introduction to flawspec · introduction to flawspec ... complete qualification supplier for both...
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#1
INTRODUCTION TO FLAWSPEC
The flawed specimens we produce are used for procedure qualifications, personnel qualifications, performance demonstrations and NDE training.
Flawspec’s corporate strategy and manufacturing processes were developed to satisfy the changing needs of industry. Industrial equipment construction and maintenance sectors demand greater innovation, technical advancements and increased efficiency.
We have a vast knowledge of modern methods for pressure equipment construction, installation, inspection and testing. This enables us to design and manufacture flawed specimens which provide a very accurate simulation of the flaws found in new or in-service weldments.
The flaw implanting techniques which we have developed enable us to deliver very high quality flaws with exacting tolerances.
Flawspec’s innovative processes and commitment to quality enable us to manufacture high quality specimens with delivery dates which fit your schedule.
All flaw dimensions are guaranteed to conform to the specified tolerance level.
TABLE OF CONTENTS
Code Qualification Specimens ............................................................................................ 2
Advance Training Specimens
UT ................................................................................................................................ 8
RT ............................................................................................................................... 12
MT and PT .................................................................................................................. 14
Calibration Standards ....................................................................................................... 16
Custom Flawed Specimens ............................................................................................... 17
Specifications – Code Qualification and Advanced Training Specimens ............................. 18
#2
CODE QUALIFICATION SPECIMENS
Code qualification specimens are our core business. We excel at being the best resource for customers to use as a
complete qualification supplier for both flawed specimens and calibration standards. We will produce the
specimens required with guaranteed conformance to the required design and flaw sizing accuracy.
These specimens are used for personnel qualification, procedure qualification and procedure demonstration in
accordance with various codes, specifications and standards such as ASME, API, AWS, CSA etc.
We have the ability to create flaws of less than 0.5mm in height if required by code.
ULTRASONIC TESTING
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
PIPE
SV
UT-101 2” STD 12” 4
UT-102 2” XS 12” 5
UT-103 2” SCH 160 12” 7
UT-104 4” STD 12” 11
UT-105 4” XS 12” 15
UT-106 4” SCH 160 12” 23
UT-107 6” STD 12” 19
UT-108 6” XS 12” 29
UT-109 6” SCH 160 12” 45
UT-110 8” STD 12” 29
UT-111 8” XS 12” 43
UT-112 10” STD 12” 41
UT-113 10” XS 12” 55
UT-114 12” STD 12” 50
UT-115 12” XS 12” 65
UT-116 24” STD 12” X 180° 63
UT-117 24” XS 12” X 180° 63
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
TUBE
SV
UT-201 1.75” 0.180” 12” 3
UT-202 2.00” 0.220” 12” 4
UT-203 2.125” 0.200” 12” 4
UT-204 2.25” 0.200” 12” 5
UT-205 2.25” 0.240 12” 5
UT-206 2.50” 0.180” 12” 4
UT-207 2.50” 0.220” 12” 5
UT-208 2.50” 0.240” 12” 6
#3
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
PLATE
SV
UT-301 N/A 0.375” 12” X 12” 15
UT-302 N/A 0.500” 12” X 12” 20
UT-303 N/A 0.750” 12” X 12” 30
UT-304 N/A 1.000” 12” X 12” 40
UT-305 N/A 1.500” 12” X 16” 81
UT-306 N/A 2.000” 12” X 20” 136
PLATE
DV
UT-351 N/A 0.375” 12” X 12” 15
UT-352 N/A 0.500” 12” X 12” 20
UT-353 N/A 0.750” 12” X 12” 30
UT-354 N/A 1.000” 12” X 12” 40
UT-355 N/A 1.500” 12” X 16” 81
UT-356 N/A 2.000” 12” X 20” 136
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
TEE
SV
UT-401 N/A 0.500” 6” X 6” X 12” 20
UT-402 N/A 1.000” 8” X 8” X 12” 53
UT-403 N/A 1.500” 10” X 10” X 12” 102
TEE
DV
UT-451 N/A 0.500” 6” X 6” X 12” 20
UT-452 N/A 1.000” 8” X 8” X 12” 53
UT-453 N/A 1.500” 10” X 10” X 12” 102
Y
SV
UT-501 N/A 0.500” 6” X 6” X 12”
20
UT-502 N/A 1.000” 8” X 8” X 12”
53
UT-503 N/A 1.500” 10” X 10” X 12” 102
Y
DV
UT-551 N/A 0.500” 6” X 6” X 12”
20
UT-552 N/A 1.000” 8” X 8” X 12”
53
UT-553 N/A 1.500” 10” X 10” X 12”
102
LAP
FILLET
UT-601 N/A 0.500” 2 PLATES 6” X 12”
20
UT-602 N/A 1.000” 2 PLATES 8” X 12”
53
UT-603 N/A 1.500” 2 PLATES 10” X 12”
102
#4
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
PENETRATION SIZE
CARRIER PLATE SIZE APPROX. WEIGHT(LBS)
NOZZLE
SV
UT-601 2” XS X 6” LONG 16” X 16” X 0.500” THK.
38
UT-602 4” XS X 6” LONG 20” X 20” X 1.000” THK.
119
UT-603 8” XS X 12” LONG 20” X 20” X 1.000” THK.
154
NOZZLE
DV
UT-651 2” XS X 6”LONG 16” X 16” X 0.500” THK.
38
UT-652 4” XS X 6” LONG 20” X 20” X 1.000” THK.
119
UT-653 8” XS X 12” LONG 20” X 20” X 1.000” THK.
154
NODE
SV
UT-701 2” XS X 6” LONG 16” X 16” X 0.500” THK.
38
UT-702 4” XS X 6” LONG 20” X 20” X 1.000” THK.
119
UT-703 8” XS X 12” LONG 20” X 20” X 1.000” THK.
154
NODE
DV
UT-751 2” XS X 6” LONG 16” X 16” X 0.500” THK.
38
UT-752 4” XS X 6” LONG 20” X 20” X 1.000” THK.
119
UT-753 8” XS X 12” LONG 20” X 20” X 1.000” THK.
154
NOTE: ROLLED PLATE OR PIPE IS AVAILABLE FOR NOZZLE OR NODE CARRIER PLATES.
#5
CODE QUALIFICATION SPECIMEN KITS
All specimen kits for code qualification are available in carbon steel, 304 stainless steel or DMWs. ASME CODE CASE 2235 KIT 1
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-104 PIPE SV 4” STD 12” 11
UT-108 PIPE SV 6” XS 12” 29
UT-115 PIPE SV 12” XS 12” 65
UT-117 PIPE SV 24” XS 12” X 180° 63
NOTE: KIT CONSISTS OF 12 FLAWS
ASME CODE CASE 2235 KIT 2 SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-302 PLATE SV N/A 0.500” 12” X 12” 20
UT-305 PLATE SV N/A 1.500” 12” X 16” 81
UT-352 PLATE DV N/A 0.500” 12” X 12” 20
UT-355 PLATE DV N/A 1.500” 12” X 16” 81
NOTE: KIT CONSISTS OF 12 FLAWS
ASME SECTION IX – APPENDIX VII KIT SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-302 PLATE SV N/A 0.500” 12” X 12” 20
UT-304 PLATE SV N/A 1.000” 12” X 12” 40
UT-352 PLATE DV N/A 0.500” 12” X 12” 20
UT-354 PLATE DV N/A 1.000” 12” X 12” 40
UT-103 PIPE SV 2” SCH 160 12” 7
UT-106 PIPE SV 4” SCH 160 12” 23
UT-109 PIPE SV 6” SCH 160 12” 45
UT-115 PIPE SV 12” XS 12” 65
NOTE: KIT CONSISTS OF 24 FLAWS ASME SECTION IX – APPENDIX VIII KIT
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-102 PIPE SV 2” XS 12” 5
UT-105 PIPE SV 4” XS 12” 15
UT-108 PIPE SV 6” XS 12” 29
UT-115 PIPE SV 12” XS 12” 65
UT-117 PIPE SV 24” XS 12” X 180° 63
NOTE: KIT CONSISTS OF 22 UNFLAWED UNITS AND 10 FLAWED UNITS
API UT-1 KIT SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-108 PIPE SV 6” XS 12” 29
UT-115 PIPE SV 12” XS 12” 65
UT-302 PLATE SV N/A 0.500” 12” X 12” 20
UT-354 PLATE DV N/A 1.000” 12” X 12” 40
NOTE: KIT CONSISTS OF 12 FLAWS
#6
QUALIFICATION SPECIMEN FLAW TABLE
FLAW # FLAW TYPE JOINT TYPE
1
LACK OF FUSION – SUB SURFACE SV / DV
2
LACK OF FUSION – SURFACE BREAKING SV / DV
3
LACK OF FUSION – ROOT SV
4
LACK OF FUSION – INTER-PASS SV / DV
5
INCOMPLETE PENETRATION SV
6
INCOMPLETE PENETRATION DV
11
TOE CRACK SV / DV
12
TOE CRACK FILLET
13
ROOT CRACK SV
14
CENTER LINE CRACK - SURFACE SV / DV
15
CENTER LINE CRACK – SUB-SURFACE SV / DV
16
TRANSVERSE CRACK – SURFACE SV / DV
17
TRANSVERSE CRACK – SUB SURFACE SV / DV
18
BASE METAL CRACK SV / DV
33
POROSITY CLUSTER– SUB-SURFACE SV / DV
34
POROSITY CLUSTER– SUB-SURFACE FILLET
37
SLAG INCLUSION – SUB-SURFACE SV / DV
38
SLAG INCLUSION – SUB-SURFACE FILLET
39
TUNGSTEN INCLUSION – SUB-SURFACE SV / DV
40
TUNGSTEN INCLUSION – SUB-SURFACE
FILLET
51
UNDERCUT SV / DV
52
UNDERCUT FILLET
56
LAMINATION – BASE MATERIAL SV / DV
- QUALIFICATION SPECIMENS ARE MANUFACTURED USING CRITICAL TOLERANCE FOR ALL FLAWS AND CONFORMANCE IS GUARANTEED.
#7
ADVANCED TRAINING SPECIMENS
Advanced training specimens are available for UT, RT, MT and PT
Advanced training specimens are manufactured using standard tolerance for all flaws and
conformance is guaranteed.
All specimens contain 3 flaws.
All plate specimens have a 12” weld length.
Top quality carbon steel material is used for all advanced ultrasonic training specimens.
Pipe: A106 Grade B
Tube: SA 210-A1
Plate: SA 516 Grade 70
UT TRAINING SPECIMENS
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
PIPE
SV
UT-101 2” STD 12” 4
UT-102 2” XS 12” 5
UT-103 2” SCH 160 12” 7
UT-104 4” STD 12” 11
UT-105 4” XS 12” 15
UT-106 4” SCH 160 12” 23
UT-107 6” STD 12” 19
UT-108 6” XS 12” 29
UT-109 6” SCH 160 12” 45
UT-110 8” STD 12” 29
UT-111 8” XS 12” 43
UT-112 10” STD 12” 41
UT-113 10” XS 12” 55
UT-114 12” STD 12” 50
UT-115 12” XS 12” 65
UT-116 24” STD 12” X 180° 63
UT-117 24” XS 12” X 180° 63
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
TUBE
SV
UT-201 1.75” 0.180” 12” 3
UT-202 2.00” 0.220” 12” 4
UT-203 2.125” 0.200” 12” 4
UT-204 2.25” 0.200” 12” 5
UT-205 2.25” 0.240 12” 5
UT-206 2.50” 0.180” 12” 4
UT-207 2.50” 0.220” 12” 5
UT-208 2.50” 0.240” 12” 6
#8
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
PLATE
SV
UT-301 N/A 0.375” 12” X 12” 15
UT-302 N/A 0.500” 12” X 12” 20
UT-303 N/A 0.750” 12” X 12” 30
UT-304 N/A 1.000” 12” X 12” 40
UT-305 N/A 1.500” 12” X 16” 81
UT-306 N/A 2.000” 12” X 20” 136
PLATE
DV
UT-351 N/A 0.375” 12” X 12” 15
UT-352 N/A 0.500” 12” X 12” 20
UT-353 N/A 0.750” 12” X 12” 30
UT-354 N/A 1.000” 12” X 12” 40
UT-355 N/A 1.500” 12” X 16” 81
UT-356 N/A 2.000” 12” X 20” 136
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
TEE
SV
UT-401 N/A 0.500” 6” X 6” X 12” 20
UT-402 N/A 1.000” 8” X 8” X 12” 53
UT-403 N/A 1.500” 10” X 10” X 12”
102
TEE
DV
UT-451 N/A 0.500” 6” X 6” X 12” 20
UT-452 N/A 1.000” 8” X 8” X 12” 53
UT-453 N/A 1.500” 10” X 10” X 12”
102
Y
SV
UT-501 N/A 0.500” 6” X 6” X 12” 20
UT-502 N/A 1.000” 8” X 8” X 12” 53
UT-503 N/A 1.500” 10” X 10” X 12”
102
#9
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS
Y
DV
UT-551 N/A 0.500” 6” X 6” X 12” 20
UT-552 N/A 1.000” 8” X 8” X 12” 53
UT-553 N/A 1.500” 10” X 10” X 12” 102
LAP
FILLET
UT-601 N/A 0.500” 2 PLATES 6” X 12”
20
UT-602 N/A 1.000” 2 PLATES 8” X 12”
53
UT-603 N/A 1.500” 2 PLATES 10” X 12”
102
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
PENETRATION SIZE
CARRIER PLATE SIZE APPROX. WEIGHT(LBS)
NOZZLE
SV
UT-601 2” XS X 6” LONG 16” X 16” X 0.500” THK. 38
UT-602 4” XS X 6” LONG 20” X 20” X 1.000” THK. 119
UT-603 8” XS X 12” LONG 20” X 20” X 1.000” THK. 154
NOZZLE
DV
UT-651 2” XS X 6”LONG 16” X 16” X 0.500” THK. 38
UT-652 4” XS X 6” LONG 20” X 20” X 1.000” THK. 119
UT-653 8” XS X 12” LONG 20” X 20” X 1.000” THK. 154
NODE
SV
UT-701 2” XS X 6” LONG 16” X 16” X 0.500” THK. 38
UT-702 4” XS X 6” LONG 20” X 20” X 1.000” THK. 119
UT-703 8” XS X 12” LONG 20” X 20” X 1.000” THK. 154
NODE
DV
UT-751 2” XS X 6” LONG 16” X 16” X 0.500” THK. 38
UT-752 4” XS X 6” LONG 20” X 20” X 1.000” THK. 119
UT-753 8” XS X 12” LONG 20” X 20” X 1.000” THK. 154
NOTE: ROLLED PLATE OR PIPE IS AVAILABLE FOR NOZZLE OR NODE CARRIER PLATES.
#10
UT TRAINING KIT 1
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-104 PIPE SV 4” STD 12” 11
UT-108 PIPE SV 6” XS 12” 29
UT-115 PIPE SV 12” XS 12” 65
UT-117 PIPE SV 24” XS 12” X 180° 63
NOTE: KIT CONSISTS OF 12 FLAWS
UT TRAINING KIT 2
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-302 PLATE SV N/A 0.500” 12” X 12” 20
UT-305 PLATE SV N/A 1.500” 12” X 16” 81
UT-352 PLATE DV N/A 0.500” 12” X 12” 20
UT-355 PLATE DV N/A 1.500” 12” X 16” 81
NOTE: KIT CONSISTS OF 12 FLAWS
UT TRAINING KIT 3
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-104 PIPE SV 4” STD 12” 11
UT-108 PIPE SV 6” XS 12” 29
UT-302 PLATE SV N/A 0.500” 12” X 12” 20
UT-355 PLATE DV N/A 1.500” 12” X 16” 81
NOTE: KIT CONSISTS OF 12 FLAWS
UT TRAINING KIT 4
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
UT-402 TEE SV N/A 1.000” 8” X 8”X 12” 53
UT-452 TEE DV N/A 1.000” 8” X 8”X 12” 53
UT-502 Y SV N/A 1.000” 8” X 8”X 12” 53
UT-552 Y DV N/A 1.000” 8” X 8”X 12” 53
UT-602 LAP FILLET N/A 1.000” 8” X 12” 53
NOTE: KIT CONSISTS OF 15 FLAWS
UT TRAINING KIT 5
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE PENETRATION SIZE FLAT CARRIER PLATE SIZE
APPROX. WEIGHT(LBS)
UT-652 NOZZLE DV 4” XS X 6” LONG 20” X 20” X 1.000” THK. 119
UT-652 NOZZLE DV 8” XS X 12” LONG 20” X 20” X 1.000” THK. 119
UT-602 NODE DV 4” XS X 6” LONG 20” X 20” X 1.000” THK. 119
UT-602 NODE DV 8” XS X 12” LONG 20” X 20” X 1.000” THK. 119
NOTE: KIT CONSISTS OF 15 FLAWS
#11
UT TRAINING SPECIMEN FLAW TABLE
FLAW # FLAW TYPE JOINT TYPE
1
LACK OF FUSION – SUB SURFACE SV / DV
2
LACK OF FUSION – SURFACE BREAKING SV / DV
3
LACK OF FUSION – ROOT SV
4
LACK OF FUSION – INTER-PASS SV / DV
5
INCOMPLETE PENETRATION SV
6
INCOMPLETE PENETRATION DV
11
TOE CRACK SV / DV
12
TOE CRACK FILLET
13
ROOT CRACK SV
14
CENTER LINE CRACK - SURFACE SV / DV
15
CENTER LINE CRACK – SUB-SURFACE SV / DV
16
TRANSVERSE CRACK – SURFACE SV / DV
17
TRANSVERSE CRACK – SUB SURFACE SV / DV
18
BASE METAL CRACK SV / DV
33
POROSITY CLUSTER– SUB-SURFACE SV / DV
34
POROSITY CLUSTER– SUB-SURFACE FILLET
37
SLAG INCLUSION – SUB-SURFACE SV / DV
38
SLAG INCLUSION – SUB-SURFACE FILLET
39
TUNGSTEN INCLUSION – SUB-SURFACE SV / DV
40
TUNGSTEN INCLUSION – SUB-SURFACE FILLET
51
UNDERCUT SV / DV
52
UNDERCUT FILLET
56
LAMINATION – BASE MATERIAL SV / DV
-ALL SPECIMEN TYPES ARE AVAILABLE IN OTHER MATERIAL GRADES, DIMENSIONS OR JOINT TYPES AS
CUSTOM SPECIMENS. PLEASE REQUEST A SPECIFIC QUOTE.
#12
RT TRAINING SPECIMENS
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
PIPE
SV
RT-101 2” STD 12” 4
RT-102 2” XS 12” 5
RT-104 4” STD 12” 11
RT-105 4” XS 12” 15
RT-117 6” STD 12” 19
RT-118 6” XS 12” 29
RT-110 8” STD 12” 29
RT-111 8” XS 12” 43
RT-112 10” STD 12” 41
RT-114 12” STD 12” 50
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
TUBE
SV
RT-201 1.75” 0.180” 12” 3
RT-202 2.00” 0.220” 12” 4
RT-205 2.50” 0.240” 12” 6
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
PLATE
SV
RT-301 N/A 0.375” 12” X 12” 15
RT-302 N/A 0.500” 12” X 12” 20
RT-303 N/A 0.750” 12” X 12” 30
RT-304 N/A 1.000” 12” X 12” 40
RT-305 N/A 1.500” 12” X 16” 81
PLATE
DV
RT-351 N/A 0.375” 12” X 12” 15
RT-352 N/A 0.500” 12” X 12” 20
RT-353 N/A 0.750” 12” X 12” 30
RT-354 N/A 1.000” 12” X 12” 40
RT-355 N/A 1.500” 12” X 16” 81
#13
RT TRAINING KIT 1
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
RT-101 PIPE SV 2” STD 12” 4
RT-102 PIPE SV 2” XS 12” 5
RT-104 PIPE SV 4” STD 12” 11
RT-105 PIPE SV 4” XS 12” 15
RT-107 PIPE SV 6” STD 12” 19
RT-110 PIPE SV 8” STD 12” 29
NOTE: KIT CONSISTS OF 18 FLAWS
RT TRAINING KIT 2
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
RT-302 PLATE SV N/A 0.500” 12” X 12” 20
RT-305 PLATE SV N/A 1.500” 12” X 16” 81
RT-352 PLATE DV N/A 0.500” 12” X 12” 20
RT-355 PLATE DV N/A 1.500” 12” X 16” 81
NOTE: KIT CONSISTS OF 12 FLAWS
RT TRAINING SPECIMEN FLAW TABLE
FLAW # FLAW TYPE JOINT TYPE
5
INCOMPLETE PENETRATION SV
6
INCOMPLETE PENETRATION DV
11
TOE CRACK SV / DV
13
ROOT CRACK SV
14
CENTER LINE CRACK - SURFACE SV /DV
15
CENTER LINE CRACK – SUB-SURFACE SV / DV
33
POROSITY CLUSTER– SUB-SURFACE SV / DV
37
SLAG INCLUSION – SUB-SURFACE SV / DV
39
TUNGSTEN INCLUSION – SUB-SURFACE SV / DV
53
MIS-ALIGNMENT SV
54
EXCESS PENETRATION - ROOT SV
55
ROOT CONCAVITY SV
-ALL SPECIMEN TYPES ARE AVAILABLE IN OTHER MATERIAL GRADES, DIMENSIONS OR JOINT TYPES AS
CUSTOM SPECIMENS. PLEASE REQUEST A SPECIFIC QUOTE.
#14
MT AND PT TRAINING SPECIMENS MT and PT Specimens are available in either Carbon Steel or 304 Stainless Steel.
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
PIPE
SV
MT/PT-101 2” STD 12” 4
MT/PT-104 4” STD 12” 11
MT/PT-107 6” STD 12” 19
MT/PT-110 8” STD 12” 29
MT/PT-112 10” STD 12” 41
MT/PT-114 12” STD 12” 50
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS LENGTH APPROX. WEIGHT(LBS)
TUBE
SV
MT/PT-201 1.75” 0.180” 12” 3
MT/PT-202 2.00” 0.220” 12” 4
MT/PT-205 2.50” 0.240” 12” 6
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
PLATE
SV
MT/PT-301 N/A 0.375” 12” X 12”
15
MT/PT-302 N/A 0.500” 12” X 12”
20
PLATE
DV
MT/PT-351 N/A 0.375” 12” X 12”
15
MT/PT-352 N/A 0.500” 12” X 12”
20
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
TEE
SV
MT/PT-401 N/A 0.500” 6” X 6” X 12” 20
TEE
DV
MT/PT-451 N/A 0.500” 6” X 6” X 12” 20
#15
SPECIMEN TYPE JOINT TYPE SPECIMEN NUMBER
DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
Y
SV
MT/PT-501 N/A 0.500” 6” X 6” X 12”
20
Y
DV
MT/PT-551 N/A 0.500” 6” X 6” X 12”
20
LAP
FILLET
MT/PT-601 N/A 0.500” 2 PLATES 6” X 12”
20
MT/PT TRAINING KIT 1
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
MT/PT-104 PIPE SV 4” STD 12” 11
MT/PT-107 PIPE SV 6” STD 12” 19
MT/PT-302 PLATE SV N/A 0.500” 12” X 12” 20
MT/PT-352 PLATE DV N/A 0.500” 12” X 12” 20
NOTE: KIT CONSISTS OF 12 FLAWS
MT/PT TRAINING KIT 2
SPECIMEN NUMBER
SPECIMEN TYPE
JOINT TYPE DIAMETER THICKNESS SIZE APPROX. WEIGHT(LBS)
MT/PT-401 TEE SV N/A 0.500” 6” X 6”X 12” 20
MT/PT-451 TEE DV N/A 0.500” 6” X 6”X 12” 20
MT/PT-501 Y SV N/A 0.500” 6” X 6”X 12” 20
MT/PT-551 Y DV N/A 0.500” 6” X 6”X 12” 20
MT/PT-601 LAP FILLET N/A 0.500” 6” X12” 53
NOTE: KIT CONSISTS OF 15 FLAWS
MT AND PT TRAINING SPECIMEN FLAW TABLE
FLAW # FLAW TYPE JOINT TYPE
2
LACK OF FUSION – SURFACE BREAKING SV / DV
3
LACK OF FUSION – ROOT SV
5
INCOMPLETE PENETRATION SV
11
TOE CRACK SV / DV
#16
FLAW # FLAW TYPE JOINT TYPE
12
TOE CRACK FILLET
13
ROOT CRACK SV
14
CENTER LINE CRACK - SURFACE SV / DV
16
TRANSVERSE CRACK – SURFACE SV / DV
18
BASE METAL CRACK SV / DV
31
POROSITY CLUSTER- SURFACE SV / DV
32
POROSITY CLUSTER- SURFACE FILLET
-ALL SPECIMEN TYPES ARE AVAILABLE IN OTHER MATERIAL GRADES, DIMENSIONS OR JOINT TYPES AS CUSTOM
SPECIMENS. PLEASE REQUEST A SPECIFIC QUOTE.
CALIBRATION STANDARDS
Calibration standards and reference blocks are designed and manufactured in accordance with your specific code
requirements.
Capabilities Include:
EDM notching
Conventional machining
Exotic materials
Complex geometries
Rolling / forming / bending
Corrosion resistant overlay or cladding
GTAW, SMAW, GMAW, FCAW and SAW processes
PWHT
NDE
All calibration standards and reference blocks are supplied with a CAD drawing and a material test report for all
fully traceable materials used.
#17
CUSTOM FLAWED SPECIMENS
Any specimen required which is not included in our current product line can be designed manufactured as a
custom specimen. Their applications included:
Performance and procedure demonstration in accordance with ASME, API and AWS.
In-Service cracking.
Production mock-ups.
Custom flawed specimens can be manufactured from ASME Material Groupings P1 to P45 for any application
required:
Piping
Plate
Tubing
Nozzles
Castings
Forgings
Pressure Vessels
Capabilities Include:
DMWs
Corrosion resistant overlay or cladding
Butter layers
Machining of complex joint configurations
GTAW, SMAW, GMAW, FCAW and SAW processes
PWHT
NDE
Note: Customer supplied material can also be used.
#18
SPECIFICATIONS – CODE QUALIFICATION AND ADVANCED TRAINING SPECIMENS
MATERIALS
Code Qualification Specimens and Advanced Training Specimens are manufactured using top quality Carbon Steel
and 304 Stainless Steel.
FLAW DIMENSION TOLERANCE
SURFACE FINISH
Base materials are buffed smooth leaving mill scale intact.
Welds are left in the as-welded condition.
Additional machining, grinding or polishing available upon request.
CORROSION PROTECTION
A clear corrosion resistant coating is applied to completed specimens.
DOCUMENTATION PROVIDED
CAD drawings - As Built
Certificate of Conformance
MTRs for base materials
MTRs for filler metals
NDE reports as required
Tolerance Level Flaw Height Flaw Length
Standard +/- 1mm (0.039”) +/- 2mm (0.079”)
Critical +/- 0.5mm (0.020”) +/- 1mm (0.039”)