intelilite mrs17 click here to learn more - · pdf filethe intelilite’s software allows...

PTI4022 rev A

Governors America Corp. 720 Silver St. Agawam MA 01001

Tel.: (413) 786-5600Fax: (413) 786-5666

E-mail: [email protected] Internet: www.governors-america.com

InteliLite MRS17 Click Here to Learn More

Comprehensive Genset Controller

http://www.governors-america.com/learn_more_intelite.htm

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Brief Description

The InteliLite is a cost effective controller for generator sets in stand-by and prime power applications. The InteliLite, like most of it’s competitors, is capable of engine protection and metering, what the InteliLite has the that rest do not is generator protection and metering. The iGL-RA15, a fifteen led remote annunciator, is offered as an add on module in order to meet NFPA110 applications.

The InteliLite’s software allows the user to change the generator connection / configuration without changing setpoints within the controller. The software automatically detects the reconfiguration of the generator at start up and automatically reconfigures itself for proper protection. The InteliLite controller is equipped with a powerful 128 x 64 back-lit graphic display with icons, symbols and bar graphs for intuitive operation, which sets, together with high functionality, new standards in genset controls. At the heart of this controller beats a 16-bit micro-controller. Because of the offered software package, together with the communications capabilities gives the customer many possible ways to communicate with the operating genset. There are two main ways one can connect with the InteliLite, via direct RS232 and modem. This together with the included software (LiteEdit) offers the user many options that one would not be accustomed to see with a controller of this price. Everything that the user can do via software can be accomplished from the MRS keypad. All setpoints can be adjusted and all values can be displayed. The InteliLite is NFPA110 compliant, UL recognized, CSA approved and CE compliant.

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Features of the InteliLite

Basic Features •

Large graphic back-lit LCD display 128x64 pixel resolution

•

Automatic or manual engine starting and stopping

•

Automatic shutdown / warning function

•

Input frequency 50-60 Hz

• Parameters adjustable via PC or the MRS

keypad

•

Predefined and user definable configurations available. One configuration includes set of inputs/outputs and parameters.

• Adjustable parameters for each configuration.

•

6 LED indicators (Alarm (red), Not in Auto (red), Running (green), Warning (yellow), Ready / Auto (green), and Supplying Load (green))

• Push buttons for simple control

• 4 programmable discrete outputs (out of 35 functions selection)

• 6 binary configurable inputs

• Lamp test during start up

•

Sealed membrane panel to IP65

•

113 x 175 mm front panel mounted case

Metering •

Speed measurement from magnetic pick-up

•

Oil pressure measurement

•

Coolant temperature measurement (high and low)

•

Battery volt measurement

•

Fuel level measurement

• Running Hour Meter

• All Generator metering, kVAr, kW, V1-V3, Hz, I1-I3, kWh, kVAh

Protection •

Fuel level low Warning / Shutdown

•

Over Speed Protection

• Oil Pressure Warning / Shutdown

•

Coolant Temperature (high and low) Warning

• Coolant Temperature (high) Shutdown

•

Battery Voltage Over / Under Warning

•

Running Hour Meter

•

All Generator metering, kVAr, kW, V1-V3, Hz, I1-I3, kWh, kVAh

•

Generator Under / Over Voltage Warning / Shutdown

•

Generator Under / Over Frequency Warning / Shutdown

•

Over Current Shutdown

Engine Control •

Preheat and aftercool functions

•

Pre-lubrication function with timers

•

Adjustable crank attempts

Communications •

RS232 / Modbus communication support

• Modem communication support

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Modules

Kit 1: iGL-RA15, Remote Annuciation Module

When NFPA110 approval is required the RA15 can be added for remote annunciation. Pictures and features of the RA15 can be seen below.

Kit 1: iGL-RA15, Remote Annunciation Module

• 15 three-color LEDS

• User definable labeling

• LED color is determined using the front

panel buttons(R/G/Y)

• CAN Bus connection to unit

• 1 connection for siren

• Horn reset and lamp test keys

• Max. Distance is 200m

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Kit 5: iG-IOM, I/O Extension Module

• 8 Extra binary configurable inputs

• 8 Extra binary programmable outputs

•

1 Analog output

• 4 Extra configurable resistive analog inputs

Kit 5: iG-PTM, I/O Extension Module

•

8 Extra binary configurable inputs

•

8 Extra binary programmable outputs

•

1 Analog output

•

4 Extra configurable analog inputs (Thermocouples, 0-100mV, 0-20mA, 0-250 ohms)

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Functioning

The InteliLite is a compact genset controller designed for basic system control. The InteliLite can perform genset start/stop control, complete electrical and engine metering, and protection. The key feature of InteliLite is its easy-to-use operation and installation. InteliLite configuration is made simple with the front panel keypad or via the free Windows based LiteEdit software. All configuration settings are saved in a non-volatile EE memory and are password protected. The heart of the InteliLite controller is designed on the high performance 16 bit micro-controller. The InteliLite is specially designed for high noise immunity and for considerable fluctuation of the power supply.

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


InteliLite System Overview

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Features of InteliLite Central Unit

6 LED indicators (Alarm (red), Not in Auto (red), Warning (yellow), Running (red), Ready / Auto (green), Supplying Load (green))

1 RPM input

1 Battery voltage measurement

2 Relay outputs 16 A (starter crank, fuel solenoid)

2 Pre-configured digital inputs

4 Configurable digital inputs

2 Pre-configured digital outputs

2 Configurable digital outputs

3 Pre-configured analog inputs (Engine oil pressure, Engine coolant temperature, fuel level)

3 Generator voltage inputs

3 Generator current inputs

1 RS232 and CAN interface

Additional plug-in input/output board (iG-IOM)

8 Digital inputs(configurable)

8 Digital outputs (programmable)

4 Resistive analog inputs (configurable)

1 Analog output (programmable)

Additional plug-in input/output board (iG-PTM)

8 Digital inputs(configurable)

8 Digital outputs (programmable)

4 Analog inputs (Thermocouples, 0-100mV, 0-20mA, 0-250 ohm) (configurable)

1 Analog output (programmable)

Remote Annunciator Expansion Module (iGL-RA15)

1 Output for a 1 amp max auxiliary horn

1 CAN bus interface for connection to the controller.

1 8-36 V DC power input

15 Three color LED’s color and function is configurable

2 Buttons for Horn Rest and Lamp Test

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Modem / PC Solution

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


Technical Data Power supply Voltage supply 8-36V DC Consumption depends on supply voltage 0.45A at 8VDC 0.16A at 24VDC

0.11A at 36VDC Battery voltage measurement tolerance 2 % at 24V

Operating conditions Operating temperature -40 - 85 oC Storage temperature -50 - 85 oC Protection front panel IP65 Humidity 95% non-condensing Standard conformity Low Voltage Directive EN 61010-1:95 +A1: 97 Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96 EN 50082-1:99, EN 50082-2:97 Vibration 5 - 25 Hz, ±1.6mm

25 - 100 Hz, a = 4 g Shocks a = 200 m/s2 Standards NFPA110, UL, CSA, CE

Dimensions and weight Dimensions 180x120x55mm Weight 800g

Generator Nominal frequency 50-60Hz Frequency measurement tolerance 0.2%

Current inputs

Nominal input current (from CT) 5 A Load (CT output impedance) < 0.1 Ω CT input burden < 0.2 VA per phase (In=5A) Max. Measured current from CT 10 A Current measurement tolerance 2% from the Nominal current Max. Peak current from CT 150 A / 1s Max. Continuous current 12 A

Voltage inputs Measuring voltage 277VAC phase to neutral 480VAC phase to phase Maximal measured voltage 300VAC phase to neutral Input resistance 6 MΩ phase to phase

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


6 MΩ phase to neutral Voltage measurement tolerance 2 % from the Nominal voltage Overvoltage class III / 2 (EN61010)

Binary inputs and outputs

Binary inputs Number of inputs 6 Input resistance 4.7 kΩ Input range 0-36 VDC Switching voltage level for close

contact indication 0-2 V Max voltage level for open

contact indication 8-36 V

Contact relay outputs Number of outputs 2 Electric life cycle min 100,000 switching cycles Maximum current 12 A DC resistive load 4 A DC inductive load Maximum switching voltage 36 VDC Minimum load 24 V / 0.1 A Insulation voltage 500 Veff

Binary open collector outputs

Number of outputs 4 Maximum current 0.5 A Maximum switching voltage 36 VDC

Analog inputs Not electrically separated!! Resolution 10 bits Sensor resistance range 0 Ω-2.4 kΩ Resistance measurement tolerance 4 % ± 2 Ω out of measured value

Speed pick-up input Type of sensor magnetic pick-up (connection by shielded cable is recommended) Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz) Maximum input voltage 50 Veff Minimum measured frequency 4 Hz Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk) Frequency measurement tolerance 0.2 %

RS232 interface Maximal distance 10m Speed 19.2kBd (STD) 9.6kBd (MODBUS)

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


CAN bus interface Galvanically separated!! Maximal CAN bus length 200m Speed 250kBd Nominal impedance 120Ω Cable type twisted pair (shielded) Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length. Nominal Velocity of Propagation min. 75% (max. 4.4 ns/m) Wire crosscut min. 0.25 mm2 Maximal attenuation (at 1 MHz) 2 dB / 100m Recommended Industrial Automation & Process Control Cables: BELDEN (see http://www.belden.com):

• 3082A DeviceBus for Allen-Bradley DeviceNet •

3083A DeviceBus for Allen-Bradley DeviceNet •

3086A DeviceBus for Honeywell SDS •

3087A DeviceBus for Honeywell SDS • 3084A DeviceBus for Allen-Bradley DeviceNet • 3085A DeviceBus for Allen-Bradley DeviceNet •

3105A Paired EIA Industrial RS485 cable LAPP CABLE (see http://www.lappcable.com)

• Unitronic BUS DeviceNet Trunk Cable • Unitronic BUS DeviceNet Drop Cable •

Unitronic BUS CAN •

Unitronic-FD BUS P CAN UL/CSA

IGS-PTM Voltage supply 8-36V DC Consumption 0.1A depend on supply voltage Mechanical dimensions 40 x 95 x 45 mm , DIN rail (35 mm) mounted Interface to controller CAN Binary inputs and outputs see IG-IOM Analog output see IG-IOM

Analog inputs

Not electrically separated Number of inputs 4 Resolution 10 bits Maximal resistance range 0 – 250 Ω Maximal voltage range 0 – 100 mV Maximal current range 0 – 20 mA Resistance measurement tolerance 1 % ± 2 Ω out of measured value Voltage measurement tolerance 1.5 % ± 1mV out of measured value Current measurement tolerance 2.5 % ±0.5mA out of measured value

PTI4022 rev A


Tel.: (413) 786-5600Fax: (413) 786-5666


IGL-RA15

Power supply

Voltage supply 8-36V DC Consumption 0.35-0.1A (+1A max horn output)

Depend on supply voltage

Operating conditions

Operating temperature -40..+85oC Storage temperature -40..+85oC Protection front panel IP65

Dimensions and weight

Dimensions 180x120x55mm Weight 950g

Horn output

Maximum current 1 A Maximum switching voltage 36 VDC

intelilite mrs17 click here to learn more - · pdf filethe intelilite’s software allows...

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