instructions - service - wko.at · welding, schweissen, soudage or 1. tack welds are to be made in...

1 2 3 4 5 6 7 8 9 10

INSTRUCTIONS A 1. TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE MOST A

LOGICAL SEQUENCE FOR STRUCTURAL SQUARENESS AND JOINT ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN 10mm AND PLACED ON THE OUTSIDE OF THE STRUCTURE ONLY. ALL WELDS ARE TO BE MADE AS INDICATED ON DRAWING.

2. ALL FILLET WELDS ARE TO BE 3mm +1mm -0mm IN LEG SIZE.

3. NO GRINDING WILL BE ALLOWED

B B 4. NO POST CLEANING

5. GTAW (141): AWS A5.9 ER308L 100% ARGON.

C 141

141 4 Plcs.

141

141

141 2 Plcs. 141 C

141

2 Plcs.

97.05

141

141

D

141 3 Plcs.

141

D

141

141

E E

141 2 Plcs. 148

Test Project “Staatsmeisterschaft 2016” All Rights Reserved.

F 198.99

Skill: WELDING

Scale: NONE Date:

Drawn / Design by: N.Peterson

Paper: A3 OR F

Drawing No: Description: Rev: 1 of 2

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6

90

R 70 S

A K

15 A

L E G Q Q H E

M N

40 K

J

F

B Welding Processes: SMAW--111

25 25

35

D

B B 25 35

B

GMAW--135 C C

FCAW--136 GTAW--141

O P

I

C C

A I

UNIT:mm

B

B

D INSTRUCTIONS TO COMPETITORS

Test Project “Staatsmeisterschaft 2016”

All Rights Reserved. D

Skill: 10. Welding, Schweissen, Soudage OR

1. TACK WELDS ARE TO BE MADE IN ANY POSITIONS USING ANY PROCESSES LISTED ON THE DRAWING. Scale: N. T. S Date: 14. June. 2016 Paper: A3

2. ALL TACK WELDS ARE TO BE MADE NOT LONGER THAN 15 mm AND MUST BE MADE ONLY ON THE OUTSIDE OF THE VESSEL. 3. ALL FILLET WELDS TO HAVE A LEG SIZE OF 10 mm WITH TOLERANCE (+2.0 mm/-0.0 mm). 4. GRINDING WILL BE ALLOWED TO BE CARRIED OUT ONLY FOR TACK WELD, START/STOP AND INTERLAYER PASSES.OF THE WELDS.

Drawn/Designed by: Chih-Peng Chen TW

Description: Pressure Vessel-Assembly

Drawing No:STMS2016_TP10_TW_PV_ASSEMBLY_ISO E

Rev: Page:

5. FINAL CLEANING MAY BE CARRIED OUT BY USING WIRE BRUSH. Appd: Sign:

1 2 3 4 5 6

25

140

110

72.5

1 2

180

3 4 5 6 7 8 9 10

A

145 A

B

75

B

55.95

75

R 19.05

75 C 33.9

75

R 19.05

72 55.95

A

135

D

B

55.95

42.5

C

106.07

135

E

50

60

H

33.5

8

40 75

7.95

F 55.95

75

75

ø 38 75

G

ø 32

C

ø 38 72.5

75 I 75 J K

ø 32

D D

C

B D K

E E A


E All Rights Reserved.

F Skill: WELDING F B OR F

F K J I

G

Scale: NONE Date:

Drawn / Design by: N.Peterson

Paper: A3 Drawing No:

Description: Rev: 2 of 2

1 2 3 4 5 6 7 8 9 10

H

ITEM Title

Material Quantity

A Base Plate Stainless Steel, 1.4301

1

B Large Triangle Stainless Steel, 1.4301

2

C Top Front Plate Stainless Steel, 1.4301

1

D Top Back Plate Stainless Steel, 1.4301

1

E Back Plate Stainless Steel, 1.4301

1

F Back Side Plates Stainless Steel, 1.4301

2

G Vertical Tube 1.5" x 0.083" SS Tube or 38mm x 3mm SS Tube

Stainless Steel, 1.4301

1

H Front Angled Plate Stainless Steel, 1.4301

1

I Front Plate Stainless Steel, 1.4301

1

J Pipe Side Front Plate Stainless Steel, 1.4301

1

K Horizontal Pipes 1.5" x 0.083" SS Tube or 38mm x 3mm SS Tube

Stainless Steel, 1.4301

2

92.1

6

170.

73

206

124.

06

12

1 2 3 4 5 6

J H

G

G

A A F

F

E DET. A

D C C

B

17 B

DET. A

140 17 130

B B

130 69.52 60 A

B

C

F

C 90.19

140

50.19

110

130 C

I I

H G

D No. Items Q'ty

Descriptions

50 20 20

D

INSTRUCTIONS TO COMPETITORS

104.88




1. WELDING PROCESS: GTAW (TIG) (141). Scale: N. T. S Date: 14. June. 2016 Paper: A3

2. WELDING POSITIONS: ALL EXCEPT VERTICAL DOWN..

3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.

4. ALL FILLET LEG SIZES: 4.0 mm WITH TOLERANCE (+2.0 mm/-0.0 mm).


Description: Aluminium-Assembly & Symbols

Drawing No:STMS2016_TP10_TW_AL_ASSEMBLY_ISO E

Rev: Page:

5. OUTSIDE CORNER WELD RADII: 3.0mm WITH TOLERANCE (+1.0 mm/-1.0 mm). Note: All Dimension in Millmetres Appd: Sign:

1 2 3 4 5 6

111.

26

110

113.

14

92.1

6 23

.34

23.3

4

12

52

10 J 1 AA 6061TUBE, OD 64X25X3

9 I 2 AA5052 SHEET, 110X50X3

8 H 1 AA5052 SHEET, 170.73X104.88X124.06X3 CUT TO SHAPE

7 G 2 AA5052 SHEET, 110X92.16X50X3 CUT TO SHAPE

6 F 2 AA5052 SHEET, 130X92.16X60X3 CUT TO SHAPE

5 E 1 AA5052 SHEET, 140X50X3

4 D 1 AA5052 SHEET, 140X110X100X3 CUT TO SHAPE

3 C 2 AA5052 SHEET, 50.19X113.14X69.52X3 CUT TO SHAPE

2 B 2 AA 5052 SHEET, 130X111.26X90.19X3, CUT TO SHAPE

1 A 1 AA 5052 SHEET, 140X130X3

200

110

Ø60

.5

n20

1 2 3 4 5 6

A 30° BEVEL CUTTING

L

140

70

A G

30° BEVEL CUTTING 40

O A

30° BEVEL CUTTING

120 M

38

140

260 P

B

30° BEVEL CUTTING

B

189.2

30°B EVEL CUTT ING H

80 120

10

C 30° BEVEL CUTTING

I

30° BEVEL CUTT

30° BEVEL CUTTING

120

C D

180

J

90

180

E

180

R

No.

S

Item.

Q'ty

Descriptions

30° BEVEL CUTTING

110

D F

Test Project “Staatsmeisterschaft 2016” 50

K All Rights Reserved.

D


Scale: N. T. S Date: 14. June. 2016 Paper: A3


Description: Pressure Vessel-Partlists

Drawing No:STMS2016_TP10_TW_PV_PARTLISTS_ISO A

Rev: Page:

180 NOTE: ALL DIMENSION IN MILLMETRES Appd: Sign:

1 2 3 4 5 6

130

80

120

80

107.

5

72.5

n20

145

n90

74

.6

110

n60

.5

n60

.5

n20

n85

.4

n10

1.6

101.

6

30° BEVEL CUTTING

38

N B 19 S 1 MILD STEEL DRAIN PLUG TO SUIT THE HYDROSTATIC TESTING PUMP IN WORKSHOP

18 R 1 MILD STEEL NIPPLE TO SUIT THE HYDROSTATIC TESTING PUMP IN WORKSHOP

17 Q 2 OD 85.4(+0/-0.3)X10, MILD STEEL PLATE (BLANK) 16 P 1 OD 101.6X140X8.1 (90 Sch 80), MILD STEEL PIPE WITH ONE ID 20 mm CENTRE HOLE DRILLED (SHOWN AS DRAWING)

ING 15 O 1 OD 101.6X140X8.1 (90 Sch 80), MILD STEEL PIPE WITH TWO ID 20 mm CENTRE HOLES DRILLED(SHOWN AS DRAWING) 14 N 1 OD 60.5X80X3.9 (50 Sch 40), MILD STEEL PIPE, ONE END 30 DEGREE BEVEL CUTTING

13 M 1 OD 60.5X3.9 (50 Sch 40), MILD STEEL ELBOW (LONG NECK), TWO ENDS 30 DEGREE BEVEL CUTTING 12 L 1 OD 60.5X40X3.9 (50 Sch 40), MILD STEEL PIPE, ONE END 30 DEGREE BEVEL CUTTING

Q 11 K 2 OD 90X10, MILD STEEL PLATE, ID 20 mm CENTRE HOLE DRILLED

10 J 1 180X145X10, MILD STEEL PLATE, ID 20mm CENTRE HOLE DRILLED AND ONE END 30 DEGREE BEVEL CUTTING

9 I 2 180X74.6X10, MILD STEEL PLATE, ONE END 30 DEGREE BEVEL CUTTING

8 H 1 120X110X10, MILD STEEL PLATE, CUT TO SHAPE AND TWO END 30 DEGREE BEVEL CUTTING 7 G 1 120X110X10, MILD STEEL PLATE, CUT TO SHAPE AND TWO END 30 DEGREE BEVEL CUTTING C

6 F 1 180X80X10, MILD STEEL PLATE

5 E 2 110X80X10, MILD STEEL PLATE, ONE END 30 DEGREE BEVEL CUTTING

4 D 1 180X120X10, MILD STEEL PLATE

3 C 2 130X120X10, MILD STEEL PLATE, ONE END 30 DEGREE BEVEL CUTTING

2 B 2 189.2X107.5X10, MILD STEEL PLATE, ONE END 30 DEGREE BEVEL CUTTING

50 1 A 1 260X200X10, MILD STEEL PLATE

1 2 3 4 5 6

141

A

141 136

135

111

141

111

135

136

135

A

111

135

B

141 136

136

135

135

135

135

136

136

136

136

135

136

135 B

136

136

111

111

Welding Processes: SMAW--111 GMAW--135

C FCAW--136 GTAW--141

135

C

136

135

135

INSTRUCTIONS TO COMPETITORS D

1. TACK WELDS ARE TO BE MADE IN ANY POSITIONS USING ANY PROCESSES LISTED ON THE DRAWING. 2. ALL TACK WELDS ARE TO BE MADE NOT LONGER THAN 15 mm AND MUST BE MADE ONLY ON THE OUTSIDE OF THE VESSEL.




3. ALL FILLET WELDS TO HAVE A LEG SIZE OF 10 mm WITH TOLERANCE (+2.0 mm/-0.0 mm). Scale: N. T. S Date: 14. June. 2016 Paper: A3

4. GRINDING WILL BE ALLOWED TO BE CARRIED OUT ONLY FOR TACK WELD, START/STOP AND INTERLAYER PASSES.OF THE WELDS. 5. FINAL CLEANING MAY BE CARRIED OUT BY USING WIRE BRUSH.


Description: Pressure Vessel-Symbols

Drawing No:STMS2016_TP10_TW_PV_SYMBOLS_ISO E

Rev: Page:

Appd: Sign:

1 2 3 4 5 6

instructions - service - wko.at · welding, schweissen, soudage or 1. tack welds are to be made in...

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