intelligent | dredgers...rohr-idreco standard dredger range is built fully containerized to ensure...

36
INTELLIGENT | DREDGERS

Upload: others

Post on 15-Mar-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

INTELLIGENT | DREDGERS

2

3

4 ROHR-IDRECO

ROHR-IDRECO Dredge Systems designs and manufactures

premium quality deep digging electric dredging vessels and equipment for

the mining and dredging industries, and dam desiltation.

All systems are built to last according to the highest specifications, with a

lifetime supply of parts and services being an integral part of the company’s

scope.

With its European headquarters in Holland, manufacturing in Germany and

serving a global clientele, ROHR-IDRECO Dredge Systems is an affiliate of

Ellicott Dredge Enterprises, the world’s oldest and largest builder of

medium-sized cutter suction dredgers. Ellicott is part of Markel Corporation,

a Fortune 500 company.

The various companies in the Ellicott Group deliver reliable and innovative

dredging systems and solutions to customers all over the world.

GLOBAL REACH

5

ROHR-IDRECO dredgers are (as standard) electric driven, and its

advanced in-house-developed automation and monitoring software ensures

the highest efficiency for the lowest possible energy consumption. Further

benefits include reduced wear and tear on equipment, a low-carbon

footprint and minimal noise pollution.

The Netherlands is famous for its battles against the sea and water, and

ROHR-IDRECO can leverage on centuries of world-renowned Dutch and

German dredging and engineering expertise. This is combined with sixty

years of in-house experience in sand and gravel extraction.

ROHR-IDRECO is committed to developing innovative and sustainable

vessels and equipment by combining ingenious design with the latest

technological advances and highest quality materials of European origin.

THE MESSAGEINTELLIGENT DREDGER CONSTRUCTIONS

6

7

8

ROHR-IDRECO’s creative, proactive and forward thinking approach to automation is at the core of its activities. The company has invested considerable

R&D resources into its (semi)automatic and remote-controlled dredge systems, resulting in the revolutionary iDredge® concept.

This smart approach to dredging systems also includes the option for detailed data collection and automated analyses on performance. This allows

ROHR-IDRECO to offer customers bespoke advice on how to increase efficiency and reduce power consumption. Tailor-made programs for the timely

replacement of consumables or maintenance are offered, keeping down-time to an absolute minimum.

THE BRAINAUTOMATION AND MONITORING SOFTWARE

9THE TOOLSPUMPS / GRABS / BUCKETS

10

11

12

THE NAME OF THE GAMEFLOATING CLAMSHELL DREDGERSROHR-IDRECO floating clamshell dredgers are designed to extract sand and gravel from 10 to 180 metres below water level. All dredgers are

custom-built to the requirements of each deposit and the needs of every customer. Customers can choose among various components for

on-board processing, such as double or single-deck screening machines, crushers, fine sand recovery, conveyor belts or hydraulic transportation

to site. Two types of hydraulic motor grabs manufactured in-house complete the package and make the dredger an efficient tool for every purpose.

BUCKETLADDER DREDGERSThis type of dredger is also designed for the extraction of sand and gravel from wet mining pits and comes in both a land-based and floating type.

The dredging depth of bucketladder dredgers varies from 0 to 14 metres for the land-based models and from 6 to 24 metres for the floating

models. Similar to floating clamshell dredgers, floating bucketladder dredgers are equipped with an on board processing plant comprising a

double or single deck screening machine, crusher, fine sand recovery, conveyor belt or hydraulic transportation to shore.

JET SUCTION DREDGERSROHR-IDRECO standard dredger range is built fully containerized to ensure low-cost transportation worldwide and allow delivery to inland (sand

and gravel) mines and hydrodam locations with often limited accessibility. Relocation of the dredger later on to other sites is facilitated through the

iPlug-and-Dredge Concept. Through the modular design, ROHR-IDRECO can ensure industry-leading delivery times and a continuous availability

of parts.

Full customization is possible through extensive choices on for example the iPump type, and levels of automation, monitoring and visualization.

13

Grab capacity:Carrying capacity:Lifting speed under water:Lifting speed above water:Lowering speed above water:Lowering speed under water:Dredging depth hydraulic grab:

5 18

110 7575

15010

15 m³55 t120 m/min90 m/min120 m/min180 m/min100 m / 180 m (rope grab)

Floating Clamshell Dredger / Catamaran with Processing Plant or for Automatic Barge Loading

–––––––

14

Floating Clamshell Dredger / Closed Design

Grab capacity:Carrying capacity:Lifting speed under water:Lifting speed above water:Lowering speed above water:Lowering speed under water:Dredging depth hydraulic grab:

5 18

110 7575

15010

15 m³55 t120 m/min90 m/min120 m/min180 m/min100 m / 180 m (rope grab)

–––––––

15

Grab capacity:Carrying capacity:Lifting speed above water:Lowering speed above water:Lowering speed under water:Dredging depth:

3.211

70707010

6 m³22 t90 m/min120 m/min160 m/min60 m

Floating Clamshell Dredger / Luffing Jib Design

––––––

16

17

18

Bucket capacity:Capacity:Chain driving power:Dredging depth:

125240

5515

400 l760 m³/h 2 x 160 kW24 m

Floating Bucketladder Dredger

––––

19

Bucket capacity:Capacity:Chain driving power:Dredging depth:

751444512

175 l240 m³/h75 kW14 m

Landbased Bucketladder Dredger

––––

20

21

22

Dredging depth: Mixture capacity: Drive:

Transportable in:

1 – 10 m1.000 – 3.000 m³/hElectric Diesel direct*Diesel-Electric*3 containers (40ft)

Dredging depth: Mixture capacity: Drive:

Transportable in:

1 – 18 m1.000 – 3.000 m³/hElectricDiesel direct*Diesel-Electric* 4 containers (40ft)

Jet Suction Dredger Dredger / DRAGA-1000 DRAGA-1800

23

Dredging depth:

Mixture capacity:Drive:

Transportable in:

3 – 30 m / 3 – 35 m / 3 – 45 m 3 – 55 m1.000 – 4.000 m³/hElectricDiesel-Electric*7 – 13 containers (40ft)

DRAGA-3000/3500/4500/5500

Dredging depth:Mixture capacity:Drive:

Transportable in:

10 – 100 m1.000 – 2.500 m³/hElectricDiesel-Electric*6 containers (40ft)

HYDRA

Dredging depth:Mixture capacity:Drive:

Transportable in:

0 – 50 m1.000 – 2.200 m³/hElectricDiesel-Electric*2 containers (40ft)

GRAFA

*Optional

If the software is the brain of a dredger, the pump is its beating

heart. ROHR-IDRECO has had its own complete iPump® line for many

years, developed for high-performance operation and efficiency.

The iPumps are wear-resistant for an increased life span, have optimal

suction characteristics, are energy efficient, and can be adapted to a

wide range of tasks.

24

Available suction sizes:Flow rate:Nominal operating head:

Seal:

Optional:

ø200 – ø1.100 mmup to 20.000 m³/hLow Pressure Pumps: 20 – 50 mMedium Pressure Pumps: 35 – 70 mHigh Pressure Pumps: 60 – 100 mStuffing Box, Simmering Seal, Mechanical Seal,Liquidyne SealSubmerged version, 3/4/5 Vane ImpellerHigh Chrome White Iron, Cast Steel, PU-coatedAutomated Lubrication SystemCooling system pump bearing cartridge

Pumps

25

Available sizes:Maximum working pressure:Material pipes:Optional:

DN200 – DN8008 – 20 barHDPE, Steel Floating, Rubber hoses

Mixture capacity:Maximum head:Drive:Control system:Optional:

1.000 – 12.000 m³/h80 mElectric – DieseliDredge® Stand-Alone Booster ControlCommunication with dredger

Discharge Pipes

Available sizes:Maximum working pressure:Drive:Optional:

DN200 – DN8003 – 10 barHydraulic Certification Open – Closed Detection Switch

Booster – Land Based

Mixture capacity:Maximum head:Drive:Control system:Optional:

1.000 – 12.000 m³/h80 mElectric – DieseliDredge® Stand-Alone Booster ControlSpuds, Mooring Winches, Communication with dredger

Booster – Floating

Gate Valve

26

– Excellent digging performance due to optimized clamshell bucket design.– Torsionally rigid and sturdy steel construction which remains non warping and crackfree even under extreme loads.– Low wear and long service due to the use of high quality, wear resistant steels.– Maintenance-free bearing systems, both shell pivots and cylinder rod bearings.– Easy-to service placing of the hydraulic units, hydraulic tank and motor.– Clamshell bucket teeth are exchangeable, adapted to ground conditions.

Hydraulic Clamshell Grabs

Capacity:Drive power drum:Drive power rotor:Drum diameter:Drum length:Weight:

50 – 100 t/h55 kW132 kW1.800 mm3.100 mm20.500 kg

Hurricane

27

Pulley distance:Belt width:Speed:Capacity:Ascent:Drive power:

30 m800/1.000 m1.8/2.2 m/sec450 – 560 t/h / 720 – 900 t/h10°18.5 – 30 KW

Water To Land Belt

Pulley distance:Belt width:Speed:Capacity:Ascent:Drive power:

28/40/52 m800/1.000 m1.68/2.09 m/sec450 – 560 t/h / 720 – 900 t/h10°18.5 – 30 KW

Catamaran Type Conveyor

28

29

30

ROHR-IDRECO focuses on the following markets to which it takes a bespoke

approach:

Sand and Gravel extraction companies have a great deal of knowledge in-house and

a sound understanding of dredging equipment. Together with the experts at

ROHR-IDRECO they select the best dredgers and auxiliary equipment for the envisioned

production. ROHR-IDRECO’s software and monitoring systems ensure optimal production,

reduced energy consumption and downtime, and proper maintenance.

Mining companies operate extensive plants. They can rest assured when partnering with

ROHR-IDRECO that the company understands the long-term commitments involved and

provides a secure financial infrastructure and long-term access to spare parts and

services. Moreover, ROHR-IDRECO’s ability to go as deep as 180 metres with standard

dredgers makes the company uniquely equipped to serve gold, diamond, iron ore and

copper mining companies both onshore and nearshore.

THE CUSTOMEROUR APPROACH

31

32

33

Hydrodam authorities and managers can rely on ROHR-IDRECO expertise to draw up a turnkey solution to their dam

desilting needs. The company also serves as a single contact point in ongoing desilting maintenance, including providing

dredge masters and full maintenance programs.

THE CUSTOMEROUR APPROACH

34

35

THE PROMISE

ROHR-IDRECO will continue to deliver premium quality, deep-digging, electric dredging systems.

By investing in an ROHR-IDRECO deep-digging dredger you invest in the most cost-effective, energy-efficient and

sustainable dredging method for many years to come. Your partnership with ROHR-IDRECO is a partnership for life.

Logistiekweg 4 7007 CJ Doetinchem

+31 314 66 70 01 [email protected]

The NetherlandsROHR-IDRECO Dredgers

Rotterdamer Str. 1568219 Mannheim+49 621 84 55 90

[email protected]

GermanyROHR-IDRECO Bagger

Zone Artisanale57800 Betting

+33 3 87 92 05 31 [email protected]

FranceROHR-IDRECO Dragues

1750 Madison AvenueNew Richmond WI 54017

+1 513-202-0800 [email protected]

USAROHR-IDRECO Dredge Systems

A PARTNERSHIP FOR LIFE

WWW.ROHR-IDRECO.COM