interface module adapter - adapting from s5 135/155u to s7-300 digital interface module adapter...

Download Interface Module Adapter -   Adapting from S5 135/155U to S7-300 digital Interface Module Adapter for SIMATIC S7 Automation  Drives Index of contents 7.5.1 Adapting from S5 115U to S7

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  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 1 of 12 Date of issue March 07

    Interface Module Adapter

    6EZ2 for SIMATIC S7-300 und SIMATIC S7-400

    Short Description March 2007

    Innovation on economical base When we are talking to our customers there always seems to be a common problem: many plants are still operating with automation systems of the previous generation and although the performance is still sufficient, it will become increasingly difficult to get spare parts and to have an efficient service in the future.

    To be up to date, it will be necessary to replace the existing system with a modern unit. But quite often this decision is delayed by the fear of disruption of the running production and the inconvenience of long-term trouble shooting in case of miswiring. But that could be avoided!

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 2 of 12 Date of issue March 07

    1 Application Retrofit at ease Siemens engineers have developed an elegant method to solve your problem: in a very short time without errors on a low cost level The Interface Module Adapter for SIMATIC S7-300 or SIMATIC S7-400 links the old with the new, field proven production systems with the latest achievements in automation systems. You simply take off the front plug of the I/O units, replace the automation system by a S7, plug in the IMA and fix the front plug back on to the adapter. You see, all is done easily by plugins. And after installation of the STEP 7 software you can continue with you production.

    Advantages are obvious There are low engineering costs in the

    hardware. Only a replacement of the controller is necessary. All wiring remains at its place.

    Schematic diagrams dont have to be revised; signal lists are automatically updated by the software.

    The shutdown time of the production is reduced.

    This procedure not only saves you a lot of time and money, but also reduces errors. Please contact on any technical or commercial questions Mr. Dieter Koller Telephone: +49 (711) 137-2655 Fax: +49 (711) 137-2056 eMail: koller.dieter@siemens.com or Mr. Thomas Hener Telephone: +49 (711) 137-2569 Fax: +49 (711) 137-2056 eMail: thomas.hener@siemens.com SIEMENS AG RD SDW STG A&D B31 Weissacher Str. 11 D-70499 Stuttgart

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 3 of 12 Date of issue March 07

    2 Modul Types

    Types of controllers The use of IMA is intended for the following controllers:

    S5 115 U S5 130 W/K S5 135 U S5 150 U S5 155 S/U S5 150 K

    As substitution appliance the S7-300 or S7-400 controller is used.

    Digital Inputs The digital inputs are classified by the following technical features:

    Number of channels: 8/16/32 Potential separation: internal / external Grouping of channels: 1/4/8/16/32 Signal voltage: TTL/24=/60=/115~/230~ Switching frequency Type of connector: Screw/Crimp 42/20-poles Space requirement: single / double space Interrupt signal Enable signal Unit encoding Address encoding

    All these specifications must be taken into consideration before the exchange.

    Digital Outputs The digital outputs are classified by the following technical features:

    Number of channels: 8/16/32 Potential separation: internal / external Grouping of channels: 1/4/8/16/32 Signal voltage: TTL/24=/60=/115~/230~ Switching frequency Type of connector: Screw/Crimp 42/20-poles Space requirement: single / double space Short circuit protection: none / fuse / electronic Switching Capacity: 0,1/0,5/2A Voltage limitation Unit encoding Address encoding

    All these specifications must be taken into consideration before the exchange.

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 4 of 12 Date of issue March 07

    3 Adapter Layout

    3.1 View S7-300

    3.2 View S7-400

    Front Connector S7-300

    Connecting Cable

    Connector for S5 Front Connector

    Case with Printed Circuit Board

    For S7-300 Rack

    Front Connector S7-400

    Connector for S5 Front Connector

    Printed Circuit Board

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 5 of 12 Date of issue March 07

    4 Dimensions

    4.1 Adapter S7-300

    Case: H x W x D = 330 x 27 x 70 mm Cable: L = 500 mm

    Accessories: Mounting angle (Set) H = 150 to 280 mm B = 80 mm Fitting for S7-300 Rack 6ES7390-1...-0AA0 Rack for Mounting the adapter and S7 is not included

    4.2 Adapter S7-400

    H x W x D = 290 x 25 x 70 mm

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 6 of 12 Date of issue March 07

    225 mm - S5 135U..

    Frontstecker

    Adapter70

    234 mm- S5 115 U

    237mm- S7 400

    297

    259 mm S5 150K..

    Depth of Equipment S7 400 = 237mm+70mm for IMA S5 150U = 225mm S5 150K = 259mm S5 115U = 234mm

    Example of a replacement rack S7-400

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 7 of 12 Date of issue March 07

    4.3 Rack Size S7 S7-300

    S7-400

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 8 of 12 Date of issue March 07

    4.4 Rack Size S5 S5 135 U /150 U

    S5 150 K

    S5 115U

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 9 of 12 Date of issue March 07

    5 Power Supply

    5.1 Separation of Potentials There are floating or non-floating IOs. In both cases the power for the module has to be supplied by the user. Another criterion is the short circuit protection of the signals. The outputs have to be tested for the rating of the pins and the printed conductor. Therefore the power supply of signals is rooted in groups of 1/2/4/8/16.

    Netzgert 24VDC

    230V~

    24VDC

    L+ L-

    Netzgert 24VDC

    230V~

    24VDC

    L+ L-

    E

    E

    E

    E

    A

    A

    A

    A

    Potentialfrei

    E

    E

    E

    E

    A

    A

    A

    A

    Potentialgebunden

    Floating

    Non-Floating

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 10 of 12 Date of issue March 07

    5.2 Power Supply of Inputs L1L2L3PNPE

    +_~

    ~

    1L+

    2L+

    1M

    DCI0.0I0.1I0.2I0.3

    AC

    I0.4I0.5I0.6I0.7

    2M 2M

    1M

    I0.0I0.1I0.2I0.3

    I0.4I0.5I0.6I0.72M

    1M

    Adapter

    L+

    I0.0I0.1I0.2I0.3

    I0.4I0.5I0.6I0.7

    1N

    2N

    L11L

    2L

    1N

    2N

    I0.0I0.1I0.2I0.3

    I0.4I0.5I0.6I0.7

    Adapter

    I0.0

    1N

    2N

    L+

    S5 S7

    S5 S7

    Anlage

    Anlage

    5.3 Power Supply of Outputs L1L2L3PNPE

    +_~

    ~

    1L+

    2L+

    DCI0.0I0.1I0.2I0.3

    AC

    I0.4I0.5I0.6I0.7

    I0.0I0.1I0.2I0.3

    I0.4I0.5I0.6I0.7

    Adapter

    1L

    2L

    Anlage S5 S7

    1L+

    M

    1L+

    2L+2L+

    MM

    M

    I0.0I0.1I0.2I0.3

    I0.4I0.5I0.6I0.7

    I0.0I0.1I0.2I0.3

    I0.4I0.5I0.6I0.7

    AdapterAnlage S5 S7

    MM

    1N

    2N

    1L

    2L

    1L

    2L

    Plant

    Plant

    Plant

    Plant

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 11 of 12 Date of issue March 07

    5.4 Rooting

    +-

    4 er-WurzelungEEEE

    AAAA

    -+

    +-

    EE

    AA -

    +

    +-

    EEEE

    AAAA

    -+

    2 er-Wurzelung

    8er-Wurzelung

    EEEE

    AAAA

    +-

    E A-+

    1 er-Wurzelung

    +E A

    -116 er-Wurzelung

    1

    - E16 +A 16

    +E A

    -11

    - E +A

    32 er-Wurzelung

    32 32

  • Automation & Drives Interface Module Adapter for SIMATIC S7

    Version 3.0 Chapter 1 to 6 Page 12 of 12 Date of issue March 07

    6 Conditions of Sale 6EZ2 041-8UG... The Interface Module Adapters 6EZ2 041-8UG.. are intended to be used between the front-plugs on the I-O-modules of an obsolete controller and a modern replacement controller SIMATIC S7. Hereby all installation remains at its place; only the controller and the respective software have to be substituted. For the substitution of the up-to-now-used units the best matching units of S7- components were selected. However there remains a certain deviation in the specific performance. It is up to the user to check the limitations of his own installation, in particular the:

    Power supply Signal voltage Line-frequency Limits of I-O-definitions Rooting Number of channels Loading capacity Rating of connectors Signal switching frequency

    If the S7-units do require an external application of +/- potentials and the old installation did not supply them, these potentials have to be brought to the terminal block on the adapter or to the S5 front connecter . If the power-rooting of the old installation is not corresponding to the new requirements, the user has to install the additional jumpers. If the old installation was fed from different power sources, an equipotential bonding contactor has to be applied. The enable signal of the S5 units is not present in the S7-system in an identical way and may be considered on handling. The parameteri

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