integrating life-cycle processes for maximum...

Standards

Certification

Education & Training

Publishing

Conferences & Exhibits

National Symposium on

Automation & Digital Transformation of

Food & Beverage Industry26th & 27th February 2016

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Pratish ShethBusiness Development

Food, Beverage & CPG Market

SIEMENS Ltd

[email protected]

Integrating Life-cycle Processes

for Maximum Efficiency

Confidential

Basics of Modern Industrial Automation

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Academic

- Executive General Management for Technical Professionals, IIT Bombay

- B. E. Instrumentation Engineering, Amravati University

- Diploma in Instrumentation Engineering, Dr. B. A. Technological University

Worked in:

- INOX- Air Products, Navi Mumbai for 4 yrs

- IUS Process Equipments, Navi Mumbai, 1 yr

Currently working with Siemens Ltd

- Business development Manager, 4yrs

- Automation solutions Food & Beverage & CPG Industry

- Account Management, 3 yrs

- Sales and Project Management in Solutions projects, 4 yrs

Pratish Sheth


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• The Digital age change drivers

• Tools to Integrate life-cycle process

• COMOS

• Integrated engineering

• Industry Automation suite(s)

• Plant-wide Integration

• Simatic IT Unilab

• Plant data Management &

Analytics

• Summary

Agenda


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Industry Enterprise

Digital age change drivers for evolution

• Shorter

innovation cycles

• More complex products

• Greater data volumes

Shorten time

to market

• Individualized mass

production

• Volatile markets

• High productivity

Increase

flexibility

• Energy efficiency and

resource efficiency are

critical competition factors

Boost

efficiency

The main challenges and drivers in the industrial environment

The Digital Enterprise

Integrating life-cycle Processes

Discrete Industry Process Industry

Product design

Process & plant design

Engineering Operation ServiceProduct designProductionplanning

Productionengineering

Production Service

Siemens offerings for the future of industry

Digital Enterprise

Digitalization takes different forms in the industries

www.siemens.com/digitalization

From Digital Plant….. ….. To Real Production Plant To Control Room of Sugar Plant


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Plant Design Process

Evolution

Time

Product

Process

Mech Eng

Automation

Project Phase

Old process Yesterday Today

Electrical Eng

Optimized workflows ensure minimized design

cost/time, and consistent design

Life Cycle Engineering with COMOS

www.siemens.com/comos

Shared data

model

Modularization

Workflow

management


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Integrated engineering Workflow

e.g. COMOS and Siemens field devicewww.siemens.com/pia-portal


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Integrated engineering Workflow

e.g. COMOS and SIMATIC PCS 7

BMA benefits from an integration of both systems and a continuous workflow

Integrated engineering as efficiency driver in the process industry –

Example BMA

ServiceOperationProduct

design

Enginee-

ring

Process &

plant

design

SIMATIC PCS 7

COMOS

• Effort for the creation of typicals reduced by 25%

• 60% of the plant generated from typicals in COMOS

• Project failures minimized

• Time savings for the customer

Integrated engineering with COMOS & SIMATIC PCS 7


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Industry process controls

Standardized Automation suite

ERP

MES / MIS / EDMS

Processes of a typical dairy

Elementary dairy Production process

Secondary

processMilk reception

Wareh

ouseCIP, operating materials and processing aids

SIMATIC PCS 7 – Totally Integrated Automation

Dairy Functional Toolset: Solutions and examples for automation of the fundamental

dairy processing and CIP processes

Milk reception Pasteurization Separator Cheese productionStorage Filling/PackingYoghurt production

OPL

Power management data: collection & analysis (PCS7 extensions)

Multivendor Facility

Plant-wide Integration for optimization

Maintenance-Laptop

Power distribution

HVAC

Mixing Milling, Conching Moulding Cooling Packaging

Central

Visualization

WinCC SES

(Sequence Execution System)

OEE

Analysis

Energy

Monitoring

Level 4

• Energy Management

• OEE

• Line Monitoring

& Control

• Overview visualization

• Diagnosis

Level 1:

• Hardware

• Software

Level 3:

• Data-Interfaces

Level 2:

• Architecture

• Networks


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Mashing

Lautering Brew Kettles

Heat Exchanger

Yeast

Propagation

FermentationAging & Storage Filtration

Bright Beer

Raw Material

Reception

Quality

Control

Manufacturing

. . .

CIP

SIMATIC IT Unilab

The Integrated LIMS

A World Class System

Latest LIMS Survey from ARC lists

SIMATIC IT Unilab as the leading

system in the Global Food &

Beverage

SIMATIC IT Unilab bridges the gap between

the lab and the production, manages the

workflow in laboratories, optimizing collection,

analysis and reporting of quality data in the

lab and on the production line

Fully integrated in ERP, MES, PLM, lab

instrumentation, etc.

Example SIMATIC IT Unilab V7


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App dev. appsEnd customerCloud for industry apps OEM apps

apps

Simatic Sinumerik Sinamics Scalance PCS7 Third-party

products

Siemens offers open cloud

platform for industry customers based on SAP HANA technology

Plant and Asset

Optimization

Asset analytics

Energy analytics

Process Data

analytics

Plant Data for Optimization

Cloud / Analytics / Security

Siemens Plant Data Services Portfolio

Siemens Plant Security Services Siemens Plant Analytics ServicesSiemens Plant Cloud Services1)

• Plant and asset

optimization through

• Asset Analytics

• Energy Analytics

• Process Data Analytics

• Open industrial cloud platform,

including standardized device

connectivity

• Eco-systems for customers and

analytics partners

• Siemens as “data custodian”

• Holistic security offering

for industrial plants

• Ensuring data confidentiality and

integrity as well as plant and asset

availability

• Plant assessment

• Plant optimization

• Managed Security Service

MindSphere


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Bridging the life-cycle Processes

From Process/Plant design >> Engineering >> Operations >> Services

Integrated Enterprise Maximizes the Efficiency

Integrated Enterprise generates massive data,

Turning these data into Value, is the key

A Digital Process chain at Optima

A customer with multi-carrier-system for its filling and packaging machinery which can

adapt quickly to different formats, sizes and product types and to seasonal

requirements.

Siemens supports users back at the design phase with comprehensive industrial

software for modeling and simulating the functional machine design. This makes it

possible to create a seamless digital process chain, starting with product and machine

design and continuing through the engineering right on to production automation

(www.siemens.com/mcs)

The Digital leap to enhance current

business operations & practices

http://www.siemens.com/mcs


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Pratish Sheth

Business Development

Food & Beverage and CPG Market

Siemens Ltd, R&D Building,

Airoli, 400708, Navi Mumbai

Phone: +91 (22) 3326 5175

Mobile: +91 9820012103

E-mail:

[email protected]

siemens.com/answers

Thank you !!

mailto:[email protected]

integrating life-cycle processes for maximum...

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