international battery seminarrenewables, microgrid, tou, grid. ... flywheels. stationary. energy...
TRANSCRIPT
International Battery SeminarMarch 23, 2017
“Next-Generation Liquid Energy Storage Systems”
Presented by: H. Frank Gibbard, CEO
WattJoule Corporation, Devens, MA
Stationary Energy Storage – Why Now?
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Renewables, Microgrid, TOU, GridPower Quality, UPS Bulk Power
1kW 10kW 100kW 1MW 10MW 100MW 1GW
Storage Power
Hour
sM
inut
esSe
cond
s
Stor
age
Dur
atio
n
Pumped HydroCAES
Li-Ion, Lead AcidFlywheels
STATIONARYENERGY STORAGE MARKET
GLOBAL OPPORTUNITY$10B+ by 2020
No economic and safe technology servesthis market today!
REDOX FLOW BATTERYADDRESSABLE MARKET
Flexible Platform Required for Broad Application Set
Flow Battery‘s Time Has Come
“MUKILTEO, WA — UniEnergy Technologies (UET)'s strategic partner
and affiliate Rongke Power will deploy the world's largest battery,
rated at 800 Megawatt-hour (MWh). UET and Rongke Power have
worked closely together since 2012 to develop large-scale Vanadium
Flow Batteries (VFB's) to meet the challenges of grid modernization,
renewable penetration, and resiliency.”
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UET Press Release, May 31, 2016
What Kind of Flow Batteries Are There?
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• Redox Flow Batteries – all active materials are dissolved in the circulating electrolytes Chromium-iron (Thaller, NASA, early 1970’s) All-vanadium (Skyllas-Kazacos, 1996) Polysulfide-bromine (Remick and Ang, 1984) Vanadium-bromine (Skyllas-Kazacos, 2003) Organic with aqueous electrolytes (Aziz et al., 2016-17) Organic with nonaqueous electrolytes (Jansen et al., 2013)
• Hybrid Flow Batteries – one active material is deposited as a solid; the other is soluble Zinc-bromine (R. Zito, 1960’s) Iron-iron (Hruska and Savinell, 1981)
• Flow Batteries With Gaseous Negative Hydrogen-chlorine (Maricle, 1978) Hydrogen-bromine (Glass and Boyle, 1965)
Why Redox Flow Batteries?
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Separation of POWER and ENERGY More POWER = larger stack More ENERGY = larger tank Competitive energy efficiency
Highly durable: 10,000+ cycles Safe, non-flammable liquid Lowest CapEx & OpEx Large application space
Large Vanadium Flow Battery Projects
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Flow Battery Market is Nearing a Tipping Point
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Desirable system characteristics
– High cell voltage– High solubility of active materials– High efficiency
• Rapid electrode kinetics• Low internal resistance• Minimal side reactions
– Wide operating temperature range– Low electrolyte toxicity– Low electrolyte corrosivity– Minimal impact of mixing of negalyte and posilyte
Redox Flow Battery
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Skyllas-Kazacos, 1986
A Chemical/Electrochemical “Tour de Force”– Four (!) “stable” oxidation states in aqueous solution– Appropriate cell voltage– Adequate electrode kinetics– Restore system to original state by cross-mixing electrolytes
Negative: V2+ ⇌ V3+ + e-
Positive: VO2+ + 2H+ + e- ⇌ VO2+ + H2O
Net: VO2+ + 2H+ + V2+ ⇌ VO2+ + H2O + V3+ Eo = 1.26 V
All Vandium RFB
Lithium-Ion Comparison
ATTRIBUTE LITHIUM-ION WATTJOULE
DURABILITY1 3500 Cycles 10,000+ Cycles
LIFE CYCLE COST2 $82/MWh $28/MWh
PERFORMANCE Restricted Window Widest Window
COOLING Air Conditioning Simple Fan Cooling
SAFETY Fire & Explosion Risk Safe Water Based
MFG. CAPEX Captive $100 Contract Mfg. $1
ECONOMY OF SCALE 1,000MWh = 1GWh 50MWh
For Stationary Market Applications
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1 100% DOD Cycles 2 Per MWh of electricity stored
Product Development Approach
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• Engineer a next-gen OEM platform: quantum improvement
• Start with a proven chemistry to lower risk: vanadium redox
• Identify key tech barriers preventing full commercialization
• Utilize open innovation approach to secure best IP
• Leverage the best expertise wherever it is
• Develop a multi-generational pipeline of product improvements
WattJoule is Executing on This Approach
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CURRENT PROBLEM SET WATTJOULE IMPROVEMENT
Energy converter stacks are large and use expensive materials
Our breakthroughs enable higher material efficiency and reduced cost
Electrolyte energy density is low and requires large tanks
We have technology that increases the energy we can store in every liter
System needs refrigerated cooling thereby increasing costs and lowering efficiency
We can now eliminate AC and chillerequipment with our platform
Lifetime system efficiency needs improvement
We now add major efficiency improvements with no added cost
Need for costly, high purity active materials like vanadium
We have a pathway to utilizing less and then no vanadium over time
Relatively high cost vs. attractive economics
All of the above improvements translate to significantly lower cost
Building a Superior Product
Unrelenting Engineering Focus on The Problem Set
Acquisition of World Class Energy Storage R&D
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Office of Electricity Energy Storage Program
College of Engineering Electrochemical Energy Storage Lab
Multi-Million Dollar Funding of Early R&D
Technical Teams That DevelopedWattJoule Exclusively Licensed
Technology
Significantly Lower Capital Cost
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Based on a 1MW, 5MWh All Vanadium System
EnergyModule
70%
State-of-the-Art Flow Battery $2,500,000
WattJoule's Flow BatteryGeneration I
$850,000
PowerModule
30%
67% Cost Reduction
PowerModule
60%
EnergyModule
40%
Key Target Metric Gen 1 Gen 2 Gen 3 Core Benefit
Converter Stack Power Density 6X 6.5X 7.5X Much lower material cost
Electrolyte Energy Density 2.2X 3X 4-6X Much less liquid required
Electrolyte Temperature Range 3X 3.2X 3.2X No expensive cooling needed
Roundtrip Efficiency 1.1X 1.2X 1.25X Lower life cycle cost
Vanadium Cost Reduction 1.2X 2-2.3X 3-4X Much lower vanadium cost
DC System Capital Cost ($/kWh) 170 130 100 Significantly lower CapEx
Development Pathway to Better Metrics
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Gen 1 Metrics Already Demonstrated in ElectriStor™ Hardware
Quantum Improvement Factors
Engineering Prototype I1-5 Cells, 250 cm2, DC Only
15Built to Establish Gen I System Materials & Preformance
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Engineering Prototype I1-5 Cells, 250 cm2, DC Only
Excellent Stability of Discharge Energy
Ener
gy, W
h
ElectriStor™ OEM Platform
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EnergyConversion
Module
Bi-DirectionalDC/ACPower
Conversion
SystemEnvironmental
Packaging
Network Protection
EnergyManagement
Software
EnergyStorageModule
Multiple Diverse
Applications
Utility Grids
MicroGrids
Solar
Wind
Backup
WattJoule Provides ThisModular DC Storage System
WattJoule's OEM Customers Provide Full Solutions
OEM Value Add End Customers
EnergyConversion
Module
EnergyConversion
Module
EnergyStorageModule
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ElectriStor™ ES10 Test System2kW, 10kWh Engineering Prototype II, DC Only
Built to Validate Gen I System Operation & Metrics
Performance of ES-10 Prototype
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ElectriStor™ Demo SystemsFull AC Interface to Facilitate Early Testing
Customized ISO containers, easy to transport and place on site. Multiple containers
interconnect for larger systems.
ES10020kW, 100kWh
ES500100kW, 500kWh
Vanadium Bromine RFB – Gen 2WattJoule bought Skyllas-Kazacos patents
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Electrode reactions for charge:
Negative electrode reaction:2𝑉𝑉3+ + 2𝑒𝑒− → 2𝑉𝑉2+
Positive electrode reaction:2𝐵𝐵𝐵𝐵− + 𝑄𝑄𝐵𝐵𝐵𝐵𝑛𝑛 → 𝑄𝑄𝐵𝐵𝐵𝐵𝑛𝑛+2 + 2𝑒𝑒−
Insoluble bromine oil falls to the bottomof the catholyte tank
Gen 2: New Positive Active Material
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• Decrease amount of Vanadium by nearly 50%
• Increase electrolyte energy density
• Technology demonstrated in lab-scale hardware
• Utilizes Gen I high-power density cell technology
• Proprietary complexing agent provides multiple system benefits
• Strong WattJoule IP position
Vanadium Bromine RFB
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ALTERNATIVE FLOW CHEMISTRIES VANADIUM BROMINE
Hydrogen bromine requires large high pressure tanks to store flammable and explosive gaseous hydrogen, and needs expensive catalyst that degrades over time
Requires no catalyst and all the energy is safely stored in liquid form. Electrolyte contains over 60% water and cannot burn or explode.
Zinc bromine has dendrite problems on electrodes that require stripping and have durability issues. Power and energy coupled since hybrid flow. Low power density.
True redox flow battery that requires no plating and therefore has no dendrite problems. Power and energy capability completely uncoupled.
Iron chromium has a significant hydrogen and chlorine gassing problem under normal operation and has low energy density.
Virtually no gassing potential due to electrochemical operating mode. Much higher energy density can be achieved.
Vanadium-vanadium requires large stacks and tanks and the higher cost of vanadium, also has a limited temperature range.
Much higher power and energy density can be achieved while cutting vanadium use by 50%. Temperature range not an issue.
Vanadium Bromine vs. Other Chemistries
Gen 3 Energy Storage System
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No vanadium present in system
Highest-energy-density electrolyte tested by WattJoule
Lowering Electrolyte Cost
80
50
30
0
10
20
30
40
50
60
70
80
90
Gen 1 Gen 2 Gen 3
Vanadium completely replaced with low cost substitute in Gen III
WattJoule Electrolyte Cost in $/kWh
25WattJoule Confidential
WattJoule Electrolyte Cost Reduction Roadmap
With Defensible Proprietary Technology
100%V
50%V
0%V
Our Long Duration Advantage
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Storage Duration in Hours
Rela
tive
DC
Cos
t in
Perc
ent
Lithium-ion
WattJoule ElectriStor
Cost Benefit
Significantly Lower Mfg. Cost
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Fundamental Driver: Liquid vs. Solid
80% Liquid Electrolyte, Mostly
Water
WattJoule Battery Lithium Ion Battery
95% Highly Processed Solid Materials
5% Liquid Electrolyte20% Solid Components
WattJoule Mfg. CapEx Advantage: 20X Better than Lithium-Ion 1
1 Based on WJ pilot plant study
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• Redox flow batteries well suited to non-mobile bulk energy storage applications
• Highly cost-competitive for long-duration storage applications
• Strong potential for lowest levelized battery cost, long life, and high efficiency
• Vanadium redox battery is nearest commercialization and undergoing further intensive cost reduction
• Multi-generational approach to product development may provide ultimate winners in this category
• Now collaborating with international partners on specific applications of our ElectriStor™ platform
Conclusions
Dr. Frank GibbardCEO & [email protected]
Greg CiprianoVP Business Development & [email protected]
WattJoule Corporation100 Jackson RoadDevens, MA 01434
www.wattjoule.com
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