integrated plc integrated plc controllers and networking...

48 Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 6/98

Integrated PLC

Integrated PLC controllers and networkingdevices for electro-pneumatic systems

Valve Manifolds for Integrated PLCNugget 30 Nugget 40 Nugget 120

Flow (Cv (l/min) 0.27 (266) 0.41 (453) 1.17 (1152)

Port Size 1/4" O.D. Tube 1/8 NPT 1/4 NPT

Function 5/2, 5/3 5/2, 5/3 5/2, 5/3

Max. valves per mani. 2 x 12 16 16

Auxiliary output — 2 x 2 2 x 2

Connection Cable Integral Integral

Protection class NEMA 1 NEMA 4 NEMA 4

Pressure psi (bar) 28'' Hg – 102 psig 28'' Hg – 145 psig 28'' Hg – 145 psig(-0.9 – 7) (-0.9 – 10) (-0.9 – 10)

Mounting Surface, DIN Surface, DIN Surface, DIN

Features● NEMA 4 protection

● Direct control of up to 16 valves

● 16 input connections

● Remote outputs available with Nugget 40and Nugget 120 Valve Manifolds

● JETWay-R Fieldbus network interface

● Drives up to 31 Fieldbus slaves

● Special fast acting expanded mode for upto 80 inputs and 80 outputs

RemoteOutputs

Integrated PLC with Nugget 120 Valve Manifold

The Integrated PLC module contains a JetterMikro PLC capable of driving up to 16 valves onthe adjacent valve manifold and receiving up to 16 inputs. This eliminates the need for a separatePLC and enclosure making it ideal for stand-alonemachine control applications.

Nugget 120 Valve Manifold

Nugget 40 Valve Manifold

In addition, the module features a JETWay-R Fieldbus network interface capable of driving up to 31 Fieldbusslaves allowing it to be used as a master to controlremote valve manifolds on larger applications.

JETW

ay-R

Fie

ldbu

s

Display Module

Nugget 40 Valve Manifold with JETWay-R Fieldbus driver

Sensor

Integrated PLC

6/98 Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 49

Integrated PLC

User friendly, free software

From circuit to programThe advanced software allows easyprogramming of complex calculations andpure logic.

Use the software to write a program on yourPC then download it to the Integrated PLCvia an RS232 connection.

For further information, please refer to our Valve Manifolds with Fieldbus brochure NA-243.

Easy programming● PC programmable

● Free programming software

● Simple plain text statements

● Comfortable menu driven environment

● Parallel programming capacity

System benefits● Self contained PLC, plus fieldbus

interface

● No enclosure required

● Simplifies wiring of valves and sensors

● Reduces installation time and costs

Easy readoutThe Integrated PLC module can belinked to display modules for easymonitoring and modification ofprogram variables.

Run Application

Program on PC

Download to Integrated PLC


Integrated PLC

● Robust custom designed module with NEMA 4rating*

● Compatible with Norgren system valve manifolds

● Remote output facility

● Drives 62 external nodes via JETW ay-R

Technical SpecificationIndication

Red LED Power onGreen LED System running

Connection24V d.c. Power supply – M12 male 3 pin dual keywayDisplay port: M12 female 5 pin dual keywayProgramming port: M12 female 5 pin dual keyway Line out: M12 4 pin dual keyway

Operating Temperature32° to 122°F (0° to 50°C)

Vibration TestsTo BS 2011 (IEC 68-2-6)

*Degree of ProtectionNEMA 1 when used with Nugget 30NEMA 4 when used with Nugget 40 and Nugget 120 systemvalves

EMC standardsTo EN50081-2 and EN50082-2

MaterialsEnclosure: compressed polyurethane foam with textured blackpaint finish

Ordering InformationTo order quote model number from appropriatetable, i.e. VE1PL00A-16160 for an IntegratedPLC.

Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487

Integrated PLC

516/98

General Information

Protocol Number of Number of Bus System Communication Max Baud rate Cable length Number of Addressingoutputs in inputs in Topology Configuration at max units per each output each input baud rate installationModule Module

PLC + 31 inputs Via PLCIntegrated PLC 16 16 Line Single master

RS 485 115,2 kBits/sec 1000m and 31 outputs programmingMulti slaves

language

Accessories

Input M12 plug for sensors

Wireable 4 pin male – solder termination M12 Straight - VE1FBCRS-M124P p. 56

Input M12 connecting plug and cable assemblies for sensors3 pin plug to 3 pin socket M12/Ø8 Straight/Straight 3 (1) VE1FBC8S-M1210 p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Straight 10 (3) VE1FBC8S-M1230 p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Straight 16 (5) VE1FBC8S-M1250 p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Elbow 3 (1) VE1FBC8E-M1210 p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Elbow 10 (3) VE1FBC8E-M1230 p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Elbow 16 (5) VE1FBC8E-M1250 p. 564 pin plug to 4 pin socket M12/M12 Straight/Straight 3 (1) VE1FBC0S-M1210 p. 564 pin plug to 4 pin socket M12/M12 Straight/Straight 10 (3) VE1FBC0S-M1230 p. 564 pin plug to 4 pin socket M12/M12 Straight/Straight 16 (5) VE1FBC0S-M1250 p. 56

Output M12 plug

Wireable 5 pin male – screw termination M12 Straight - VE1FBCRS-M125P p. 55

Output M12 plug and connecting cables for solenoid coils5 pin plug to valve connection – Type C (15mm coil) M12 Straight 1 (0.3) VE1FBCSC-M1203 p. 555 pin plug to valve connection – Type C (15mm coil) M12 Straight 3 (1) VE1FBCSC-M1210 p. 555 pin plug to valve connection – Industrial (22mm coil) M12 Straight 1 (0.3) VE1FBCSB-M1203 p. 555 pin plug to valve connection – Industrial (22mm coil) M12 Straight 3 (1) VE1FBCSB-M1210 p. 555 pin plug to valve connection – Type A (32mm coil) M12 Straight 1 (0.3) VE1FBCSA-M1203 p. 555 pin plug to valve connection – Type A (32mm coil) M12 Straight 3 (1) VE1FBCSA-M1210 p. 555 pin plug to 2 valve connections – Type C (15mm coil) M12 Straight 1 (0.3) VE1FBCTC-M1203 p. 555 pin plug to 2 valve connections – Type C (15mm coil) M12 Straight 3 (1) VE1FBCTC-M1210 p. 555 pin plug to 2 valve connections – Industrial (22mm coil) M12 Straight 1 (0.3) VE1FBCTB-M1203 p. 555 pin plug to 2 valve connections – Industrial (22mm coil) M12 Straight 3 (1) VE1FBCTB-M1210 p. 555 pin plug to 2 valve connections – Type A (32mm coil) M12 Straight 1 (0.3) VE1FBCTA-M1203 p. 555 pin plug to 2 valve connections – Type A (32mm coil) M12 Straight 3 (1) VE1FBCTA-M1210 p. 55

Symbol Description Connection Straight/Elbow Cable Length Part Number Page size ft. (m) Number

Power supply cable and plug for Integrated PLC’s, open end3 pin, dual key connector M12 Straight 3 (1) VE1FBCPS-M1210 p. 553 pin, dual key connector M12 Straight 10 (3) VE1FBCPS-M1230 p. 553 pin, dual key connector M12 Straight 16 (5) VE1FBCPS-M1250 p. 553 pin, dual key connector M12 Elbow 3 (1) VE1FBCPE-M1210 p. 553 pin, dual key connector M12 Elbow 10 (3) VE1FBCPE-M1230 p. 553 pin, dual key connector M12 Elbow 16 (5) VE1FBCPE-M1250 p. 55

Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 6/98

Integrated PLC

52

Accessories

DIN-Rail mounting kitsNugget 40 manifold (V08) to Integrated PLC V10075-K31 p. 58Nugget 40 sub-base (V09) to Integrated PLC V10075-K32 p. 58DIN-Rail kit for standalone unit V10075-K30 p. 58(No kit required for use with Nugget 120)

Sub-base remote output modulesNugget 40 endplate 2x2 outputs M12 VE1MP09B-00400 p. 59Nugget 120 end plate 2x2 outputs M12 VE1MP14B-00400 p. 59

Blanking plug

For unused M12 conectors M12 VE1FBCBK-M1200 p. 58

Integrated PLC to Nugget 30 cable

(NEMA 1) D25 Straight 1 (0.3) VE1FB02C-IP403 p. 58

Programming cableMale 5 pin dual key to female 9 way D-type M12/D9 Straight/Straight 0.7 (0.2) VE1PLPRG-M1220 p. 58

External display cableMale 5 pin dual key to male 15 way D-type M12/D15 Straight/Straight 1 (0.3) VE1PLDPY-M1230 p. 58

T-Drop cable

Female/male 4 pin dual key T to female plug M12 Straight 1 (0.3) VE1FBCDS-M1203 p. 57

Female/male 4 pin dual key T to female plug M12 Elbow 1 (0.3) VE1FBCDE-M1203 p. 57

Communication cable, for line in/line outMale 4 pin dual key to female 4 pin dual key M12/M12 Straight/Straight 1 (0.3) VE1FBCMS-M1203 p. 57Male 4 pin dual key to female 4 pin dual key M12/M12 Straight/Straight 16 (5) VE1FBCMS-M1250 p. 57Male 4 pin dual key to female 4 pin dual key M12/M12 Straight/Straight 33 (10) VE1FBCMS-M1299 p. 57Male 4 pin dual key to female 4 pin dual key M12/M12 Elbow/Elbow 1 (0.3) VE1FBCME-M1203 p. 57Male 4 pin dual key to female 4 pin dual key M12/M12 Elbow/Elbow 16 (5) VE1FBCME-M1250 p. 57Male 4 pin dual key to female 4 pin dual key M12/M12 Elbow/Elbow 33 (10) VE1FBCME-M1299 p. 57

Symbol Description Connection Straight/Elbow Cable Length Part Number Page size ft. (m)

Input M12 connecting plug and cable assemblies for sensors (continued)3 pin plug to 3 pin socket M12/Ø8 Straight/Straight 3 (1) VE1FBC8S-M121D p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Straight 10 (3) VE1FBC8S-M123D p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Straight 16 (5) VE1FBC8S-M125D p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Elbow 3 (1) VE1FBC8E-M121D p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Elbow 10 (3) VE1FBC8E-M123D p. 563 pin plug to 3 pin socket M12/Ø8 Straight/Elbow 16 (5) VE1FBC8E-M125D p. 564 pin plug to 4 pin socket M12/M12 Straight/Straight 3 (1) VE1FBC0S-M121D p. 574 pin plug to 4 pin socket M12/M12 Straight/Straight 10 (3) VE1FBC0S-M123D p. 574 pin plug to 4 pin socket M12/M12 Straight/Straight 16 (5) VE1FBC0S-M125D p. 57

Connector Type Notes

Programming connector 5 pin female M12 dual key RS232 – see manual for pin configuration

Display connector 5 pin female M12 dual key RS232 – see manual for pin configuration

Line out connector 4 pin female M12 dual key RS485 output – see manual for pin configuration

Power connector 3 pin male M12 dual key 24V dc

Output connector to valve manifolds 25 pin D-sub connector 24V dc outputs. Max 2W per output

Connectors for 2 x 2 remote output 2 x 5 pin female M12 single key 24V dc outputs. Max 2W per output

Description Part Number Notes See Page

1 Integrated PLC VE1PL00A-16160 PLC with local 16 inputs and 16 outputs p. 54

2 Remote output module VE1MP09B-00400 For V09 Series manifolds, 4 outputs (2 per M12 connector)

VE1MP14B-00400 For V14 Series manifolds, 4 outputs (2 per M12 connector) p. 59

VE1FBCP*-M1210 24V d.c. cable with M12 male plug and open ends, 3 ft (1m) p. 55

3 Power cable VE1FBCP*-M1230 24V d.c. cable with M12 male plug and open ends, 10 ft (3m) p. 55

VE1FBCP*-M1250 24V d.c. cable with M12 male plug and open ends, 16 ft (5m) p. 55

VE1FBCME-M1203 4 pin dual key female to male screen twisted pair 1 ft (0.3m) p. 57

4 Communications cable VE1FBCME-M1250 4 pin dual key female to male screen twisted pair 16 ft (5m) p. 57

VE1FBCME-M1299 4 pin dual key female to male screen twisted pair 33 ft (10m) p. 57

5 Programming cable VE1PLPRG-M1220 9 pin D sub connector to M12 male 5 pin dual key p. 51

6 Display cable VE1PLDPY-M1230 15 pin D sub connector to M12 male 5 pin dual key p. 51

3

4

1

2

56

Configuration

KEY

Input device (eg reed switch)

Solenoid coil

Power Cable

Comms Cable

Key

System Connections

* E=Elbow; S=Straight

Consult our Applications Engineers for details of suitable display modules.


Integrated PLC


Integrated PLCAll Dimensions in Inches (mm)

54

1.93 (49)

Optional RemoteOutput Unit

1.39

(35

)

1.62

(41

)

1.06

(27

)

5.20 (132).79 (20)

.31 (8)

.51

(13)

3.43

(87

)

Note. Integrated PLC shown with typical Nugget 120 Series valve manifold

Power supply cable and plug for integrated PLC, fieldbus input and output modules, open end

1.84 (47)1.18 (30) 'L'

Solenoid 1

Solenoid 2

45°

Ø.8

0(2

0) 1 34

2Faceview

.47 (12) Male connectormale thread M

12x1

Form 'C' solenoid connector shown

5 pin plug to 2 valve connections

1.62 (41)L

Brown

Green/Yellow

Blue 1

3 2

Ø.5

8 (1

5)

.47 (12) female connectorfemale thread

Faceview 1

3 2

12mm female connectorfemale thread

1.1

(27)

.85 (22)L

Ø.58 (15)

BrownBlue

Green/Yellow

Faceview

3 pin, dual key elbow connector

Ø.7

9 (2

0)

2.16 (55)

.47 (12) male connectormale thread

2

1

4

3

5

Faceview

PG7 gland

Wireable 5 pin male plug – screw termination

1.18 (30)'L'1.63 (42)

M12 Male connectormale thread

Form 'C'Solenoid connector

4

1 3

5

2

FaceView

5 pin plug to valve connection

Output M12 plug and cable assemblies for solenoid coils

3 pin, dual key straight connector

VE1FBCPS-M1210 L = 3' (1m) lengthVE1FBCPS-M1230 L = 10' (3m) lengthVE1FBCPS-M1250 L = 16' (5m) length

VE1FBCPE-M1210 L = 3' (1m) lengthVE1FBCPE-M1230 L = 10' (3m) lengthVE1FBCPE-M1250 L = 16' (5m) length

VE1FBCRS-M125PVE1FBCSC-M1203 L = 1' (0.3m) cable, Type ‘C’ connector (15 mm coil)VE1FBCSC-M1210 L = 3' (1m) cable, Type ‘C’ connector (15 mm coil)VE1FBCSB-M1203 L = 1' (0.3m) cable, Industrial connector (22 mm coil)VE1FBCSB-M1210 L = 3' (1m) cable, Industrial connector (22 mm coil)VE1FBCSA-M1203 L = 1' (0.3m) cable, Type ‘A’ connector (30 mm coil)VE1FBCSA-M1210 L = 3' (1m) cable, Type ‘A’ connector (30 mm coil)

VE1FBCTC-M1203 L = 1' (0.3m) cable, Type ‘C’ connector (15 mm coil)VE1FBCTC-M1210 L = 3' (1m) cable, Type ‘C’ connector (15 mm coil)VE1FBCTB-M1203 L = 1' (0.3m) cable, Industrial connector (22 mm coil)VE1FBCTB-M1210 L = 3' (1m) cable, Industrial connector (22 mm coil)VE1FBCTA-M1203 L = 1' (0.3m) cable, Type ‘A’ connector (30 mm coil)VE1FBCSA-M1210 L = 3' (1m) cable, Type ‘A’ connector (30 mm coil)





56

Input M12 plug and cable assemblies for sensors

Ø .5

6 (1

4)

1.85 (47)

Ø.5

9 (1

5)M12 x 1 external thread

Faceview

1

42

3

Wireable 4 pin male – solder termination

1.14 (29)

1.20 (31)'L'1.63 (42)


Ø.31 (8) Female connector

Ø.3

1 (8

)

Faceview

4

3 1

2

13

4

Faceview

.79 (20) .24 (6)'L'1.63 (42)


Ø.31 (8) Female right angledconnector

.63

(16)

Facei

43

1

2

13

4

Faceview

.31

(8)

3 pin plug to 3 pin socket

1.39 (35)1.62 (41) L

Ø.58 (15)Ø.58 (15)

.47 (12) Male connectormale thread

.47 (12) Female connectorfemale thread

4

1 3

2

4

13

2

4 pin plug to 4 pin socket straight connector

3 pin plug to 3 pin socket – straight connectors

VE1FBCRS-M124P VE1FBC8S-M1210 L = 3' (1m) lengthVE1FBC8S-M1230 L = 10' (3m) lengthVE1FBC8S-M1250 L = 16' (5m) length

VE1FBC8E-M1210 L = 3' (1m) lengthVE1FBC8E-M1230 L = 10' (3m) lengthVE1FBC8E-M1250 L = 16' (5m) length

VE1FBC0S-M1210 L = 3' (1m) lengthVE1FBC0S-M1230 L = 10' (3m) lengthVE1FBC0S-M1250 L = 16' (5m) length

Ø.31 (8) Female connector

'L'1.63 (42)


1.20 (31)

Ø.3

1 (8

)

Faceview

4

13

Faceview

2

13

4

1.14 (29)

3 pin plug to 2x3 pin socket straight connector

VE1FBC8S-M121D L = 3' (1m) lengthVE1FBC8S-M123D L = 10' (3m) lengthVE1FBC8S-M125D L = 16' (5m) length

.24 (6)'L'1.63 (42)


Ø.31 (8) Female right angledconnector

.63

(16)

Faceview 4

3

1

2

13

4

Faceview

.31

(8)

.79 (20)

3 pin plug to 2x3 pin socket right angle connector

VE1FBC8E-M121D L = 3' (1m) lengthVE1FBC8E-M123D L = 10' (3m) lengthVE1FBC8E-M125D L = 16' (5m) length

Communication cable, for line in/line out

1.39 (35)L1.62 (41)

Ø.59 (15)Ø.59 (15)

.47 (12) Male connectormale thread

.47 (12) Female connectorfemale thread

4

1 3

2

4

13

2

L .85 (22).85 (22)

1.07

(27

)

1.28

(33

)

Ø.58 (15)Ø.58 (15)

12mm Male connectormale thread

12mm Female connectorfemale thread

4

1 3

2

4

13

2

Male 4 pin dual key to female right angle connectorsMale 4 pin dual key to female straight connectors

T-drop cable

2.26 (58)

J1

4

1 3

2

J2

4

13

2.47 (12) Maleconnectormale thread

.47 (12) Femaleconnector

female thread

.47 (12) Femaleconnectorfemale thread

.43 (11)

1.50

(38

)L

1.39

(35

)

4

1 3

2

2.26 (58)

J1

4

1 3

2

J2

4

13

2.47 (12) Maleconnectormale thread

.47 (12) Femaleright angled connector

female thread

.47 (12) Femaleconnectorfemale thread

.43 (10)

1.50

(38

)L

.85

(22)4

13

21.07 (27)

Female/male 4 pin dual key T to female plugRight angled connector

Female/male 4 pin dual key T to female plugStraight connector

VE1FBCMS-M1203 L = 1' (0.3m) lengthVE1FBCMS-M1250 L = 16' (5m) lengthVE1FBCMS-M1299 L = 32' (10m) length

VE1FBCME-M1203 L = 1' (0.3m) lengthVE1FBCME-M1250 L = 16' (5m) lengthVE1FBCME-M1299 L = 32' (10m) length

VE1FBCDS-M1203 L = 1' (0.3m) length VE1FBCDE-M1203 L = 1' (0.3m) length

Ø.58 (15)

M12 or M8 straightor M8 elbow

4

1 3

2'L'1.63 (42)


1.39 (35)

4 pin plug to 2x4 pin socket straight connector

VE1FBC8E-M121D L = 3' (1m) lengthVE1FBC8E-M123D L = 10' (3m) lengthVE1FBC8E-M125D L = 16' (5m) length





58

Fieldbus to Nugget 30 cable

Blanking Plug

25 way maleD-type

25 way femaleD-type

11.22-11.81 (285-300)Connection toValve Manifold

Connection toFieldbus Module

Nugget 30 (NEMA 1) VE1FB02C-IP403

Ø.54 (13)

.51

(13)

M12x1.0

VE1FBCBK-M1200

V10075-K31 For use with V08 Nugget 40 Series valve manifoldsV10075-K32 For use with V09 Nugget 40 Series valve manifoldsV10075-K30 Stand alone module (used with Nugget 30)

DIN Rail Mounting Kits

L1.62 (41)


9 way femaleD-type connector

4

1

32

5

VE1PLPRG-M1220 L = 7' ± 2" (2m ± 50mm)

L1.62 (41)


15 way maleD-type connector

4

1

32

5

VE1PLDPY-M1230 L = 10' ± 2" (3m ± 50mm)

Programming Cable

External Display Cable

DIN-Rail Mounting Kit

LED's

2.48 (63)

.39

(10)

2.16

(55

)1.

38 (

35)x

Nugget 40 endplate 4 outputs VE1MP09B-00400Nugget 120 endplate 4 outputs VE1MP14B-00400

Remote Output Modules

Application:Remote output modules are used with Nugget 40 and Nugget 120valve manifolds to provide up to 4 outputs to remote devices such asSmooth Start and Monitored Dump Valves. Harness assembliesshould be increased by the relevant number of stations.




Glossary

Address – Part of the message sent by the Fieldbus Controller is concerned withthe device address. Each address is unique, and specifies the location of each valvedriver and the solenoid position for the valve.Analogue / Digital – Analogue signals are continuously variable (as is sound in thereal world). Computers find it difficult to use analogue signals, so signals areconverted into a digital form.ASIC – Application Specific Integrated Circuits. These are designed for electroniccircuits for use within a specific Fieldbus system. i.e. an ASIC for one type of systemcannot usually be used with another.Baud Rate – The speed at which digital information is transmitted. Baud rate ismeasured in bits/sec.Bi-directional – Refers to the fact that messages can be sent in both directionsalong the same wires.Binary – A mathematical system whereby the digits 0 and 1 are used to represent acharacter or piece of data in a computer. The electrical signals inside the computercan be thought of having only two states; signal off and signal on (0 and 1respectively).Bit/Byte/Word – A bit is a computing unit expressed as a choice of 0 or 1 (in basicterms - signal off or on). Bit actually stands for Binary DigitByte – A group of eight bits. The lowest bit (rightmost)_ is equal to 0 or 1 and thehighest bit is equal to 0 of 128. The highest value that one byte can represent is 255 (or 256 states). i.e. 128 + 64 + 32 + 16 + 8 + 4 + 2 + 1 = 255Word – A group of sixteen bits. Words are used in 16 bit computers and many PLCdata stores. A word can represent in binary form a maximum value of 65535 (or65536 states).Communication Bus – A physical link over which data is transmitted betweensuitable devices. The bus may be a wire, fiber optic, or radio wave.Diagnostics – A way of receiving information on faults or problems betweendevices. This is achieved by using visible indicators on or inside the Fieldbus unit orby communication between devices. i.e. if a program finds a fault, it may beinstructed to reset the system or possibly to wait for further instruction from anoperator.Fieldbus – Also bus. A data link (usually in the form of a cable) on which electricaldevices communicate with each other for control purposes. In Pneumatic systems,Fieldbus linked drivers, operate valves or other remote devices. Feedback fromsensors is provided by Input Modules.Hexadecimal – A mathematical system where each character can represent a valueup to 15 (i.e. 16 states). i.e. Hex 0,1,2,3,4,5,6,7,8,9,A,B,C,D,E,F.I/O – Also Input/Output. The I/O is the physical connection between a controller andthe equipment that it controls. The connected inputs may be switches, proximitydevices or analogue sensors. Outputs may be relays, pneumatic solenoid coils oranalogue devices. The Input module also serves as a barrier against harsh spikesand noise often experienced in an industrial environment. It may contain opto-isolators which protect the CPU from large input surges.IP rating – Provides a means of classifying the degrees of protection from dust,water and impact afforded by electrical equipment enclosures. It is common practicefor manufacturers to apply ratings for only the first two numerals.IP40 and IP65 – IP40 protects against solid objects over 1 mm (such as tools, wires,fingers), but has no protection against ingress of liquids. IP65 totally protects againstdust and low pressure water jets from all directions.Ladder Logic – A method of describing an electrical circuit in logic symbols andrelay-based ladder diagrams. It is the usual way to program PLC’s.Line Bus – A line bus doesMaster – A controller connected to a bus which issues messages to other deviceson the same but. Masters contain programs to logically control processes and canbe a PLC, PC or other control device.Supervisory Master – A controller which only concerns itself with the inputs andignores all the outputs.PLC – Programmable Logic ControllerSlave – A device connected to a bus which only responds when a messageintended for itself is received. Except for a reply to that message, it can not accessthe bus. The common name for the valve driver or input module.Repeater – A device which can either boost the signal generated by a fieldbusmaster (in order that slaves can be positioned further from the signal source): or itmay allow a greater number of devices to be connected to a Fieldbus system.Valve Manifold – Replaces the manifold solenoid valve bank. A combination ofsystem valves, usually with a multipole, configured specifically to meet customersneeds.Gateway – A converter which allows systems running two different protocols tocommunicate with each other: in effect a translator.Ladder logic – A method of describing an electrical circuit in logic symbols andrelay-based ladder diagrams. It is the usual way to program PLC’s.

Line bus – A line bus does not form a closed loop circuit.With the line bus networks Norgren promotes, all thestations are daisy chain together to overcome a problemassociated with Spur distances. Although both a line-in andline-out are provided, they are effectively connected insidethe Fieldbus units. However, DeviceNet units tap directly offthe communication bus with t-pieces.Ring bus – Also Closed loop. All stations in a system arelinked into a physical ring. With Interbus-S the link passesthrough each station in turn and each station is therefore anintegral part of the transmission path. The data makes onetrip around the ring, passed from station to station. Eachstation checks whether the data is addressed to it. Whenthis is the case, the station copies the data into its ownmemory.Tree bus – Does not form a closed loop. Each station islinked to the transmission path by cables as required. UnlikeLine bus, a Tree bus is more flexible because thecommunication can be laid out into any convenient shape.Multi-drop – Refers to a communications system which hastwo or more devices connected to it off a bus (i.e. more thanone device can be connected to it).NEMA 4 – An American Standard for water penetration.Multipole – A connector in which all the individual wires fordevices are combined in a cable which has en integral multi-pin connector for quick connection and installation in asystem. i.e. a printer cable for connection to a computeremploys a similar principle.Noise – Electrical interference, usually in the form of highvoltage spikes or radio signals caused by unscreened orunsurpressed equipment. Noise can cause corruption ofdata during transmission or malfunction of electroniccomponents.Open System – For a system to function properly, alldevices must be compatible. With Open systems, thetechnology (or protocol) is available to allow manufacturersto build compatible equipment.Closed System – Also In-House or Proprietary system. Amanufacturer develops the technology (or protocol) that isunique to him. Closed systems are therefore companyspecific and usually non-compatible with other types. ClosedNorgren systems are: Pneubus, Sysmac, Jetterbus.Opto-isolator – Separates harsh industrial signals fromsensitive components in a controller or slave. This isachieved by converting the signal to light. The externalsignal is transmitted as light to a light sensitive receiver.This in turn converts the light back into an electrical signal.Protocol – Defines the content and structure of a Fieldbusmessage. The differences between each Fieldbus protocolcan be considered in the same way as those betweenlanguages.RS232, RS422, RS485 – American Standards for theelectrical characteristics of a link. The standard specifies thedigit state values. Links are used in the digital transmissionof data between electronic equipment.RAM / ROM / EEPROM –

RAM – Random Access Memory. RAM is used internallyby a PC or PLC as a short term store for data, programvariables and control codes. It is volatile and as such willlose all its data when power is removed. Therefore, RAMused for programs is battery backed.ROM – Read ONly Memory. ROM is pre-programmed bythe manufacturer. It holds the controller system memoryand instructions for its operation. It cannot be altered. It isnon-volatile; when power is removed a ROM retains all itsinformation.EEPROM – Electrically Erasable Programmable ReadOnly Memory. EEPROM’s are used to store the userprogram. They can be erased and programmed withrelative ease. As with ROMS. EEPROM’s do not lose theircontents when power is removed and as such they arenon-volatile.


Warning / W arranty

Warning

These products are intended to use inindustrial compressed air systems only. Do notuse these products where pressures andtemperatures can exceed those listed underSpecifications .

Before using these products with fluids otherthan those specified, for non-industrialapplications, life-support systems, or otherapplications not within published specifications,consult Norgren.

Through misuse, age, or malfunction,components used in fluid power systems can failin various modes. The system designer iswarned to consider the failure modes of allcomponent parts used in fluid power systemsand to provide adequate safeguards to preventpersonal injury or damage to equipment in theevent of such failure modes. System designersmust provide a warning to end users in thesystem instructional manual if protectionagainst a failure mode cannot be adequatelyprovided.

System designers and end users arecautioned to review specific warnings found ininstruction sheets packed and shipped withthese products. System designers should alsoprovide for all OSHA requirements including Title29 CFR 1910.147 Lockout/Tagout.

It should be recognized that warnings arevalid for any product, regardless of manufacturer,and are not restricted to products manufacturedby Norgren. Norgren’s reputation for productquality and performance is well established. Wefeel we have the additional obligation to provideinformation or warnings to customers to assistthem in applying our products in a reasonableand safe manner.

WarrantyLimited W arranty , Disclaimer and Limitationof Remedies

Items sold by Norgren are warranted to befree from defects in materials and workmanshipfor a period of two years from the datemanufacture, provided said items are usedaccording to Norgren’s recommended usagesand within Norgen’s specifications. Norgren’sliability is limited to the repair of, or replacementin kind of, at Norgren’s sole option, any itemsproved defective, provided these items arereturned to Norgren prepaid. To confirm date ofpurchase, invoice date or invoice number mustbe furnished; otherwise, date code on productwill be used to determine eligibility for warrantycoverage. The warranties expressed above arein lieu of and exclusive of all other warranties.

There are no other warranties, expressedor implied, except as stated herein. There areno implied warranties of merchantability orfitness for a particular purpose, which arespecifically disclaimed. Norgren’ s liability forbreach of warranty as herein stated in theexclusive remedy , and in no event shallNorgren be liable or responsible forincidental or consequential damages, even ifthe possibility of such incidental orconsequential damages has been madeknown to Norgren.

Norgren reserves the right to discontinuemanufacture of any product or change productmaterials, design, or specifications withoutnotice.


Notes

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