Integrated Materials Handling Key Solutions

RCR is a leader in integrated engineering solutions. With unparalleled experience in design-

for-purpose materials handling and processing equipment manufacture, along with industry-

leading electrical & instrumentation capabilities, we have the resources to transform the

most complex of visions into turnkey projects. We take a hands-on approach with every

client, from the commencement of a project through to commissioning and handover.

RCR’s origins date back to 1896 - the year Ernest Tomlinson and his brother, Edward, established the

engineering firm Tomlinson Bros. Tomlinson is one of the oldest engineering companies in Australia, and

boilers manufactured under this name continue to be held in extremely high regard throughout the country.

RCR Engineering Ltd was established in Western Australia in 1979 by Ron Stevens, Clive Butcher and

Robert Wovodich to provide diversified fabrication and machining services to industry in the south-west

region of Western Australia.

RCR Tomlinson Ltd was established as a result of the merger of RCR Engineering Ltd and Centurion

Industries Ltd, which included the original Tomlinson Industries business, in December 1996.

Since listing on the ASX, RCR Tomlinson Ltd has undergone substantial and sustained growth to emerge as

one of Australia’s leading multi-disciplinary engineering firms. In July 2013, RCR acquired the key

infrastructure brands of O’Donnell Griffin (established 1906), Haden (established in the UK in 1816) and

Resolve FM (established in 1968), and now provides integrated solutions to a diverse client base throughout

Australia and overseas, in the Resources, Energy and Infrastructure sectors.

www.rcrtom.com.au RCR Tomlinson Ltd

ABN 81 008 898 486

Our Expertise

RCR’s design team has comprehensive knowledge with expertise

extending to most areas of the mining and process industries.

Our highly trained and skilled team has access to the latest

technology and offers detailed integrated solutions to projects.

RCR have developed bespoke, award-winning designs for crushing,

conveying, screening and scrubbing and we can incorporate the very best

equipment into modular, relocatable or mobile plant. We see the opportunity

to provide complete plant solutions in a mobile or semi-mobile format.

RCR equipment is renowned for its robust design and low maintenance

features and operates in applications nationally and internationally in coal,

iron ore, gold, mineral sands and diamond recovery.

Delivering on schedule

.

Integrated Engineering Design and Drafting

RCR’s Integrated Engineering Design Solutions have been developed by engineers with

extensive practical experience in both design and operation. This is a key point of

differentiation that allows clients to take advantage of specialist skills regardless of location,

industry or project type.

RCR uses the latest in technology, industry leading design tools and combined with highly trained and

skilled staff offers detailed solutions to a variety of mechanical engineering problems. This innovative

environment offers the opportunity for improvements in the efficiency, durability and value of industrial

equipment and installations for its designed equipment.

Original Equipment Manufacturer (OEM)

RCR takes a multi-disciplinary approach and has the ability to design, construct,

commission and maintain projects utilizing in-house capabilities in machining, fabrication,

heat treatment, hydraulics and pneumatics, conveyor belt splicing and wear resistant lining.

RCR’s product range includes Apron Feeders, Belt Feeders, Radial Stacker Conveyors, Conveyors, Belt

Reelers, Drum Scrubbers, Trommels, Sizing and Screening Equipment and mobile Processing

Equipment.

OEM Asset Management

RCR’s commitment to its OEM proprietary equipment range offers a complete Service and

Support Program.

The service includes complete installation and commissioning, training, audits, remedial works and

rebuilds for all its OEM equipment. It also includes implementation of a Reliability Centered Maintenance

(RCM) plan for proprietary equipment condition monitoring analysis and emergency repair response

support.

As part of its OEM product support, RCR provides spares recommendations and parts supply to enable its

clients to maintain plant availability and optimize production capability with optimal spares quantities and

assemblies.

Strategic Project Partnership

RCR have a strategic partnership and exclusive licence to distribute the full range of Surface Mining

and Bulk Materials Handling Equipment produced by Kopex Famago the already extensive RCR

equipment range.

Kopex are one of the largest European based mining equipment suppliers with a product range including

bucket wheel excavators, spreaders, stacker/reclaimers, hopper cars and crawler transport systems. The

ECS system (Excavator- Conveyor-Spreader) is designed for coal mining or overburden in open-pit

mines.

Engineering excellence

Significant capability

Engineering excellence

Bunbury Facilities

RCR Mining Bunbury Operations have a multi-skilled workforce that are well equipped to

provide a range of services with workshop facilities operating on processes that add

value to all plant and equipment that pass through its workshops.

Location Description

Covered Building Size Length and width

Total 13,839m2

Building 1 1185m2

Building 2 1714m2

Building 3 1714m2

Building 4 1714m2

Building 5 5450m2

Building 6 2062m2

Office Floor Area

Total 2,607m2

Building 1 1185m2

Building 2 350m2

Building 3 350m2

Building 4 350m2

Building 5 300m2

Building 6 72m2

External Manufacturing Area

Total 36,640m2

Building 2 4280m2

Building 3 4280m2

Building 4 4280m2

Building 5 7350m2

Building 6 16450m2

Crane Bay size

Length and width

Total 8,150m2

Building 2 1075m2

Building 3 1075m2

Building 4 1075m2

Building 5 4925m2

Cranes Building 2 10T overhead gantry

Building 2 5T overhead gantry

Building 3 10T overhead gantry

Building 4 10T overhead gantry

Building 5 2 x 20T overhead gantry

Building 5 4 x 10T overhead gantry

Bunbury Site Use 130T Straddle Carrier

.

Local presence

Building 1 Administration Building 2 Machining /Hydraulics Building 3 Warehouse/Stores Building 4 Belting and Linings, Haden, ODG, Material Maintenance, Construction and Maintenance Building 5 Fitting/Fabrication Building 6 Surface Treatment

Building 1

Building 2

Building 3

Building 4

Building 5

Building 6

Conveyor Belt Splicing

RCR Conveyor Belt Splicing and Wear Resistant Lining specialise in conveyor maintenance and

fabric/steel cord belt repairs and replacements.

RCR have been providing site based belt splicing services for over 25 years. Using its spliceline expertise, RCR

provides an integrated solution ensuring seamless interfaces on projects to minimise inefficiencies whilst maximising

value.

The team is experienced in all areas of belt repair and conveyor maintenance. Additionally team are experienced in

ceramic lined drive pulleys, conveyor inspection and condition reports, recommendations on repairs and ongoing PM

maintenance, hot and cold belt repairs, pulley lagging including diamond, plain and light duty plus razor lagging,

conveyor belt splicing up to 3.2 metres wide and rubber skirt repairs and replacements.

Wear Resistant Lining

RCR have been providing site based rubber and ceramic lining services for over 25 years.

Wear Resistant and Rubber Lining include all aspects of rubber lining, including pipes, chutes, boxes, tanks, agitator

blades, mill-backing rubber and screens, tanks etc. Services support industrial rubber, natural, vulcanised and

adhesive applied rubbers plus Neoprene, Nitrile and various specialised rubber products. Accompanying these

rubbers are supply and installation of industrial ceramics, tiles, rubber bonded and or trowel-able. All works can be

carried out either on-site, or off-site at its well-equipped workshops through the RCR “Off-Site Repair” (OSR™)

program.

Surface Treatment

Surface Treatment specialises in industrial abrasive blasting and protective coatings services for the

resources industry, which extends the life of equipment and improves its appearance with top quality

protective coatings.

Our custom-built facility in Bunbury is the largest fully enclosed Surface Treatment facility in Western Australia and is

equipped with the latest technology that allows us to deliver superior industrial abrasive blasting and protective

coating finishing service.

Hydraulics and Pneumatics

RCR Hydraulics specialise in the design, manufacture and commissioning of hydraulic and

pneumatic systems to suit specific customer requirements.

Our highly trained personnel are leaders in their field with broad product specific knowledge and extensive field

diagnostic experience. RCR utilizes leading brands of hydraulic and pneumatic components in the manufacture of its

mining equipment and conducts repairs to the vast range of its proprietary components.

Off-Site Repair (OSRTM

) Asset Management

RCR’s OSRTM program provides a service that repairs equipment to a standard that provides

“Reliable Total Service Life”.

The program implementation provides continuous engineered efforts towards extending equipment service life and

improves reliability, eliminates waste, reduces lead time, increases “Mean Time Between Failures” (MTBF) and

consequently reduces total costs. OSRTM has tried and proven business processes that are detailed in a fully

functional operations manual.

High End Fabrication

RCR focuses on supporting local heavy industry and resources sector throughout Australia.

RCR workshops have general to heavy fabrication capabilities, including mobile equipment component repairs and

rebuilds; materials handling equipment, component reclamation and pressure vessels, manufacture of bins/hoppers

and chutes, structural steel and modular components. This service is well supported by RCR’s Laser Cutting division.

Introduction of product innovation and improved design in the areas of high wear within areas of product and material

flow.

High End Machining

RCR has significant machining capability where material handling equipment is manufactured or

repaired for a wide client base.

RCR’s facilities operate on business processes that add value to all plant and equipment that pass through its

workshops. These facilities are located at Karratha, Geraldton, Welshpool and Bunbury. The machining facilities

provide the full spectrum of capabilities from small multiple manufactures through to large bespoke purpose built

plant.

Achieving results

Heat Treatment

Heat Treatment has in excess of 100 years of industry experience with an extensive portfolio of

in-house and call-out thermal engineering and heat treatment services.

Heat Treatment has the ability, expertise and technical performance to satisfy a wide variety of heat treatment

requirements 24 hours a day, 7 days a week. It also has the licence for use of the Superheat technology which

provides a seamless interface for local and remote control monitoring of on-site heat treatment processes.

Off-Site Repair (OSRTM

) Asset Management

RCR’s OSRTM program provides a service that repairs equipment to a standard that provides

“Reliable Total Service Life”.

The program implementation provides continuous engineered efforts towards extending equipment service life

and improves reliability, eliminates waste, reduces lead time, increases “Mean Time Between Failures” (MTBF)

and consequently reduces total costs. OSRTM has tried and proven business processes that are detailed in a

fully functional operations manual.

O’Donnell Griffin

O’Donnell Griffin has the capability of providing a complete electrical and communications

engineering solution.

ODG has the capacity to integrate specialist skills in mechanical, civil, and other engineering disciplines to offer

turnkey design, construct and maintenance packages for new Greenfield projects, upgrades to existing sites and

ongoing service and maintenance of critical assets.

The cross-utilisation of resources throughout Australia and New Zealand, strengthens its delivery capability to

rail, mining, telecommunications, infrastructure, power, property, health and agribusiness markets.

Haden

Haden has become synonymous with quality, technical expertise and innovation and specialises

in design, construction and maintenance in heating, ventilation, air conditioning and refrigeration

(HVAC&R) services.

Haden takes the ‘Whole of Life Value’ approach to the retrofit and refurbishment of reliable, energy efficient

systems using the latest technology and delivery methodologies and aim to be at the forefront of the design and

delivery of sustainable, cost effective and energy efficient solutions.

Remedial Maintenance

RCR Remedial Maintenance has the experience, technical expertise, systems and capacity to

fully develop and implement large scale installation, repair and remedial solutions and offer a

wide range of services.

These services, delivered to our client through direct contact, project management, and asset maintenance

plans, including condition investigation and diagnosis of concrete and steel assets, rectification and protection of

concrete structures, corrosion management, acid protection of concrete, abrasive blasting and protective

coatings, industrial and commercial coatings and flooring, precision grouting, refinery services, joint

refurbishment, structural strengthening, high performance coatings and linings, waterproofing, passive fire

proofing, wear resistant linings, insulation and cladding and shutdown and permanent maintenance services.

Complete Solutions

Infrastructure Leading provider of electrical HVAC and property services.

Rail signaling and overhead wiring systems

Power generation, transmission and distribution systems

Facilities management

Communications, fire and data

High voltage cabling, switchboards and process control instrumentation

Installation and maintenance of HVAC

Water and desalination solutions

Energy Technology leader in power general and energy plants.

Power and energy plants (HRSG, turbine, geothermal, biomass)

Combined Cycle Power Plants

Packaged boilers

Conventional and renewable fuels

Burners, heaters and combustion systems

Servicing and maintenance

Laser cutting

Resources Engineering, procurement and construvtion expertise for mining and oil and gas

projects.

SMP construction (Mining and Oil and Gas)

Underground construction

Mechanical installation

Shutdowns

Materials handling equipment

Apron feeders, Belt Feeders

Radial stackers, reclaimers and ship loader

In-Pit Crushing and Conveying (IP2C)

Mobile mining equipment

Off-site repair services (heavy engineering)