introduction to profibus & profinet - mark freeman

Agenda

09:30 Introduction and Profibus & Profinet Update Mark Freeman

09.55Profibus DP - Commissioning and MaintenanceAfter a brief introduction to PROFIBUS basics, we outline the essentials needed for successful network commissioning and maintenance.

Richard Needham

10.35Why you should measure shield currents in PROFIBUS and PROFINET networksA look at work done in the area of EMC and Equipotential Bonding with respect to PROFIBUS and PROFINET networks.

Peter Thomas

11.15 Coffee

11.35 Current Trends involving PROFIsafeHow we approach a safety-related system and why PROFIsafe is a useful tool in modern control systems.

Peter Brown

12.15 PROFINET System DesignWhat are the basic requirements for achieving a robust, reliable and maintainable PROFINET system.

Andy Verwer

12.55 Lunch

13.35PROFIBUS system engineering and monitoringA look at some of the devices and techniques that are available for engineering functions and activities on PROFIBUS systems.

Andy Verwer

14.15PROFINET for IoT, IIoT and Industry 4.0A short journey to explain the IIoT , from IND1.0 to IND4.0 and Big Data & where PROFINET fits in.

Derek Lane

14.45 Introduction to IO-Link – Features and BenefitsWhat does a typical IO-Link solution consists of, how it interface to the control system and what are the benefits

Russell Smith

3

”The international network and the experience of PI are unique.

They provide our companies with a significant competitive edge.”

Karsten SchneiderPI Chairman

Intro

PI‘s Technologies

PROFIBUSthe world's most successful fieldbus

easy, flexible, consistent

PROFINETthe leading Industrial Ethernet Standard

open, versatile, safe

IO-Linkthe new standard in the lower field level

Universal, smart, easy

55

11/10/2016 PI, Profibus & Profinet Introduction

International Standards6

IEC Standard 61158 and 61784PROFIBUS and PROFINET

ISO 14745Based on IEE 802.3All specifications are openly availableLocal standard, e.g., in China, Korea

Global market access thanks to international standardization

6


77Leading Technologies

7

Organization Technologies

Fieldbus Ethernet

RegionalPI Associations

PI CompetenceCenter

PI Training Center

PI Test Labs

More than 1,400 member companies world wide!

WGs

PI (PROFIBUS & PROFINET International)

Proxy Technology

Sensors & Actuators

7


PI‘s Vision8

Technological leadership enables our members to offer innovative and competitive products and solutions

PI, the network of PROFInetworkers, brings together thebest minds and helps achieve innovative results

We network expertise, companies, and people - regionallyand internationally.

8


PI‘s global member benefits

Be a PROFInetworker!

1.Global

technologies ingood hands

2.

Productpromotionand sales

3.

Network implementation

and maintenance

6.

Globalmarketing and

promotion

4.Logos and marketingmaterials

5.

Information and training

7.Faster, easier

product development

8.Savings in

product development

9.

Free of charge certificates for

tested products

10.

9


1. Be a PROFInetworker

Be part of PI’s global network and use it!

Represented on every continent, PI is the world’s most influential interest group in the field of industrial communication. For more than 20 years, PI has been the neutral platform on which all the relevant automation manufacturers meet and define common technologies with an outstanding degree of team spirit.

PI’s global network opens new markets in different countries all over the world

Get new contacts through the association

Exclusive access to events and committees

1010


2. Global technologies in good hands

PI manages the technical development for you

PROFIBUS the world‘s leading fieldbus.

PROFINET the leading Industrial Ethernet standard.

Easy access to technical documentation

PI represents your interests globally

1111


3. Product promotion and sales

Sell your products

PI Online Product Finder

Publication of new products in PROFINEWS – exclusive for PI members

Show your products on events, like roadshows, trade shows, or exhibitions

Special advertising possibilities

1212


5. Logos and marketing materials

Get the right to use PI's logos for PI, PROFIBUS, PROFINET

Special logos

Marketing materials of various kinds are available from PI / the RPA

Trademark statutes for PI’s logos can be requested from [email protected]

1313


6. Implementation + maintenance

Faster and less expensive Implementation and Maintenance of your Networks

Assistance in locating providers

Easy access to technical documentation

First-hand information

Special training possibilities

See www.profibus.com for more information

1414


7. Information and training

First-hand Information for members about technology, events, marketing

Forums

Webinars

Access to training and discounts

Global PICC network provides expertise and support in technical matters*

See www.profibus.com/training/ for more information

1515


16Support

Marketing BrochuresSystem DescriptionsGuidelinesTrainings...

www.allthingsprofinet.comor www.profinet.com

16


17PROFIBUS & PROFINET International

ChinaRPA, PICC, PITL

JapanRPA, PICC, PITL

KoreaRPA, PICC

Middle-East / UAERPA, PICC, PITC

IndiaRPA, PICC

UKRPA, PICC, PITC

SwitzerlandRPA, PICC, PITC

SwedenRPA, PICC

LebanonPICC

Saudi ArabiaPICC

PolandRPA, PICC, PITC

NetherlandsRPA, PICC,PITC, PITL

NorwayRPA, PICC, PITC

IrelandRPA, PICC, PITC

Germany & AustriaRPA, PICCPITC, PITL

FranceRPA, PICC, PITC

ItalyRPA, PICC, PITC

SlovakiaRPA

SpainRPA, PICC

Czech Rep.RPA, PICC, PITC, PITL

DenmarkRPA

FinlandRPA

BelgiumRPA, PICC, PITC

Southern AfricaRPA, PICC, PITC

BrazilRPA, PICC, PITC

USARPA, PICC, PITC, PITL

ChileRPA, PICC, PITC

Australia/New ZealandRPA, PICC, PITC

South-East-AsiaRPA

27 Regional PI Associations (RPA)54 PI Competence Center (PICC)

28 PI Training Center (PITC)10 PI Test Labs (PITL)

PI Marketing PI Technical Support

17


18Worldwide Support

PI-worldwide support of more than member

companies1,40018


19PI is supported by over 1400 members

…and many more...

19


http://www.controlspecialists.co.uk/index.php

Industries20

Our worldwide network includes vendors and users covering all industries

20


Organizational Structure21

PI ManagementPI Chairman and Deputy Chairman / PI Support Center

Regional PI Associations> Regional Support for more than 1,400 members worldwideMembers / RPA Chairmen / Local Business Offices

Established by PNO BoardAccreditation by Advisory Board

Established by local RPA Accreditation by PI

Established by PNO Board

PI Competence Centers> Technical Support

PI Training Centers> Certified Training

PI Test Labs> Certification Tests

Technical Committees Working Groups

> Technology Projects

PI Agreement

21


22The Best Minds for the Best Technology

Committee B PROFINET

CB/PG1 Passive Network Components PROFIBUS & PROFINET

CB/PG4 Industrial Wireless

CB/PG5 Active Network Components/ Management

CB/PG6 PROFINET IO

CB/PG7 PROFINET CBA

CB/PG8Fieldbus Integration into PROFINET

CB/PG3Installation Guide PROFIBUS & PROFINET

CA/PG1 Integration HART and Wireless HART

CB/PG9 PROFINET for Process Automation

CB/PG11 Wireless Sensor Actor Networks

CB/PG2Fiber Optic Components

CB/PG10 PROFINET Security

Equal cooperation between all

manufacturers

More than 600 technicians in >50 Working Groups

Cables/Connectors

Telegram

Security

A complete solution from

....

up to

Inte

rnat

iona

l Sta

ndar

ds

22


2323PI UK Membership Benefits

User Membership £600 + VAT•For Users of PROFIBUS, PROFINET and IO-Link

Access to free advice from Pool of ExpertsDiscount on training and consultancy services Access to Members' ForumDiscount on PROFIBUS publicationsParticipate in specification developmentFree admission to Member-only seminars and meetings Host member meetings to update own staff on technology and productsFree download of specifications and software worth £1000sRegular updates on technology and eventsOpportunity to join UK Steering CommitteeSubmit case studies for publication on PI websitesNominate staff member(s) to join UK Pool of Experts (subject to meeting criteria)Present papers at our workshops and seminars



Supplier Member £1000 + VAT •For distributors, integrators, consultants and trainers.

•All the User benefits plus:

Free publicity in PROFInews and PROFINEWS UKBecome an Accredited PROFIBUS or PROFINET Company (subject to meeting criteria)Exhibit products at our workshops and seminars (small charge applies)Exhibit on PI’s stand at German tradeshows (additional charge applies)Use of marketing materials and logosAdvertising opportunities on PI Web site



Vendor Member £2100 + VAT

•For distributors and manufacturers. •All the above benefits plus:

List your products and services on PI WebsiteLink to or publish your GSD files for download from the WebUse of PROFIBUS logo on certified equipmentFree download of specifications and software worth £1000sFree or discounted certification of tested PROFIBUS and PROFINET productsDiscount on assignment of Ident NumbersHotlink from our website to yoursSales leadsFree use of PI’s Patented Technology



Senior Member £2600 + VAT •For companies that wish to play a very active role. •All of the above benefits plus:

Seat on UK Steering CommitteeCompany logo on PROFIBUS UK letterheadFree banner advert on UK section of PI Web site“Featured Company” status on UK section of PI WebsiteListing as “Sponsor” on the UK websiteListing as “Sponsor” on our monthly newsletterContributor access to UK website to submit own PB/PN/IO-Link newsCan host PI UK seminarsFree table top or pullup space at our events (subject to availability)


27PI’s global network

Regional Operations27CompetenceCenter54TrainingCenter28Test Labs10

Over

7000Certified

Engineers/Installerslisted on our website!

27

28Training for Career Advancement

Training is available in a range of areas to upgrade your skills including:

Certified PROFIBUS or PROFINET Engineer – combining installation, commissioning and engineering

Certified PROFIBUS or PROFINET Installer Courses

Certified PROFIBUS System Design Course

PROFIBUS Commissioning and Maintenance Courses

PROFINET Developer Course

Training provided by our 2 PITCs, MMU and VTC in scheduled courses or on your company premises.

28


29Training for Career Advancement

PROFIBUS and PROFINET training is offered through:

PROFIBUS International Competence Centre - Manchester Metropolitan University in Manchesteror a location of your choice (http://www.sci-eng.mmu.ac.uk/ascent/)

PROFIBUS International Training Centre - Verwer Training & Consultancy Ltd (http://verwertraining.com/)

For course schedule see : http://www.profibus.com/pi-organization/regional-pi-associations/united-kingdom/training/

29

Our training partners - PITCs


2013 node count

PI Node Count 3131


32PROFIBUS

PROFIBUS –worldwide leading with the most products in the most important industries

32


What is PROFIBUS?

PROFIBUS

Field devices (Slaves)

Controller orControl system (Master)

Fieldbus-based automation standard

PROFIBUS is the fieldbus-basedautomationstandardof PROFIBUS & PROFINET International (PI), the largestautomationcommunity in theworld.

PROFIBUS links controllersor control systemsto severaldecentralizedfielddevices (sensorsand actuators) via a singlecable.

33


What is PROFIBUS?

PROFIBUS solutions for various industry sectors

PA Devices(and others)

ProcessAutomation

Ex / non-Ex areas

FactoryAutomation

SafetyApplication

MBP / MBP-ISRS 485 / 485-IS

Motion Control

PROFIBUS PA PROFIBUS DP PROFIdrive Safety

e.g.Ident Systems PROFIdrive PROFIsafe

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

PROFIBUSDP

RS 485 RS 485 RS 485MBP-IS

ApplicationProfile

TansmissionTechnology

Market Segment

CommunicationTechnology

PROFIBUS Solution

(Common term)

PA Devices(and others)

ProcessAutomation

Ex / non-Ex areas

FactoryAutomation

SafetyApplication

MBP / MBP-ISRS 485 / 485-IS

Motion Control

PROFIBUS PA PROFIBUS DP PROFIdrive Safety

e.g.Ident Systems PROFIdrive PROFIsafe

PROFIBUS DP

PROFIBUS DP

PROFIBUS DP

PROFIBUSDP

RS 485 RS 485 RS 485MBP-IS

ApplicationProfile

TransmissionTechnology

Market Segment

CommunicationTechnology

PROFIBUS Solution

(Common term)

34


PROFIBUS Key Applications

Vehicle manufactureBottling plantsWarehousing systemsSwitchgearHollow glass production

Vehicle assemblyMachine tool building

Chemical industryPetrochemical industryPaper and textile industryFoodstuffsPower stationsSewage plants

Machine toolsPackaging machinesPressing plantsPaper production

Factoryautomation

Processautomation

Drivetechnology

Safetyapplications

35


What is PROFIBUS?

PROFIBUS DP and PROFIBUS PA

PROFIBUS DP (Decentraliced Periphery) is mainly used for high speed input/output devices and to link intelligent devices such as drives. It can use different physical layers such as RS-485, wireless or fiber optics. RS-485 is the most common one.

PROFIBUS PA (Process Automation) refers to the following additional features:

Bus powered by using the Manchester encoded Bus Powered (MBP) physical layer according to IEC 61158-2Intrinsically safe designConfiguration over the busDevice profile

36


37PROFIBUS

37


38PROFIBUS nodes

38


39PROFIBUS PA nodes

39


40PROFINET

PROFINET –the most products for all industries

40

41PROFINET for all applications

FactoryAutomation

MotionControl

ProcessAutomation

PROFINETGlobally established in factory automation and drive engineeringAlready used in process automation for in/outbound Standardization activities for the primary process are complete

One system for all applications

41


42How PROFINET works

Real-time and Standard TCP/IP – all over one cable

Remote IO

Topology with PROFINET

HMIPG/PC

PLC (I/O Controller)

Remote IO(I/O Device)Drive

MotionControl

AccessPoint

Web/TCP/IP

Diagnostics

IWLAN

42


How PROFINET works4343


Highlights4444

Highlights45

Performance• Fast and isochronous• Open & unrestricted TCP/IP communication

31.25 µs cycle time

Energy management• PROFIenergy - Energy saving in pauses• Standardized switch-off of unneeded loads

60% energy saving

Diagnostics• Clearly structured plant overview and

fast error localization• Easy access to detailed diagnostics

30% faster error

localization

45

Highlights46

Safety• PROFIsafe - proven safety solution• Safety, I/O, and standard data in parallel

and undisturbed on one cable

Proven a million times

over

Wireless• Greater flexibility and mobility for I/O,

safety, commissioning, diagnostics

New plant concepts

Security• Cell protection• Robust field devices

Safety

46


During commissioning, maintenance, or when an error occurs, it is necessary to obtain an overview of the plant or machine status in minimum time. The integrated PROFINET diagnostics allow you to quickly call up the exact plant and machine information you need – and no engineering tool is needed. This ensures constantly high availability.

47



With PROFIenergy, PI was the first organization to develop an energy management profile. Besides the acquisition ofenergy data, the main feature of PROFIenergy is its ability to easily switch off portions of machines and plants in acontrolled manner during pause intervals. This enables energy savings of up to 60%.

48



PROFINET is unique in how it combines maximum performance with maximum openness. With cycle times of up to 31.25 s, PROFINET can meet any requirement and also allows unrestricted transmission of standard data. This gives PROFINET the performance it needs to meet future application requirements without difficulty and thus to increase productivity.

49



PROFIsafe is the globally established standard for fail-safe communication. In connection with PROFINET, cost-effective safety applications can be implemented. Standard andsafety-related communication run on one cable, thereby significantly reducing the cabling and engineering effort.

50



Security is taking on an ever increasing significance in the increasingly networked automation world. Machines and plants must be protected by suitable measures. PI is making an important contribution to this, e.g., by subjecting devices to an intensive security test during the certification process.

51



In conventionally solutions, the interface of moving plant parts is frequently associated with wear and high costs. With PROFINET, daisy chains and trailing cables are now a thing of the past. The seamless integration of Industrial WLAN enables mobile real-time communication, even for fail-safe applications, and thus paves the way for new concepts.

52


Cost savings through omission of external hardware

Energy saving even in short pauses thanks to granular switching

High system reliability through coordinated switching

Investment safeguarding through simple reaction-free integration into existing standards

Free selection of device through vendor-independent standard

PROFIenergy permits energy saving in breaks through switching-off of non-required loads!

Five good reasons for PROFIenergy

Controller HMI

Distributed I/O

Motion Control & Drives

DC24V

53

54PROFINET

54


55PROFINET nodes

55


56PROFIsafe nodes

56


Agenda

09:30 Introduction and Profibus & Profinet Update Mark Freeman

09.55Profibus DP - Commissioning and MaintenanceAfter a brief introduction to PROFIBUS basics, we outline the essentials needed for successful network commissioning and maintenance.

Richard Needham

10.35Why you should measure shield currents in PROFIBUS and PROFINET networksA look at work done in the area of EMC and Equipotential Bonding with respect to PROFIBUS and PROFINET networks.

Peter Thomas

11.15 Coffee

11.35 Current Trends involving PROFIsafeHow we approach a safety-related system and why PROFIsafe is a useful tool in modern control systems.

Peter Brown

12.15 PROFINET System DesignWhat are the basic requirements for achieving a robust, reliable and maintainable PROFINET system.

Andy Verwer

12.55 Lunch

13.35PROFIBUS system engineering and monitoringA look at some of the devices and techniques that are available for engineering functions and activities on PROFIBUS systems.

Andy Verwer

14.15PROFINET for IoT, IIoT and Industry 4.0A short journey to explain the IIoT , from IND1.0 to IND4.0 and Big Data & where PROFINET fits in.

Derek Lane

14.45 Introduction to IO-Link – Features and BenefitsWhat does a typical IO-Link solution consists of, how it interface to the control system and what are the benefits

Russell Smith

58

introduction to profibus & profinet - mark freeman

Engineering