

This product is under protection with the European Patent Application no. EP 01107885.5 by European Patent Agreement which Turkey takes part in and with International Patent no. PCT/EP01/07979 by Patent Cooperation Treaty.




Useful Width (mm)



Paint Type

Colour

Insulation



Kombipanel

940

40

Painted Galvanized Sheet (0,60 – 0,70)PVC or TPO Membrane

PolyesterPVdf

RAL 9002a

75 ( 50+25 ) / 100 ( 75+25 )

≤ 0,032 / ≤ 0,033

Stone Wool + Polyurethane

17


Pane

l Det

ail

Load Bearing Chart Packaging Chart

* The values for 75 mm-thick panel.

Sheet surfaces of the panels can be coated with protective polyethylene foil.

Kombi Panel Multi Support Span (L/200 L=m) Packaging Amount According to Panel Length (in number)

2,8 ≤ Length (m) ≤ 13,50Sheet

Thickness(mm)

Thickness(mm)

Distributed Load Bearing (P=kg/m²)

PVC or TPO membranewelded by hot weld


PVC / TPO membranePolyurethaneStone WoolGalvanized Painted Sheet

PVC / TPO membranePolyurethaneStone WoolGalvanized Painted Sheet

LOAD BEARING PURLIN

LOAD BEARING PURLIN

Minimum 20 cm

6 cm

18


Fibro Panel is under the protection with the patent application no. TR 1999/01310 by Legistative Decree No.51 on the Protection of Patent Rights.

FIBRO PANELIt is produced to provide thermal insulation for roofs with a slope smaller than 7 %. It is a polyurethane insulated roof panel and its top surface is covered with PVC or

TPO membrane.




Useful Width (mm)



Paint Type

Colour

Insulation



Fibro Panel

Painted Galvanized Sheet( 0,60 – 0,70 )

PVC or TPO Membrane

PolyesterPVdf

RAL 9002a

Polyurethane

40 - 50 - 60 -75 - 80 - 100

19


Pane

l Det

ail

Load Bearing Chart

Load Bearing Chart

Packaging Chart



Sheet surfaces of the panels can be coated with protective polyethylene foil.



PVC / TPO membranePolyurethaneGalvanized Painted Sheet

PVC / TPO membranePolyurethaneGalvanized Painted Sheet

LOAD BEARING PURLIN

LOAD BEARING PURLIN

Minimum 20 cm

Fibro Panel 900 Multi Support Span (L/200 L=m)


2,8 ≤ Length (m) ≤ 15

SheetThickness

(mm) Thickness(mm)


Fibro Panel 940 Multi Support Span (L/200 L=m)

SheetThickness

(mm) Distributed Load Bearing (P=kg/m²)

9

6 cm

20


COLD STORAGE PANELIzocam Tekiz Cold Storage Panels are polyurethane insulated sandwich panels used for cold storages, cold rooms that food industry needs and for the ceilings and walls of food processing establishments. Cold Storage Panels are strong in terms of their structure but lightweight. They solve the insulation problems of the ceiling and the wall at the same time. These panels are used in vegetable – fruit storages, integrated meat-chicken-turkey processing plants, frozen food plants,

abattoirs, dairy farms and supermarkets.

Cold Storages Panels provide the desired hygenic conditions for the food industry since they don’t hold any bacteria and they can be cleaned conveniently. Nearly

smooth surface texture of the panel also helps to keep hygiene.

Cold Storage Panels are produced by coil coating technique from polyester, food grade polyester or galvanized sheet painted with PVdf. This painting technique ensures the metal to have a longer life. They don’t keep the smell like plastered

walls do. They don’t hold any bacteria like glazed or ceramic tiles do within their joints. Surface cracks or crushing don’t occur.

21


• The installation starts from the walls. Then it continues with the ceilings. The floors are being installed in the end. After completing installation of the panels according to the principle details, the protective polyethylene foil on the panels should be removed. • If an insulation is being applied to the floor, in order for cold storage floor to keep the same floor level with other spaces, the cold storage room should be designed as a lowered floor.• In order to prevent thermal bridges in rooms colder than –50 C, a thin strip of the inner panel sheet next to the floor is removed. This prevents floor structure from freezing and further causing structural damages at shock rooms or frozen storage rooms. These rooms should be ventilated from the floor level or heat resistances should be placed under floor layer. • The installation lines like electricity, ventilation etc to be passed through ceilings and walls, should be thermally insulated. • Cold Storage Panel should not be used as an outer wall at the same time. When the outer sheet got warmed insulation may become insufficient.• In order to provide airtightness, antibacterial ( Food Safe ) Silicon should be used at the joint of two panels.• During installation, great care should be taken so that no thermal bridges occur. Thermal bridges cause frost formation and reduces the performance of the freezer. • When Cold Storages are put into use for the first time, they should be cooled down slowly. In freezing rooms pressure equalizing valves should be used. Otherwise sudden pressure changes occur and that can cause creases on the panel surface. Technical Specifications

Panel Thickness ( mm ) : 60 / 80 / 100 / 120 / 150 / 200

: Galvanized Sheet 0,50 – 0,60 (Standard) – 0,70 mStainless Steel (Special Production): Polyester ( Standard ), Food Grade Polyester or PVdf: RAL 9002, RAL 9010: In order to protect the panels during shipping andinstallation; for without lock panels only the outer surface and for withlock panels both surfaces arecoated with protective polyethylene foil as a standard procedure. For without lock panels inner surfaces can be coated with polyethylene foil on demand.

Metal Type

Paint TypeColourProtector

Type

Density

Declared Thermal Conductivity

Incombustibility Class

: Polyurethane

: 40 kg/m³ ( ±2 kg /m³ )

: λ = 0,023 W /mK

: B – s2,d0

Inner and OuterSurface

Insulation core

22


PANELS WITH LOCKCold Storage Panels With Lock which have been produced in a discontinious

production line get their name from special locks located on the side connections of the panels. These locks are installed during production and they are composed of two pieces. After two panels are interlocked together, the plastic cap on the panel surface is pulled up and by using the allen key, the panels are locked. Application surface should be smooth in order to provide the alignment of locking parts of the

same length panels.

When the panels used in the ceiling are locked, all slab is considered that it is supporting the load as a one piece slab.

23


Load Bearing Chart

Pane

l Det

ail

SKPD 945 Panel With Lock

h = 60 - 80 - 100 - 120 - 150 -200Length = Minimum 800 mm, maximum 12000 mm

SKPD 945 Locked Spacing of the Purlins (L/150 L=m)

Panel Thickness

(mm)



• Values shown in the chart are calculated based on the outer surface (0,60 mm) and inner surface (0,60 mm) galvanized painted sheets and polyurethane insulation core. • Panel weight may vary within sheet thickness tolerances.• Both surfaces of the panels are coated with protective polyethylene foil as a standard procedure.

24


PANELS WITHOUT LOCKCold Storage Panel Without Lock is a panel type that is designed for fast

installation. It is manufactured in a continious production line and installed by the interlocking system without any need for special tools. Covered surfaces act like

one piece and the system supports itself.

25


Load Bearing Chart

Pane

l Det

ail

SKPD 1120 Panel Without Lock

h = 80 - 100 - 120 - 150 Length = Minimum 800 mm, maximum length to meet shipping restrictions.

• Values shown in the chart are calculated based on the outer surface (0,60 mm) and inner surface (0,60 mm) galvanized painted sheetsand polyurethane insulation core. • Panel weight may vary within sheet thickness tolerances.• Outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Inner surfaces can be coated on demand.

SKPD 1120 Unlocked Spacing of the Purlins (L=m)

Panel Thickness

(mm)



26


IZOCAM TEKIZ CORRUGATED SHEET

GENERAL DEFINITION

AREA OF USE

PRODUCTION PERIOD

Izocam Tekiz Corrugated Sheet is a material composed of formed metal surfaces. They can have a curved form. By this means they can be used at the curved surfaces like barrel roofs. Since they offer convenience during shipment and

installation, it is possible to have a fast installation.

By means of their fast installation they can be used anywhere where the big openings need to be covered. For site-applied insulation systems they can be used as top and bottom coverings. For the buildings that don’t require any insulation like

storages, porchs they can be used as finish elements.

Curved corrugateds are aesthetic and durable building materials which are used in barrel roofs and curved facades. They can also be used as a top floor finish

element like a roof ridge.

Corrugated sheets are produced from galvanized sheet and aluminium. Both faces of corrugated sheets can be painted in all RAL colours in different paint type like

polyester and PVdf at coilcoating paint line or according to the purpose of use corrugated sheets can be used as unpainted. Outer surfaces of the painted

surfaces are coated with polyethylene folio. By this means they don’t get any damage during shipping and installation. Corrugated sheets can be produced with

a sheet thickness of 0,50 - 1,50 mm depending on their texture. Curved forming can be between 90°-180° range.

Corrugated sheets with a curved form are marked with in load bearing charts.

27


CORRUGATED SHEETS FOR ROOFCorrugated sheets for roofs are produced for the buildings with no insulation needs and for the site-applied insulation system.


Useful Width ( mm )

Corrugation Height ( mm )

Thickness (mm)Galvanized Painted Sheet

Paint Type

Colour

Polyester, PVdf Bare

GalvanizedRAL 9002a


28


Load Bearing Chart

Load Bearing Chart

Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances.


Multi Support Span (L/200 L=m)

Sheet Thickness(mm)

Corrugated Weight(kg/ m²)

Sheet Thickness(mm)

Corrugated Weight(kg/ m²)




29


Load Bearing Chart

Load Bearing Chart




Sheet Thickness(mm)

Corrugated Weight(kg/ m²) Distributed Load Bearing (P=kg/m²)


Sheet Thickness(mm)


30


Load Bearing Chart

Load Bearing Chart

Load Bearing Chart





Sheet Thickness(mm)



Sheet Thickness(mm)



Sheet Thickness(mm)


31


CORRUGATED SHEETS FOR FACADECorrugated sheets for facades are produced for the buildings with no insulation needs and for the site-applied insulation system.


Useful Width ( mm )



Paint Type

Colour


DK 90Wall - Roof

DK 99Wall

DK 15Inner Parapet Coating

Galvanized Painted Sheet(0,50 – 1,20)

Galvanized Painted Sheet

(0,50 – 0,70)

Polyester PVdf

RAL 9002a

32


Load Bearing Chart

DK

15 –

Inne

r Par

apet

Coa

ting

DK

90 –

Wal

l



Sheet Thickness(mm)


DK 90 – Wall

33


Load Bearing Chart

Load Bearing Chart

DK

99 –

Wal

lD

K 90

– R

oof




Sheet Thickness(mm)


Multi Support Span (L/200 L=m)DK 99 - Wall

Sheet Thickness(mm)


DK 90 – Roof

34


CORRUGATED SHEETS FOR WAVE TYPE FACADESThey are aesthetic corrugateds that are chosen to form aesthetic views at the

facades. They are applied as one layer or on top of the Cassette system. They are especially preferred for the visual affect provided by their horizontal use and at the

facades when an aetshetic view is aimed.


Useful Width ( mm )



Paint Type

Colour


Galvanized Painted Sheet( 0,70 – 1,00 )


Polyester PVdf

RAL 9002a

Asymmetric Undulation Sinusoidal

35


CASSETTE SYSTEM PROFILECassette system profiles are corrugateds that can be used as supporting bottom cover at the roofs and facades for site-applied insulation systems. They are used as horizontal connection elements without the need of any brace between the columns or they are used under the covering material in roof construction without the need of any purlins. By cassette system profile it is possible to cross a span up to 6 m depending on the building height and the structural system.


Useful Width ( mm )



Paint Type

Colour



Polyester PVdf

RAL 9002a

36


Load Bearing Chart



Sheet Thickness(mm)


Load Bearing Chart



Sheet Thickness(mm)


Load Bearing Chart



Sheet Thickness(mm)


DK6

0 - 1

0 Pr

ofile

Det

ail

DK6

0 - 1

2 Pr

ofile

Det

ail

DK6

0 - 1

4 Pr

ofile

Det

ail

37


METAL ROOF TILEMetal roof tile is an asthetic and longlasting, lightweight roof covering material with its traditional look and colours. It is used for the roofs with minimum slope of 12 %. Its installation is fast and easy with complementary elements of finish profiles and accessories.


Useful Width (mm)

Length - Minimum (mm)


Paint Type

Colour



Polyester PVdf

RAL Colours

Metal Roof Tile

Module length 300 - 350 – 400

Plate length

Section A-A

38


ACCESSORIESAesthetic finish elements for Izocam Tekiz Roof – Facade Systems

Non-standard accessories can be produced on demand.

Accessories Name

Top ridge

Bottom ridge

Drip

Outer Corner Sheet

Inner Corner Sheet

Gutter Flashing Sheet

Coping

Maximum RAL Colours

Half ridge

Gable wall

Radius ridge

Thickness Expansion Length Colour

39


Screws

Foam

Screw type

Screw diameter (mm)

Screw length (mm)

Drilling capacity (mm)

Corrugated screw Puller screw Collar screw Panel screw Betofas

Finish elements in Izocam Tekiz Roof – Facade Systems provide airtightness.

Flashing foam

Ridge foam

40

IZOCAM TEKIZ ROOF AND FACADE DETAILS

3IZOCAM TEKIZ ROOF AND FACADE DETAILS

Key Sheet• Numbers on the drawing indicates detail numbers.

Architectural Details

42

• Constructions used in the details are advisory. Each project should be assessed and controlled based on its own conditions. • Izocam have right to discontinue the production of any material or add new product to its product range without any notice. • Please consult Izocam for technical specifications of the insulation materials that are used in details. • Non-scaled.

3.1.1.1.1

IZOCAM TEKIZ WALL PANEL


WALL BASE BENT PLATE

MINERAL WOOL INSULATION

TAPE

PARAPET METAL SHEET

STEEL CONSTRUCTION

ROOF FACADE CONNECTION DETAIL

Detail no


43

• Constructions used in the details are advisory. Each project should be assessed and controlled based on its own conditions. • Izocam have right to discontinue the production of any material or add new

product to its product range without any notice. • Please consult Izocam for technical specifications of the insulation materials that are used in details. • Non-scaled.

3.1.1.1.2ROOF-REINFORCED CONCRETE FACADECONNECTION DETAIL

WALL

WALL BASE BENT PLATE

IZOCAM TEKIZ ROOF PANEL

BOTTOM METAL SHEET

STEEL CONSTRUCTION

Detail no


44


3.1.1.1.3ROOF- FACADE HALF RIDGE

CONNECTION DETAIL

STEEL CONSTRUCTION

U FACADE BEAM



BOTTOMHALF RIDGE

DRIPPING

CARVED HALF RIDGE

CARVED BITUMINOUS RIDGE FOAM

Detail no


45



3.1.1.1.4HALF RIDGE CONNECTION DETAIL

CARVED WALL BASE BENT PLATE



BOTTOM HALF RIDGE

STEEL CONSTRUCTION

Detail no


46


3.1.1.1.5ROOF- PANEL CONNECTION DETAIL


MINIMUM 15 cm

STEEL CONSTRUCTION

BUTYL RUBBER

Detail no


47



3.1.1.1.6PARAPET WALL DETAIL

IZOCAM TEKIZROOF PANEL

COPING


STEEL CONSTRUCTION

BOTTOM HALF RIDGEBENT PLATE

HALF RIDGE BENT PLATE

Detail no


48


3.1.1.1.7RADIUS CORRUGATED SHEET DETAIL

STEEL CONSTRUCTION


C PROFILE FACADE BEAM

TRUSS

SIGMA PROFILEBOTTOMMETALSHEET


RADIUS CORRUGATED SHEET

BUTYL RUBBER IZOCAM TEKIZ ROOF PANEL

Detail no


49



3.1.1.1.8ROOF EXPANSION JOINT DETAIL


IZOCAM TEKIZROOF PANELEXPANSION JOINT BENT PLATE

BENT PLATE

STEEL CONSTRUCTION

Detail no


50


3.1.1.1.9CARVED RIDGE DETAIL


STEEL CONSTRUCTION

CARVED RIDGE


CARVED BITUMINOUSRIDGE FOAM

BOTTOM RIDGEMETAL SHEET

Detail no


51



3.1.1.1.10RADIUS RIDGE DETAIL


STEEL CONSTRUCTION

RADIUS TRAPEZOID RIDGE


BUTYL RUBBER

BOTTOM RIDGE

SIGMA PROFILE

Detail no


52


3.1.1.1.11VENTILATED RIDGE DETAIL


RIDGE

CONNECTION PIECE

CARVED METAL SHEET

CARVED BITUMINOUSRIDGE FOAM

Detail no


53



3.1.1.1.12INSULATED MIDDLE GUTTER DETAIL

IZOCAM TEKIZ ROOF PANELEAVE SPONGE

GUTTER FLASHING PROFILE

INSULATED GUTTER

BOTTOM SUPPORT

RAINWATER PIPE

Detail no


54


3.1.1.1.13 INSULATED SIDE GUTTER DETAIL

IZOCAM TEKIZ ROOF PANELCOPING PROFILE


GUTTER FLASHING METAL SHEET

EAVE SPONGE

WATERPROOFING

MINERAL WOOL GUTTER INSULATION

GUTTER BOTTOM SUPPORT

RAINWATER PIPE

Detail no


55



3.1.1.1.14NON-INSULATED SIDE GUTTER DETAIL


EAVE SPONGE

GUTTER FLASHING PROFILE


STEEL CONSTRUCTION


Detail no


56


3.1.1.1.15SKYLIGHT CONNECTION DETAIL



STEEL CONSTRUCTION



CARVED BITUMINOUS RIDGE FOAM SKYLIGHTMODULE

SKYLIGHTMODULE

RUBBER

RUBBER


Detail no


57



3.1.1.2.1CASSETTE SYSTEM DETAIL

IZOCAM TEKIZROOF CORRUGATED SHEET


RUBBER

IZOCAM TEKIZ CASSETTE PROFILE

VAPOUR BARRIER

STEEL CONSTRUCTION

Detail no


58


3.1.1.2.2DETAIL OF CORRUGATED SHEET COVER

WITH Z PROFILE


RUBBER

VAPOUR BARRIER



Detail no


59



3.1.1.2.3DETAIL OF STANDING SEAM ROOFWITH Z PROFILE

RUBBER

RUBBER

IZOCAM TEKIZ STANDING SEAM TRAPEZE

Z PROFILE

Z PROFILE



VAPOUR BARRIER

VAPOUR BARRIER


IZOCAM TEKIZ ROOF CORRUGATED SHEET

CLIP

STEEL CONSTRUCTION

STEEL CONSTRUCTION

LONGITUDINAL SECTION

CROSS SECTION

IZOCAM TEKIZSTANDING SEAMTRAPEZE

Detail no


60


3.1.2.1.1KOMBI PANEL CONNECTION DETAIL

STEEL CONSTRUCTION

STEEL CONSTRUCTION

POLYURETHANE

POLYURETHANE

STONE WOOL

STONE WOOL

IZOCAM TEKIZ KOMBI PANEL


Minimum 20 cm

LONGITUDINAL PANEL CONNECTION DETAIL

TRANSVERSE PANEL CONNECTION DETAIL

10 cm 10 cm

6 cm

Detail no


61



3.1.2.1.2KOMBI PANEL PARAPET WALLCONNECTION DETAIL

PARAPET METAL SHEET


PVC/TPO MEMBRANE

POLYURETHANE

STONE WOOL

ROOF CORRUGATED SHEETMETALPLATE

Detail no


62


3.1.2.1.3FIBRO PANEL CONNECTION DETAIL

POLYURETHANE

POLYURETHANE

Minimum 20 cm

IZOCAM TEKIZ FIBRO PANEL


STEEL CONSTRUCTION

STEEL CONSTRUCTION



6 cm

Detail no


63



3.1.2.1.4FIBRO PANEL PARAPET WALL DETAIL


PVC/TPO MEMBRANE

POLYURETHANE

ROOF CORRUGATED SHEET

METALPLATE

PARAPET METAL SHEET

Detail no


64


3.1.2.2.1RIDGE DETAIL

PVC/TPO MEMBRANE

STONE WOOL

VAPOUR BARRIER


STEEL CONSTRUCTION

Minimum 20 cm

Detail no


65



3.1.2.2.2SYSTEM DETAIL

PVC/TPO MEMBRANE

STONE WOOL

VAPOUR BARRIER


STEEL CONSTRUCTION

METAL PLATE

Detail no


66


3.1.2.2.3PARAPET WALL DETAIL

STEEL CONSTRUCTION

COPING

PVC/TPO MEMBRANE

STONE WOOL

VAPOUR BARRIER

IZOCAM TEKIZCORRUGATED SHEET

Detail no


67



3.1.2.2.4DETAIL OF PARAPET WALL WITHPRO100 APPLICATION

PVC/TPO MEMBRANE

STONE WOOL

RUBBER

STONE WOOL

COPING

PARAPETMETAL SHEET

IZOCAM TEKIZ WALLCORRUGATED SHEET

VAPOUR BARRIER

IZOCAM TEKIZ CORRUGATED SHEET-PRO 100

Detail no


68


3.1.2.2.5WALKING PATH DETAIL

STEEL CONSTRUCTION

PVC/TPO MEMBRANE

VAPOUR BARRIER


WALKING PATH (PAVEMENT) MEMBRANE

FELT

METAL SHEET

3.1.2.2.4DETAIL OF PARAPET WALL WITHPRO100 APPLICATION

PVC/TPO MEMBRANE

STONE WOOL

RUBBER

STONE WOOL

COPING

PARAPETMETAL SHEET

IZOCAM TEKIZ WALLCORRUGATED SHEET

VAPOUR BARRIER

IZOCAM TEKIZ CORRUGATED SHEET-PRO 100

Detail no


69



3.1.2.2.6EXPANSION JOINT DETAIL

STEEL CONSTRUCTION

PVC/TPO MEMBRANE

STEEL REINFORCEMENT

STONE WOOL


Detail no


70


3.1.2.2.7VENTILATION DUCT DETAIL

PVC/TPO MEMBRANE

METAL PIPE

STONE WOOL

IZOCAM TEKIZ ROOF CORRUGATEDSHEET

PARAPET METAL SHEET

VAPOUR BARRIER

Detail no


71



3.1.2.2.8SKYLIGHT DETAIL

PVC/TPO MEMBRANE

STONE WOOL


ALUMINIUM SKYLIGHT CASE

ALUMINIUM CAP

BOTTOM SKYLIGHT CASE

Detail no


72


3.1.2.2.9MIDDLE GUTTER DETAIL

PVC/TPO MEMBRANE

STONE WOOL

DRAIN

VAPOUR BARRIER


GUTTER SHEET

RAINWATER PIPE

STEEL CONSTRUCTION

Detail no


73



3.1.2.2.10SIDE GUTTER DETAIL

PVC/TPO MEMBRANE

STONE WOOL

VAPOUR BARRIER


STEEL CONSTRUCTION


PVC COATEDMETAL BENT

PLATE


Detail no


74


3.2.1.1FACADE-ROOF CAP DETAIL

STEEL CONSTRUCTION

IZOCAM TEKIZWALL PANEL


CARVED BENTPLATE


Detail no


75



3.2.1.2GABLE SHEET DETAIL

STEEL CONSTRUCTION


IZOCAM TEKIZ ROOF PANELMINERAL WOOL INSULATION

GABLE PROFILE

BENT PLATE

Detail no


76


3.2.1.3DRIPPING DETAIL



SCREW CAP PROFILE

DRIPPING

SCREW CAP PROFILE

DRIPPING

Detail no


77



3.2.1.4DRIPPING - PANEL CONNECTION DETAIL



ANGLE

BEAM PROFILE

DRIPPING PROFILE

Detail no


78


3.2.1.5WINDOW DETAIL



DRIPPING

DRIPPING

TYPICAL WINDOW ELEVATION

SECTION 1-1

Detail no


79



3.2.1.6DOOR DETAIL


DRIPPING

TYPICAL DOOR ELEVATION

SECTION 1-1 SECTION 2-2

DOOR

DOOR

MINERAL WOOLINSULATION

MINERAL WOOLINSULATION

INNER CORNER PROFILE

CORNER PROFILE

BENT SHEET CAP

BENTSHEETCAP

Detail no


80


3.2.1.7OUTER CORNER DETAIL



STEEL CONSTRUCTION


INNER CORNER SHEET CAP

OUTER CORNER SHEET CAP

Detail no


81



3.2.1.8EXPANSION JOINT DETAIL

STEEL CONSTRUCTION

EXPANSION JOINT


RUBBER

Detail no


82


3.2.1.9REINFORCED CONCRETE CONNECTION

EXPANSION JOINT DETAIL


STEEL CONSTRUCTION

EXPANSION JOINTPROFILE

BEAM PROFILE

Detail no


83



3.2.2.1DETAIL OF DRIP WITH HORIZONTALFACADE APPLICATION


DRIPPING

Z PROFILE

STONE WOOL

CASSETTE SYSTEM PROFILE

Detail no


84


3.2.2.2DRIPPING DETAIL WITH VERTICAL

FACADE APPLICATION


DRIPPING

STONE WOOL

CASSETTE SYSTEM PROFILE

Detail no


85



3.2.2.3CASSETTE SYSTEMINNER CORNER DETAIL

L ANGLE

INNER CORNER BENT SHEET CAP

IZOCAM TEKIZWALL CORRUGATED SHEET

MINERAL WOOL

Detail no


86


3.2.2.4CASSETTE SYSTEM

OUTER CORNER DETAIL


MINERAL WOOL

OUTER CORNER BENT SHEET CAP

Detail no


87



3.2.2.5UPPER WINDOW DRIPPING DETAIL



MINERAL WOOL

DRIPPING PROFILE

Detail no


88


3.2.2.6LOWER WINDOW DRIPPING DETAIL



IZOCAM TEKIZ CASSETTE SYSTEM PROFILE

MINERAL WOOL

DRIPPING PROFILE

SECTION 2-2

Detail no


89



3.2.2.7DOOR DRIPPING DETAIL


MINERAL WOOL

DRIPPING

RUBBER

WINDOW

IZOCAM TEKIZCASSETTE SYSTEM PROFILE

Detail no


90


3.2.2.8DOOR EDGE BENT PLATE DETAIL


MINERAL WOOL DOOR

CORNER BENTPLATE

Detail no


91



3.2.2.9EXPANSION JOINT DETAIL

IZOCAM TEKIZ WALL CORRUGATED SHEET

EXPANSION JOINT BENT PLATE


STONE WOOL

Detail no


92


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