instructions manual - service.doga.frservice.doga.fr/syst/dogatech.nsf/e343b994282587a7... ·...

Instructions manual / Electric screwdrivers

1

SCOUT II

INSTRUCTIONS MANUAL


2

IIMMPPOORRTTAANNTT

The tool delivered with this manual may been modified for specific needs.

In that case, please give us the tool code number written on our shipping note or the appoximate tool delivery date when

you will place an order for a new similar tool or for spare parts.

In that way, you will be sure to get the required and/or spare part.

WWAARRNNIINNGG

This informations has to be kept in a location known all users.

Each operator has to read carrefully this manual before installing, using, and

mending the product.

Be sure that the operator has understood using recommendations and the meaning of signs put on the product.

Most accidents could be avoided respecting this Manual Instructions. As a matter of fact, they were created according to

European laws and norms regarding products.

In each case, please respect and follow safety national norms. Do not take off nor damage the stickers or advise put on the

product and above all the details imposed by the law.


3


4

INDEX 1. Specification……………………………………………………………………………..……………………………………p.5 2. Main features of SCOUT II………………………………………………………………………………………….……… p.5 3. LAY OUT……………………………………………………………………………………………………………………... p.6 4. Caution……………………………………………………………………………………………………………………….. p.7 5. Accessories ( Option items )……………………………………………………………………………………………......p.8 6. Operation……………………………………………………………………………………………………………………... p.9 6.1 Mode………………………………………………………………………………………………………………………… p.9 6.2 Work mode………………………………………………………………………………………………………………….. p.10 6.3 Log-in mode ………………………………………………………………………………………………………………... p.10 6.4 Parameter mode…………………………………………………………………………………………………………….p.11 6.5 Measuring mod……………………………………………………………………………………………………………...p.12 6.6 Program # and parameters……………………………………………………………………………………………….. p.13 6.7 Parameters…………………………………………………………………………………………………………………. p.14 7. Interface……………………………………………………………………………………………………………………… p.17 7.1 25P I/O interface details…………………………………………………………………………………………………… p.17 7.2 INPUT (Negative(-) Common wiring)…………………………………………………………………………………….. p.18 7.3 INPUT (Positive(+) Common wiring) ……………………………………………………………………………………. p.19 7.4 OUTPUT (Negative(-) Common wiring) ………………………………………………………………………………… p.20 7.5 OUTPUT (Positive(+) Common wiring) …………………………………………………………………………………. p.21 7.6 Binary coding for Program selecting by 3 pins ( Pin no. 8,9 and 10 ) - P35 Enable.............................................. p.22 7.7 Wiring example #1 - Tower lamp, solenoid valve, sensors, switch…………………………………………………… p.23 7.8 Wiring example #2 - Inter-Lock of two screwdriver with Mid-Count signal setting………………………………….. p.24 7.9 Connecting to Hybrid HDC controller……………………………………………………………………………………..p.26 8. Timing Chart…………………………………………………………………………………………………………………. p.27 9. Timing chart details for NG / OK set up………………………………………………………………………………....... p.28 9.1 Fastening OK……………………………………………………………………………………………………………….. p.28 9.2 Fastening ERROR 1 - TIME LAPSE……………………………………………………………………………………...p.28 9.3 Fastening ERROR 2 - TIME OVER…………………………………………………………………………………….... p.29 9.4 Fastening ERROR 3 - NO TORQUE UP ( Most common mistake in assembly )…………………………………... p.29 10. Cycle Start / Stop in the various operating conditions……………………………………………………………........ p.30 10.1 Auto Start………………………………………………………………………………………………………………….. p.30 10.2 Start ( Continuous ON )………………………………………………………………………………………………….. p.30 10.3 Start (pulse) + Stop by time limit (Optional)……………………………………………………………………………. p.31 10.4 Start (pulse) + Stop (pulse)……………………………………………………………………………………………… p.33 11. RS-232C & USB communication port………………………………………………………………………………….... p.34 11.1 Protocol................................................................................................................................................................ p.35 11.1.1 Protocol frame.................................................................................................................................................. p.35 11.1.2 Communication control letter............................................................................................................................ p.35 11.1.3 Command......................................................................................................................................................... p.36 11.1.4 Check sum (BBC)............................................................................................................................................. p.36 11.2 Parameter change and save................................................................................................................................ p.36 11.3 Monitoring data output......................................................................................................................................... p.37 12. PC communication software, SCOUT II-Manager (for MS Windows)………………………......…………………… p.38 12.1 Software install……………………………………………………………………………………………………………. p.38 12.2 How to use………………………………………………………………………………………………………………… p.38


5

1. Specification

No Description Specification

1 Input power

1. 30~40VDC from XS-38D (XS-40D) 2. External power of 24VDC, 1A for Hybrid controller

2 Available tools XS-38D, XS-40D, HDC-30i, HDC-40i

3 No of Program 8 programs

4 Count number 99 for each program

5 Screwdriver port

4 ports for XS-38D (XS-40D) 1 port for HDC-30i, HDC-40i

6 Com port RS232C, USB(B)

7 I/O Input 15, Output 7

8 PC software Scout Manager (on Windows)

9 Parameter setting on front panel or PC software

10 Program share

Maximum 4 screwdrivers (with XS-38D v4.3 or XS-40D) can share one program - Only one(1) XS-38D with the version lower than v4.3 can be connected to Scout II

2. Main features of SCOUT II

- Maximum 5 screwdrivers can share one program of Scout ( 4 of XS-38D v4.3 or XS-40D through A,B,C,D port + 1 extra one through 25P I/O ) - OK / NG judgment for each fastening - Display of the remaining screw number to be fastened - Variable signal type of the cycle start and stop - Error display with beep sound - Display of the fastening error information - Built in Fastening time measurement function - No extra power is required for XS-38D, XS-40D - External power (24VDC) is required for HDC or other tools through 25P I/O


6

3. LAY OUT


7

1) The power is supplied from XS-38D or XS-40D controller to Scout through RJ-11 "A" screwdriver port. The screwdriver port "A" works for power feeding from the connected controller XS-38D or XS-40D additionally. If the screwdriver port "A" is empty (not used), then external power (24VDC, 1A) is required. 2) Scout II have 4 screwdriver ports for direct connecting of XS-38D and XS -40D. Also one extra screwdriver can be connected through 25P I/O. 3) Cycle can be started by the signal from PLC, sensor or other equipment. Also Scout gives the cycle complete signal to PLC or other equipment, too through the 25P I/O port. 4) The numeric LED shows the number of screws which should be fastened for a cycle. 5) Power Input (24VDC,1A) is required when the Hybrid screwdriver is connected. Don't connect both XS-38D (or XS-40D) and HDC controller together to Scout II. 6) Fastening results are displayed by NG or OK for every fastening. In order to use NG/OK judgment, the different parameter settings can be saved on the program no. from 1 to 8. 7) Parameter setting is also possible on Scout Manager (pc software). It transmits the settings to Scout II. The settings on programs can be saved in .csv format file. 4. Caution 1) The screw counter SCOUT II should be used with XS-38D or XS-40D controller only. Never use the screw counter with any other tools not specified by the manufacturer. It can be dangerous by the electrical shock. 2) Be careful of right connecting cable between the screwdriver controller and Scout II. 3) Never use non specified cable by the manufacturer. 4) Don't connect both XS-38D (or XS-40D) and HDC controller together to Scout II. 5) Do not use the screw counter near fire and magnetic environment.


8

5. Accessories ( Option items )


9

6. Operation 6.1 Mode By pressing the MODE button, it circulates Work, Log-in, Parameter and Measuring mode. Work means operating. Before parameter mode, password is required. Every setting is possible in Parameter mode. Once logged in, it circulates Work, Parameter and Measuring mode, until the power is off and on again. Fastening time is monitored on Measuring mode. Minimum and Maximum measured time can be saved on the selected program #. Factory setting password : " 0 "


10

6.2 Work mode

6.3 Log-in mode


11

6.4 Parameter mode


12

6.5 Measuring mode


13

6.6 Program # and parameters The program numbers from 1 to 8 are effected together with parameters 1~8 for number of screws, P9~16 for minimum tightening time, P17~24 for maximum tightening time, and P38~45 tear mid count number.


14

6.7 Parameters

P # Name Specification Default

P01-P08 Program # Save total number of screws on P1-8

1

P09-P16 Minimum tightening time

Minimum screw tightening time Input : 0.000 - 9.999 sec ( "0" : No use )

0

P17-P24 Maximum tightening time

Maximum screw tightening time Input : 0.000 - 9.999 sec ( "0" : No use )

0

P25 Type of cycle start and stop

Select one of 4 types of Cycle Start signal input 0 : Auto 1 : Start (continuous ON) 2 : Start (pulse ON) + Stop (timer on P27) 3 : Start (pulse ON) + Stop (pulse ON)

0

P26 Input signal type

Select one of 2 signal type 0 : Active High ( 0 --> 1 ) 1 : Active Low ( 1 --> 0 ) When Active Low is selected, the only one(1) screwdriver ("A") can be connected.

0

P27 Timer setting for Cycle start/stop type 2 of P25

Input screw tightening time limit after Cycle start signal Input : 0.0 - 9.9 sec ( "0" : No use )

0

P28 Minimum time to judgement

Set the minimum time to judgement of OK/NG Input : 0 - 99 ( x 0.1s ) ( "0" : No use )

0

P29 Com port select

Select one of two com ports. 0 : USB 1 : RS-232C

0

P30 Hybrid HDC connect

Select one of two condition 0 : Not Connected (not use) 1 : Connected (used)

0


15

P # Name Specification Default

P31 Fastening buzzer

Select one of followings 0 : Not use 1 : OK only 2 : NG only 3 : OK + NG

0

P32 Cycle buzzer

Select one of followings 0 : Not use 1 : OK only 2 : NG only 3 : OK + NG

0

P33 Reset key control

Select Reset key Enable / Disable 0 : Disable 1 : Enable

0

P34 Program key control

Select Program key Enable / Disable 0 : Disable 1 : Enable

0

P35 Program Select Input with Binary code

Program Select Input by Binary code with Pin no. 1 ~ 3 0 : Disable 1 : Enable

0

P36 Monitoring data output setting

Select Enable / Disable of monitoring data output through RS-232C port 0 : Disable 1 : Enable

0

P37 Cycle start signal interval required

The interval time between Cycle complete and new cycle start can be set between 1 ~ 10mS ( unit : 10 mS )

100

P38-P45 Mid count signal for P1~8

Count complete signal comes out after the set number of Mid-Count during the cycle 0 : No use 1 – 99 : Count number

0

P46 Password

Key in the password in 4 numbers. Initial factory setting password is ‘’0000’’ If the password is forgotten, click the

Menu on Scout manager control bar with password ‘’77’’, then all parameters are changed to the factory settings. Once again, the factory setting password is ‘’0000’’.

P47 Initial parameters

All parameters are initialized to the factory settings. Key in ‘’77’’ on P47 and press Enter button


16

P48 Auto system Lock

Driver is locked between Cycle complete and next new Cycle start signal. 0 : Disable 1 : Enable

P49 Count UP Enable

Count number display on the panel 0 : Disable ( Count DOWN ) 1 : Enable ( Count UP )

0

P50 Timer setting on Auto cycle start

Time limit on auto cycle start makes NG after set time 0 ~ 5.0sec ( 0 : not use ) unit : 0.1 sec

0

P51 Count delete key

Count delete key Enable/Disable 0 : Disable 1 : Enable

1

P51~56 Spare Spare

P57 Version information It is not allowed to change


17

7. Interface 7.1 25P I/O interface details The configuration of 25P I/O port for remote control is as below.

PIN no.

Configuration

IN / OUT

1 External Motor Run signal 2 External Torque Up signal 3 Cycle Start 4 Cycle Stop 5 Cycle Reset 6 Driver Lock 7 Spare 1 8 PS1 (Program selecting) PS1(P35 Enable) 9 PS2 (Program selecting) PS2(P35 Enable) 10 PS3 (Program selecting) PS3(P35 Enable) 11 PS4 (Program selecting) spare 12 PS5 (Program selecting) spare 13 PS6 (Program selecting) spare 14 PS7 (Program selecting) spare 15 PS8 (Program selecting) spare

16 Cycle complete OK 17 Cycle complete NG 18 Tightening OK 19 Tightening NG 20 Mid-count complete signal 21 Driver Lock 22 Spare 2 23 No use 24 Input COM 25 Output COM


18

7.2 INPUT (Negative(-) Common wiring)


19

7.3 INPUT (Positive(+) Common wiring)


20

7.4 OUTPUT (Negative(-) Common wiring)


21

7.5 OUTPUT (Positive(+) Common wiring)


22

7.6 Binary coding for Program selecting by 3 pins ( Pin no. 8,9 and 10 ) - P35 Enable

Program no. pin 10 (PS3) pin 9 (PS2) pin 8 (PS1) 1 0 0 0 2 0 0 1 3 0 1 0 4 0 1 1 5 1 0 0 6 1 0 1 7 1 1 0 8 1 1 1

** Program selecting is not effective during the cycle ON.


23

7.7 Wiring example #1 - Tower lamp, solenoid valve, sensors, switch


24

7.8 Wiring example #2 - Inter-Lock of two screwdriver with Mid-Count signal setting


25


26

7.9 Connecting to Hybrid HDC controller The screw count number on P74 of Hybrid HDC controller can be changed by program selecting on Scout II through the RS-232 interface port. The only RS-232 (not USB) interface of HDC controller works with Scout II. The min/max tightening time on Scout does not work for Hybrid HDC controller. The only screw count number on Scout works for counter in HDC controller.


27

8. Timing Chart ( example ) number of fastening screw is supposed to be three(3)


28

9. Timing chart details for NG / OK set up 9.1 Fastening OK

9.2 Fastening ERROR 1 - TIME LAPSE


29

9.3 Fastening ERROR 2 - TIME OVER

9.4 Fastening ERROR 3 - NO TORQUE UP ( Most common mistake in assembly )


30

10. Cycle Start / Stop in the various operating conditions 10.1 Auto Start

- Where fastening number count is not necessary It starts to count the number of fastening automatically just after cycle ends with "0" display of counter, and repeats without any cycle start and stop signal for counting. "Auto Start" can be used for monitoring fastening OK / NG condition without counting of fastening numbers. 10.2 Start ( Continuous ON ) Scout starts counting the fastening number from the ON signal edge and keeps counting until signal OFF. If the number reaches the target before signal OFF, it makes the Cycle complete OK and provides Cycle end output signal. Also it verifies the Cycle complete NG, If the ON status turned OFF which means that the fastening work is finished, because the work piece left the working area.

The display is reset to the target number when the Cycle Start signal is turned ON again.


31

Example) the target screw number is "10"

10.3 Start (pulse) + Stop by time limit (Optional)

- Automatic flow assembly line with pallet conveyor system which is controlled by PLC The SCOUT cooperates with PLC for the signals of cycle start and cycle stop, in order to move the work-piece to next process automatically. If PLC gives the cycle start signal (pulse) to the SCOUT when the work-piece arrives at the work table, the SCOUT will start to count the number of fastening by displaying set numbers.

After finish of all screws fastening, the SCOUT gives cycle complete OK signal (pulse ) to PLC, then PLC will arrange the next process. In semi-auto assembly line with belt conveyor system, the operator can use the push button, instead of PLC.

Pushing the button makes the cycle start signal (pulse ) to the SCOUT.


32

If the time is limited on P27 and the fastening is not complete until the set time, Scout will verify the fastening NG at the set time. It can be cleared to the target by pressing RESET button. Example #1 ) Cycle start pulse signal with time limit on P27

Example #2 ) Cycle start pulse signal without time limit on P27 Without the fastening time limit on P27, it can be a useful application with a pallet conveyor system with stopper as shown below. The stopper does not go down keeping the work piece in work area, if there is no Cycle complete OK signal from the Scout.


33

10.4 Start (pulse) + Stop (pulse) - Semi-auto flow assembly line with belt conveyor system - Scout gives the alert buzzer when the work-piece moves out to the next process before the cycle is completed. It has two signals for work-piece coming IN and OUT using the optical or magnetic sensors. Scout starts to count fastening numbers with Start signal, and verifies Cycle complete OK / NG with Stop signal.


34

11. RS-232C & USB communication port Scout II provides both RS-232C and USB communication port together with free PC software, SCOUT II Manager. The com port and cable specification is as below.


35


36


37


38

12. PC communication software, SCOUT II-Manager (for MS Windows) PC communication software, SCOUT II-Manager, is easy to program screw counter. The Min, max fastening time & total number of screws can be changed on PC software and downloaded to Scout II. For changing parameters of SCOUT II by PC software, it requires Log-in password. For the Log-in password of SCOUT II-Manager software, please contact us. The password can not be opened to operators without agreement of managing group. SCOUT II-Manager without Log-in is available by request, too. 12.1 Software install - PC Operating System : MS Windows ( 2000, XP, Vista ) - Display : 800 x 600 ( Optimized ) The SCOUT II-Manager software requires MS Dot Net framework v 2.0 or higher on your OS before installing. Window 2000 and XP can be updated with Dot Net framework on the download center of Microsoft web site. (www.microsoft.com ). Microsoft .NET Framework ver 2.0 For installation of SCOUT II-Manager, just copy the file ( SCOUT II-Manager.exe ) on your PC, and double click for open. 12.2 How to use - Install the provided USB driver on your PC - Connect the SCOUT II to PC, and Power on. - Check COM port no.of SCOUT II USB port on your PC device manager. example ) CP210x USB to UART Bridge Controller (COM4) - Open the SCOUT II-Manager software - Select the Comport no and click OK on Scout II manager - Scout Manager reads the data of Scout II automatically when com port is connected at the beginning - Click " READ ALL " menu to read parameters from the connected SCOUT II - For changing parameter, it requires Manager Log-in password.


39


40

Doc

.601

85.0

9/14

instructions manual - service.doga.frservice.doga.fr/syst/dogatech.nsf/e343b994282587a7... ·...

Documents