LIFT CORPORATION Sht. 1 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

INSTRUCTION, TUK-A-WAY INSIDE HAND HELD CONTROL KIT

P/N 280570-07

CONTROL BOX AND COILED CORD P/N 263231

QTY. 1

CONTROL HARNESS P/N 297113-01

QTY. 1

BRACKET HOLDER P/N 280588-01

QTY. 1

RIVET, 1/2” LGP/N 903700-03

QTY. 4

RIVET, 9/16” LGP/N 904005-2

QTY. 3

GROMMET, 1” O.D.P/N 266428-12

QTY. 1

LIFT CORPORATION Sht. 2 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

ELECTRICAL SCHEMATIC (GRAVITY DOWN) FIG. 2-1

LIFT CORPORATION Sht. 3 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

ELECTRICAL SCHEMATIC (POWER DOWN) FIG. 3-1

LIFT CORPORATION Sht. 4 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

DISCONNECTING POWERFIG. 4-2

NEGATIVE (-) BATTERY TERMINAL

NEGATIVE (-) BATTERY CABLE

NUT2. Disconnect power from Liftgate. Remove

nut from negative (-) battery terminal (FIG. 4-2). Disconnect negative (-) battery cable (FIG. 4-2).

WARNING!To prevent accidental personal injury and equipment damage, disconnect (-) battery cable from battery.

Remove all rings, watches and jewelry before doing any electrical work.WARNING!

Never route an energized wire. Make sure battery is disconnected. Always route electrical wires clear of moving parts, brake lines, sharp edges and exhaust systems. Avoid making sharp bends in wiring. Attach securely. If drilling is necessary, first check behind the drilling surface so you do not damage any fuel lines, vent lines, brake lines or wires.

WARNING!

1. Lower platform to the ground. Then, un-fold platform and flipover (FIG. 4-1). See Operation Manual for detailed operating instructions.

PLATFORM LOWERED TO THE GROUNDFIG. 4-1

LIFT CORPORATION Sht. 5 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

MARKING & DRILLING HOLES FOR BRACKET HOLDER AND CONNECTOR (VIEW FROM INSIDE TRUCK BODY)

FIG. 5-1

3. Measure, mark, and drill holes for bracket holder and control harness on inside of truck body (FIG. 5-1, 5-1A and FIG. 5-1B).

TRUCK BODY VERTICAL POST

( CURBSIDE) 1-1/2”

USE # 7 DRILL(3 PLACES)

1-1/2”

1-3/8” MIN

USE 13/16” DRILL

USE # 38 DRILL(4 PLACES)

7/16”

FIG. 5-1A

TRUCK BODY FLOOR

7/8”

1” MAX

FIG. 5-1B

7/8”

3/4”

18-1/2”

48”

ROLL UP DOOR TRACK(FRONT EDGE)

7/16”

LIFT CORPORATION Sht. 6 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

4. Insert control harness through 13/16” hole inside truck body (verti-cal post) and out through the bot-tom of the rear sill (FIG. 6-1).

RUN CONTROL HARNESS(VIEW FROM INSIDE TRUCK BODY)

FIG. 6-1

TRUCK BODY VERTICAL POST

(CURBSIDE)

13/16” HOLE

REAR SILL

CONTROLHARNESS

CONNECTOR

5. Route the end of the harness, with electrical terminals, to the pump mounting plate (FIG. 6-2).

RUN CONTROL HARNESS(VIEW FROM UNDER TRUCK BODY)

FIG. 6-2

MAIN CONTROL SWITCH (REF)

REAR SILL

HAND HELDCONTROL HARNESS

PUMP MOUNTING PLATE

LIFT CORPORATION Sht. 7 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

9. Reconnect battery cable to starter solenoid (FIG. 7-1B).

10. Bolt on the pump cover as shown in FIG. 7-1.

8. Insert switch wiring through new grommet on pump mounting plate (FIG. 7-1A). Then, connect the switch wir-ing to the junction block (FIG. 8-1) or power down module (FIG. 8-2) as shown on the next page.

BOLTING / UNBOLTING PUMP COVERFIG. 7-1

BATTERY CABLE & TERMINAL LUG

OLD GROMMET

PUMP COVERPOWER UNIT (REF)

FLAT WASHERS (5 PLACES)

CAP SCREWS(5 PLACES)

OLD GROMMET FIG. 7-1A

NEW GROMMET FIG. 7-1B

BATTERY CABLE & TERMINAL LUG

NEW GROMMET

TERMINAL NUT & LOCK

WASHER

STARTER SOLENOID

STARTER SOLENOID

HAND HELD SWITCH WIRING

Do not over-tighten the terminal nuts. For the 5/16” load terminals, torque nuts to 35 lb-in. Torque the nuts on #10-32 control termi-nals to 15 lb-in.

CAUTION

TERMINAL NUT & LOCK

WASHER

7. Disconnect battery cable from starter solenoid (FIG. 7-1A). Remove existing grommet from pump mounting plate (FIG. 7-1A). Insert new grom-met (Kit item) into pump mounting plate (FIG. 7-1B).

6. Unbolt and remove pump cover (FIG. 7-1).

LIFT CORPORATION Sht. 8 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

CONNECTING SECOND CABLE TO GD PUMPFIG. 8-1

CONNECTING SECOND CABLE TO PD PUMPFIG. 8-2

MAIN CONTROL SWITCH CABLE

10A FUSE STARTER SOLENOID

POWER DOWN MODULE

TERMINAL 2

TERMINAL 1BLACK WIRES

JUNCTION BLOCK

HAND HELD CONTROL HARNESS CONNECTOR

STARTER SOLENOIDCOIL DRIVE (+)

TERMINAL

10A FUSE

BLACK WIRES

WHITE WIRES

GREEN WIRES

CONNECTION TERMINAL

GROMMET

HAND HELD CONTROL HARNESS CONNECTOR

GREEN WIRES

GROMMET

WHITE WIRES

MAIN CONTROL SWITCH CABLE

LIFT CORPORATION Sht. 9 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

11. Rivet bracket holder and control harness connector to truck body (FIGS. 9-1, 9-1A and 9-1B).

RIVETING CONTROLHARNESS CONNECTOR

FIG. 9-1B

9/16” LG. RIVETS (3 PLACES)

1/2” LG. RIVETS(4 PLACES)

BRACKET HOLDER (VIEWED FROM INSIDE

TRUCK BODY)

CONNECTORFLANGE

RIVETING BRACKET HOLDERFIG. 9-1A CONTROL HARNESS

CONNECTOR

TRUCK BODY VERTICAL POST(VIEWED FROM INSIDE)

FIG. 9-1

TRUCK BODY VERTICAL POST

(CURBSIDE)

LIFT CORPORATION Sht. 10 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

BRACKET HOLDER

CONTROL BOX

CONTROL HARNESS CONNECTOR

12. Place control box in bracket holder (FIG. 10-1). Connect coiled cord to control harness connector.

CONNECTING HAND HELD CONTROL(VIEWED FROM INSIDE TRUCK BODY)

FIG. 10-1

COILED CORD

LIFT CORPORATION Sht. 11 of 11 DSG# M-16-09 Rev. - Date: 05/17/17

© MAXON Lift Corp. 2017

13. Reconnect power to liftgate. Remove nut from negative (-) battery terminal (FIG. 11-1). Connect negative (-) battery cable to the negative (-) battery terminal (FIG. 11-1). Install and tighten nut.

VERIFYING HAND HELD CONTROL SWITCHFIG. 11-2

14. Verify hand-held control works correctly. Push RAISE button to raise platform (FIG. 11-2). Then, push LOWER button (FIG. 11-2) to lower platform to the ground.

RECONNECTING POWERFIG. 11-1

NEGATIVE (-) BATTERY CABLE

NEGATIVE (-) BATTERY TERMINAL

NUT

RAISE

LOWER