integrated assembly & testing facility for … · 2018. 6. 28. · list of items to be supplied...

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Request For Proposal

Work Contract for the Commissioning of Instrumentation Systems

For

Integrated Assembly & Testing Facility for Satellite Thrusters (IATF-ST)

ISRO / LPSC

Valiamala, Thiruvananthapuram

Annexure - A

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--------------------------------------------------------------------------------------------------------

RFP OF INSTRUMENTATION WORK CONTRACT REVIEW COMMITTEE FOR

INTEGRATED ASSEMBLY & TESTING FACILITY FOR SPACECRAFT THUSTERS

(IATF-ST)

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Index

Sl. No. Topic Page no.

I. Introduction 4

Scope of the Contract 4

II. Scope of the Work 6

Details of Instrumentation Work 6

Figures and Wiring Diagrams 38

III. Materials which are under the scope of supply

of the Party

46

List of Items to be supplied by the Party 46

Detailed Specifications of items to be supplied by the

party 49

IV. Materials which are under the scope of supply

of LPSC

58

V. Terms & Conditions 60

VI. Instructions to the Bidder / Party 61

VII. Format for Techno Commercial Compliance

Matrix (Part 1 of 2)

62

VIII. Format for Price / Cost Quotation (Part 2 of 2) 65

Cost format of Instrumentation Work to be done by

the party 65

Price format of Materials to be supplied by the party 68

IX. Conclusion 71

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Installation & Commissioning of Instrumentation Systems for

Hot Test Facilities

I. Introduction

The Integrated Assembly & Test Facilities for Spacecraft Thrusters (IATF-ST) is a new

facility complex coming up along with the existing Low Thrust Engine Test Facility (LTET-V) at

LPSC Valiamala, where various activities related to the mass production of Satellite Control

Thrusters are planned. As part of the realization of Control Thrusters, each Thruster has to

undergo different types of Hot Tests by simulating Sea Level Condition and High Altitude

Condition. To conduct these Hot Tests, 4 nos. of High Altitude Test Facilities (HAT) and a Sea

Level Facility are planned in this Test Facility Complex. The layout of IATF-ST & LTET-V

facilities are given in Fig-1.

The 4 nos. of Vacuum chambers are located in HAT building of IATF-ST and the

building size is 25 m x 16 m. The Thruster under test will be mounted inside the Vacuum

Chamber and necessary mechanical system for propulsion and measurement / control

system will be connected to it. The High Altitude condition is simulated in the Vacuum

Chamber by the Vacuum pumping system. Apart from this, the Sea Level Test Bay is located

about 90 m away from the HAT building. The Instrumentation Systems for Sea Level Facility

and HAT facilities are similar.

A Signal Conditioner Room is situated along with the above HAT building where

Instrumentation activities like measurement of test parameters (Flow, Pressure and

Temperature etc.) and its Data Acquisition & Control are planned.

The Control Room from where the remote operations of these Hot Test Facilities are

planned is situated along with the existing LTET-V Control & Data Acquisition building. The

cable distance between the Signal Conditioning Room and Control Room is about 130 m.

It is also planned to renovate the Instrumentation system of existing Low Thrust

Engine Test Facility (LTET-V) along with this contract. LTET-V consists of a HAT facility and a

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Sea Level facility. Altogether the party has to carry out Installation & Commissioning of the

Instrumentation systems for 7 hot test facilities.

Scope of the Contract:

a. Installation & Wiring of the Instrumentation Systems

Details of installation & wiring work to be done by the party and corresponding

figures & wiring diagrams are given in the topic II (Scope of the Work). Party has to carry out

the wiring of Instrumentation Racks (ie. Measurement Racks, Command Racks, Data

Acquisition Systems Racks & Safety Systems Rack) & Command Consoles. Cable Tray laying,

Laying of Multi Core Instrumentation cables, Installation of Racks, Command Consoles, Field

Junction Boxes etc. are also to be done by the party. Necessary drawings and wiring diagrams

required for the execution of the work will be provided by LPSC at the time of work. Party

has to quote unit rate for each work. The party has to submit the prices as per the formats

given in topic VI (Price / Cost Format)

b. Supply of Materials for Installation:

Refer topic III (Materials which are under the scope of supply of the Party) for the

list of items and its specification to be supplied by the party. Party has to supply the items as

per the detailed specification given. Party has to quote unit rate for each item and the party

has to submit the prices as per the formats given in topic VI (Price / Cost Format)

c. Evaluation, Checking & Commissioning Activities:

Party has to carry out necessary functional checks like continuity and integrity check

of end to end wiring, voltage simulation tests, calibration of electrical measurement and

command channels etc. as part of the commissioning of the entire system. Party has to

generate and submit the necessary test report of the above tests, for each channel to LPSC.

The detailed wiring diagrams and guidance for the wiring of each Rack & Console will be

given to the party during the contract execution time.

Materials under the scope of supply of LPSC is given in topic IV (Materials which are

under the scope of supply of LPSC)

Expected completion of work shall be 6 months from the date of commencement of

work.

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II. Scope of the Work

Details of Instrumentation Work to be carried out are given below. The party has to do the

test & evaluation of the Instrumentation system for Measurement & Command and submit

the test & evaluation report to LPSC.

1. Details of Instrumentation Work

Sl.

No.

Description of the item Qty for 7

facilities

Nature of work

A. Installation & Wiring of Measurement Racks

1.0 Installation of Equipments in the

Measurement Racks:

Rack Size: 42U x 600 mm x 800 mm.

Following items (Sl. no. 1.1 to 1.7) are

to be mounted in a single rack. (Refer

Fig – 2 & 4)

(Scope of supply – LPSC)

7 nos. Install the Rack at Signal

Conditioner Room.

1.1 P+F make, Smart Transmitter Power

Supplies, 3U size

Weight: 250 gm (approx.)


112 nos. Mount the item in DIN rail and fix

it in the rack

1.2 MCIH make Temperature Signal

Conditioners, 1U size




it in the rack

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1.3 MCIH make dAMP25X Signal

Conditioners

Size: 100mm(L) X 75mm(B) X 110mm

(H).




it in the rack

1.4 Rosemount make Mass Flow

Transmitters, 6U size.

Weight: 5 kg (approx.)


16 nos.

Mount the item on the

Aluminum fixture and fix it in the

rack

1.5 Fixed Linear Power Supply 28 V DC,

Dual type. Size: 19”, 3U.



14 nos. Mount the item on the “L” angle

and aluminum support and fix it

in the rack

1.6 Connector plate size: 500 mm x 400

mm (W x H)

(Material: 4 mm thick, Aluminum

plate)

(Scope of supply – Party)

No. of cutout for Circular Connectors

to be made in the plate

a) 40 mm dia. (approx.) *

b) 25 mm dia. (approx.) *

7 nos.

56 nos.

84 nos.

Fix the connector plate at the

bottom part of the rack.

*Exact cut out size will be

given during the time of

execution of work

1.7 ELMEX make CSTM 2.5 sq.mm,

Terminal Blocks, C Channels and

mounting accessories.


4200 nos. Mount the terminal block on the

ELMEX make “C“Channels.

Channel length: 1.5 m

No. of mounting channels per

rack – 4 nos. Channels are to be

mounted in the rack.

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2.0 Wiring of Measurement Racks:

No: of terminations:

(Refer Fig-4)

4200 nos.

a) Carry out the wiring as per the drawing given by LPSC. b) Both ends of the wire are

to be crimped (using flat legs, pin legs, “U” legs, ring legs etc) &

terminated.

c) Necessary identification ferrules/ marks to be provided. d) Wires are to be neatly

harnessed and are to be routed through cable ducts e) Ensure the integrity of the

wiring by conducting continuity check and functional check

2.1 Wiring between mounted

equipments and Terminal Blocks

2.1.1 Wiring from P+F make Smart

Transmitter Power Supply to

Terminal Blocks

2.1.2 Wiring from MCIH make Temperature

Signal Conditioners to Terminal

Blocks

2.1.3 Wiring from MCIH make dAMP25X

Signal Conditioners to Terminal

Blocks

2.1.4 Wiring from Rosemount make Mass

Flow Transmitters to Terminal Blocks

2.1.5 Wiring from Fixed Power Supplies to

Terminal Blocks

2.2 Wiring between Terminal Blocks and

Circular Connectors

- a) Carry out the wiring as

per the drawing given by LPSC

b) Wire termination at

terminal block end to be crimped

using crimping legs and

connector side to be soldered.

Necessary sleeves and labelling

are to be provided.

c) Necessary identification

ferrules/ mark to be provided.

d) Wires are to be neatly

harnessed and are to be routed

through cable ducts.

2.2.1 1. From Terminal blocks to 35 pin

connector (for P+F make Smart

Transmitter Power Supply)

2. Circular connector soldering (male

& female)

No. of 35

pin

connectors:

7 nos. (male

& female)


connectors (for P+F make Smart

Transmitter Signal Conditioner – O/P-

1 & 2)

No. of 37

pin

connectors:

14 nos.

(male &

female)

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& female)

e) Connect 230V AC power

connection to equipments.

f) Ensure Instrumentation

earth connection to the rack

g) Connect shield/screen

connection wherever needed

and ensure its resistance to

Instrumentation earth is less

than 1Ω

h) Ensure the integrity of the

wiring by conducting continuity

check and functional check.

i) After the completion of above

work, inject known voltage at

the field terminal & measure /

acquire the data at signal

conditioning room and present

the report to LPSC for each

channel.


connectors (for MCIH make

Temperature Signal Conditioner O/P-

1 & 2)


& female)

No. of 37

pin

connectors:

14 nos.

(male &

female)


connectors (for MCIH make dAMP25X

Signal Conditioner O/P-1 & 2)


& female)

No. of 37

pin

connectors:

14 nos.

(male &

female)


connectors (MCIH make dAMP25X

Signal Conditioner I/P)


& female)

No. of 7 pin

connectors:

56 nos.

(male &

female)

2.2.6 1. From Terminals Block to 7 pin

connectors (Rosemount make, Mass

Flow Transmitters O/P)


& female)

No. of 7 pin

connectors:

14 nos.

(male &

female)

B. Installation & Wiring of Command Racks


Command Racks:


Following items (sl. no. 1.1 to 1.7) are


Fig-3 and 4)


7 nos. Install the Rack at Signal

conditioner Room

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1.1

OEN make 51 R Series Relays


392 nos. Mount the item on DIN rail and

fix the rail in the rack

1.2 Push Button (EAO make) switches 8 nos. Mount the item on 2U size face

plate. Cut out size 21 x 15 mm

1.3 Fix the linear Power Supply, 28 V DC,

Dual type. Size: 19”, 3U



7 nos. Mount the item in the rack using

“L” angle and Aluminum support

plate

1.4 Fix the linear Power Supply, 12 V DC,

Dual type,19”, 3U size, weight: 2 kg

(approx.)




plate

1.5 Programmable Power Supply (0-120

V DC). Size: 19”, 1U





plate

1.6 Connector plate Size: 500 mm x 400

mm (W x H)


plate)


Cutout for Circular Connectors to be

made in the plate

a) 40 mm (approx.) dia. *

b) 25 mm (approx.) dia. *

7 nos.

84 nos.

42 nos.


bottom part of rack.

*Exact cut out size will be given

during the time of execution of

work




5600 nos. Mount the item on the ELMEX

make “C“Channels. Channel

length: 1.5m

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(Scope of supply – Party) No. of mounting channels per



2.0 Wiring of Command Racks:

No. of terminations

(Refer Fig. 4)

5600 nos.

(a) Carry out the wiring as per the drawing given by LPSC

(b) Both ends of the wire are to be crimped (using flat leg, pin leg, “U” leg or ring leg) & terminated.

(c) Necessary identification ferrules/ mark to be provided.

(d) Wires are to be neatly harnessed and are to be routed through cable ducts

(e) Ensure the integrity of the wiring by conducting continuity check and functional check

2.1 Wire connection between mounted

equipments and terminal Blocks

2.1.1 From Relays to Terminal Blocks

2.1.2 Push Button Switches to Terminal

Blocks

2.1.3 From fixed Power Supply 28 V DC,

Dual type to Terminal Blocks

2.1.4 From fixed Power Supply 12 V DC,

Dual type to Terminal Blocks

2.1.5 From Programmable power supply (0-

12 VDC) to Terminal Blocks


Circular connectors

-

2.2.1 1. From Terminal block to 35 pin

connector (Relay O/P to E/P Valve at

Test bay


& female)

No. of 35

pin

connectors:

28 nos.

(male &

female)

a) Carry out the wiring as

per the drawing given by LPSC.


Terminal block end to be

crimped using crimping legs and



are to be provided.




connector (Relay I/P from Control

Room)


& female)

No. of 37

pin

connectors:

28 nos.

(male &

female)

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connector

1. Status from Relay to DAS

2. Latch valve commands to

Vacuum Chamber


& female)

No. of 26

pin

connectors:

14 nos.

(male &

female)



through cable ducts.


connection to equipments.


earth connection to the rack.

g) Ensure the integrity of

the wiring by conducting

continuity check and functional

check.

h) Connect shield/screen




than 1Ω.

C. Installation & Wiring of Data Acquisition Racks


Data Acquisition Racks:




Fig – 4 & 5)


7 nos.

Install the Rack at Signal

conditioner Room

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1.1 NI PXIe system, size: 4U,19”

Weight: 6 Kg



“L” angle & Aluminum mounting

frame

1.2 PC Monitor, size: 18.5”

Weight: 2 kg



“L” angle and Aluminum

mounting frame.

1.3 NI Connector board


21 nos. Mount the item in the rack on

sliding drawer (Scope of supply –

LPSC) using Aluminum mounting

frame.

1.4 Driver circuit box for solenoid valves.

Size: 150 mm x 150 mm x 50 mm





frame.

1.5 Programmable Power Supply 0-120 V

DC


1 no. Mount the item in the rack using


mounting frame.


mm


plate)



made in the plate



7 nos.

56 nos.

84 nos.





work





make “C“Channels.

Channel length: 1.5m

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(Scope of supply – Party) No. of mounting channels per



2.0 Wiring of Data Acquisition Racks:

No. of terminations

(Refer Fig. 4)

2800 nos.








are to be provided.





through cable ducts


connection to equipments



g) Connect shield / screen




than 1Ω

h) Ensure the integrity of



check



-

2.1.1 1. From 80 channel NI connector

boards (3 nos.) to Terminal Blocks

No. of NI

connector

boards: 21

nos.

2.1.2 From Driver circuit box to Terminal

blocks

Driver

circuit box:

1 no.

2.1.3 From programmable power supply to

terminal block


Circular connectors

-

2.2.1 1. From Terminal Blocks to 37 pin

connector (Data from Measurement

Rack)


& female)

No. of 37

pin

connectors:

21 nos.


connector (Status from relay rack)


& female)

No. of 26

pin

connectors:

7 nos.

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connector (From Driver circuit to

TFCV Command at Vacuum chamber)


& female)

No. of 35

pin

connectors:

7 nos.

i) After the completion of above

work, inject known voltage at

the field terminal & measure /

acquire the data at signal

conditioning room for each

channel

D. Installation & Wiring of Safety Systems Monitoring Rack


Safety Systems Monitoring Rack (1

no.)




Fig – 4 & 6)


1 no. Install the Rack at Signal

conditioner Room

1.1 LAN switch. Size: 1U, 19”

Weight: 1 kg



“L” angle

1.2 OFC LIU / Patch panel. Size: 1U, 19”

Weight: 1 kg



“L” angle

1.3 Push Button (EAO make) switches for

traffic signal and hooter


8 nos. Mount the item on 2U size face

plate. Cut out size 21 x 15 mm

1.4 NI, PXIe system. Size: 4U, 19”

Weight: 6 Kg




mounting frame

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1.5 PC Monitor. Size: 18.5”

Weight: 1 kg




mounting frame

1.6 NI Connector board





frame.


mm


plate)



made in the plate



1 no.

12 nos.

6 nos.





work






make “C“Channels.

Channel length: 1.5m




2.0 Wiring of Safety Systems Monitoring

Rack:

No. of terminations

(Refer Fig. 4)

400 nos.








are to be provided.

2.1 Wiring between mounted equipments and Terminal Blocks

-

2.1.1 From NI Connector board to the Terminal Blocks

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2.1.2 Push Button (EAO make) switches for traffic signal and hooter to terminal blocks





through cable ducts


connection to equipments



g) Connect shield / screen




than 1Ω

h) Ensure the integrity of



check


Circular connectors

-

2.2.1 1. From Terminal Blocks to 35 pin connector 2. Circular connector soldering (male & female)

No. of 35

pin

connectors:

8 nos. (male

& female)

2.2.2 1. From Terminal Blocks to 7 connectors for traffic signal and hooter 2. Circular connector soldering (male & female)

No. of 7 pin

connectors:

6 nos. (male

& female)

E. Installation & Wiring of Command Consoles


Command Consoles

Size: 600 mm x 1550 mm x 1120 mm.

(Refer Fig. 7)


to be mounted in the console.


Note: 3 nos. of Command Console is

jointly known as a Command Control

Desk (CCD). Total 6 nos. of CCDs are

there.

18 nos.

Install the CCDs at the Control

Room

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1.1 EAO make ON / OFF switches

(Mounting cutout size: 15 x 21 mm)


144 nos. To be mounted on mosaic panel

(configurable) provided in the

console

1.2 Industrial Computer. Size: 19”, 3U

Weight: 12 Kg (approx.)


36 nos. Mount the CPUs in the rear side

of the console on sliding drawer


1.3 Standard Computer Keyboard &

Mouse


36 set Fix the item in the area, at the

front side of the console

1.4 LAN switch. Size: 1U, 19”



7 nos. Mount the item in the rear side

of the console using “L” angle

1.5 OFC LIU / Patch panel. Size: 1U, 19”



1 no. Mount the item in the rear side

of the console using “L” angle

1.6 Fixed Linear Power Supply 12 V DC,

Dual type. Size: 3U, 19”



6 nos. Mount the item in the rear side

of the console using “L” angle &

Aluminum support.

1.7 Connector plate size: 500 mm x 400

mm (Material: 6mm thick, Aluminum

plate)


Cutout for Circular Connectors to

be made in the plate

a) 40 mm dia.

b) 25 mm dia.

6 nos.

48 nos.

72 nos.


middle part of the middle

console

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make “C“Channels. Channel

length: 0.6 m


CCD – 4 nos.

2.0 Wiring of Command Consoles:

No. of terminations

(Refer Fig. 4)

2400 nos.

a) Carry out wiring as per

the drawing given by LPSC


Terminal block end is to be


at EAO make witch side is to be

soldered.


ferrules / mark to be provided.



through cable ducts

e) Ensure the integrity of


continuity checks and functional

checks



-

2.1.1

From EAO make ON/OFF switches to

Terminal Blocks

-

2.1.2 From Fixed linear Power Supply 12 V

DC to Terminal Blocks

-


Circular Connectors

- a) Carry out wiring as per

the drawing given by LPSC


Terminal block end is to be


at connector side it is to be

soldered. Necessary sleeves and

labelling are to be provided.




Circular Connectors


& female)

No. of 37

pin

connectors:

30 nos.

(male &

female)

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Circular Connectors


& female)

No. of 7 pin

connectors:

10 nos.

(male &

female)



through cable ducts

e) Ensure integrity of the

wiring by conducting continuity

check and functional check 2.2.3 1. From Terminal Blocks to 2 pin

Circular Connectors


& female)

No. of 2 pin

connectors:

2 nos. (male

& female)

F. Laying of GI Cable Trays

1.0 Laying of GI Cable Trays a) Cable Trays are to be

neatly laid and joints are

to be welded. These trays

are to be supported with

25 mm/40 mm “L” angles

and cable trays are to be

fixed with the supporting

angles by using “U”

clamp with washer &

nuts (Material SS). The

supporting angles are to

be welded and grouted.

Work like welding,

chipping, grouting &

painting are to carried

out. Ensure that 50 mm

of the supporting angle is

to be inserted into the

side wall wherever it is

needed. All supporting

angles are to be painted

with metal primer (2

coat) and then paint it

with metal paint of grey

color (2 coat).

b) Necessary wall cut outs

for cable tray entry are to

1.1 Perforated, 200 mm GI cable Tray,

Standard Size: 2500 mm x 200 mm x

2mm (Qty-160 Nos)


400 m

1.2 Perforated, 100 GI mm cable Tray,

Standard Size: 2500 mm x 100mm x

2mm (Qty-80 Nos)


200 m

1.3 Perforated, 50 mm GI cable Tray,


2mm (Qty-40 Nos)


100 m

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be provided. The cut outs

for cable entry are to

neatly plastered with

cement mortar.

c) Cables are to neatly tied

by using cable ties at

every 1 m distance.

200 mm cable Tray:

To be laid between Signal

Conditioner Room and

Control room through

cable trench



HAT bay junction box

through cable trench



Sea Level Test bay

through cable trench

100 mm & 50 mm cable Trays:

To be laid in the Test

Facility Area.

To be laid between traffic

signal post and signal

conditioning room.

G. Laying of 32 Core PTFE Armored Data Cable

1.0 Laying of 32 Core PTFE Armored

Data Cable


5000 m

(approx.)

Party has to open up the

concrete slabs on the cable

trench, lay the new cables and

close the trench with existing

concrete slabs.

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1.1 32 core PTFE armored cable, over all

dia 25 mm.

Average length: 150 m (approx.)

No of cables

Total length: 150 x 25 = 3750 m

25 nos.

a) Cables are to be neatly

routed on 200 mm cable

tray between: Control

Room & Command Racks

in Signal Conditioner

Room.


connector side is to be

soldered. Necessary

sleeves and labelling are

to be provided.


dia 25 mm.


Total length: 100 x 8 = 800m

No of cables (Total nos. = 8)

8 nos.

Cables are to be neatly routed on

200 mm cable tray between:

a) Command rack at Signal

Conditioner Room & Sea

Level Test Facility

Command Junction Box

(Refer Fig. 8)

No. of cables – 4

b) Data Acquisition Rack at

Signal Conditioner Room

& Sea Level Engine Test

Bed for control voltage

No. of cables – 1

c) Safety Rack in Signal

Conditioner Room & Sea

Level Hazardous

Monitoring Junction Box

No. of cables – 1

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d) Measurement rack at


& Sea Level

Measurement Junction

Box (Refer Fig. 9)

No. of cables – 2

Wire termination at connector

side is to soldered. Necessary

sleeves and labelling are to be

provided.


dia 25 mm.


No of cables


1 no.

Cable from propellant storage

yard to safety systems

monitoring rack at signal

conditioning room at IATF-ST to

be laid as specified below.

a) From propellant yard to IATF-

ST control room cable entry

point through underground PVC

cable conduit at a depth of 50

cm. PVC cable conduit size 1.5”

and length 250 m. Cable length is

250 m (approx.). (Refer Fig-1)

b) From IATF-ST control room

cable entry point to signal

conditioning room at IATF-ST

through cable trench. Cable

length is 150 m (approx.).

c) Wire termination at connector

side is to be soldered. Necessary


provided.

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dia 25 mm.


No of cables


10 nos.


routed on cable trays

provided between LTET-

V Control Room & LTET-V

Blockhouse.

b) Party has to open up the

concrete slabs on the

cable trench, remove the

old cables, lay the new

cables and close the

trench with existing

concrete slabs.

c) Wire termination at


soldered. Necessary


to be provided.

H. Laying of 32 Core PTFE Data Cable

1.0 Laying of 32 Core PTFE Data Cable


5000 m

(approx.)


cable trays provided between:

Control Room & Signal

Conditioner Room.


& Test Facility.

Inside the Test Facility.

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1.1 32 core PTFE Data cable.

Over all dia. 16 mm


No of cables

Total length : 150 x 10 = 1500 m

10 nos.


cable tray between:

a) Signal Conditioner Room

& Control Room (2 nos.

each for 5 facilities).



soldered. Necessary


to be provided.

1.2 32 core PTFE Data cable. Over all dia.

16 mm

Average Length: 45m (approx.)

No of cables


10 nos.


cable tray between

a) Measurement rack at


& HAT Test Facility


Box (2 nos. each for 5

facilities) (Refer Fig-9)


connector side is to

soldered. Necessary


to be provided.


16 mm


No of cables

Total Length : 45 x 20 =900 m

20 nos.


cable tray between

a) Command rack at Signal

Conditioner Room & HAT

Test Facility (Command

Junction Box) (Refer Fig.

8). 4 nos. each for 5

facilities.



soldered. Necessary


to be provided.

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16 mm


No of cables

Total length: 45 x 8 =360m

8 nos.

a) Lay the cable between

Signal Conditioner room

(1 cable each from

Command rack & Data

Acquisition rack) and

Vacuum Chamber. (2

nos. each for 4 facilities.)

b) Cable into vacuum

chamber is to be laid in

air tight manner (feed

thru) sealed with proper

sealant such as Araldite.

Work has to be carried

out under the

supervision of LPSC

Engineers.

c) Wire termination at


soldered. Necessary


to be provided.


16 mm

Length : 260 m

- a) Interconnection of Racks at

Signal Conditioner Room,

Command Consoles, LTET-V

blockhouse & Control room.

b) Wire termination at connector



provided.

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1.6 32 core PTFE data cable, over all dia

16 mm.

Average length: 45m (approx.)

No of cables


8 nos.



between Safety Systems

Monitoring Rack in Signal

Conditioner Room & HAT

facility Hazardous

Monitoring Junction Box



soldered. Necessary


to be provided.


16 mm.


No of cables


8 nos.




V Blockhouse &

Command Junction Box

at test facility. (4 nos.

each for 2 facilities)



soldered. Necessary


to be provided.


16 mm.


No of cables


4 nos.




V Blockhouse &


Box at sea level test

facility and HAT facility.

(2 nos. of cables each per

facility).


connector side is to

soldered. Necessary


to be provided.

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16 mm.


No of cables


2 nos.




V control room & LTET-V

blockhouse.



soldered. Necessary


to be provided.


16 mm.


No of cables


4 nos.



provided between:

LTET-V blockhouse &

Vacuum chamber

LTET-V blockhouse & Sea

Level test bed

2 nos. each for 2 facilities.



soldered. Necessary


to be provided.

c) Cable into vacuum




sealant such as Araldite.

Work has to be carried

out under the

supervision of LPSC

Engineers.

I. Laying of 6 Core PTFE Data Cable



7500m

(approx.)

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1.1 6 core PTFE Data cable. Over all dia. 8

mm


No of cables

Total length : 150 x 10 =1500 m

10 nos.


Signal Conditioner room

and Control Room. 2

each for 5 facilities (IATF-

ST). 1 cable from data

acquisition rack and

other one from

command rack.



soldered. Necessary


to be provided.


mm


No of cables


120 nos.

Lay the cable between EP Valves

& Test Facility (Command

Junction Box). 24 nos. each for 5

facilities.

Refer fig. 8


mm


No of cables

Total length: 45 x 24 =1080m

24 nos.



and Vacuum chamber.

Cable into vacuum




sealant such as Araldite

under the supervision of

LPSC Engineers. (2 nos.

each for Command rack,

Measurement rack and

DAS rack per facility)



soldered. Necessary


to be provided.

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mm

Length: 400 m

-

a) Lay the Cable between Signal

Conditioner Room and Auxiliary

System (Hooter, Traffic Lamp, PA

System etc)




provided.

1.5 6 core PTFE Data cable. Over all dia 8

mm

Length : 350 m

-

a) Interconnection of Racks at

Signal Conditioner Room and

Command Console at Control

Room




provided.


mm

Average Length: 20 m (approx.)

No of cables


48 nos.

Lay the cable between EP Valves

& LTET-V Test Facility (Command

Junction Box). 24 nos. each for 2

facilities.

Refer fig. 8

of 71


mm

Average Length: 50 m (approx.)

No of cables


12 nos.


LTET-V Blockhouse and

Vacuum chamber. Cable

into vacuum chamber is

to be laid in air tight

manner (feed thru)

sealed with proper

sealant such as Araldite

under the supervision of

LPSC Engineers. (2 nos.

each for Command rack,

Measurement rack and

DAS rack per facility)



soldered. Necessary


to be provided.


mm

Length: 250 m

-

a) Lay the Cable between LTET-V

Blockhouse and Auxiliary

Systems (Hooter, Traffic Lamp,

PA System etc.)




provided.

J. Laying of 2 Core PTFE Data Cable


Over all dia. 4 mm

(Scope of supply - LPSC)

2500 m

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mm

Average Length: 150m(approx.) No of

cables

Total length : 150 x 10=1500m

10 nos.


signal Conditioner room

and Control Room. (1

each for Command rack

and Data Acquisition

rack.) 2 nos. each for 5

facilities (IATF-ST).



soldered. Necessary


to be provided.

1.2 2 core PTFE Data cable. Over all

dia. 4 mm

Average Length: 20m(approx.)

No of cables

Total length : 20 x 80=1600m

80 nos.

Lay the cable between

Measurement Junction Box and

Field Measurement Sensors

(Refer Fig. 9). (16 nos. each for 5

facilities)


mm

No of cables

Length: 15m (approx.) x 20 = 300m

20 nos.

a) Lay the cable for

Auxiliary System (PA System etc.) at Signal Conditioner Room

Auxiliary System (PA System etc.) at Control Room

Auxiliary System (PA System etc.) at Test Bays



soldered. Necessary


to be provided.

K. Laying of 3 Core Armored Cable

1.0 Laying of 3 Core Armored Cable

Length: 20m (approx.) x 25 = 500 m

500 m

From Hazardous Monitoring

System Junction Box to

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No. of Hazardous monitoring

sensors.

25 nos.

Hazardous monitoring system /

flame detector system.

L. Laying of OFC Cable

1.0 Laying of OFC cable 320 m

1.1

Laying of 12 core Armored OFC

cable, Over all dia 25 mm

(Scope of supply - Party)

Average length: 160 m

No of Cables

2 nos.

a) Lay OFCs in cable trench

between Control room

and Safety Systems

Monitoring rack in Signal

Condition room.

b) 2 nos. of OFCs need to be

spliced & terminated in

the LIU.

M. Laying of CAT-6 Cable

1.0 Laying of CAT-6 Cable

1.1 Laying of CAT-6 cable

(Scope of Supply-Party)

500 m

1.2 No. of RJ-45 Connectors

(Scope of Supply-Party)

180 nos. Connectors should be crimped to

CAT-6 Cable

1.3 Average length: 10 m

No. of Cables


50 nos.

Lay the cable between

Data Acquisition Systems

& Network Switches

Signal Conditioning

Room and Sea Level Test

Bay

IATF-ST Control Room &

LTET-V Control Room

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N. Installation of Field Junction Boxes

1.0 Installation of Field Junction

Boxes

1.1 Type-A Junction Boxes

(Material: Stainless steel)

Size: 600mm x 500mm x 200mm

Weight - 25 Kg

(Scope of Supply – LPSC)

No of Cable Terminations

6 nos.

1200 nos.

Refer the Fig. 8, 9 & 10A, 10B, 10C

Fabricate the mounting structure as per the drawing given in fig-10.

Mount the Junction Boxes on the mounting structure in the Test Facility.

Carry out Multi core cable termination. All terminations are to be neatly harnessed, routed and crimped using flat leg, pin leg, “U” leg or ring leg & terminated

Necessary identification ferrules/tags are to be provided

Cable entry cut out is to be provided wherever needed

1.2 Type-B Junction Boxes

(Material: Stainless steel)


Weight - 20 Kg



10 nos.

700 nos.

1.3 Type-C Explosion Proof Junction

Boxes


Weight - 30 Kg



7 nos.

250 nos.

O. Installation of Field Sensors / Indicators

1.0 Installation of Field Sensors /

Indicators

1.1 Smart Pressure Transmitter (2 wire

type)

40 nos. The party has to install the item

as per the guidelines of LPSC

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Make: M/s Rosemount

Model: 3051S series.

Weight – 3.5 kg


Engineers. Necessary cable

terminations are to be provided

with proper tagging. Cable have

to be routed through the cable

tray neatly. Necessary

mechanical supports are to be

provided wherever needed.

1.2 Mass Flow Meters

Make: M/s Micro Motion

Model: CMF010 sensor

Weight – 7 kg


12 nos.

1.3 Pyrometer

Weight – 4 kg


5 nos.

1.4 Propellant vapor / Flame

detectors


24 nos. Sensors are to be

mounted in the

instructed locations and

3 core armored cable

are to be routed

through ¾ inch PVC

conduit (Scope of supply

– Party) to Type–C

junction box.

Necessary clamping

should be provided for

conduit wherever

needed.

Necessary mechanical

mounting support is to

be provided.

1.5 a) Traffic signaling and hooter

system

3 nos. Erection of traffic post

using concrete of size

2x2x2 (feet). Concrete

of 71


b) Laying of 3 core armored

cable – Av: length 50 m

Total length 50 x 3 = 150 m

c) Laying of 220 V AC power

cable from signal conditioning

room to traffic signaling and

hooter system

material under scope of

supply of party.

3 core and power cable to be laid from safety system monitoring rack in Signal Conditioning room to Traffic Post through

underground ¾ inch PVC

conduit (Scope of supply – Party) at a depth 50 cm underground.

P. Finishing & mounting work of Structural Materials

1.0 Finishing & mounting work of

Structural Materials

1.1 Aluminum plate (thickness – 4

mm)

(Scope of Supply – Party)

10 m2 Structural material for connector

plate and equipment support

etc. Work like cutting, making

circular connector cutouts,

drilling, filing, fitting, nut & bolt

fixing etc.

1.2 Aluminum angle (25mm x 25mm x

2mm)


50 m Structural material for mounting

equipments in the rack /

console. Work like cutting,


fixing etc.

1.3 Aluminum angle (40mm x 40mm x

2mm)



equipments in the rack /

console. Work like cutting,


fixing etc.

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1.4 SS Channels (50mm x 25 mm x 5

mm)



junction boxes and other field

sensors etc. Work like cutting,


fixing etc.

1.5 MS angle (25mm x 25mm x 6mm)



cable trays and other field

sensors etc. Work like cutting,


fixing, painting etc. 1.6 40 mm MS angle (40mm x 40mm

x 6mm)


100 m

1.7 50 mm MS angle (50mm x 50mm

x 6mm)


100 m

1.8 MS flat (25mm x 2mm)


50 m

1.9 2 inch MS pipe


30 m

1.10 Painting Area

(Scope of Supply of paint- Party)

30 m2 Party has to carry out painting

work as per the instruction of

LPSC Engineers. Painting has to

done with 2 coats of metal

primer and then 2 coats of grey

color paint.

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2. Figures and Wiring Diagrams

(Fig-1) Layout of IATF-ST & LTET- V Facilities

of 71

Schematic layout of Measurement Rack & Command Rack

(Fig-2) Measurement Rack (Fig-3) Command Rack

of 71

(Fig - 4) General Internal Wiring Details of Instrumentation Racks & Console

of 71

Schematic layout of Data Acquisistion Rack & Safety Rack

(Fig-5) Data Acquisition Rack (Fig-6) Safety Rack

of 71

(Fig-7) Command Control Desk

of 71

Instrumentation Wiring Scheme for Facility Junction Boxes

(Fig-8) Command System (E/P Valves)

(Fig-9) Measurement System (Smart Transmitter / Sensor)

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(Fig-10) Structure of Mounting for Junction Boxes

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III. Materials which are under the scope of supply of the Party

i. List of Items to be supplied by the Party

Sl. No. Description of Item Quantity

1. Ethernet Switches (Make: HP/ D-Link/ Cisco, 16 port, 2 SFP, L2

Managed, 19” rack mountable, Warranty – 1 year)

9 nos.

2. SFP Transceiver Modules 3 nos.

3. Optical Fiber Cable (OFC) (12 core outdoor armored cable –

Single Mode, Direct Burial Type)

320 m

4. LC Pigtail Patch Chord 4 nos.

5. CAT-6 Ethernet Cable 500m

6. RJ-45 male connectors 180 nos.

7. OFC LIU Fiber Management System 2 nos.

8. Computer Monitor 18.5” 6 nos.

9. Computer Mouse 6 nos.

10. Computer Keyboard 6 nos.

11. Connector Terminals Blocks & Accessories:

a. ELMEX make C series 32 mm DIN rail mounted terminal

with Melamine Housing and suitable for conductor size:

2.5 sq.mm

Code: CSTM 2.5 (Khaki)

25,000 nos.

b. ELMEX make 32 mm mounting channel suitable for

mounting Terminal Type CSTM 2.5 & Length 2000mm

Code: CHS 20

50 nos.

c. ELMEX make end plate suitable for Terminal Type CSTM

2.5; code: KPNS (Khaki)

300 nos.

d. ELMEX make metallic Slide Clamp with fixing screws

suitable for 32mm channel; Code SCS (metallic)

300 nos.

e. Standard DIN rail size: 35 x 7.5 mm; length : 2000mm 50 nos.

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12. Crimping legs (wire size: 2.5 mm2 ) suitable for Industrial type

wiring (Compatible with item no. 11):

a. Flat type (“I”) 20,000 nos.

b. U type 5000 nos.

c. Pin type 5000 nos.

d. Ring Type 2000 nos.

13. Wiring Harnessing & Labelling Materials (Alpha-numeric

Ferrules, Printed Labels, Lacing Threads, Cable ties, Sleeves,

Heat shrinkable sleeves etc.)

1 lot (which is

required for the

completion of the

work)

14. Fastening Materials – Different type of stainless steel nuts,

bolts, washers, screws, clamp etc. which is required for the

completion of the work

1 Lot (which is

required for the

completion of the

work)

15. PVC Cable duct :

a. Size: 2” x 2” 100 m

b. Size: 2” x 1” 100 m

c. Size: 1” x 1” 100 m

16. GI Cable Trays with Required Clamping materials:

a. Perforated, 200 mm cable Tray

Standard Size: 2500 mm x 200mm x 2mm

160 Nos.

b. Perforated, 100 mm cable Tray


80 Nos.

c. Perforated, 50 mm cable Tray


40 Nos.

17. Aluminium Structural Materials:

a. Aluminium plate (Thickness – 4 mm) 10 m2

b. Aluminium angle (25mm x 25mm x 2mm) 50 m

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c. Aluminium angle (40mm x 40mm x 2mm) 50 m

18. Stainless Steel Structural Materials:

SS “C”Channels (50mm x 25 mm x 5 mm)

100 m

19. Mild Steel Structural Materials:

a. MS angle (25 mm x 25 mm x 6 mm) 100 m

b. MS angle (40 mm x 40 mm x 6 mm) 100 m

c. MS angle (50 mm x 50 mm x 6 mm) 100 m

d. MS flat (25 mm x 2 mm) 50 m

e. MS pipe (2 inch dia, 2 mm thick) 30 m

20. PVC Cable Conduit:

a.

inch size PVC 600 m

b. 1

inch size PVC 400 m

21. Paint 30 L

22. Metal Primer 30 L

Remark: Any other items other than those mentioned above required for the successful

commissioning of the facility shall be supplied by the party.

of 71

ii. Detailed Specifications of items to be supplied by the party

1. Ethernet switch

Sl. No. Description Specification

1. Quantity 9 nos.

2. Make / Manufacturer Cisco, HP

3.

Ports Minimum 16 nos. of Ethernet ports

(Autosensing 10/100/1000 Gigabit, RJ-45) &

minimum 2 nos. of SFP ports

4. Form Factor 19” rack mountable

5. Switching Type Layer 2 Manageable Switch

6. Switching Capacity 20 Gbps or higher

7. Features Auto sensing 10/100/1000 Gigabit ports,

QoS

8. Warranty 1 year

2. SFP Modules


1. Quantity 3 nos.

2. Make / Manufacturer Cisco, HP

3. Type Single mode, 1000 base LX

4. Connector Type LC

5. Receive Sensitivity -20dBm

6. Standards Class 1 Laser, FDA 21

7. Warranty 1 year

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3. Optical Fiber Cable


1. Quantity 600 m

2.

No. of cores 12

3. Type Outdoor Armored Direct Burial Type

4. Armoring Corrugated Steel Tape Armor with Loose-

Tube Gel Filled

5. No. of Modes Single Mode

6. Construction Multi-tube construction

7. Attenuation @ 1310 nm < =0.4dB/km, @ 1500 nm < =

0.3dB/km

8. Tensile rating 1200 N

9. Maximum Crush resistance 3000 N

10. Operating Temperature - 40 deg C to + 60 deg C

11. Warranty 1 year

4. LC Pigtail Patch Chord


1. Quantity 4 nos.

2. Type Single mode

3. Features 250 µm coated fiber in protective 900 µm

tubing

4. Length 1 m

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5. Compatibility Compatible with item no. 2 & 7

6. Warranty 1 year

5. Ethernet Cable


1. Quantity 500 m

2. Performance Category CAT-6

3. Type Unshielded Twisted Pair

4. Insulation Jacket PVC

5. Warranty 1 year

6. RJ-45 Male Connectors


7. Quantity 180 nos.

8. Performance Category CAT-6

9. Housing Material Polycarbonate UL 94V-2

10. Contacts Gold Plated Contacts

11. Warranty 1 year

7. OFC LIU Fiber Management System


1. Quantity 2 nos.

2. Capacity (No. of Cores) 24 minimum

3. Form Factor 19” rack mountable, 1U height

4. No. of Splicing Trays 1 minimum

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5. Special Feature Sliding provision for easy splicing and

termination & Loaded with LC single mode

couplers.

6. Body Powder coated Steel or Aluminium

7. Warranty 1 year

8. Computer Monitor (18.5 inch)


1. Quantity 6 nos.

2. Display Size 18.5 inch

3. Display Technology LED

4. Computer Interface VGA

5. Warranty 1 year

9. Computer Mouse


1. Quantity 6 nos.

2. Type Optical

3. Computer Interface USB

4. Warranty 1 year

10. Computer Keyboard


2 Quantity 6 nos.

3 Computer Interface USB

4 Warranty 1 year

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11. Connector Terminal Blocks & Accessories

Sl. No. Description, Make / Model Specification

1. ELMEX make C series 32 mm DIN rail mounted

terminal with Melamine housing suitable for

conductor size 2.5 sq.mm. Product Code - CSTM 2.5

(Khaki)

Quantity – 25,000 nos.

2. ELMEX make 32 mm mounting channel suitable for

mounting Terminal Type CSTM 2.5 & Length 2000

mm.

Product Code - CHS 20

Quantity – 50 nos.

3. ELMEX make end plate suitable for Terminal Type

CSTM 2.5. Product Code - KPNS (Khaki)


4. ELMEX make metallic Slide Clamp with fixing screws

suitable for 32mm channel. Product Code - SCS

(metallic)


5. Standard DIN rail size: 35 x 7.5 mm; length :

2000mm. Product


6. Warranty 1 year

12. Crimping Legs


1. Quantity Flat Type (“I”) – 20,000 nos.

U Type – 5,000 nos.

Pin Type – 5,000 nos.

Ring Type – 2,000 nos.

2. Compatibility Suitable for wire size: 2.5 sq.mm, suitable for Industrial

type wiring. Compatible with item no. 11

3. Warranty 1 year

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13. Wiring Harnessing & Labelling Materials


1. Quantity 1 lot (which is required for the completion of whole

work)

2. Items required Alpha-numeric Ferrules, Printed Labels, Lacing

Threads, Cable ties, Sleeves, Heat shrinkable sleeves

etc.

14. Fastening Materials


1. Quantity 1 lot (which is required for the completion of whole

work)

2. Items required Different type of stainless steel nuts, bolts, washers,

screws, clamp etc. which is required for the completion

of the work.

15. PVC Cable Duct


1. Quantity Size: 2” x 2” – 100 m (with cover)

Size: 2” x 1” – 100 m (with cover)

Size: 1” x 1” – 100 m (with cover)

2. Material PVC

3. Features Industrial Standard

of 71

16. GI Cable Trays


1. Perforated 200 mm Cable Tray

Standard Size: 2500 mm x 200 mm x 2mm




2mm

Quantity – 80 Nos.



2mm

Quantity – 40 Nos.

4. Material Galvanized Iron

5. Accessories required Required SS Clamping Materials

17. Aluminium Structural Materials


1. Aluminium plate (Thickness – 4 mm) Quantity - 10 m2

2. Aluminuim angle (Size: 25mm x 25mm x

2mm)

Quantity – 50 m

3. Aluminuim angle (Size: 40mm x 40mm x

2mm)

Quantity – 50 m

18. Stainless Steel Structural Materials


1. SS “C”Channels (Size: 50mm x 25 mm x 5 mm) Quantity - 100 m

of 71

19. Mild Steel Structural Materials


2. MS angle (Size: 25mm x 25mm x 6mm) Quantity - 100 m



5. MS flat (Size: 25 mm x 2 mm) Quantity - 50 m

6. MS pipe (2 inch dia, 2 mm thick) Quantity - 30 m

20. PVC Cable Conduit


1.

inch size PVC Quantity - 600 m

2. 1

inch size PVC Quantity - 400 m

3. Approval ISI mark

21. Paint


1. Quantity 30 Liters

2. Paint Color Smoke Grey

3. Paint Type Rubberized Enamel

of 71

22. Metal Primer


1. Quantity 30 L

2. Primer Type Zinchromate Metal Primer

of 71

IV. Materials which are under the scope of supply of LPSC

Sl. No. Item Quantity

1. Instrumentation Racks (for Measurement, Command, Data

Acquisition & Safety Systems Monitoring)

22 nos.

2. P+F make, Smart Transmitter Power Supplies 112 nos.

3. MCIH make, Temperature Signal Conditioners 112 nos.

4. MCIH make, dAMP25X Signal Conditioners 56 nos.

5. Rosemount make, Mass Flow Transmitters 12 nos.

6. Fixed Linear Power Supply (28 V DC, Dual type) 21 nos.

7. Fixed Linear Power Supply (12 V DC, Dual type) 15 nos.

8. Programmable Power Supply (0-120 V DC) 7 nos.

9. OEN make 51 R Series Relays 392 nos.

10. NI make, PXIe system 6 nos.

11. NI make Connector board (80 channels) 19 nos.

12. Driver circuit box for solenoid valves. 7 nos.

13. EAO make, ON/OFF switches 208 nos.

14. Industrial Computers with 21” monitors, keyboard & mouse 36 nos.

15. 32 Core PTFE Armored Data Cable 5000 m

16. 32 Core PTFE Data Cable 5000 m



19. 3 Core Armored Cable 500 m

20. Field Junction Boxes 23 nos.

21. Traffic signaling & Hooter system 3 nos.

22. Rosemount Make, Smart Pressure Transmitter 40 nos.

of 71

23. MicroMotion make, Mass Flow Meters 12 nos.

24. Pyrometer 5 nos.

25. 37 pin Circular Connectors 175 nos.





of 71

V. Terms & Conditions:

i. General Terms

1. Refer topic II for Details of instrumentation work to be carried out by the party,

figures & wiring diagrams.

2. Refer topic III for the materials which are under the scope of supply of the party

and their specifications.

3. Refer topic IV for the materials which are under the scope of supply of LPSC.

4. Refer topic V for Terms & Conditions.

5. Refer topic VI for Instructions to the Bidder / Party

6. Refer topic VII for Format for Techno Commercial Compliance Matrix (Part 1 of 2)

7. Refer topic VIII for Format for Price / Cost Quotation (Part 2 of 2)

8. Party has to execute the work as per the instruction of LPSC Engineers.

9. 1-year warranty should be there for all the items that are supplied by the party.

10. Necessary drawings and wiring diagrams required for the execution of the work

will be provided by LPSC at the time of work.

11. Party has to carry out necessary functional check like continuity and integrity

check of end to end wiring, voltage simulation tests, calibration of channels etc.

as part of the commission of the entire system. Party has to provide necessary

validation certificate / report for each channel.

12. Party shall be present in the facility at LPSC for 15 working days after the

completion / commissioning of the work to ensure the integrity and smooth

functioning of the instrumentation system.

13. In addition to the above work, party shall execute minor works and supply

materials required for the completion of the work.

14. Party has to complete the whole work within 6 months from the date of

commencement of work.

ii. Competence of the Party

1. Party should have previous experience in similar field in any establishments of

ISRO. Details regarding the proof of experience of the party shall be provided

along with the quotation.

2. The technicians who are doing the wiring and installation work should have at

least 2 years of experience.

3. Minimum 1 Engineer with at least 2 years of experience in the field of

instrumentation, erection & commissioning work should be posted by party for

the supervision and execution of the work.

iii. Safety & Logistics Terms

1. LPSC will not provide any amenities like transportation / conveyance, meals etc.

to workers / staffs of the party.

2. LPSC will not provide any tools like multimeters, crimping tools, screw drivers,

spanners, label printers, welding set, painting brush etc. for the completion of the

work.

of 71

3. Test equipments like Oscilloscope, Electrical Calibrators, Dead Weight Tester,

Insulation Tester etc. will be provided by LPSC for carrying out the functional

check.

4. The staff of the party shall take all safety precautions as per the safety standards

while doing the wiring, installation and commissioning activities.

5. Party will be responsible for the damage (if happened) of the items and

equipment during the installation and commissioning phase of instrumentation

systems.

iv. Payment Terms

1. Party has to quote the unit rate of both work and material supply as per the

Price / Cost Format given in topic VI.

2. Payments will be settled as per the actual work done and material supply done

by the party.

3. If required, part payment (3 times only) is acceptable.

4. If required 50 % payment will be provided prior to the purchase of materials and

items against Bank Guarantee.

5. Party has to pay the electricity charges required for the work. Electricity meter

and main switch to be brought by the party.

VI. Instructions to the Bidder / Party:

The bidder / party shall submit their bid on 2-part basis.

Part-1: Techno Commercial (other than price) quotation.

Part-2: Sealed Price quotation

The price quotation submitted by those parties who satisfy the techno commercial

requirement only shall be opened subsequently. The party shall submit the Techno

Commercial quotation / compliance statement as per the format given in topic VII. Format

for Techno Commercial Compliance Matrix

of 71

VII. Format for Techno Commercial Compliance Matrix (Part 1 of 2)

Sl.

No.

Descriptions / Specifications

(Techno Commercial Terms &

Conditions)

Compliance

(Yes / No)

If ‘No’ specify

deviations

explicitly

Remarks

1. Party shall do all the work as given

in topic II. Scope of the Work (page

no. 6 to 45)

2. Party should supply all the items

mentioned in topic III. Materials

which are under the scope of

supply of the Party (page no. 46 to

48) with specifications mentioned

in page no. 49 to 57.

3. Party should comply all the Terms &

Conditions as given in topic V (page

no. 60 to 61)

4. 1 year warranty should be there for

all the items that are supplied by

the party.

5. Party has to carry out necessary

functional check like continuity and

integrity check of end to end wiring,

voltage simulation tests, calibration

of channels etc. as part of the

commissioning of the entire system.

Party has to provide necessary

validation certificate / report for

each channel.

6. Party shall be present in the facility

at LPSC for 15 working days after

the completion / commissioning of

the work to ensure the integrity and

smooth functioning of the

instrumentation system.

7. In addition to the work mentioned

in topic II, party shall execute minor

works and supply materials

of 71

required for the completion of the

work, if needed.

8. Party has to complete the whole

work within 6 months from the date

of commencement of work.

9. Party should have previous

experience in similar field in any

establishments of ISRO. Details

regarding the proof of experience of

the party shall be provided along

with the quotation.

10. The technicians who are doing the

wiring and installation work should

have at least 2 years of experience.

11. Minimum 1 Engineer with at least 2

years of experience in the field of

instrumentation, erection &

commissioning work shall be posted

by party for the supervision and

execution of the work.

12. Party shall bring tools like

multimeters, crimping tools, screw

drivers, spanners, label printers,

welding set, painting brush etc. for

the completion of the work.

13. The staff of the party shall take all

safety precautions as per the safety

standards while doing the wiring,

installation and commissioning

activities.

14. Party has to pay the electricity

charges required for the work.

Electricity meter and main switch to

be brought by the party.

15. Party will be responsible for the

damage (if happened) of the items

and equipment during the

of 71

installation and commissioning

phase of instrumentation systems.

16. Payments will be settled as per the

actual work done and material

supply done by the party.

17. If required 50 % payment will be

provided prior to the purchase of

materials against Bank Guarantee.

Remaining 50 % payment will be

made against the delivery of the

material and its warranty

certificate.

18. If required, part payment (3 times

only) is acceptable. 90 % payment

will be made in 2 times. Remaining

10 % payment will be made only

after the successful test, evaluation

and commissioning of the facility.

of 71

VIII. Format for Price / Cost Quotation (Part 2 of 2)

Party has to submit the unit price / cost and total price / cost of each to be Material supplied

and Instrumentation Work to be done in a separate sealed bid as per the formats given

below.

i. Cost format of Instrumentation Work to be done by the party

(Refer topic II. Scope of Work)

Sl. No. Details Quantity Unit Rate

(`)

Total Cost (`)

1. Installation & Wiring of Measurement Racks

(Refer Details of Instrumentation Work, Item

A)

7 nos.

2. Installation & Wiring of Command Racks

(Refer Details of Instrumentation Work,

Item B)

7 nos.

3. Installation & Wiring of Data Acquisition

Racks (Refer Details of Instrumentation

Work, Item C)

7 nos.

4. Installation & Wiring of Safety Systems

Monitoring Rack (Refer Details of

Instrumentation Work, Item D)

1 no.

5. Installation & Wiring of Command Consoles


Item E)

18 nos.

6. Laying of GI Cable Trays (Refer Details of

Instrumentation Work, Item F)

6.1 Perforated, 200 mm GI cable tray 400 m



7. Laying of 32 Core PTFE Armored Data Cable


Item G)

5000 m

of 71

8. Laying of 32 Core PTFE Data Cable (Refer

Details of Instrumentation Work, Item H)

5000 m


Details of Instrumentation Work, Item I)

7500 m


Details of Instrumentation Work, Item J)

2500 m

11. Laying of 3 Core Armored Cable (Refer

Details of Instrumentation Work, Item K)

500 m

12. Laying of OFC Cable (Refer Details of

Instrumentation Work, Item L)

320 m

13. Laying of CAT-6 Cable (Refer Details of

Instrumentation Work, Item M)

500 m

14. Installation of Field Junction Boxes (Refer

Details of Instrumentation Work, Item N)

14.1 Type A Size: 600mm x 500mm x

200mm

6 nos.

14.2 Type B Size: 400mm x 300mm x

200mm

10 nos.

14.3 Type C Size: 350mm x 350mm x

250mm

7 nos.

15. Installation of Field Sensors / indicators


Item O)

15.1 Smart Pressure Transmitter 40 nos.

15.2 Mass Flow Meters 12 nos.

15.3 Pyrometer 5 nos.

15.4 Propellant Vapor / Flame

detectors

24 nos.

15.4 Traffic signaling and hooter

system

3 nos.

of 71

16. Finishing & mounting work of Structural

Materials (Refer Details of Instrumentation

Work, Item P)

16.1 Aluminium plate (thickness – 4

mm) (including 80 nos. of circular

connector cut out per m2)

10 m2

16.2 Aluminium angle (25mm x 25mm

x 2mm)

50 m

16.3 Aluminium angle (40mm x 40mm

x 2mm)

50 m

16.4 Aluminum Flat (25mm x 2mm) 50 m

16.5 SS Channels (50mm x 25mm x 5

mm)

100 m

16.6 MS angle (25mm x 25mm x 6mm) 100 m



16.9 MS flat (25mm x 2mm) 50 m

16.10 MS pipe (2 inch dia, 2 mm thick) 30 m

16.11 Painting Area 30 m2

Remark: Any other instrumentation work other than those

mentioned above required for the successful commissioning

of the facility shall be done by the party.

Total Cost of the Instrumentation Work done by the party: `

of 71

ii. Price format of Materials to be supplied by the party

Sl. No. Items Quantity Unit Price

(`)

Total Price

(`)

1. Ethernet Switches (Make: HP/ D-Link/

Cisco, 16 port, 2 SFP, L2 Managed, 19”

rack mountable, Warranty – 1 year)

9 nos.

2. SFP Transceiver Modules 3 nos.

3. Optical Fiber Cable (OFC) (12 core outdoor

armored cable – Single Mode, Direct

Burial Type)

320 m

4. LC Pigtail Patch Chord 4 nos.

5. CAT-6 Ethernet Cable 500 m

6. RJ-45 male connectors 180 nos.

7. OFC LIU Fiber Management System 2 nos.

8. Computer Monitor 18.5” 6 nos.

9. Computer Mouse 6 nos.

10. Computer Keyboard 6 nos.

11. Connector Terminals Blocks & Accessories:

11.1 ELMEX make C series 32 mm DIN

rail mounted terminal with

Melamine Housing and suitable

for conductor size: 2.5 sq.mm

Code: CSTM 2.5 (Khaki)

25,000 nos.

11.2 ELMEX make 32 mm mounting

channel suitable for mounting

Terminal Type CSTM 2.5 & Length

2000mm Code: CHS 20

50 nos.

of 71

11.3 ELMEX make end plate suitable

for Terminal Type CSTM 2.5

Code: KPNS (Khaki)

300 nos.

11.4 ELMEX make metallic Slide Clamp

with fixing screws suitable for

32mm channel; Code: SCS

(metallic)

300 nos.

11.5 Standard DIN rail size: 35 x 7.5

mm; length : 2000mm

50 nos.

12. Crimping legs (wire size: 2.5 mm2 )

suitable for Industrial type wiring

(Compatible with item no. 11):

12.1 Flat type (“I”) 20,000 nos.

12.2 U type 5,000 nos.

12.3 Pin type 5,000 nos.

12.4 Ring Type 2,000 nos.

13. Wiring Harnessing & Labelling Materials

(Alpha-numeric Ferrules, Printed Labels,

Lacing Threads, Cable ties, Sleeves, Heat

shrinkable sleeves etc.)

1 lot (which

is required

for the

completion

of the work)

14. Fastening Materials – Different type of

stainless steel nuts, bolts, washers,

screws, clamp etc. which is required for

the completion of the work

1 Lot (which

is required

for the

completion

of the work)

15. PVC Cable duct :

15.1 Size: 2” x 2” 100 m

15.2 Size: 2” x 1” 100 m

15.3 Size: 1” x 1” 100 m

of 71

16. GI Cable Trays with Required Clamping

materials:

16.1 Perforated, 200 mm Cable Tray

Standard Size: 2500 mm x

200mm x 2mm

160 nos.



100mm x 2mm

80 nos.



50mm x 2mm

40 Nos.

17. Aluminium Structural Materials:

17.1 Aluminum plate (thickness – 4

mm)

10 m2

17.2 Aluminum angle (25mm x 25mm

x 2mm)

50 m

17.3 Aluminum angle (40mm x 40mm

x 2mm)

50 m

18. Stainless Steel Structural Materials:

SS “C”Channels (50mm x 25 mm x 5 mm)

100 m

19. Mild Steel Structural Materials:




19.4 MS flat (25 mm x 2mm) 50 m

19.5 MS pipe (2 inch dia, 2 mm thick) 30 m

20. PVC Cable Conduit:

20.1

inch size PVC 600 m

of 71

20.2 1

inch size PVC 400 m

21. Paint 30 L

22. Metal primer 30 L

Remark: Any other items other than those mentioned above

required for the successful commissioning of the facility should be

supplied by the party. Payment will be settled as per actuals.

Total Price of the Materials supplied by the party: `

Grand Total Cost / Price of the entire work

Final Total Cost of all the Instrumentation Work done & Materials supplied by the party: `

IX. Conclusion

This is a two-part tender. Party has to go through the entire report and quote.

Party can visit the site (IATF-ST / LPSC, Valiamala) for technical discussion

regarding the nature of work to be carried out.

integrated assembly & testing facility for … · 2018. 6. 28. · list of items to be supplied...

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