instruction manual for inserting the cms zdcs using the crane
DESCRIPTION
Instruction Manual for inserting the CMS ZDCs using the crane. ZDC REMOVAL PROCEDURE STEP 1 : Set up Test control system above ground 3 Moving Materials 4 - PowerPoint PPT PresentationTRANSCRIPT
Instruction Manual for inserting the CMS ZDCs using the crane
2
Summary TableZDC REMOVAL PROCEDURE
STEP 1: Set up1. Test control system above ground 32. Moving Materials 43. Cables connections 5-6 4. Laying of Cables. 75. Test crane movement without payload 86. Bring sarcophagus to TAN 97. Install rotation servo motor 10-128. Control System Activation 13-159. Crane rotation (to SARCO) 16-1710.Install elevator servo motor 18
STEP 2: Extraction of ZDC11.Rotate crane to TAN and lower elevator to ZDC 1912.Aline elevator to ZDC 2013.Fasten vertical elevator to ZDC 2114.Extract the ZDC 2215.Rotate crane and insert ZDC in SARCO 2316.Unfasten ZDC 2417.Store ZDC in bunker 25
Continued on next page
3
Summary TableZDC REMOVAL PROCEDURE
STEP 3 : Insertion of steel bars 1. Raise crane to make space for steel bars 262. Bring steel bars to TAN using transpallet 273. Lower elevator to steel bars 284. Fasten elevator to steel bars 295. Extraction of bars and rotation over TAN 306. Insertion of bars in TAN 317. Disconnect elevator from bars 32
STEP 4: Clean up8. Move empty crane over sacro 339. Disconnect servo motor from vertical elevator 3410.Move empty crane back over TAN 3511.Take empty sarco back to bunker 3612.Remove rotation servo motor 3713.Pull up control cables 3814.Disconnect Cables from control system Connections 39-4015.Bring materials back 41
4
STEP 1Op. 1: Test control system above ground.1. B90 power cable2. B90_RES cable3. B63 power cable4. B63_RES cable5. Fake switch cable, shown in insert. 6. SPARE 7. Handset cable8. 220v 15A ___________________Time : 5 minOperators : A and B
8
1 2 37
5
4
6
5
STEP 1Op. 2: Moving MaterialsBring downstairs control cabinet , remote control, motors, cables
Reference List : 1. Control Cabinet2. Remote Command
Handset3. Baldor BSM90
Servo motor (Rotation)
4. Baldor BSM63 Servo motor(vertical axis)
5. Cables
____________________
Time : 15 minOperators : A and B
1
34
25
6
STEP 1Op.3: Cable Connections (A)Control System Installation(with cables connections)
____________________
Time : 10 minOperators : A and B
7
STEP 1Op.3: Cable Connections (B)Control System Installation(cables connections)
Reference List :
1. B90_PWR cable2. B90_RES cable3. B63_PWR cable4. B63_RES cable5. Limit_Switch cable6. SPARE 7. Handset cable8. 220v 15A
____________________
Time : 5 minOperators : A and B
8
1 2 37
5
4
6
8
STEP 1 Op.4: Laying of CablesFrom the Control System to the ZDC Crane.
____________________
Time : 5 minOperators : A and B
20meters
15meters
9
STEP 1 Op.5: Test crane movement without payloadRun the crane forward and backward through its entire range of motion without a payload.____________________
Time : 10 minOperators : A and BOne near TAN the other at the staging area
10
STEP 1 Op.6: Bring sarcophagus to TAN.Using the transpallet bring and empty Sarcophagus to the TAN. ____________________
Time : 5 minOperators : A
11
STEP 1Op.7: Install rotation servo motor (A)1) Connect the Baldor BSM90 Servo motor to crane2) Connect cables to motor
____________________
Time : 10 minOperators : A and B
1
2
12
STEP 1 Op.7: Install rotation servo motor (B)Baldor BSM90 Servo motor (Rotation) : Assembly to the crane
____________________
13
STEP 1Op.7: Install rotation servo motor (C)Baldor BSM90 Servo motor (Rotation) : Fastening
________________
14
STEP 1Op.9: Control System Activation(A) 1.Power-ON(LV)2.Emergency Stop&Key enabling system for HV 3. Switch control of HV motor power
____________________
Time : 2 minOperators : B
1
15
STEP 1Op.9: Control System Activation(B) 1.Power-ON(LV)2.Emergency Stop&Key enabling system for HV 3. Switch control of HV motor power
____________________
2
16
STEP 1Op.9: Control System Activation(C) 1.Power-ON (LV)2.Emergency Stop&Key enabling system for HV 3. Switch control of HV motor power
____________________
3
17
command button (rotate to TAN)
command button (rotate to SARCO)
command button (move UP)
command button (move DOWN)
Indicator light (move UP)
Indicator light (move DOWN)
Indicator light (rotate to TAN)
Indicator light (rotate to SARCO)
STEP 1Op.10: Crane rotation to SARCO (A) Push the command button and keep it pushed to rotate the crane to SARCO
____________________
Time : 5 minOperators : B
18
STEP 1Op.10: Crane rotation to SARCO (B) Wait until the crane is completely extended over the SARCO
____________________
19
STEP 1Op.8: Install elevator servo motor 1) Connect cables to Baldor BSM63 servo motor
2) Connect motor to the crane.
____________________
Time : 4 minOperators : A and B
20
STEP 2Op.1: Rotate crane to TAN and lower elevator to ZDC 1. Bring back the
crane in the starting position over the TAN.
2. Then lower the Overhead Beam of the Vertical Elevator close to the ZDC Module
____________________
Time : 5 minOperators : B
b
a
21
A
View « A »
STEP 2Op.2: Aline elevator to ZDC Lower the Overhead Beam of the Vertical Elevator until the holes on Lifting Bridge shoe (1) are Alined with the holes on the ZDC supports (2)____________________
Time : 2 minOperators : A and B
1
2
22
STEP 2Op.3: Fasten vertical elevator to ZDC Fastening of the Lifting Bridge shoe to the ZDC supports with screws and nuts
Reference List :
1. M12 screw (4)2. M12 Nut (4)____________________
Time : 3 minOperators : A and B
1
2
23
STEP 2Op.4: Extract the ZDC Lift the ZDC calorimeter out of the TAN ____________________
Time : 2 minOperators : B
24
STEP 2Op.5: Rotate crane and insert ZDC in SARCO
1. Rotate the crane until completely extended over the SARCO
2. Insert the ZDC calorimeter into the SARCO
____________________
Time : 4 minOperators : B
25
STEP 2Op.6: Unfasten ZDC
Remove the 4 screws and the 4 nuts from the ZDC supports
____________________
Time : 1 minOperators : A
26
STEP 2Op.7: Store ZDC in bunker
Bring the sarcophaguscontaining the ZDC tothe bunker
____________________
Time : 4 minutesOperators : A
27
STEP 3Op.1: Raise crane to make space for steel bars. Raise the Overhead
Beamof the Vertical Elevator10cm____________________
Time : 2 minOperators : B
a
28
STEP 3Op.2: Bring steel bars to TAN using transpallet____________________
Time : 5 minutesOperators : A
29
A
View « A »
STEP 3Op.3:Lower elevator to steel bars Lower the Overhead Beam of the Vertical Elevator until the holes on Lifting Bridge shoe (1) are Alined with the holes on the supports of the steel bars (2)____________________
Time : 1 minOperators : B
1
2
30
STEP 3Op.4: Fasten elevator to steel bars Fastening of the Lifting Bridge shoe to the steel bar supports with screws and nuts
Reference List :
1. M12 screw (4)2. M12 Nut (4)____________________
Time : 4’Operators : A and B
1
2
31
STEP 3Op.5: Extraction of bars and rotation over TAN
a) Extract the bars from the SARCO
b) Rotate the crane until the bars are over the TAN.
____________________
Time : 5 minOperators : B
32
STEP 3Op.6: Insertion of bars in TAN Lower the steel bars into the TAN ____________________
Time : 3 minOperators : B
33
STEP 3Op.7: Disconnect elevator from bars Unscrew nuts that link bridge shoe to the bars and then remove screws.
Reference List :
1. M12 screw (4)2. M12 Nut (4)____________________
Time : 1 minOperators : A and B
1
2
34
STEP 4Op.1: Move empty crane over sarco Lift the elevator bar and rotate crane over empty sarco____________________
Time : 4 minOperators : B
35
STEP 4Op.2: Disconnect servo motor from vertical elevator 1) Unbolt Baldor
BSM63 Servo motor
2) 2 disconnect cables
____________________
Time : 2 minOperators : A and B 2
1
36
STEP 4Op.3: Move empty crane back over TAN Rotate crane over empty sarco____________________
Time : 3 minOperators : B
37
STEP 4Op.4: Take empty sarco back to bunker
____________________
Time : 4 minutesOperators : A
38
STEP 4Op.5: Remove rotation servo motor1) Uncable Baldor
BSM90 servo motor
2) Loosen and remove bolts
3) Take off motor
________________
Time : 4 minOperators : A and B
3
2
1
39
STEP 4 Op.6: Pull up contol cablesGather up the cables from the Control System to the Crane.
____________________
Time : 2Operators : A and B
20meters
40
STEP 4Op.7: Disconnect Cables from control system Connections (A)
____________________
Time : 4Operators : A and B
41
STEP 1Op.7: Disconnect cable from contorl system (B)
Reference List :
1. B90_PWR cable2. B90_RES cable3. B63_PWR cable4. B63_RES cable5. Limit_Switch cable6. SPARE 7. Handset cable8. 220v 15A
____________________
Time : 3 minOperators : A and B
8
1 2 37
5
4
6
42
STEP 4Op. 8: Bring materials backBring control cabinet , remote control, motors, and cables upstairs.
Reference List : 1. Control Cabinet2. Remote Command
Handset3. Baldor BSM90
Servo motor (Rotation)
4. Baldor BSM63 Servo motor(vertical axis)
5. Cables
____________________
Time : 15 minOperators : A and B
1
34
25