installation instruction dsp400 sensors - … pit installation ... 4.2 camera aiming procedure ......

Form 4345T, 03-03 Supersedes Form 4345T, 03-01

INSTALLATION INSTRUCTION

DSP400 SENSORS MODEL DSP400

Copyright 1998 - 2003 Hunter Engineering Company

CONTENTS 1. Site Requirements .......................................................................................... 1

1.1 Power Requirements .................................................................................................... 1 1.2 General Information ...................................................................................................... 1 1.3 Location Verification...................................................................................................... 1 1.4 Lift Applications............................................................................................................. 5 1.5 Pit Installation................................................................................................................ 6

2. Determine the Installation Location of the DSP400 ..................................... 7 2.1 Lift Centerline................................................................................................................ 7 2.2 Turnplate Centerline ..................................................................................................... 8 2.3 Leg Baseplates ............................................................................................................. 8

3. Assemble the DSP400 .................................................................................. 11 3.1 Install the Crossbeam to the Legs .............................................................................. 11 3.2 Positioning and Securing the DSP400 Sensor Assembly .......................................... 12 3.3 Install the 3 x 4 inch Beam.......................................................................................... 13 3.4 Install Camera Brackets and Camera to 3 X 4 Inch Beam......................................... 15 3.5 Install the Burndy Connector....................................................................................... 18

4. Aiming the DSP400 Cameras....................................................................... 19 4.1 Position Calibration Bar and Install Targets................................................................ 19 4.2 Camera Aiming Procedure.......................................................................................... 20 4.3 Alternate Camera Aiming Procedure .......................................................................... 21 4.4 Vertical Camera Adjustment (all lifts).......................................................................... 23 4.5 Horizontal Camera Adjustment (all lifts) ..................................................................... 24 4.6 Calibration Procedure ................................................................................................. 24

5. Exterior Trim ................................................................................................. 25 5.1 Camera Shields .......................................................................................................... 25 5.2 Crossbeam Trim ......................................................................................................... 26 5.3 Spreader Bracket ........................................................................................................ 29 5.4 Target Support Assemblies......................................................................................... 30 5.5 Remote Indicator Assembly Brackets......................................................................... 31 5.6 Leg Panels and Plastic Plugs ..................................................................................... 31

Appendix A - Lift Sites...................................................................................... 33 PN PIT.................................................................................................................. 34 L401 Lift Rack ...................................................................................................... 35 L401 Lift Rack with Extensions............................................................................ 36 L421 Lift Rack ...................................................................................................... 37 L421 Lift Rack with Extensions............................................................................ 38 L404 Lift Rack ...................................................................................................... 39 L424 Lift Rack ...................................................................................................... 40 L202 Lift Rack ...................................................................................................... 41 RL Lift Rack.......................................................................................................... 42 RL Lift Rack with Extensions ............................................................................... 43 RLHD Lift Rack .................................................................................................... 44 “D” Lift Rack ......................................................................................................... 45 RJM and RKM Lift Racks..................................................................................... 46 RM Lift Rack......................................................................................................... 47 RM Lift Rack with Extensions .............................................................................. 48 RX-9 and RX-9-L Lift Rack .................................................................................. 49 RX-12-L and RX-12-XL Lift Rack......................................................................... 51

DSP400 Installation Instructions Contents • i

ii • Contents DSP400 Installation Instructions

1. Site Requirements

NOTE: A qualified factory technical representative should perform these procedures.

NOTE: Read and thoroughly familiarize yourself with the contents of these instructions before installing the DSP400 Sensor Assembly.

1.1 Power Requirements Electrical power for DSP400 Sensor camera operation is supplied from the aligner console.

1.2 General Information Unpack all boxes and check all parts for transit damage.

Prior to beginning assembly, verify that all parts are included in the installation packages.

DSP400 Sensors can be used with Hunter alignment racks and 411/611 alignment consoles or later with WinAlign® 4.1 or later. Upgraded 211 alignment consoles may be used if equivalent.

1.3 Location Verification NOTE: The DSP400 Sensor Assembly must not be installed on

asphalt or other similar unstable surfaces. A concrete pad or floor at least 4 inches thick is preferred installation surface.

Measure the ceiling height of the installation location and verify the height provides sufficient clearance. (Refer to Figure 1.) Take into consideration any ceiling mounted obstructions such as heaters, fans, etc.

A ceiling height that is 9 inches (229 mm) higher than the DSP400 Sensor Assembly is needed to install sensors per the following instruction. It may be necessary to assemble the DSP400 horizontally on the floor and raise it into the installed position if sufficient clearance is not available for upright installation.

Measure the length and width of the installation area to verify the DSP400 Sensor Assembly will fit.

DSP400 Installation Instructions 1. Site Requirements • 1

The field-of-view for the DSP400 has been designed for optimum performance when installed at the nominal dimension 85 1/2 inches (2172 mm). (Refer to Figure 1 on page 2.) While it is possible to vary this dimension from 77 1/2 to 93 1/2 inches (1969 to 2375 mm), some reduction in the field-of-view may occur. This will limit the maximum raised height and require narrow vehicles to be carefully centered on the rack.

To allow for alignment on both the front and rear turnplates on extended lifts (L401, L421, RL, and RM extended lifts), the recommended distance from the centerline of the forward turnplates to the front of the DSP400 baseplates is 77 1/2 inches (1969 mm). (Refer to Figure 5 on page 6).

The lay out of each Hunter lift as installed with a DSP400 is in Appendix A on page 33. Recommended bay lengths are based on recommended ramp clearance, runway dimensions, recommended distance to sensors, and 6 inches (152 mm) of space behind the sensor baseplates.

The camera support assembly may be installed with the leg base plate against the wall if necessary. In the event that there is less than 6 inches (152 mm) of space from the baseplate to the wall, verify that there is clearance for drilling the anchor bolt mounting holes. The holes must be located at least 3 inches (76 mm), 6 inches (192 mm) preferred, from the edge of the concrete slab to prevent breakout when the anchor bolts are tightened.

Relocate power outlets, air line plumbing, or other wall-mounted items that will interfere with the installation.

If possible, provide an area in front of the rack and approximately 10 feet square for assembly.

85 1/2 INCHES(2172 mm)

*AT ALIGNMENT

HEIGHT

MEASURE FROM CENTER OF TURN

PLATE

MEASURE FROMFRONT OF

BASE PLATE

BACK WALL

FLUSH INSTALLATIONPERMISSIBLE

* IMPORTANT DETAIL FOR

RL, RLHD, AND RM LIFT INSTALLATIONS,SINCE THESE LIFTS DO NOT ELEVATE

STRAIGHT UP.

99 1/2 INCHES (2527 mm)

THE FIELD-OF-VIEW FOR THE DSP400 HAS BEEN DESIGNED FOR OPTIMUM

PERFORMANCE WHEN INSTALLED AT THIS DIMENSION. WHILE IT IS POSSIBLE TO VARY THIS DIMENSION FROM 77 1/2 TO 93 1/2 INCHES (1969 TO 2375 mm),

SOME REDUCTION IN THE FIELD OF VIEW MAY OCCUR. THIS WILL LIMIT THE

MAXIMUM RAISED HEIGHT AND REQUIRE NARROW VEHICLES TO BE CAREFULLY

CENTERED ON THE RACK. 107 3/8INCHES

(2727 mm)

*ALIGNMENT HEIGHT

Figure 1. Typical Installation Dimensions

2 • 1. Site Requirements DSP400 Installation Instructions

10 IN.

(254 mm)

120 INCHES(3048 mm)

35 INCHES(490 mm)

14 IN.(356 mm)

Figure 2. DSP400 Lay-Out (top view)

x = 85 1/2 IN.

MEASURE FROM

CENTER OF TURN PLATE

HEIGHT OF RUNWAY FOR COMPENSATION AND MEASURING CASTER

(below)

INSTALL HEIGHTS FOR THE DSP400 CROSSBEAM MUST CORRESPOND TO THE FOLLOWING RUNWAY HEIGHTS

Runway Height 42” = 108” Installed Height (108”- 42” = 66”) Runway Height 36” = 102” Installed Height (102”- 36” = 66”) Runway Height 30” = 96” Installed Height (96”- 30” = 66”) Runway Height 24” = 90” Installed Height (90”- 24” = 66”)

y = 66 IN.

DISTANCE FROM TOP OF TURNPLATE TO TOP OF THE

DSP400 CROSSBEAM

TOP OF DSP400 CROSSBEAM

INSTALLED HEIGHT(below)

36”

102”

30”

96”

24”

90”

108”

42”

(1676 mm)

(2171 mm)

Figure 3. DSP400 Installation Parameters

IMPORTANT: The “x” and “y” constants must be maintained while aiming cameras, compensating, and measuring caster.

“x”- is the distance measured from the front of the baseplate to the center of the turnplate.

“y”- is the distance measured from the top of turnplate to top DSP400 crossbeam.

Although measurements can be obtained when the lift is raised to make adjustments, failure to follow these instructions may result in intermittent performance.


On installations where the alignment lift is installed at an angle to the bay walls, the clearances shown below must be present for the DSP400 Sensor Assembly to be installed. The below table contains perpendicular distances from the bay wall to the center of the closest turnplate for different wall angles (10 to 90 degrees, in 5-degree increments) and three sensor-to-turnplate distances (minimum, optimal, and maximum).

For example, the wall-to-turnplate distance of a lift / DSP400 installation with a 45-degree wall angle and the optimal distance (85 1/2 inches) to sensor is 100 1/2 inches.

BAYWALL

CL

INSTALLATIONCENTERLINE

DISTANCETO WALL

@ 45°

45°

60°

90°

DISTANCE TOWALL @ 60°

42.0 INCHES(1067 mm)

@ 90°DISTANCETO SENSOR

(min, optimal,and max)

DISTANCES TO WALLARE MEASURED FROMTURNPLATE CENTER

8 INCH (203 mm)END CLEARANCE

DSP400 SENSORASSEMBLY

Figure 4. Angled Installations

Table for Angled Installations

DISTANCE TO WALL (inches)SENSORASSY.

TOWALL

ANGLE(degrees)

minimumdistance*to sensor77 1/2"

(1969 mm)

optimaldistance*to sensor85 1/2"

(2172 mm)

maximumdistance*to sensor93 1/2"

(2375 mm)10 97.9 105.8 113.715 99.7 107.5 115.220 100.8 108.3 115.925 101.1 108.4 115.630 100.7 107.6 114.535 99.5 106.0 112.640 97.5 103.6 109.745 94.8 100.5 106.150 91.3 96.5 101.655 87.2 91.8 96.460 82.4 86.4 90.465 76.9 80.3 83.770 70.9 73.7 76.475 64.4 66.5 68.580 57.3 58.7 60.185 49.9 50.6 51.390 42.0 42.0 42.0

*Lift at alignment height

NOTE: These clearances apply to angled installations with bay walls on either the right or left side of the alignment rack.

NOTE: The field-of-view for the DSP400 has been designed for optimum performance when installed with 85 1/2 inches (2172 mm) between the centerline of the turnplates to the front of the DSP400 baseplates. While it is possible to vary this dimension from 77 1/2 to 93 1/2 inches (1969 to 2375 mm), some reduction in the field of view may occur. This will limit the maximum raised height and require that narrow vehicles be carefully centered on the rack. 77 1/2 (1969 mm) inches is recommended for lifts with extensions.


1.4 Lift Applications DSP400 Sensors can be installed and operated with Hunter alignment racks. (Refer to Appendix A on page 33.)

NOTE: Racks with electronic turnplates do not accommodate or require the use of turnplate bridges.

4-Post Alignment Racks Hunter 4-post alignment racks include L401, L421, L404, and L424. Make installation measurements with the runways completely lowered to improve measurement accuracy.

L202 Racks The Hunter L202 alignment rack with the standard 93-inch long bolster beam is NOT recommended for use with DSP400 Sensors.

Hunter L202 alignment racks that have the 100-inch bolster beam with off-centered runway locations MUST be retrofitted with the new 100-inch bolster beam with the runway mounting holes centered. These mounting holes allow the runways to be centered between the lift support posts for accurate installation and operation of the DSP400 sensors.

NOTE: 100-inch bolster beams with off-centered runway locations on existing L202 lifts must NOT be re-drilled to center runways between the lift support posts.

For new L202 lift installations, a 103-inch bolster beam is available that maintains vehicle driver door access and allows DSP400 sensor visibility on the passenger side of the vehicle.

NOTE: Installation of the 103-inch long bolster beam on Hunter 2-post lifts already installed is NOT recommended.

Make installation measurements with the runways completely lowered to improve measurement accuracy.

NOTE: Vehicles with extra-wide axle assemblies, such as dual wheel rear axles, may encounter rear target acquisition difficulty when aligned on 2-post lifts.

RL, RLHD, and RM Racks The RL, RLHD, and RM lifts swing through an arc while elevating. Consequently, the runway distance from the DSP400 sensor camera lens changes vertically as well as horizontally. DSP400 sensors are designed to allow this, but the cameras must be installed at the correct location in front of the runways in order to maximize use of this design feature. The runways MUST BE AT ALIGNMENT HEIGHT (RESTING ON THE LEVELING LEGS) WHEN INSTALLATION MEASUREMENTS ARE MADE. If the lift runway is not at alignment height when these measurements are made, the sensor's field-of-view will be diminished.


L401, L421, RL, and RM Extended Racks To allow for alignment on both the front and rear turnplates, the distance from the centerline of the forward turnplates to the front of the DSP400 baseplates is 77 1/2 inches (1969 mm). The required distance from the top of turnplates (with lift at alignment height) to top of the DSP400 crossbeam remains 66 inches (1676 mm).

With extended lifts, the DSP400 cameras are aimed so that vehicles with less than a 128-inch wheelbase must be aligned on the rear turnplate. Only vehicles exceeding a 128-inch wheelbase can be aligned on the front turnplate.

77 1/2 INCHES (1969 mm)

*AT ALIGNMENT

HEIGHT

MEASURE FROM CENTER OF TURN

PLATE

MEASURE FROMFRONT OF

BASE PLATE

FLUSH INSTALLATIONPERMISSIBLE

BACK WALL

*91 1/2 INCHES (2324 mm)

107 3/8INCHES

(2727 mm)

* IMPORTANT DETAIL FOR

RL, RLHD, AND RM LIFT INSTALLATIONS,SINCE THESE LIFTS DO NOT ELEVATE

STRAIGHT UP.

*ALIGNMENT HEIGHT

TO ALLOW THE DSP400 SENSOR TO PERFORM ALIGNMENTS FROM

BOTH THE FRONT AND REAR TURNPLATES, USE THIS 77 1/2 INCHES (1969 mm) DIMENSION

MEASURED FROM THE CENTER OF THE FRONT OF THE DSP400

BASEPLATES.

ALIGNMENT HEIGHT PLUS 66 INCHES

(1676 mm)

Figure 5. L401, L421, RL, and RM Extended Lift Installation Dimensions

CAUTION: DO NOT use the L401, L421, RL, and RM extended lift installation dimensions for any other lift and DSP400 sensor combination installation.

NOTE: Due to reduction in the field-of-view at 77 1/2 inches (1969 mm), the alignment height may need to be fine-tuned when aligning vehicles on the front turnplates.

1.5 Pit Installation DSP400 sensors can be installed on the floor of a pit. Install the DSP400 at the prescribed distance from the turnplate centers with the crossbeam at the appropriate height for the pit's depth (alignment height measured from sensor's baseplate to the rolling surface of the runways). Refer to Form 4703T for new PN pit requirements.

If the DSP400 is to be installed in an existing pit, verify that there is sufficient room to accommodate the prescribed distance from the front of the sensor baseplates to the turnplate centers. Relocate power outlets or other pit-mounted items that will interfere with the installation.


2. Determine the Installation Location of the DSP400

2.1 Lift Centerline If the lift is NOT installed, it is recommended to install the lift prior to installing the DSP400 Sensor Assembly. Refer to the appropriate model lift installation instructions to install the new lift.

After the lift is installed, project the lift installation centerline forward a minimum of 100 inches past the turnplate centerline. (Refer to Figure 6 on page 9.)

1. At the turnplate end of the lift, drop a vertical line (plumb line) from the inside edge of the right and left jack channel to the floor, and mark these locations.

2. Measure the distance between the right and left marks. Divide this distance in half to determine the center point and mark this location point “A.”

3. Repeat steps 1 and 2 to locate a second center point “A” at the rear of the lift.

4. Lay a chalk line across the two center points “A” and extend this line a minimum of 100 inches past the center of the turnplates. Snap the chalk line to locate the installation centerline.

NOTE: When installing DSP400 sensors with RL, RLHD, or RM lifts, all installation measurements, except for runway centerline, must be made with the lift at alignment height (resting on the leveling legs).

DSP400 Installation Instructions 2. Determine the Installation Location of the DSP400 • 7

2.2 Turnplate Centerline Determine location of the turnplate centerline when the runways are at alignment height. On extended lifts, determine the centerline of the front turnplates. (Refer to Figure 6 on page 9.)

1. Pin turnplates in place.

2. Measure the length of the turnplates (front to back). Divide this length in half to determine the center point and mark this location on both turnplates.

NOTE: An alternate method uses a straight 2 x 4 timber (or another convenient item) extended across the turnplate center points to represent the turnplate centerline. Drop a vertical line down from the turnplate centerline to locate the intersection of the turnplate centerline and installation centerline.

3. At the center point of each turnplate, drop a vertical line to the floor, and mark these locations.

4. Lay a chalk line across the two center points. Snap the chalk line to locate the turnplate centerline.

5. Mark the intersection point of the turnplate centerline and installation centerline point “B.”

2.3 Leg Baseplates Determine the location of the leg baseplates front edges. (Refer to Figure 6 on page 9.)

1. Measure forward 85 1/2 inches (2172 mm) along the installation centerline from the turnplate centerline, point “B,” and mark this point.

NOTE: Measure forward 77 1/2 inches (1969 mm) for extended lift installations.

2. At this mark, draw a perpendicular line across the installation centerline to locate the front edges of the leg baseplates.

Determine the location of the leg baseplates interior edges. (Refer to Figure 6 on page 9.)

1. Along the baseplates front-edge line, measure 17 1/2 inches (445 mm) to the right and left of the installation centerline and mark points. Move forward 14 inches (356 mm) and repeat this step to mark another set of points 17 1/2 inches (445 mm) from the installation centerline.

2. Use these points to snap short chalk lines, parallel to the installation centerline, to establish the interior edges of the right and left leg baseplates.

8 • 2. Determine the Installation Location of the DSP400 DSP400 Installation Instructions

LEGBASEPLATE

A

A

CENTERLINEOF LIFT AND

DSP400SENSOR

ASSEMBLY

CENTERLINEOF THE

TURNPLATES

85 1/2 INCHES(2172 mm)

TO FRONT EDGEOF BASEPLATE

77 1/2 INCHES(1969 mm)

FOR L401, L421,RL, AND RM

W/EXTENSIONS

60 INCHES(1524 mm)

99 1/2 INCHES(2527 mm)

91 1/2 INCHES(2324 mm)

FOR L401, L421,RL, AND RM

W/EXTENSIONS

60 INCHES(1524 mm)

MEASURE DISTANCEBETWEEN JACK CHANNELS

AND DIVIDE IN HALF

CL

17 1/2INCHES

(445 mm)

CROSSBEAM

17 1/2INCHES

(445 mm)MEASURE DISTANCEBETWEEN JACK CHANNELS

AND DIVIDE IN HALF

BWITH THE TURN PLATES

PINNED IN PLACE,MEASURE FROM THE

TURNPLATE CENTERLINE TOTHE FRONT OF THE DSP400LEG BASEPLATE WITH THE

RACK POSITIONED ATNORMAL ALIGNMENT HEIGHT

(FROM THE FRONTTURNPLATE ON EXTENDED

L401, L421, RL, AND RM)

TO BACK EDGEOF BASEPLATE

Figure 6. Determine DSP400 Installation Location

The front, rear, left, and right terms consistently used within these installation instructions are defined as follows:

The front of the lift is the turnplate end.

The front of the DSP400 faces the lift.

Left and right are referenced from the bay entrance for both lift and sensors.

DSP400 Installation Instructions 2. Determine the Installation Location of the DSP400 • 9

10 • 2. Determine the Installation Location of the DSP400 DSP400 Installation Instructions

3. Assemble the DSP400

3.1 Install the Crossbeam to the Legs Each leg assembly has four sets of 6 holes (three on the front and three on the back) at the top of each leg. Use the bottom set for 24-inch alignment height, the next set up for 30-inch alignment height, and the third set for 36-inch alignment height. The top set of holes is used to mount the spreader bracket between the legs. The top set of holes can be used as an additional position for 42-inch alignment height. Discard the spreader bracket if the 42-inch position is used.

IMPORTANT: Optimum operation of the DSP400 system requires that the crossbeam be installed at the correct height to produce 66 inches between the top of the crossbeam to the rolling surface when the lift is at alignment height.

Determine what alignment height is normally used so you can install the crossbeam at the appropriate height.

Set the two leg assemblies upright, at the front of the rack near their final position, with the panel sides facing each other. Position the leg assemblies using the lines locating the front and interior edges of the baseplates. (Refer to Figure 6 on page 9.)

NOTE: Two people will be needed for the following procedures.

Place a stable stool, or stepladder, at the outside of each leg assembly.

NOTE: The crossbeam, 118-629-1-PPP, which mounts across the top between the legs, has two cutouts in the bottom surface. The long side of the upper crossbeam goes to the back of the DSP400 sensor assembly, and the opening on top of the crossbeam faces up.

Place the crossbeam on the floor in front of the leg assemblies, with the bottom facing down, and the back closest to the legs.

Remove the 3 X 4 inch beam that is shipped in the crossbeam.

Lift the crossbeam up and over the top of the leg assemblies, and set the crossbeam down so the leg assemblies fit through the holes in the crossbeam.

DSP400 Installation Instructions 3. Assemble the DSP400 • 11

CROSSBEAM118-640-1-PPP

TOWARDLIFT

LONG SIDEFACES TO

REAR

Figure 7. Crossbeam Installed

Install, but do NOT tighten, twelve 3/8-16 x 1 inch hex head screws, 74-25-2, and twelve 3/8-16 hex nuts, 76-26-2, into the crossbeam and each leg at the previously determined appropriate height.

NOTE: Do NOT tighten or torque the fasteners prior to anchoring the leg assembly to the floor.

HEX HEADCAP SCREWS

74-25-2HEX NUTS

76-26-2

Figure 8. Securing Crossbeam Hardware

3.2 Positioning and Securing the DSP400 Sensor Assembly Position the leg assemblies using the lines locating the front and interior edges of the baseplates. (Refer to Figure 6 on page 9.)

NOTE: It is best to drill one hole, install one anchor bolt, 74-169-2, then drill the next hole, and so on. This prevents the leg base plate from moving as each hole is drilled.

NOTE: Plumb the leg assemblies (side-to-side and front-to-back). Shim the base assembly before drilling mounting holes.

12 • 3. Assemble the DSP400 DSP400 Installation Instructions

The camera support assembly may be installed with the column base plate against the wall if necessary. In the event that there is less than 6 inches (192 mm) of space from the baseplate to the wall, verify that there is clearance for drilling the anchor bolt mounting holes.

The holes must be located at least 3 inches (76 mm) (6 inches preferred) from the edge of the concrete slab to prevent breakout when the anchor bolts are tightened.

Using the holes in the leg base plates as a guide, drill four 1/2-inch diameter holes in the floor for each leg base plate. These holes must be a minimum depth of 3 3/4 inches (95 mm). Preferably, drill all the way through the concrete floor to enable you to drive the anchor stud deeper if it is ever necessary to replace the stud.

Install the nuts and washers to the 1/2 x 3 3/4 inch anchor bolts, 74-169-2, and tighten securely.

SHIM UNDERBASE PLATES

AT HOLES(as required)

1/2 INCHDIAMETER

HOLESFOR

ANCHORBOLTS,74-169-2(4 placeson each

baseplate)

Figure 9. Mount Leg Assemblies

Tighten the twelve 3/8-16 x 1 inch hex head screws, 74-25-2, and twelve 3/8-16 hex nuts, 76-26-2, at the crossbeam connections to the legs.

3.3 Install the 3 x 4 inch Beam NOTE: Orient the 3 x 4 inch beam so the welded tab ends up on the

left side (driver side) and directed down.

3 X 4 INCHBEAM (on

driver side)

WELDEDTAB

Figure 10. Welded Tab on 3 X 4 Inch Beam


Guide the 3 x 4 inch beam assembly, 118-640-1-005, through the vertical openings in the legs and across the upper crossbeam. Position the welded tab against the inside of the left crossbeam bracket.

3 X 4 INCHBEAM

118-640-1-005

CROSSBEAM

Figure 11. 3 X 4 Inch Beam Installed (view from driver side)

Secure the beam to the crossbeam bracket with one 1/4-20 x 5/8-inch hex head cap screw, 75-40-2, inserted through the crossbeam then threaded into the tab weld nut.

HEX HEADCAP SCREW

75-40-2

3 X 4 BEAMWITH TAB ON

OTHER SIDE OFCROSSBEAM

BRACKET

CROSSBEAMBRACKET

LEFTLEG

Figure 12. Secured 3 X 4 Beam (viewed through vertical opening in left leg)

NOTE: The 3 x 4-inch beam is anchored on the left side only. Verify that the tab is on the inside of the crossbeam bracket.


3.4 Install Camera Brackets and Camera to 3 X 4 Inch Beam Install, but do NOT tighten, two 5/16-18 x 1 1/4 inch carriage bolts, 74-398-2, into the front and rear holes in the camera adjuster assembly bracket, 14-879-1-002. (Refer to Figure 13 on page 15.)

NOTE: Carriage bolts 74-398-2 must be installed with the bolt head on the inside of the camera adjuster assembly bracket.

Align the mounting holes in one camera adjuster assembly bracket, 14-879-1-000, and one camera mounting clevis bracket, 178-24-2, with the mounting holes in the end of the 3 x 4 inch beam.

Secure in place with one 1/2-13 x 1 1/4 inch hex head cap screw, 74-11-2, two 3/8-16 x 1 1/4 inch hex head cap screws, 74-240-2, and two 3/8 I.D. flat washers, 77-75-2. Do NOT tighten securely at this time.

CARRIAGEBOLTS

74-398-2

HEX HEADCAP SCREW

74-11-2

CLEVISMOUNTINGBRACKET178-24-2

HEX HEADCAP SCREWS

74-240-2FLAT WASHERS

77-75-2

CAMERAADJUSTERASSEMBLYBRACKET

14-879-1-000 CARRIAGEBOLT

74-398-2

CARRIAGEBOLT

74-398-2

Figure 13. Left Camera Mount

Install, but do NOT tighten, two 5/16-18 x 1 1/4 inch carriage bolts, 74-398-2, into the lower holes in the camera mounting clevis bracket.

Install another camera adjuster bracket and clevis mounting bracket and carriage bolts to the opposite end of the 3 x 4 inch beam.

NOTE: The following instructions will install the Burndy connector (aligner-sensor connection) the left leg (driver side). If the Burndy connector is desired on the right, perform the following wiring connections on the opposite camera.


Mount the left-hand (LH) camera assembly (jacks in upper corner), 105-361-1, to the camera mounting clevis bracket at the left end of the 3 X 4 inch beam with a 1/2-13 x 4 inch hex head cap screw, 74-65-2. This cap screw provides the horizontal motion pivot for the camera assembly.

HEX HEADCAP SCREW

74-65-2



14-879-1-000

Figure 14. Left Camera Mounted

Thread a connector strain relief bracket, 141-30-2, to the back of the Burndy connector before connecting the camera cable, 38-884-1, to LH camera.

Connect the camera cable, 38-884-1, to jack J2 and the 11-wire camera interconnect cable, 38-871-1, to jack J1 on the main PCB in the LH camera.

Connect the two ground wires (camera cable and interconnect cable ground wire) to the LH camera assembly case.

CAMERA CABLE38-884-1

CONNECTED TOJACK J2

INTERCONNECTCABLE

38-871-1CONNECTED TO

JACK J1

TWO GROUNDWIRES CONNECTEDTO CAMERA CASE

Figure 15. Cable and Ground Wire Connections to Left Camera

Route the cable through the upper crossbeam to the right-hand camera.


Secure the camera interconnect cable to the upper crossbeam with one cable tie, 94-13-2, and one snap-in tie holder, 94-23-2, at each end of the crossbeam.

Mount the right hand (RH) camera assembly (jacks in lower corner), 105-362-1, to the camera mounting clevis bracket at the right end of the 3 X 4 inch beam with a 1/2-13 x 4 inch hex head cap screw, 74-65-2.

Connect the camera interconnect cable to jack J1 on the main PCB in RH camera.

Connect the interconnect cable ground wire to the RH camera assembly case.

INTERCONNECTCABLE

38-871-1CONNECTED TO

JACK J1

GROUND WIRECONNECTED TOCAMERA CASE

Figure 16. Cable and Ground Wire Connections to Right Camera

Route the 7-wire camera cable, 38-884-1, down inside the left-hand leg.

7-WIRE CABLE38-884-1

Figure 17. Camera Cable routed Down Left Leg


3.5 Install the Burndy Connector Route the Burndy/Safety switch cable assembly, previously dropped down the right leg, up to the Burndy bracket in the right leg. There must be a loop of the cable that extends to the floor from the bracket in the leg.

Slide the connector strain relief bracket installed on the cable to the back of the Burndy connector. Place another connector strain relief bracket, 141-30-2, on the front of the Burndy connector.

STRAINRELIEF

BRACKETS141-30-2

BURNDYCONNECTOR

Figure 18. Strain Relief Brackets on Burndy Connector

Insert the front of the connector into the mounting hole in the connector bracket in the left leg assembly and secure this connector assembly to the bracket with four #4 x 3/4 inch pan head slotted machine screws, 75-307-2.

BURNDY AND GROUND WIREDETAIL

GROUNDWIRE

Figure 19. Burndy Connector Installed

Connect the camera cable 38-884-1 ground wire to the stud on the back of the connector bracket in the left leg using one #8-32 KEPS nut, 76-71-2.


4. Aiming the DSP400 Cameras

4.1 Position Calibration Bar and Install Targets From the center of each turnplate on the rack, measure toward the rear of the rack 120 inches (3048 mm).

NOTE: For L401, L421, RM, and RL extended lifts only, measure 120 inches (3048 mm) from the center of the rear turnplate instead of the front turnplate to position the calibration bar.

Place each end of the calibration bar directly over this point. Center the calibration bar side-to-side on the runways.

Mount two rear targets (larger targets) on the calibration fixture on both ends.

Level the targets using the built-in bubble level to direct both targets in exactly the same position. Hand-tighten the square head setscrews.

Alternately tighten the setscrews with a 3/8-inch open-end wrench until very tight and the target is held securely.

Both targets must be level and facing the DSP400 sensors.

CAUTION: The targets MUST be solidly mounted to prevent any movement. Verify the setscrews are tightened very securely to prevent the targets moving from during camera aiming.

CALIBRATION BAR

REAR TARGET(2 places)

120 INCHES(3048 mm)

FROMTURNPLATECENTERLINE

Figure 20. Calibration Bar Positioned

Raise the rack to the preferred alignment height. Pivot and lock the leveling legs into the vertical position, if present.

Lower lift onto ladder stops or leveling legs. Verify the rack is level.

DSP400 Installation Instructions 4. Aiming the DSP400 Cameras • 19

4.2 Camera Aiming Procedure See the following section for alternate camera aiming procedures if you have an installation with a turnplate-to-DSP400 dimension other than the 85 1/2-inch (such as installations with extended racks).

Position the alignment console near the DSP400 Sensor Assembly. Connect the cameras to the console using the sensor cable, 38-465-1. Connect the aligner to the 110 VAC electrical supply outlet.

NOTE: For the aligner-to-sensor connection with DSP400 sensors, a short sensor cable, 38-465-1 (5 feet, 3 inches (1524 mm)) is recommended. If a longer cable is desired, 38-562-1 (7 feet (2134 mm) long) or 38-784-3 (20 feet (6096 mm) long) can be used. However, in rare instances, a modified power supply (232-72-1 - contact the Repair Lab to acquire one) may be required to support the longer cable.

Turn on the aligner and start WinAlign. WinAlign 4.1 or higher must be installed.

From the Logo screen, press the menu shift key, , until “Service Programs” softkey is displayed. Press the “Service Programs” softkey.

Press the “Calibrate Aligner” softkey.

Press “Select Sensor Type” and choose DSP400 from the list using the arrow softkeys or mouse. Press “OK” softkey to complete sensor selection.

Press the menu shift key, , until “Aim Cameras" softkey is displayed.

Press the “Aim Cameras” softkey. The camera aiming screen is displayed with a popup message to verify the correct sensor type is selected. Press “OK” if DSP400 is indicated.

Four bar graphs that indicate the camera positions are displayed (one vertical and one horizontal for left and right cameras). Aim the cameras using the vertical and horizontal camera adjustment procedures.

Figure 21. Aim Cameras Screen

20 • 4. Aiming the DSP400 Cameras DSP400 Installation Instructions

4.3 Alternate Camera Aiming Procedure Alternate camera aiming procedure is for extended lifts (L401, L421, RL, and RM extended lifts) and other installations with a turnplate-to-DSP400 dimension other than 85 1/2-inches.

For L401, L421, RM, and RL extended lifts only, measure 120 inches (3048 mm) from the center of the rear turnplates instead of the front turnplates to position the calibration bar.

Position the alignment console near the DSP400 Sensor Assembly. Connect the cameras to the console using the sensor cable, 38-465-1. Connect the aligner to the 110 VAC electrical supply outlet.

NOTE: For the aligner-to-sensor connection with DSP400 sensors, a short sensor cable, 38-465-1 (5 feet, 3 inches (1524 mm)) is recommended. If a longer cable is desired, 38-562-1 (7 feet (2134 mm) long) or 38-784-3 (20 feet (6096 mm) long) can be used. However, in rare instances, a modified power supply (232-72-1 - contact the Repair Lab to acquire one) may be required to support the longer cable.

Turn on the aligner and start WinAlign. WinAlign 4.1 or higher must be installed.

Press the menu shift key, , until the “Help” softkey is displayed.

Press the “Help” softkey.

Press the menu shift key, , until the “Sensor Diagnostics “ softkey is displayed.

Press the “Sensor Diagnostics” softkey. The Sensor and Transducer Data screen below will be displayed.

Cx AND CyVALUES

Figure 22. Sensor and Transducer Data Screen


RL/RM LIFT (PARALLELOGRAM MOTION) LEFT CAMERA

SET VALUE TOLERANCE IS ±5 RIGHT CAMERA

SET VALUE TOLERANCE IS ±5 TURNPLATE DISTANCE @ ALIGNMENT HEIGHT Cx Cy Cx Cy

77.5 349 187 291 187 77.5 RL/RM Extended 369 228 271 228

81.5 315 184 325 184 85.5 303 187 337 187 89.5 297 180 343 180 93.5 297 180 343 180

L202/L401 LIFT (VERTICAL MOTION)

LEFT CAMERA SET VALUE TOLERANCE IS ±5

RIGHT CAMERA SET VALUE TOLERANCE IS ±5 TURNPLATE DISTANCE

Cx Cy Cx Cy 77.5 350 191 290 191

77.5 L401 Extended 369 228 271 228 81.5 316 190 324 190 85.5 303 187 337 187 89.5 302 183 338 183 93.5 297 180 343 180

Aim the cameras using the camera adjustment procedures, but watch only the Cx and Cy values on the screen for the rear camera, and adjust until these values are as shown above. Do NOT use the bar graph screen.

Press “Show Next Sensor” to display the values for the opposite rear camera and aim as previously described.


4.4 Vertical Camera Adjustment (all lifts) NOTE: The vertical and horizontal camera adjustments interact with

each other. For best results, adjust half of the error out of one bar graph, then half of the error out of the other bar graph. Alternately adjust horizontal and vertical camera alignment until accurate aiming is attained.

Loosen two hex head cap screws, 74-240-2, and one hex head cap screw, 74-11-2, in the camera assembly clevis mount. The cap screws should be just loose enough so you can move the assembly. (Refer to Figure 23.)

Adjust the camera vertically, by turning the front and rear carriage bolts in the camera adjuster assembly bracket.

Alternately turn each carriage bolt counterclockwise to tighten it against the camera housing, or clockwise to loosen. Observe the bar graph while performing this operation to verify the camera alignment.

NOTE: There is about an one-second delay between bolt movement and the screen display update.

HEX HEADCAP SCREW

74-65-2

HEX HEADCAP SCREW

74-11-2



14-879-1-000

CARRIAGEBOLTS

74-398-2(4 places)

HEX HEADCAP SCREWS

74-240-2(2 places)

Figure 23. Adjusting Left Camera


4.5 Horizontal Camera Adjustment (all lifts) Adjust the carriage bolts below the camera assembly to adjust the camera horizontal position.

Alternately turn each carriage bolt counterclockwise to tighten it against the camera housing, or clockwise to loosen. Observe the bar graph while performing this operation to verify the camera alignment.

CAUTION: DO NOT over-tighten the carriage bolts.

After the camera is correctly aimed, tighten the (2) 74-240-2 cap screws, then the 74-11-2 cap screw, and then the 74-65-2 cap screw.

To end camera aiming, press OK.

4.6 Calibration Procedure On the screen that is displayed, press “Calibrate Aligner.”

Refer to Form 4346T, “Calibration Instructions, DSP400 Series Sensors with WinAlign 4.1 or later software” to perform camera “field” calibration.

Once calibration is complete, remove the targets from the calibration fixture and install onto the wheel adaptors. The target should be mounted so that the level on each target faces up. Rotate the locking lever to secure the target on the adaptor.


5. Exterior Trim

5.1 Camera Shields Loosen the four fillister head machine screws that secure the black shields to each camera. Loosen them approximately 3/8 inch.

MACHINESCREWS(4 places)

BLACKSHIELD

Figure 24. Prepare Camera for Shield Installation

Hang the right DSP400 shield, 179-38-1, on the right camera and the left DSP400 shield, 179-37-1, on the left camera, by inserting the loosened screws in the four slotted holes in the shields.

Slide the shield down to seat the screws in the narrow portion of the slotted holes. Tighten the screws securely after installing the shields.

TIGHTEN SCREWSTHROUGH THESE

HOLES(4 places)

SHIELD179-38-1

Figure 25. Shield Installed

DSP400 Installation Instructions 5. Exterior Trim • 25

5.2 Crossbeam Trim The figure below is an exploded view of the crossbeam trim panels.

LH ENDCAP69-953-2

TOP ANGLE22-451-1-PPP

PLASTIC HOLEPLUG

43-91-2

RH ENDCAP69-952-2

BOTTOMANGLE

22-452-PPP

RH LOWERCAMERACOVER

69-938-1-001

TRIM COVERCAP

53-118-2

LH LOWERCAMERACOVER

69-937-1-001

STAINLESSSTEEL

CHANNEL54-741-1

Figure 26. Crossbeam Trim Panels

The crossbeam cover is an assembly of the following parts: top angle, 22-451-1-PPP, stainless steel channel, 54-741, bottom angle, 22-452-PPP, and two trim cover support, 11-892-1. Assemble this cover using fourteen #8-32 x 3/8 inch round head machine screws, 75-32-2, and fourteen #8-32 KEPS nuts, 76-71-2. This procedure should be performed on the floor.

STAINLESSSTEEL CHANNEL

54-741

BOTTOMANGLE

22-452-PPP

TOP ANGLE22-451-1-PPP

TRIM COVERSUPPORT11-892-1

(2 places)

Figure 27. Crossbeam Cover Assembly

Position the crossbeam cover assembly on the crossbeam and secure in place with fourteen #8 x 3/8 inch truss head sheet metal screws, 75-311-2.

26 • 5. Exterior Trim DSP400 Installation Instructions

Insert one plastic hole plug, 43-91-2, into each hole in the top angle assembly.

CROSSBEAMCOVERASSEMBLY

PLASTICHOLE PLUGS

43-91-2

Figure 28. Crossbeam Cover Installed

NOTE: Identify the correct camera cover. The lower edge of the camera cover that is bent upward belongs on inside (against the crossbeam).

The LH camera cover, 69-937-1-001, is installed by placing the front flange of the cover on top of the horizontal flange of the top angle. Rotate the cover to insert the two tabs of the cover into the slots on the rear of the crossbeam. Secure with two #8 x 3/8 inch truss head machine screws, 75-312-2, above the camera opening.

TOP ANGLEFLANGE

CAMERACOVERFLANGEABOVE

TOPANGLE

TRUSS HEADMACHINESCREWS75-312-2

(front)

CAMERACOVER TABS

IN SLOTS

(rear)

Figure 29. Camera Cover Installation Details

The RH camera cover, 69-938-1-001, is installed in the same manner.


Install the LH end cap cover, 69-953-2, by inserting the tabs of the plastic cover into the slots of the top angle and the camera cover. Secure with four #10-32 x 2 1/2 inch screws, 75-555-2.

PAN HEADPHILLIPSMACHINESCREW75-555-2

(4 places)

LH ENDCOVER

CAP69-953-2

Figure 30. End Cap Installed

Install the RH end cap cover, 69-952-2, by inserting the lip of the plastic cover into the slot of the top angle and the camera cover. Secure with four #10-32 x 2 1/2 inch screws, 75-555-2.

Position a trim cover cap, 53-118-2, on each end of the stainless steel channel, and secure in place with two #10-32 X 1/2 inch truss head machine screws.

#10-32 TRUSSHEAD

MACHINESCREWS

TRIM COVER CAP53-118-2

Figure 31. Trim Cover Cap


5.3 Spreader Bracket NOTE: If crossbeam is installed at the top of the legs (for 42-inch

alignment height installation), the spreader is not necessary.

On top of the legs, position spreader bracket, 14-921-PPP, between the legs with open side up.

ALIGNHOLES AND

INSTALLHARDWARE

(6 placesper leg)

SPREADERBRACKET

14-921-PPP

Figure 32. Spreader Bracket

Align holes and secure the speader to each leg assembly with six 3/8-16 X 3/4 inch socket button head cap screws, 74-327-2, 3/8 inch flat washers, 77-75-2, and 3/8 inch keps nuts, 76-85-2.


5.4 Target Support Assemblies Position the support assembly on the outside of the leg assembly at either the upper or lower mounting holes.

SUPPORTASSEMBLY

Figure 33. Target Supports Installed

Insert one 1/4 –20 x 5/8-inch hex head cap screw, 75-40-2, into each mounting hole of one support assembly and through the leg assembly.

Secure with a 1/4 –20 KEPS nut, 76-85-2.

Repeat this procedure for the three remaining support assemblies.


5.5 Remote Indicator Assembly Brackets Align the mounting holes of the remote bracket, 14-898-002, with the mounting holes in the leg assembly. (Refer to Figure 24.)

Secure the remote bracket to the leg assembly with three #8 x 3/8 inch truss head sheet metal screws, 75-311-2.

Align the mounting holes of the remote indicator assembly bracket, 14-876-1, with the mounting holes in the remote bracket.

Secure the remote indicator assembly bracket to the remote bracket with two #8 x 3/8 inch truss head sheet metal screws, 75-311-2.

Tighten securely.

Repeat the procedure on the opposite leg assembly.

TRUSS HEADSHEET METAL

SCREWS75-311-2

REMOTEINDICATORBRACKET

14-876-1 or 14-881-2

PLASTICEDGE

GUARD

REMOTEBRACKET14-898-002

Figure 34. Remote Indicator Bracket Installed

NOTE: If you have the old style remote indicator assembly, 30-171-1, install the old style brackets, 14-881-2, to the remote bracket and transfer the plastic edge guard from the shipped brackets, 14-876-1, to the old style brackets.

5.6 Leg Panels and Plastic Plugs Install a panel to the interior of each leg with ten 5/16-18 x 1 inch socket button head cap screws, 74-270-2.

NOTE: One of the leg panels has a cut-out for the Burndy connector.

Use plastic plugs to cover remaining mounting holes in leg assemblies.


Appendix A - Lift Sites

Appendix A contains lay-outs of Hunter lifts as installed with a DSP400.

Recommended bay lengths are based on recommended ramp clearance, runway dimensions, recommended distance to sensors, and 6 inches (152 mm) of space from the base plate to the wall.

NOTE: PN Pit bay dimensions are based on Form 4703T, PN Pit Detail, recommendations.

The field-of-view for the DSP400 has been designed for optimum performance when installed at the nominal dimension 85 1/2 inches (2172 mm). While it is possible to vary this dimension from 77 1/2 to 93 1/2 inches (1969 to 2375 mm), some reduction in the field-of-view may occur. This will limit the maximum raised height and require that narrow vehicles be carefully centered on the rack.

To allow for alignment on both the front and rear turnplates on extended lifts (L401, L421, RL, and RM extended lifts), the distance from the centerline of the forward turnplates to the front of the DSP400 baseplates is 77 1/2 inches (1969 mm).

The camera support assembly may be installed with the leg base plate against the wall if necessary. In the event that there is less than 6 inches (192 mm) of space from the baseplate to the wall, verify that there is clearance for drilling the anchor bolt mounting holes. The holes must be located at least 3 inches (76 mm), 6 inches (152 mm) preferred, from the edge of the concrete slab to prevent breakout when the anchor bolts are tightened.

DSP400 Installation Instructions Appendix A - Lift Sites • 33

PN PIT FRONT OF BAY

85 1/2” (2172 mm)

TURNPLATE CENTERLINE

INSTALLATION CENTERLINE

324” (8230 mm)

183”(4648 mm)

6” THICKCONCRETE

WALL TYPICAL

DSP400 SENSOR

ASSEMBLY 99 1/2”

(2527 mm)

60”(1524 mm)17 1/2”

(445 mm)

Refer to Form 4703T for new PN pit requirements.

Install the DSP400 at the prescribed distance from the turnplate centers with the crossbeam at the appropriate height for the pit's depth (alignment height measured from sensor's baseplate to the rolling surface of the runways).

If the DSP400 is to be installed in an existing pit, verify that there is sufficient room to accommodate the prescribed distance from the front of the sensor baseplates to the turnplate centers. Relocate power outlets or other pit-mounted items that will interfere with the installation.

34 • Appendix A - Lift Sites DSP400 Installation Instructions

L401 Lift Rack

*NOTE: Bay size is a general recommendation based on the use of DSP400 sensors. NOTE: Standard turn plates are 14”W x 14”L x 1 1/2”T.

A: Front Base Plates = 20” x 20” (508 mm x 508 mm)B: Rear Base Plates = 13” x 13” (330 mm x 330 mm)

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

CL

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

31 1/8” (790 mm)

15’ 7 5/8” (4766 mm)

6’ 1/8”(1832 mm)

31” (787 mm)

5’ 9” (1753 mm)

40” (1016 mm)

22 1/2”(572 mm)

4” (102 mm)MINIMUM

27’ 9 7/8”(8480 mm)

RECOMMENDEDBAY LENGTH*

15’ 3 1/4” (4655 mm)RECOMMENDED

BAY WIDTH

21’ 3 1/2” (6490 mm) LENGTH

OVERALL

DSP400 SENSOR

ASSEMBLY

17 1/2” (445 mm)

60” (1524 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

6” (152 mm)

99 1/2”(2172 mm)

85 1/2”(2172 mm)


L401 Lift Rack with Extensions

*NOTE: Bay size is a general recommendation based on the use of DSP400 sensors.NOTE: Standard turn plates are 14”W x 14”L x 1 1/2”T.


CL

18’ 2 3/4” (5556 mm)

31” (787 mm)

5’ 9” (1753 mm)

40” (1016 mm)

22 1/2”(572 mm)

4” (102 mm) MINIMUM

30’ 6”(9296 mm)


6’ 1/8”(1832 mm)

15’ 3 1/4”(4655 mm)

RECOMMENDED BAY WIDTH

24’ 7 1/2” (7455 mm) LENGTH

OVERALL

6 7/8” (175 mm)

38” (965 mm)

77 1/2” (1969 mm)

A

DSP400 SENSOR

ASSEMBLY

60” (1524 mm)

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

6” (152 mm)

91 1/2” (2324 mm)

17 1/2” (445 mm)


L421 Lift Rack



CL

28 5/8” (727 mm)

15’ 10 1/2” (4839 mm)

6’ 3/16”(1834 mm)

28 1/8”(714 mm)

40” (1016 mm)

22 1/2”(572 mm)

4” (102 mm)MINIMUM

27’ 7 1/8”(8411 mm)


15’ 3 3/8”(4658 mm)RECOMMENDED

BAY WIDTH

5’ 8 7/8”(1749 mm)

DSP400 SENSOR

ASSEMBLY

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK

REAR OF

RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

20’ 10 1/4” (6490 mm) OVERALL LENGTH

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2”(2172 mm)

85 1/2” (2172 mm)


L421 Lift Rack with Extensions



CL

9 1/2” (241 mm)

18’ 3 1/4” (5569 mm)

6’ 3/16”(1834 mm)

28 1/8”(714 mm)

40” (1016 mm)

22 1/2”(572 mm)

30’ 1 1/4"(9176 mm)


15’ 3 3/8” (4658 mm)RECOMMENDED

BAY WIDTH *

23’ 11 7/8”(7312 mm)

LENGTHOVERALL

5’ 8 7/8”(1749 mm)

38” (965 mm)

DSP400 SENSOR

ASSEMBLY


18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK

REAR OF

RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

77 1/2” (1969 mm)

60” (1524 mm)

6” (152 mm)

91 1/2” (2324 mm)

17 1/2” (445 mm)


L404 Lift Rack



CL

27 11/16” (703 mm)

15’ 8 1/16” (4777 mm)

5’ 9” (1753 mm)

40” (1016 mm)

22 1/2”(572 mm)

27’ 7 1/2”(8420 mm)


14’ 9”(4496 mm)

RECOMMENDED BAY WIDTH *

20’ 9 11/16” (6342 mm)

LENGTH OVERALL

5’ 9” (1753 mm)

DSP400 SENSOR

ASSEMBLY


18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK

REAR OF

RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)


L424 Lift Rack



CL

25” (635 mm)

15’ 10 5/8” (4841 mm)

5’ 9” (1753 mm)

40” (1016 mm)

22 1/2”(572 mm)

27’ 7 1/2”(8420 mm)


14’ 9” (4496 mm)

RECOMMENDED BAY WIDTH *

20’ 10” 1/2”(6350 mm)

LENGTH OVERALL

5’ 9” (1753 mm)

28” (711 mm)

DSP400 SENSOR

ASSEMBLY18 1/2”

(470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK

REAR OF

RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW


17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)


L202 Lift Rack

DSP400 SENSOR

ASSEMBLY 60” (1524 mm)

19 1/2”(495 mm)

24 1/2” (620 mm)

E F

CL

27 1/2”(698.5 mm)

6’ 7” (2007 mm)

A

B D

C

STANDARD6’ 10 3/4” (2102 mm)

STANDARD17’ 10 1/4”(5442 mm)

EXTENDED19’ 8 1/4”(6001 mm)

19 1/2” (495 mm) 2 places

STANDARD 26’ 4 3/4” (8045 mm)

RECOMMENDEDBAY LENGTH

EXTENDED 28’ 2 3/4” (8604 mm)


G

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)

EXTENDED7’ 8 1/4”

(2343 mm)

BOLSTER BEAM WIDTH

OVERALL LIFT

WIDTH (A)

CENTER TO LEFT

POST (B)

RECOM-MENDED

BAY WIDTH(C)

CENTER TO RIGHT

POST (D)

RUNWAY TO LEFT

POST (E)

RUNWAY TO RIGHT

POST (F)

DISTANCE BETWEEN

POSTS (G)

CENTERED BEAM 100”

11’ 2” (3403 mm)

5’ 7” (1702 mm)

14’ 5” (4394 mm)

5’ 7” (1702 mm)

15” (381 mm)

15” (381 mm)

9’ 4 5/8” (2861 mm)

LONG BEAM 103 1/2”

11’ 5 1/2” (3493 mm)

5’ 10 1/2” (1791 mm)

14’ 8 1/2” (4483 mm)

5’ 7” (1702 mm)

18 1/2 (470 mm)

15” (381 mm)

9’ 8 1/8” (2962 mm)

NOTE: Standard turn plates are 14”W x 14”H x 1 1/2”T. NOTE: Offset 100” and 93” beams are NOT recommended for use with DSP400 Sensors. NOTE: Use of short ramps will reduce runway length and recommended bay length 12 inches.


RL Lift Rack

19 1/2” (495 mm)

19’ 8 1/4” (6001 mm) FRONT OF

RACK WHEN

LOWERED

6’ 7 1/4”(2013 mm)

RECOMMENDED BAY LENGTH

AT 36" ALIGNMENT

HEIGHT *


CL

27”(686 mm)

*At 36” alignment height. Adjust for other alignment heights.

13' 5” (4089 mm) TO REAR EDGE OF

BASEPLATE AT 36"

ALIGNMENT HEIGHT*

DSP400 SENSOR

ASSEMBLY

25” (635 mm)

13’ (3962 mm) RECOMMENDEDBAY WIDTH

BACKWARD MOVEMENT OF

LIFT AT 36"

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)

AT ALIGNMENT

HEIGHT

27’ 8” (8433 mm)

7 3/4” (197 mm)

The runways must be at alignment height (resting on the leveling legs) when installation measurements are made. If the lift runway is not at alignment height when these measurements are made, field-of-view will be diminished.


RL Lift Rack with Extensions

19 1/2” (495 mm)

21’ 10 3/4” (6674 mm) FRONT OF

RACK WHEN

LOWERED 6’ 7 1/4”(2013 mm)


AT 36" ALIGNMENT

HEIGHT *


CL

27”(686 mm)


15' 7 1/2”(4763 mm) TO REAR EDGE OF

BASEPLATE AT 36"

ALIGNMENT HEIGHT*

25” (635 mm)

26 1/2”(673 mm)

13’ (3962 mm) RECOMMENDEDBAY WIDTH


LIFT AT 36"

DSP400 SENSOR

ASSEMBLY18 1/2”

(470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

77 1/2” (1969 mm)

AT ALIGNMENT

HEIGHT

60” (1524 mm)

6” (152 mm)

91 1/2”(2324 mm)

17 1/2” (445 mm)

29’ 2 1/2” (8903 mm)

7 3/4” (197 mm)

The runways must be at alignment height (resting on the leveling legs) when installation measurements are made.


RLHD Lift Rack

22 1/2” (572 mm)

23’ 8” (7241 mm) FRONT OF

RACK WHEN

LOWERED

7’ 3/4”(2153 mm)


AT 36" ALIGNMENT

HEIGHT *


CL

27” (686 mm)



BASEPLATE AT 36"

ALIGNMENT HEIGHT*

25” (635 mm)

13’ 5” (4115 mm) RECOMMENDEDBAY WIDTH


LIFT AT 36"

DSP400 SENSOR

ASSEMBLY18 1/2”

(470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)

AT ALIGNMENT

HEIGHT

31’ 7 3/4” (9646 mm)

7 3/4” (197 mm)



“D” Lift Rack

6’ 9”(2057 mm)


CL

27 1/4”(692 mm)

STANDARD4’ 7 1/2”

(1410 mm) EXTENDED

5’ 5” (1651 mm)

DUAL PISTON CONFIGURATION

SINGLE PISTON CONFIGURATION

DSP400 SENSOR

ASSEMBLY

19 1/2” (495 mm)

14’ 7” (4445 mm) RECOMMENDED

BAY WIDTH

STANDARD RUNWAY

26’ 5” (8052 mm)


EXTENDED RUNWAY 28’ 7 1/2”

(8725 mm) RECOMMENDED

BAY LENGTH

STANDARD17’ 10 1/4”(5442 mm)

EXTENDED19’ 8 1/4”(6001 mm)

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

STANDARD 24 1/2” (620 mm) EXTENDED 29” (737 mm)

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)


RJM and RKM Lift Racks


82”(2083 mm)

CL

25 1/8” (692 mm)

RJM 25’ 3 3/4”


BAY LENGTH

RKM 26’ 5 3/4”


BAY LENGTH

DSP400 SENSOR

ASSEMBLY

19 1/2” (495 mm)

4” (102 mm) MINIMUM *

RJM 18’ 3 3/8”

(5572 mm)

RKM 19’ 5 3/8”

(5928 mm)

14’ 7” (4445 mm) RECOMMENDED BAY

WIDTH

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2” (2172 mm)

85 1/2” (2172 mm)


RM Lift Rack

21’ 11 1/2” (6693 mm) FRONT OF

RACK WHEN

LOWERED


CL

25 13/16”(658 mm)


19 1/2” (495 mm)


BASEPLATE AT 36"

ALIGNMENT HEIGHT*


AT 36" ALIGNMENT

HEIGHT *

DSP400 SENSOR

ASSEMBLY

6’ 10 13/16”(2102 mm)

10” (254 mm)

13’ (3962 mm) RECOMMENDED

BAY WIDTH

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK

REAR OF

RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW


LIFT AT 36"

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2”(2172 mm)

85 1/2” (2172 mm)

AT ALIGNMENT

HEIGHT

28’ 9 7/16” (8774 mm)

7 3/4” (197 mm)



RM Lift Rack with Extensions

24’ 2” (7366 mm) FRONT OF

RACK WHEN

LOWERED


CL

25 13/16”(658 mm)



BASEPLATE AT 36"

ALIGNMENT HEIGHT*


AT 36" ALIGNMENT

HEIGHT *

DSP400 SENSOR

ASSEMBLY

10” (254 mm)


BAY WIDTH

19 1/2” (495 mm)

6’ 10 13/16”(2102 mm)

26 1/2”(673 mm)

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK

REAR OF

RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW


LIFT AT 36"

77 1/2” (1969 mm)

AT ALIGNMENT

HEIGHT

60” (1524 mm)

6” (152 mm)

91 1/2”(2324 mm)

17 1/2” (445 mm)

30’ 3 15/16” (9244 mm)

7 3/4” (197 mm)



RMHD

22 1/2” (572 mm)

23’ 6” (7163 mm)

FRONT OF RACK WHEN

LOWERED 7’ 3/4”

(2153 mm)

31’ 9 1/4” (9684 mm)


AT 36” ALIGNMENT

HEIGHT *


CL

25 1/2” (648 mm)


15’ 8 3/4”(4794 mm) TO REAR EDGE OF

BASEPLATE AT 36”

ALIGNMENT HEIGHT*

DSP400 SENSOR

ASSEMBLY

25” (635 mm)

13’ 6” (4115 mm) RECOMMENDED BAY WIDTH

7 3/4” (197 mm)

BACKWARDMOVEMENT

OF LIFT AT 36”

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2”(2172 mm)

85 1/2” (2172 mm)

AT ALIGNMENT

HEIGHT

The runways must be at alignment height when installation measurements are made. If the lift runway is not at alignment height when these measurements are made, field-of-view will be diminished.


RX-9 and RX-9-L Lift Rack

CL

DSP400 SENSOR

ASSEMBLY

4” (101 mm) RECOMMENDED MIN.

*NOTE: Bay size is a general recommendation based on the use of DSP400 sensors.

24” (610 mm)

RX-9 12’ 0”

(3658 mm)

RX-9-L 12’ 7 1/4”(3842 mm)

TO REAR EDGE OF

BASEPLATE

13’ (3962 mm) RECOMMENDED BAY WIDTH

26” (660 mm)

RX-9 26’ 1 1/2” (7963 mm)


RX-9-L

27’ 4 1/2” (8344 mm)


39 – 54” (991 -1372 mm)

RX-9 19’ 2”

(5842 mm) LIFT

LENGTH

RX-9-L 20’ 5”

(6223 mm) LIFT

LENGTH

7’ 4 1/2” (2248 mm)

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2”(2172 mm)

85 1/2” (2172 mm)


RX-12-L and RX-12-XL Lift Rack

CL

DSP400 SENSOR

ASSEMBLY

4” (101 mm) RECOMMENDED MIN.

*NOTE: Bay size is a general recommendation based on the use of DSP400 sensors.

24” (610 mm)

RX-12-L 13’ 11”

(4242 mm)

RX-12-XL 13’ 11”

(4242 mm)

TO REAR EDGE OF

BASEPLATE


BAY WIDTH

26” (660 mm)

RX-12-L 28’ 4”


BAY LENGTH

RX-12-XL 29’ 4”


BAY LENGTH

39 – 54” (991 -1372 mm)

RX-12-L 21’ 4 1/2” (6515 mm)

LIFT LENGTH

RX-12-XL 22’ 4 1/2” (6820 mm)

LIFT LENGTH

7' 4 1/2" (2248 mm)

18 1/2” (470 mm)

1 1/2” (38 mm)

TURN PLATE POCKET

FRONT OF

RACK REAR

OF RACK

9 1/4” (235 mm)

C L

21” (533 mm)

1” (25 mm)

1 1/2” (38 mm)

TURN PLATE BRIDGE

KIT PN 20-1471-1

TURN PLATE BRIDGE

END VIEW

17 1/2” (445 mm)

60” (1524 mm)

6” (152 mm)

99 1/2”(2172 mm)

85 1/2”(2172 mm)


installation instruction dsp400 sensors - … pit installation ... 4.2 camera aiming procedure ......

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