itek products - presentation

PT. ITEK PRIMA CORPORINDOCONCRETE MIXER ● MOBILE CONCRETE PLANT ● CONCRETE PUMP

www.itekprima.com

Market Application

• Civil Contractor

• Cement

• Precast

• Construction

• Municipal

Product Application

• Self-loading Concrete Mixer

• Cotinuous Mobile Concrete Plant

• Concrete Pump

• Dredger

After Sales Service and Product Support

• Single supplier for spare parts and accessories

• Dedicated customer help-desk 24 hour service

• Dedicated service department in-house

• Global parts distribution network

• Optional global on-site servicing available

• Extensive training option available

(technical and commercial) on-site or in-house

PT. ITEK PRIMA CORPORIDO focused in machinery and technology for the construction industry. Self-

loading concrete mixer, continuous mobile concrete plant and contcrete pump to produce and

distributing fresh concrete. Our ultimate goal is advancequality and profesional standard within

Indonesia’s construction and infrastructural sector through our offering of innovative products. Helping

customer to achieve the lowest cost and deliver quality machinery as well as integrated solutions and

services, and thus become the channel of choice for efficient, reliable and innovative contruction

technology and equipment.

CARMIX is the ideal solution to produce your own concrete

WHERE and WHEN YOU WANT

WHAT IS

CARMIX is an innovative way to produce continuous fresh quality

concrete at all times and at all locations.

The Unit is a Mobile Self-loading Mixer powered with 4x4 Wheel Drive

traction which incorporates both batching and mixing operations.

The Unit can produce and deliver fresh concrete right on the site

whenever and wherever is needed.

It has a Front Bucket that accurately loads the aggregates, sand and

stone, into the mixing drum. This is done by driving the front bucket

straight into the aggregates piling, lifting the bucket and unloading

the aggregates into the drum.

The operator uses a lever to open the hydraulic gate installed on the

front bucket, controlling the aggregates flow into the mixing drum.

Similar operation is undertaken for the cement loading, either using

the front bucket (where there is a blade-bar to permit the breaking of

the Portland bags) or loading the cement with screw conveyor from

a mobile Silos as below shown.

Just Supply The Material and Let

CARMIX . . .

LOADING

Thanks to its unique articulated hydraulically operating shovel, CARMIX easily

manages all the loading operations off the aggregates with excellent precision.

The blade fitted inside the shovel permits the breaking of cement bags with no

waste.

From the shovel any material will flow smoothly and quickly into the drum.

(Electronic weighing system “Load cells” available on request).

MIXING

Once in the drum, aggregates and cement are perfectly mixed together with the

self-pumped water from the twin tanks.

(Aditive plant available on request)

Mixing quality and therefore concrete quality is granted by the double screw 4

mm thick, “T” type.

DELIVERING

No place is too difficult for CARMIX.

The 4 wheel drive hydrostatic transmission along with the ideal weight balance

CARMIX to climb fully loaded over 30% gradients.

DISCHARGING

The CARMIX Revolution! With the drum slewing 300O the operator, acting the

ergonomic JoyMix, pours concrete arround the 4 sides of the vehicle at over 2 m

of height.

Why CARMIX ?

• Front driving cabin to assure perfect visibility and excellent

comfort to the operator.

• Drum slews 300◦ allowing discharging of concrete arround

the 4 sides at over 2 meters height.

• Self-Articulated hydraulic operating shovel for a more

accurate loading of aggregates and materials.

• Rear engine; easy checks. Fully balanced equipment.

• Oil-bath built in disk brakes: lower maintenance and

maximum total reliability.

• Rich fully equipped cockpit. Ergonomic Joymix one joystick

operates all main fuctions.

• 4 Load cells at the bottom of the drum.

• Electronic weighing system with printer to certify 100%

quality of concrete (on request).

The CARMIXR e v o l u t i o n

CARMIX IS THE NO 1

BATCHING PLANT ON WHEELS

TRANSPORT and FLEXIBILITY

4 Whell Drive

Hydrostatic Transmission

Can climb up to 35% fully loaded.

Maximum speed 33 km/h.

Ergonomic and comfortable front cabin

Up to 300o allowing discharging of concrete arround the 4 sides at over 2 meters height.

CARMIX 5.5 XLThe CARMIX Range

Taylor-made to your jobsiteMIXING UNIT:Drum capacity 7.600 liters. Real concrete yield perbatch 5,5 m3. Electronic weighing system “Load Cells”withprinter.

SPEED:

Working speed maximum 30 Km/h.

TRANSMISSION:

Hydrostatic Bosch Rexroth 4 wheel drive and 4 wheelsteering.

ENGINE:

Perkins 1106D-E 66 TA, water-cooled, 6 cylinders.Maximum power 112 kW. (157 HP).

DRIVING SEAT:

ROPS-FOPS driving cab with double closing door.

CARMIX 3.5 TTMIXING UNIT:Drum capacity 4.750 liters. Real concrete yield perbatch 3,5 m3. Electronic weighing system “Load Cells”withprinter.

PRODUCTIVITY:

Up to 4 batches per hour.

TRANSMISSION:

Hydrostatic Bosch Rexroth 4 wheel drive and 4 wheelsteering.

ENGINE:

Perkins 1104 D-44 TA turbo-diesel, water-cooled,Maximum power 111 HP.

DRIVING SEAT:


DRUM SLEWING:

300, discharging concrete arround the 4 sides at over 2 m height.

CARMIX 2.5 TTMIXING UNIT:

Drum capacity 3.400 liters. Real concrete yield per

batch 2,5 m3. Electronic weighing system “Load Cells”

with printer.

TRANSMISSION:

Hydrostatic Bosch Rexroth 4 wheel drive and 4 wheel

steering.

ENGINE:

Perkins 1104 D-44 TA turbo-diesel, water-cooled,

Maximum power 84 HP.

DRIVING SEAT:


DRUM SLEWING:

300, discharging concrete arround the 4 sides at

over 1.9 m height.

CARMIX 2.5 FXMIXING UNIT:


batch 2,5 m3. Electronic weighing system “Load Cells”

with printer.

PRODUCTIVITY:


TRANSMISSION:


steering.

ENGINE:



DRIVING SEAT:


The CARMIX Range

Taylor-made to your jobsite

CARMIX ONEMIXING UNIT:


batch 1 m3. Electronic weighing system “Load Cells” with

printer.

PRODUCTIVITY:


TRANSMISSION:


steering.

ENGINE:



DRIVING SEAT:


CARMIX DUMPER D6BUCKET:

Capacity 4.500 liters. Heaped: 6 m3

PAYLOAD:

10 tons

TRANSMISSION:


steering.

ENGINE:



DRIVING SEAT:

ROPS-FOPS Semi-Cab Reversible driving seat

The CARMIX Range


• Carsilos enhances the building workshop productivity. It isavailable in 3 different versions : 15, 28 and 34 m3. Horizontalcement silo with extractor screw and electronic meteringsystem.

• Electronic weighing system with load cells complete withdigital instrument and automatic measuring management.

• Main frame complete with 4 telescopic stabilizers for loadingand unloading operations from the truck. No need of otherlifting equipment.

• Electric control panel complete with additional emergencydevices.

• Vibrators and discharging screw conveyor.

The CARMIX Range


CARMIX at Work

ENGINE

TRANSMISSION

AXLE

HYDRAULIC

The CARMIX PARTNERS

KIMERA mobile continuous concrete mixers able to produce concrete, mortars and cement grout. KIMERA models can beinstalled on trucks, trailers, railway cab, tracks, dumper. With these models you can carry all the materials separately(aggreagates, cement, water and additives) for producing the concrete and mix them just when needed. For this reasonthey can produce higher quality fresh concrete if compared to the one produced in a fixed batching plant and transportedby truck mixer. The customer could choose to make a definitive installation or a demountable one to exploit the truck forother equipments.

KIMERAContinuous Mixing Batching Plant

ADMIXTURES

CEMENT

AUXILIARY ENGINE

AUGER I

AUGER 2

WATER

GRAVELSAND

KIMERA products are characterized by continuous mixing

technology, which allows to, if kept loaded, continue the

production without stopping. This feature enables to use

the Kimera mixers even for large interventions with huge

quantities of concrete.

KIMERAPerfect Mixing

KIMERA plants are based on weighing system both for the

aggregates and cement composed of load cells which in

continuous, control the flow entering the mixer and make

any necessary change instantaneously. The Absolute

accuracy of this system ensures the repeatability of the

recipe and the quality of the produced concrete.

The strength of the KIMERA plants is the double mixing screw system that assure a

perfect homogeneity of the produced concrete. The second directional screw can

rotate horizontally for almost 270° and vertically (with hydraulic system) from -10° to

+20° to the horizontal. The maximum discharge height 1.62 m.

• Set up the quantity of concrete to produce.

• Set up the mix design of the concrete adjusting the quantity of

cement, water and admixtures per cubic metre.

• Set up the specific weight of the one or two.

• Save and recall the recipes done.

• Recall the previous productions

• Read the operator’s and spareparts manual.

• While the production cycle is running the system shows how the

machine is working with the elements consumption levels.

An Electronic Central Unit controls all the production process. The

control system is made up of a Can-BUS electronic control unit. From

the control screen the operator is able to :

INTUITIVE CONTROL SYSTEM

The KIMERA Range

JUST WHAT YOU NEED WHEN YOU NEED IT

HOURLY PRODUCTION 55 m3/h 70 m3/h

RATED PRODUCTION 9 m3 12 m3

AGGREGATES CAPACITY 10 m3 13 m3

CEMENT CAPACITY 3000 kg 4200 kg

WATER CAPACITY 2400 Lt 3200 Lt

DIMENSIONS 2430 x 6678 x 2400 mm 2680 x 6678 x 2400 mm

EQUIPMENT WEIGHT 3700 kg 4000 kg

KIMERA at Work

M E C B O

MECBO started production of Concrete Machinery

approx 30 years ago, since the beginning focusing their

expertise in machines for concrete pumping.

MECBO was the first Company to use (between all types

of pumping systems) the “S” VALVE system swinging type,

technology for the exit of the concrete by pipeline.

They produced a large number of pumping groups

labelled MECBO and sold as well.

M E C B OC O N C R E T E P U M P

Since 10 years ago MECBO developed the PULSAR System, still covered by Patents,which has, only & always been used for MECBO machines.The advantages and performances of the PULSAR System have become a trade-mark identification of the MECBO products.

The high quality, price value and excellent operating system of the MECBO PULSARhave positioned this Pump at a level even better than its best.

These elements and many years of successful production of quality Pumps, allowedMECBO to have a large range of Concrete Pumping Systems, with different outputcapacities, different mobility and for different industry applications.

Beside Concrete Pumps, MECBO also developed in these years the MUD PUMPS, inall ranges of capacities and also for very particular kinds of materials, used in thePetroleum Drilling, Piling, Debris and other sectors of application for most importantCustomers.

Some of the last machines designed by MECBO are the SLUDGE PUMP (the PumpingDragline Bucket) and DUMBO.

These are products of high technology, with effective performances for mud removalor displacement reducing usage of alternative equipments and operators.Sludge Pump the work is done by only one operator and the safety of the jobsite ishigher.

The M E C B O Range


AUTONOMA – AUT Series

GETTO Series

The M E C B O Range


AUTOBETON Series

BENNA Series - Sludge Pump

PULSAR 2PULSAR 2 is a very simple machine, full hydraulic function. It’s very

small but it’s able to pump up to 15 m3/h, pressure 50 Bar, max

concrete aggregates 20-22 mm of size. The hydraulic system is by

an hydraulic high pressure pump, changeable displacement, with

control levers (distributor). The machines equipped with PULSAR 2

System are identify as “Getto”, which all characteristics and

details are well described in our literature.

The Range of the PULSAR 2 machines are:

• machines for concrete pumping, pipelines 3 or 4” diam.

• Floor Crete, mortar and shot Crete machines

• for mud and industrial stationary

• machines for special job-side on undercarriage crawlers or on

skid

PULSAR SystemM E C B O

PULSAR 4These pumping groups maybe used with the following

technical performances:

Pumping cylinders diam. 150 or 180 mm

Stroke of cylinders 600 – 700 – 900 – 1000 – 1400 mm

These pumping groups maybe mounted on the following

machines:

Stationary pumps, machines over undercarriage crawler,

output up to 65 m3/h and concrete pressure of 120 Bar

(for diam. 180 mm), or pressure of 150 Bar (for diam. 150

mm)

Truck mounted and mixers machines: mounted on truck,

combined with booms and/or mixers, moved from aux.

diesel engine or by the PTO of the trucks.

This PULSAR 4 pumping groups maybe used also for shot

Crete units at capacity more than 20 m3/h

PULSAR 6The same as per PULSAR 4, but this group gives 110 m3/h,

equipped with cylinders diam. 180 mm (100 Bar), and 200

mm (70-80 Bar). The use and application is the same as

per PULSAR 4

PULSAR 7This pumping group is required for machines of high performances. The machines at 150 m3/h of volumetric capacity, have a

normal use of 90 m3/h, at 20-22 cycles/min, with the advantages of less wears, a good utilisation of the hydraulic boom (soft, no

vibrations, concrete flow without any interruption at condition the machine is continuously felt from the mixers).

With the PULSAR System, the required power is lower than 30% in respect to the lever system; this means a 30% higher

performances, using the same pressure on the hydraulic circuit.

The Piston rack is braked only at the end of the stroke and the classic “Water Hammer” has been taken away (at difference of the

other competitors pumping systems).

M E C B O at Work

PT. ITEK PRIMA CORPORINDO

Herland M.R NapitupuluMarketing and Business Development Manager

M : +62 812 9109 [email protected]

Head OfficeMenara Kadin Indonesia 16th Floor

Jl. HR Rasuna Said Block X-5 Kav. 2-3

Jakarta 12950, Indonesia

Phone : +62 21 5274664

Fax : +62 21 5274442

Email : [email protected]

WarehousePergudangan Surya Balaraja Blok E/22

Jl. Raya Serang Km. 28, Balaraja

Tangerang 15610 – Indonesia

www.itekprima.com

itek products - presentation

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