installation and operating instructions - wolf...
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3061847_1210 Subjecttomodifications GB
Installation and operating instructions
Control unit R3
Wolf GmbH · Postfach 1380 · D-84048 Mainburg · Tel. +49-8751/74-0 · Fax +49-8751/741600 · Internet: www.wolf-heiztechnik.de
3061847_12102
IndexSafetyinstructions ......................................................................3
Standards/Regulations .............................................................4
Installation/Electricalwork .................................................... 5-6
Commissioning ...........................................................................7
Controlunit/Function/Operation....................................... 8-10
Displaying/Modifyingcontrolparameters................................11
Contractorlevelparameters ............................................... 12-30
Parametersetupreport.............................................................31
Highlimitsafetycut-outchangeover ........................................32
Sensorresistances ...................................................................33
WiringdiagramboilercontrolunitR3 .......................................34
Specification .............................................................................35
Faultmessages ........................................................................36
33061847_1210
Safety instructions
Burnersupplycable
Boilersensor
Highlimitsafetycut-out
Earthterminal
Thermometer
Thefollowingsymbolsareusedinconjunctionwiththeseimportantinstructions concerning personal safety as well as operationalreliability.
"Safetyinstructions"areinstructionswithwhichyoumustcomplyexactly,topreventinjuryandmateriallosses.
Dangerthrough'live'electricalcomponents. NBSwitchOFFtheON/OFFswitchbeforeremovingthecasing.
NevertouchelectricalcomponentsorcontactswhentheON/OFFswitchisintheONposition.Thisbringsariskofelectrocution,whichmayresultininjuryordeath.
Themainsupply terminalsare 'live'evenwhen theON /OFFswitchisintheOFFposition.
Thisindicatestechnicalinstructionswhichyoumustobservetopreventmateriallossesandboilermalfunctions.
NB
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Standards / Regulations
Warnings - Never remove, bypass or disable safety and monitoringequipment.
- Only operate the system in perfect technical condition.Immediately remove / remedyany faultsanddamagewhichmayimpactonsafety.
- Alwaysensurethatcoldwaterismixedinwithhotwater,whentheDHWtemperatureissetabove60°Corwhenoperatingthepasteurisationsystem(65°C)(riskofscalding).
Maintenance / Repair - Regularly check the perfect function of all electricalequipment.
- Onlyqualifiedpersonnelmayremovefaultsorrepairdamage.
- OnlyreplacefaultycomponentsorequipmentwithoriginalWolfspareparts.
- Alwaysmaintain prescribed electrical protection values (seespecification).
AnydamageorlossresultingfromtechnicalmodificationstoWolfcontrolunitsisexcludedfromourliability.
NB
The boiler control unit complies with the following regulations:
ECDirectives
- 2006/95/EC LowVoltageDirective- 2004/108/EC EMCDirective
DIN/EN-Standards
EN60335-1,EN60730-2-9,EN14597,DIN3440,EN50165,EN55014-1
Observe the following regulations, rules and directives during installation:
- Theinstallationandcommissioningoftheheatingsystem- Regulationsoflocalutilities- DINVDE0100Regulations regarding the installation of high voltagesystemsupto1000V
- DINVDE105Operationofelectricalsystems- EN50156Electricalequipmentincombustionsystems- EN12828Heatingsystemsinbuildings
Appropriate use
TheWolfR3controlunitisdesignedexclusivelyforuseinconjunctionwithWolfboilers.TheR3controlunitisequippedwithatemperaturecontroller/limiterandahighlimitsafetycut-out.Weather-compensatedboilertemperaturecontrolforsinglestageburners.
Other applicable documents
Installation andoperating instructions for theboiler andall accessoriesused.
Installation / Commissioning
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Installation / Electrical work
Jointhepowersupplycabletotheplugsupplied.Insertthepluginto themarked-up location in theplug-in connector strip, andsecurethecablewithitsstrainrelief.Routethecablethroughtheboilerbackcutout.
Power supply connection
Electrical work
Mains230V
LP=Prim
arypump
A1=Program
mableoutput
KKP=Boilercircuitpum
p
eBU
SE1=Program
mableinput
SF=Cylindersensor
AF=Outsidetemp.sensor
VF=Flow
sensor
SFK
=N/A
MKP1=Mixercircuitpum
p1
MM1=Mixermotor1
Insertallplugsthatarenotusedintotheplug-instrip.Observethecolourcoding.InserttheyellowplugtogetherwiththejumperintoslotE1.
Info
Wheninstallingthiscontrolunitensurethatsensorcapillariesareneitherkinkednortwisted.Never route on-site sensor and remote control leads / cablestogetherwithmainspowercables.Implement the electrical wiring in accordance with the wiringdiagram.
Opentherearcontrolunitcoverafterreleasingbothscrews.
Burner supply cableGuideitthroughtheapertureinthecontrolunitbracket(l.h./r.h.),subjecttothesidetowhichtheboilerdooropens.
Boiler sensorInsertintoanyopeningoftheboilersensorwell.
High limit safety cut-outInsert sensor capillaries into any opening in the boiler sensorwell.
Earth terminalInsertintothecontrolunitpanel.
Thermometer for boiler water temperature displayInsertintoanyopeningoftheboilersensorwell.
Installation
Burnersupplycable
Boilersensor
Highlimitsafetycut-out
Earthterminal
Thermometer
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Pump connection Wolfboilercircuit,WolfmixercircuitandWolfcylinderprimarypumpsarefactory-fittedwithplugs.Routethecablethroughtheboilerbackcutout.Inserttheplugintothemarked-uplocationsin theplug-inconnectorstrip,andsecure thecableswith theirstrainrelief.
Installation / Electrical work
Outside temperature sensor
Jointheon-siteleadoftheoutsidetemperaturesensorwiththeplugsupplied.Inserttheplugintothemarked-uplocationintheplug-inconnectorstrip,andsecuretheleadwithitsstrainrelief.Route thecable through theboilerbackcutout.Fit theoutsidetemperature sensor to the north or northeast wall, 2 to 2.5mabovegroundlevel.
DHW sensor(accessory)
PushtheDHWcylindersensor(accessory)intothecylindersensorwell.Routetheleadthroughtheboilerbackcutout.Insertthepluginto themarked-up location in theplug-in connector strip, andsecuretheleadwithitsstrainrelief.
E1programmable input
JointhecableofinputE1withtheplugsupplied.Insertthepluginto themarked-up location in theplug-in connector strip, andsecurethecablewithitsstrainrelief.Routethecablethroughtheboilerbackcutout.
eBUS accessories Remotecontrol,radioclockmodule,radioclockmodulewithoutsidetemperature sensor, receiver for wireless outside temperaturesensorandwirelessanalogremotecontrol.Join the on-site accessory cablewith the green plug supplied(designatedeBUS).Inserttheplugintothemarked-uplocationintheplug-inconnectorstrip,andsecurethecablewithitsstrainrelief.Routethecablethroughtheboilerbackcutout.
Note:IfseveraleBUSaccessoriesaretobeconnectedsimultaneously,connecttheseinparallelattheeBUSterminal.
A1programmable output
JointhecableofoutputA1totheplugsupplied.Insertthepluginto themarked-up location in theplug-in connector strip, andsecurethecablewithitsstrainrelief.Routethecablethroughtheboilerbackcutout.
Mixer motor TheWolfmixeractuatormotorisfullywiredatthefactoryandfittedwithaplug.Routethecablethroughtheboilerbackcutout.Inserttheplugintothemarked-uplocationintheplug-inconnectorstrip,andsecurethecablewithitsstrainrelief.
Flow sensor Install the flow temperature sensor into themixer circuit flow,approximately 50 cmdownstreamof theheating circuit pump.Routetheleadthroughtheboilerbackcutout.Inserttheplugintothemarked-uplocationintheplug-inconnectorstrip,andsecuretheleadwithitsstrainrelief.
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CommissioningSwitchONthesystemON/OFFswitchatthecontrolunit.
ON/OFFswitch
TheheatingsystemstartstooperatewiththefactorysettingsassoonastheON/OFFswitchatthecontrolunitisswitchedON.
Note:Thefactorysettingsofthecontrolunitrepresentempiricalvalues.Subjecttosystemorequipmentlevel,controlparametersotherthanthosechosenatthefactorycanbeselected.Makechangesvia theWolfcontrolaccessoriesorviaaPC/ laptopwithWolfcontrolsoftware.Allfactorysettingsarestoredinanon-volatilememory.
Duringcommissioning,thecontrolunitautomaticallyrecognisesanyconnectedcylinder,flowand/oroutsidetemperaturesensor.
You can log off the cylinder sensor and the flow sensor bydisconnectingandresetting(atthecontrolunit).
Theboilerandtheoutsidetemperaturesensorscannotbeloggedoff.NB
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Control unit / Function / Operation
ON / OFF switch TheboilercontrolunitisOFFinposition0.Thereisnofrostprotection.
Fine-wire fuse M 6.3 A High limit safety cut-out (STB)
Operationonlybycontractors
eBUS connectionfor PC / Laptop
Thermometer
Reset button
Illuminated ring
ON / OFF switch
BM programming module
Illuminated signal ring as status indicator
Display ExplanationFlashinggreen Standby(powersupplyON,
noheatdemand)Constantgreenlight Heatdemand:pumprunning,burnerOFFFlashingyellow EmissionstestmodeConstantyellowlight BurnerON,flamesteadyFlashingred Fault
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Control unit / Function / Operation Reset button1.Resetsallparameterstotheirfactorysettings. - TheoperatingmodeswitchmustbesettoO(OFF). - Press and hold down the reset button whilst setting the
operatingmodeswitchtoI(ON). - Keepholdingdowntheresetbuttonforatleast2seconds
afterthesystemhasstarted.
2.Forresettingtheoilcombustionunit(onlyinconjunctionwiththerelevantWolfcomponents)
- Incaseofaburnerfaulttheoilcombustionunitisresetviaaresetrelaybypressingtheresetkey.Note: Resetgasfiredboilersincaseofaburnerfault directlyatthegascombustionunit,i.e.throughan openinginthesilencerhood.
Thermometertodisplaythecurrentheatingwatertemperature.
Fine-wire fuseM6.3AtoprotectthecontrolPCB.
eBUS connectionfordatatransferbetweenthecontrolunitandthePC/laptopwiththesoftwaresetforboilercontrolunits(accessory).
3061847_121010
Control unit / Function / Operation
The anti-seizing pump protection is generally activated at 12:00 h (midday). For this purpose, the heating circuit pumpoperatesforapprox.10secondsandthemixeropens.ThenthecylinderprimarypumpsandtheDHWcirculationpump(ifinstalled)will run for 20 seconds and themixer closes.This preventscomponentsfromseizingup.TheburnerwillbeswitchedOFFforapprox.twominutesifitisoperatingwhentheanti-seizingpumpprotectionisenabled.
Anti-seizing pump protection
High limit safety cut-out STBfactory-setto110°C;adjustableto100°C,ifrequired.
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Displaying / Modifying control parametersThe control parameters can only be modifi ed or displayed via the BM programming module. For procedures, check the operating instructions of the BM programming module.
Parameter overview(Settingsandfunctionsonthefollowingpages)
ModificationsmustonlythecarriedoutbyarecognisedheatingcontractororbytheWolfcustomerservice.
Incorrectoperationcanleadtosystemfaults.Please notewhen adjusting parameterA09 (frost protection / outsidetemperature), that frost protection is no longer safeguarded if you settemperatureslowerthan0°C.Thiscanresult indamagetotheheatingsystemandallitscomponents(e.g.pipes,radiators,etc.).
NB
NB
Parameter Setting range Factory settingA09 Frostprotectionlevel -20to+10°C +2°C
A10 ParallelDHWoperation 0/1/2 0
A14 MaximumDHWtemperature 60to80°C 65°C
HG01 Burnerswitchingdifferential(dynamic) 5 to 30 K 15 K
HG06 Pumpoperatingmode 0/1/2 0
HG07 Boilercircuitpumprun-ontime 0to30min 3min
HG08 MaximumlimitboilercircuitTV-max 40to90°C 75°C
HG09 Burnercycleblock 1to30min 4min
HG13 ProgrammableinputE1 1 to 11 1
HG14 ProgrammableoutputA1 0 to 14 0
HG15 Cylinderhysteresis 1 to 30 K 5 K
HG19 Cylinderprimarypumprun-ontime 0to10min 3min
HG20 Max.cylinderheatingtime 0to5h 2h
HG21 MinimumboilerwatertemperatureTK-min.* 38to90°C 38°C
HG22 MaximumboilerwatertemperatureTK-max. 50to90°C 80°C
HG24 DHWsensoroperatingmode 1/2/3 1
HG25 BoilerexcesstemperatureduringDHWcylinderheating
0 to 40 K 10 K
HG26 Boilersoftstart 0/1 1
HG32 Returntemperatureraising** 0to70°C 30°C
HG33 Hysteresistime 1to30min 10min
HG34 eBUSfeed 0/1/2 2
HG35 0-5Vinputfortelecontrolsystem 0/1 0HG50 Testfunktionen 1bis8 -HG70 Display
Multi-functioninputE1-50sensorshortcircuitorcontactclosed-60sensorleadbreakorcontactopenActualtemperatureheadersensorHG13=7ActualtemperaturereturnsensorHG13=11
MI 01 Minimummixercircuittemperature 0to80°C 0°C
MI 02 Maximummixercircuittemperature 20°Cto80°C 50°C
MI 03 Mixercircuitheatingcurvedistance 0 to 30 K 10 K
Mi 04 Screeddrying 0/1/2 0
MI 06 Mixercircuitpumprun-ontime 0to30min 3min
MI 07 Mixercircuitproportionalrange 5 to 40 K 12 K* setto50°Cforpressurejetgasburners** setto40°Cforpressurejetgasburners
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Contractor level parametersTheheatingcircuitpumpsrunconstantlyiftheoutsidetemperaturefalls below the selected value, and themixer regulates inaccordancewiththetemperatureselectedattheBMtoasetroomtemperatureof5°C.Theburnerstartsandheatstheboilertoamin.of38°C,iftheboilerwatertemperaturefallsbelow+5°C.
Note:Onlychangethefactorysettingifyoucanensurethattheheatingsystemand its componentswill not freeze up at low outsidetemperatures.
Frost protection limitParameter A09
A09
2.0
Factorysetting:2°CSettingrange:-20to+10°C
Individual setting: __________
Parallel DHW operationParameter A10
A10
0
Factorysetting:0Settingrange:0/1
Individual setting: __________
Theheating circuit pumpsare switchedOFFand themixer isclosedduring cylinder heating in theDHW priority mode (0). Theboilerenergywill thenbeusedexclusively forheating theDHWcylinder.Thecylinderprimarypumpwillonlystart, if theboilerwatertemperatureis5°Chigherthantheactualcylindertemperature.Theburnershutsdown,theheatingcircuitpumpsstartandthemixeropens,assoonasthecylinderhasreacheditsset temperature.Thecylinderprimarypumprunsonfor themaximumperiodselectedunderparameterHG19(cylinderprimarypumprun-ontime).Theheatingcircuitpumpsandthemixercontinuetooperateinparallel DHW mode (1).The cylinder primary pump starts, iftheboilerwater temperature is 5 °Cwarmer than the cylindertemperature.Thecylinder is fullyheatedupwhen thecylinderhasreachedtheselectedwatertemperature.ThecylinderprimarypumprunsonforthemaximumperiodselectedunderparameterHG19(cylinderprimarypumprun-ontime).
IntheparallelDHWmode(1),theheatingcircuitcantemporarilybeoperatedatahighertemperature.
NB
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Contractor level parameters
TheburnerswitchingdifferentialregulatestheburnertemperaturewithinasetrangebyswitchingtheburnerONandOFF.ThehighertheON/OFFtemperaturedifferential,thehighertheboilerwatertemperaturefluctuationaroundthesetvalue,resultinginlongerburnerruntimesandviceversa.Longerburnerruntimesprotecttheenvironmentandextendtheservicelifeofwearingparts.
Fig.:Timesequenceofthedynamicburnerswitchingdifferentialforauser-definedburnerswitchingdifferentialof15Kandaselectedhysteresistime(parameterHG33)of10minutes.
Burnerruntime(min.)
Switchingdifferential(K) Selectedswitchingdifferential15K
Hysteresistime10minutes
Burner switching differential(dynamic)Parameter HG01
HG01
15
Factorysetting:15KSettingrange:5to30K
Individual setting: __________
Maximum DHW temperatureParameter A14
A14
65.0°C
Factorysetting:65°CSettingrange:60to80°C
Individual setting: __________
TheDHWtemperatureissetto65°Catthefactory.Thistemperaturecanalsobeenabledupto80°C,ifforcommercialreasonsahigherDHWtemperatureisrequired.
Ifpasteurisationhasbeenactivated(BM),theDHWcylinderwillbeheatedtotheselectedmaximumDHWtemperatureduringthefirstcylinderheatingoftheday.
Takeadequatemeasurestopreventscalding.SetparameterHG22(maximumboilerwatertemperature)atleast5KhigherthantheselectedmaximumDHWtemperature.NB
3061847_121014
Pump operating mode 0:Heating circuit pump for heating systems without cascade control and without low loss headerTheheatingcircuitpumprunsconstantlywhen there isaheatdemand.TheheatingcircuitpumpwillbeswitchedOFFduringDHWheating,ifDHWpriorityhasbeenselected.
Pump operating mode 1: Feed pump for heating systems with cascade control and / or low loss headerThefeedpumprunswitheveryheatdemand(heating/DHW)withpumprun-onaccordingtothesettingofparameterHG07.
Pump operating modeParameter HG06
HG06 0
Factorysetting:0Settingrange:0/1
Individual setting: __________Softstarting:AtTKIst < TKmin(38°C)feedpump"OFF".MKPandcylinderprimarypumpcontinuetorunwithsoftstarting.
Note: Increase the pump run-on time from3min to 15min. SettheparameterHG13to7.
Hydraulicscheme:
ZUP=FeedpumpSPL =CylinderprimarypumpPLP =BufferprimarypumpSF =CylindersensorSAF=HeadersensorMK1=MixercircuitMKP=Mixercircuitpump
Oil/gasboiler
SAF
ZUP
MKP
MK1
SPL
CylinderLowlossheaderorbuffercylinder
SF
Contractor level parameters
153061847_1210
ZUP =FeedpumpSPLP=CylinderprimarypumpPLP =BufferprimarypumpSF =CylindersensorSAF =HeadersensorMK1 =MixercircuitMKP =Mixercircuitpump
MKP
MK1
Wood boiler Buffercylinder Oil/gasboiler
SAF
SFPLP
SPLP
Solarthermalsystemintegration
Pump operating mode 2:Buffer primary pump for BSP cylinderHeatingcircuitpumpbecomes feedpump.Theheadersensor(buffer)onlyaffectstheheatingoperation.Duringcylinderheating,thereferencetemperatureisprovidedbytheinternalboilersensor.Inheatingmode,thebufferprimarypumprunsonlywhenthereisaburnerdemand.Pumprun-oninaccordancewithparameterHG07.Soft starting:AtTKIst < TKmin (38 °C) buffer primarypumpandcylinder primary pump "OFF".MKPcontinues to runwith softstarting.Note: Increasethepumprun-ontimefrom3minto15min. SettheparameterHG13to7.
Hydraulicscheme:
Contractor level parameters
3061847_121016
Contractor level parameters
Each time theburner is shut down in heatingmode, itwill beblockedforthedurationoftheburnercycleblock.TheburnercycleblockisresetbyswitchingtheON/OFFswitchOFFandONorbybrieflypressingtheresetbutton.
Individual setting: ______
Burner cycle blockParameter HG09
HG09
4
Factorysetting:4minSettingrange:1to30min
Thisfunctionlimitstheboilerwatertemperatureupwardsinheatingmode,andtheburnershutsdown.Thisparameterhasnofunctionduring cylinder heating, and theboilerwater temperaturemayalsobehigherduringthistime.Re-heatingeffectscanresultinthetemperaturebeingexceededalittle.
Individual setting: ______
Maximum limitBoiler circuit TV-max.Parameter HG08
HG08
75
Factorysetting:75°CSettingrange:30to90°C
Subjecttotherebeingnoheatdemandfromtheheatingcircuits,theboilercircuitpumpwillrun-oninaccordancewiththesettime,topreventaboilersafetyshutdownathightemperatures.
Individual setting: ______
Run-on timeBoiler circuit pumpParameter HG07
HG07
3
Factorysetting:3minSettingrange:0to30min
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Contractor level parametersProgrammable input E1Parameter HG13
HG13
1
Factorysetting:1Settingrange:1to11
ThefollowingfunctionscanbeallocatedtoinputE1:
No. Explanation1 Roomthermostat
WithopeninputE1,heatingoperationwillbeblocked(summermode),independentofanydigitalWolfcontrolaccessories.Exception:Remotecontrolledheatingcircuits
2 MaximumthermostatInputE1mustbeclosedtoenabletheburner.Theburnerwillremainblockedforaslongasthecontactisopen,eveninemissionstestmode,cascademodeandinDHWandcentralheatingfrostprotectionmode.
3 N/A4 N/A5 Fluegasdamper/ventilationairdamper
Functionmonitoringofthefluegasdamper/ventilationairdamperwithfloatingcontact.Thecontactmustbeclosedtoenabletheburnerincentralheating,DHW,cascadeandemissionstestmode.
Important: A1 (HG14 = 7) must be programmed for fl ue gas damper/ventilation air damper function.
6 DHWcirculationpushbutton(onsite)Afteractivatingthisbutton,theDHWcirculationpumpisoperatedfor5minutes,independentofthetimeprogramorthepositionoftheprogramselector(BM).Important: In any case, output A1 must be
programmed to setting 13.
3061847_121018
No. Explanation
7 Centralsensor(lowlossheaderorbuffer)Inheatingmode,theboilerwatertemperaturecontrolisnolongergovernedbytheactualboilersensortemperature,butinsteadbythecentralsensor.Theboilerwatertemperaturesensorcontinuestomonitortheminimumandmaximumboilerwatertemperatures.
8 BurnerblockContactclosed,burnerblocked.Theheatingcircuitandcylinderprimarypumpsoperateinstandardmode,butwithoutsoftstart.Theburnerisenabledinemissionstestandinfrostprotectionmode.
9 N/A10 Externalburnerdemand,inputE1closed
(e.g.airheater,swimmingpooldemand,secondcylinderheatingviathermostat)Thesetboilerwatertemperatureissettothemaximumboilerwatertemperatureminus5Klimitedbythemaximumflowtemperature.Heatingcircuitandcylinderprimarypumpinstandardmode.Important: In any case, output A1 must be
programmed to setting 14.11 Returnsensor
OnlyinconjunctionwithparameterHG32(returntemperatureraising).Important: In any case, output A1 must be
programmed to setting 12.
NB NeveruseinputE1fortheconnectionofsafetyequipment(e.g.secondhighlimitsafetycut-out,lowwaterindicator,safetypressurelimiter).Forthisconnection,seetheboilerinstallationinstructions.
Contractor level parameters
193061847_1210
Contractor level parametersProgrammable output A1Parameter HG14
HG14
0
Factorysetting:0Settingrange:0to14
Individual setting: __________
ThefollowingfunctionscanbeallocatedtooutputA1:
No. Explanation
0 N/ANocontrolofoutputA1.
1 DHWcirculationpump100%TheoutputA1iscontrolledbycontrolaccessories(BM),ifDHWcirculationhasbeenenabled.OutputA1isconstantlyenabledwhennoaccessorycontrollerisinstalled.
2 DHWcirculationpump50%TheoutputA1iscontrolledbycontrolaccessories(BM)incyclesof5minutesONand5minutesOFF,ifDHWcirculationhasbeenenabled.OutputA1constantlycycledin5minutecycleswhennoaccessorycontrollerisinstalled.
3 DHWcirculationpump20%TheoutputA1iscontrolledbycontrolaccessories(BM)incyclesof2minutesONand8minutesOFF,ifDHWcirculationhasbeenenabled.OutputA1cyclesconstantlywhennoaccessorycontrollerisinstalled.
4 AlarmoutputOutputA1iscontrolledafterafaultandexpiryof4minutes.
5 FlamedetectorOutputA1iscontrolledafteraflamehasbeenrecognised.
6 N/A7 Fluegasdamper/ventilationairdamper
OutputA1isclosedbeforetheburnerstarts.FeedbackischeckedviainputE1(HG13=5).IfinputE1doesnotclose,theburnerwillnotstart,andaftertwominutesFC8willbegenerated.Important: Input E1 must be programmed as fl ue
gas/ventilation air damper.8 Externalventing
OutputA1iscontrolledinvertedtotheburner.SwitchingOFFexternalventilation(e.g.extractorfan)duringburneroperationisonlyrequired,iftheboilerisoperatedasopenfluesystem.
9 SupplyvalveOutputA1iscontrolledafteraflamehasbeenrecognised.
10 N/A11 Feedpump
OutputA1iscontrolledateveryheatdemand(heatingcircuitorcylinderheating).
3061847_121020
Contractor level parameters
Aftercompletingthecylinderheating(thecylinderhasreachedtheset temperature), thecylinderprimarypumpwill runonupto themaximum set run-on time.The cylinder primary pumpwillswitchOFFprematurelyif,duringtherun-ontime,theboilerwatertemperaturehasfallentoadifferentialbetweenboilerandcylinderwatertemperatureof5K,topreventtheboilercoolingdowntooseverely.
Cylinder primary pump run-on timeParameter HG19
HG19
3
Factorysetting:3minSettingrange:0to10min
Individual setting: __________
The cylinder hysteresis regulates the start and stoppoints forcylinderheating.ThehighertheON/OFFtemperaturedifferential,the higher the cylinder temperature fluctuation around the setcylindertemperature.
Example: Setcylindertemperature60°C Cylinderhysteresis5K
Cylinderheatingcommencesat55°Candendsat60°C.
Cylinder hysteresisParameter HG15
HG15
5
Factorysetting:5KSettingrange:1to30K
Individual setting: __________
No. Explanation
12 BypasspumpforreturntemperatureraisingOutputA1iscontrolledifthereturntemperatureislowerthantheselectedreturntemperatureraisingvalue(parameterHG32).Important: Input E1 must, in any case, be
programmed to setting 11. Output A1 will also be switched if input E1 (HG13 = 8) has been programmed.
13 DHWcirculationpumpOutputA1iscontrolledfor5minutesafterapushbuttonhasbeenactivated(pulseinputE1).Important: In any case, input E1 must be
programmed to setting 6.14 OutputA1ON
OutputA1iscontrolledifinputE1isclosed(externalburnerdemand).Important: In any case, input E1 must be
programmed to setting 10.
213061847_1210
Cylinderheatingcommencesassoonasthecylindertemperaturesensor demands heat. The heating circuit pumpwould beconstantlyswitchedOFF,iftheboilerwasundersized,thecylinderwasscaled-uporifDHWwasconstantlydrawnoffduringDHWprioritymode.The accommodation cools down severely.Anoptionenablesamax. cylinderheating time tobespecified tolimitthiseffect.Thecontrolunitrevertstoheatingmode,whenthesetcylinderheatingtimehasexpiredandcyclesintheselectedrhythmbetweenheatingandcylinderheatingmode,irrespectiveofwhetherthecylinderhasreacheditssettemperatureornot.Thisfunctionremainsenabledeveninparallelmode(parameterA10setto1).Itisonlydisabledifitissetto0.Set this parameter to 0 in heating systemswith a highDHWconsumption,e.g.hotels,sportsfacilities,etc.
Max. DHW cylinder heating timeParameter HG20
HG20
2
Factorysetting:2hSettingrange:0to5h
Individual setting: __________
Contractor level parameters
Thecontrolunitisequippedwithanelectronicboilerthermostat,withanadjustableminimumswitch-ONtemperature.TheburnerisswitchedONsubject tothecycleblock if thistemperature isnotachievedwhenheatisdemanded.TheminimumboilerwatertemperatureTK-min.isalsonotnecessarilyachievedwhenthereisnoheatdemand.
Note: Set thisparameter to50°Cwhenusingapressure-jetgasburner.
Minimum boiler water temperature TK-min.Parameter HG21
HG21
38
Factorysetting:38°CSettingrange:38to90°C
Individual setting: __________
3061847_121022
Contractor level parametersThecontrolunitisequippedwithanelectronicboilerthermostat,withanadjustablemaximumshutdowntemperature(maximumboilerwater temperature).The burner is switchedOFF if thistemperatureisexceeded.Theburnerwillbestartedagain,whentheboilerwatertemperaturehasfallenbyasmuchastheburnerswitchingdifferential.Theboilercircuitpumpwillalsobestartedin summermode, if the boilerwater temperature falls below95°C(possiblere-heateffect).Thispreventsanoverheatingoftheboiler.
Maximum boiler water temperature TK-max. Parameter HG22
HG22
80
Factorysetting:80°CSettingrange:50to90°C
Individual setting: __________
UsingtheDHWsensoroperatingmode,threeseparatemodescanbeappliedtotheDHWsensorinput.
Operating mode 1isthefactorysettingforthecylinderheatingmodewithelectroniccylindertemperaturesensors(accessories).
Operating mode 2 is designed for electronically controlledcylinderheatingwithcylindertemperaturesensorandalsoforanexternalthermostatdemand.Inthiscase,theexternalthermostat(zerovolt)willbewiredonsiteparalleltotheelectroniccylindertemperature sensor.Cylinder heatingwill be implemented asstandardforaslongastheexternalthermostatdemandsnoheat(contactopen).Theboilercircuit,mixercircuitandcylinderprimarypumps are disabled and themixer closes,when the externalthermostatdemandsheat(contactclosed).TheburnerheatstheboileratmaximumoutputtoTK-max.Contactorcontrolprovidedonsitemustensurethatanexternalpumptransferstheheattotheexternalconsumer(e.g.airheater,swimmingpool).Eveninstandbymode,thethermostatdemandhaspriorityoverallotherheatdemands.
Operating mode 3isdesignedtocontrolthecylinderprimarypumpwith an external thermostat or electronic cylinder temperaturesensor,howeverwithoutsoftstart.ThecylinderprimarypumpalsooperatesiftheactualboilertemperatureislowerthantheDHWtemperature.Theexternalthermostatisconnectedwithzerovoltatthecylindersensorterminal(SF).ThisenablestheDHWcylinderprimarypumpoutputtobeusedtocontroltheDHWcylinderorforotherpurposes.Theswitchingtimeprogramforcylinderheating(programmingmodule)remainsenabledevenwhenifitoperatesonlyasthermostat.Theburnerheatstheboilertothesetcylindertemperature+excessboilertemperatureduringcylinderheating.Sensorinputclosed: PumpONSensorinputopen: PumpOFF
DHW sensor modeParameter HG24
HG24
1
Factorysetting:1Settingrange:1to3
Individual setting: __________
Note:Afterchangingthesensoroperatingmode,switchthesystemfirstOFFandthenONagain.
233061847_1210
Contractor level parametersThe excess temperature differential between the cylindertemperature and the boilerwater temperature during cylinderheating is selectedwith parameter HG25. The boiler watertemperature continues to be limited by themaximum boilerwatertemperature(parameterHG22).Thisensuresthat,eveninspringandautumn,theboilerwatertemperatureishigherthanthecylindertemperature,therebyensuringshortheatingtimes.Theheatingcircuitpumpstartsautomaticallyforalimitedtime,topreventthehighlimitsafetycut-outbeingtriggered,iftheboilerwater temperature exceeds95 °C in summermodewhilst thecylinderisbeingheated.
Boiler excess temperature during cylinder heatingParameter HG25
HG25
10
Factorysetting:10KSettingrange:0to40K
Individual setting: __________
Theoptionalboilersoftstartprotectstheboileragainstcorrosionthatcanoccurwhentheboiler isheatedfromacoldstate, i.e.throughcondensateseparationinthedewpointrange.TheboilercircuitpumpandthemixercircuitpumpwillbeswitchedOFFandthemixercloses,iftheboilerwatertemperaturefalls2KbelowthesetvalueTK-min.ThepumpwillbeenabledwhentheboilerwatertemperaturehasexceededtheminimumlimitTK-min.
TK-min.cannotbeachievedandtheheatingcircuitandcylinderprimary pumps remainOFF, if the burner is blocked throughexternal safety circuits (e.g. flue gas thermostat on solid fuelboilers).
Boiler soft startParameter HG26
HG26
1
Factorysetting:1Settingrange:0/1
Individual setting: __________
Ensurethereturntemperatureisraisedinheatingsystemswithawatercontentgreaterthan20l/kWoutput.Forboilerswithapressure-jetoilburneroratmosphericgasburner,theminimumreturn temperature is 30 °C, for boilerswith pressure-jet gasburner40°C.
Raising the return temperatureParameter HG32
HG32
30
Factorysetting:30Settingrange:0to70°C
Individual setting: __________
3061847_121024
Contractor level parametersThe control unit is equipped with a dynamic burner switchingdifferentialtooptimisetheselectedburnerswitchingdifferentialatvariousboilerloads.Thisfunctioncorrectstheselectedburnerswitchingdifferential(parameterHG01)throughload-dependentburnerruntimes.Theburnerswitchingdifferentialisreducedtoaminimumvalueof5K,iftheburneroperatingtimeincreasesuptotheselectedhysteresistime.Thismakestheselectedburnerswitchingdifferential effective at low boiler loads (rapid heat-up = shortburnerruntime).Thiseffectivelypreventsshortburnerruntimesandcycling.Withlongerburnerruntimes(highheatdemand),theswitchingdifferentialwillbereducedto5K.Thispreventstheboilerbeingheatedtounnecessarilyhightemperatures.Thisoptimisestheenergyconsumptionoftheheatingsystem.Thisfunctionpreventsshortburnerruntimesandfrequentcycling.Thisprotectstheenvironmentandminimiseswear.
Hysteresis timeParameter HG33
HG33
10
Factorysetting:10minSettingrange:1to30min
Individual setting: __________
eBUS feedParameter HG34
HG34
2
Factorysetting:2Settingrange:0/1/2
Individual setting: __________
ParameterHG34enablestheselectionofthreetypesofeBUSfeed.
Thesettingshavethefollowingmeaning:0→eBUSfeedswitchedOFF1→eBUSfeedswitchedON2→automaticeBUSfeed
253061847_1210
0 - 5 V input for telecontrol system
HG35
0
Factorysetting:0Settingrange:0/1Individual setting: __________
ParameterHG35enablesthe0-5Vinputtobeswitchedforatelecontrolsystem.
Thesettingshavethefollowingmeaning:0 → External sensor connectionDuringcommissioningthecontrolunitcheckswhetherandwhereanoutsidetemperaturesensorisconnected.1 → 0 - 5 V input (no outside temperature sensor connected)Thevoltagesignalatthe0-5Vinputisusedascontrolvariablefordefaultingthesetheader/boilerwatertemperature(independentofthesettingoftheprogramselectorattheBM).LimitingthesetflowtemperaturebyTVmax.bzw.TKmax..Theboilercircuitpumpbecomesthefeedpump.PumpONwithburnerdemand.Pumprun-oninaccordancewithHG07.
Dependingonthetransferfunction(seediagram),thesettemperatureiscalculatedsubjecttotheinputvoltage.
Setheader/boilertemperaturein[°C]
Setheader/boilerfrostprotection
Inputin[V]
51
38
90
Note:Priortoconnectingthetelecontrolsystem,setparameterHG35to1andalsosetsystemparameterA06(settheexternalsensor)to0.SwitchOFFthemainspower,connectthetelecontrolsystemtoplug"AF".SwitchthemainspowerONagain.Otherwiseanoutsidetemperaturesensorcouldalreadybedetectedatlowvoltage→FC15.
Contractor level parameters
3061847_121026
Contractor level parameters
These test functionsenableyou tocheck the followingcontrolunitoutputs.
rEL1 Heatingcircuitpump ONrEL2 Cylinderprimarypump ONrEL3 OutputA1 ONrEL4 Resetrelay ONrEL5 Burner ONrEL6 Mixercircuitpump ONrEL7 MixerOPEN ONrEL8 MixerCLOSE ON
TEST functions
HG50 rEL
Minimummixer circuit temperatureParameter MI 01
MI 01
0
Factorysetting:0°CSettingrange:0to80°C
This function limits the lower end of the flow temperature ofmixer circuit 1.Below this set value, the outside temperaturewillnolongerbeconsidered.Mixer1holdstheflowtemperatureconstantlyatthesetvalue.
Maximummixer circuit temperatureParameter MI 02
MI 02
50
Factorysetting:50°CSettingrange:20to80°C
Thisfunctionprovidestheupperlimitofthemixingcircuit1flowtemperature.Abovethissetvalue,theoutsidetemperaturewillno longer be considered.Mixer 1 holds the flow temperatureconstantlyatthesetvalue.This function is no replacement for the maximum pump shutdown thermostat in underfloor heating systems.
Withoutamaximumthermostat,extremelyhightemperaturesmayoccurintheunderfloorheatingcircuit,shouldthecontrollerdevelopafault.Thiscanresultinthefloordevelopingcracks.
273061847_1210
Heating curve gap -mixer circuitParameter MI 03
MI 03
10
Factorysetting:10KSettingrange:0to30K
The distance between heating curves determines the excessboilerwatertemperaturedifferentialagainstmixercircuit1.Thisensuresthattheboilerwatertemperatureisalwayshotterbytheselected value thanmixer temperature 1, enablingmixer 1 toregulatewithout"overshooting".
Contractor level parameters
Screed dryingParameter MI 04
MI 04
0
Factorysetting:0Settingrange:0/1/2
Ifanunderfloorheatingsystemisstartedforthefirsttimeinnewbuildings,thesetflowtemperaturemay,asanoption,becontrolledindependentoftheoutsidetemperatureeithertoaconstantvalueortocontrolthesetflowtemperatureinaccordancewithanautomaticscreeddryingprogram.Ifthisfunctionhasbeenenabled(setting1or2),itcanbeterminatedbyresettingparameterMI04to0.MI04=0N/AMI04=1constanttemperaturemixercircuitThemixercircuitisheatedtothesetflowtemperature.ThesetflowtemperatureisregulatedaccuratelytothetemperatureselectedinparameterMI01.MI04=2screeddryingtemperatureForthefirsttwodays,thesetflowtemperaturewillremainconstantat25°C.Itwillthenbeautomaticallyraisedeveryday(at0.00h)by5°Cuptothemaximummixercircuittemperature(MI02).Thattemperaturewillthenbeheldfortwodays.Subsequently,theflowtemperatureisautomaticallyreducedagainin5°Cstepsperdayto25°C.Theprogramsequence is terminatedafterafurthertwodays.
3061847_121028
Proportional range -mixer circuitParameter MI 07
MI 07
12
Factorysetting:12KSettingrange:5to40K
Theproportionalrangedeterminesthetemperaturewindowfortherespectivesetvaluecontrolvariable(flowtemperature),withinwhichthereispermanentcontrol.Outsidethisrange,theactuatoriseitherpermanentlyopenorclosed,subjecttothedirectionofthedeviation.Adjusttheproportionalrangesothatstableregulationis ensured.This depends on the operating time of themixermotor.Formixermotorswithashortoperatingtime(e.g.2min),selectalargetemperaturewindow(e.g.40K);viceversaselectasmallertemperaturewindow(e.g.10K)formixermotorswithlongeroperatingtimes(e.g.>10min).Thefactorysettingisinlinewiththemixermotorsofthepipeworkset,andshouldnotbemodified.Ranges set too tightly lead to permanent control fluctuations; ranges set too wide lead to longer delays before the selected condition is achieved.
Contractor level parameters
Run-on time -mixer circuit pumpParameter MI 06
MI 06
3
Factorysetting:3minSettingrange:0to30min
Subjecttotherebeingnoheatdemandfromthemixercircuit,themixercircuitpumpwillrun-oninaccordancewiththesettime,topreventaboilersafetyshutdownathightemperatures.
Fig.:Flow temperature progressover time during screeddrying
1
20
25
30
35
40
45
50
55
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17Flow
temperature(°C)
Screeddryingtime(days)
NBAgreethetimesequenceandthemaximumflowtemperaturewiththescreedcontractor,otherwise thescreedmaybedamaged,particularlythroughcracking.Thescreeddryingprogramcontinuesafterapowerfailure.TheremainingtimeindaysisdisplayedattheBM.
293061847_1210
Contractor level parameters
The operating mode can only be displayed at the BM programming module. For procedures, check the operating instructions of the BM programming module.
STB test ThemaximumboilerwatertemperaturelimitTK-max.isdisabledbyholdingdowntheresetbuttonwhenthecontrolunitisswitchedON.Theboilerheatstotheselectedtemperatureofthehighlimitsafetycut-outandlocksout.Thisenablesyoutochecktheperfectfunctionofthehighlimitsafetycut-out.
Reset Observethefollowingstepstoimplementareset:- TheON/OFFswitchmustbesettoO(OFF).- PressandholddowntheresetbuttonwhilstsettingtheoperatingmodeswitchtoI(ON).
- Keepholdingdowntheresetbuttonforatleast2secondsafterthesystemhasstarted.
Allparameters(individualsettings)arereturnedtotheir factorysettingsbyareset(onlycontrolunitswithoutBM).
Operating mode(displayontheBMprogrammingmodule)
Status HG Explanation Notes0 Standby1 Emissiontestmode max.15min.3 Heatdemand(heatingmode)5 Heatdemandwithcycleblock6 Cycleblock seeHG097 Frostprotection-heating seeA098 Softstart seeHG2615 Cylindermode forboilers16 Frostprotection-cylinder < + 5 K17 Pumprun-on-cylinder seeHG1920 Parallelcylindermode seeA1021 Max.cylinderheatingtimeexceeded seeHG20,MI0922 Sensoroperatingmode2,contactclosed seeHG2423 Sensoroperatingmode3,contactclosed seeHG24
3061847_121030
Contractor level parametersThe temperature (set / actual temperature) can only be displayed at the BM programming module. For procedures, check the operating instructions of the BM programming module.
Set / actual values(displayontheBMprogrammingmodule)
Display NameDHW TEMP Actualcylindertemperature
SetcylindertemperatureOUT TEMP Outsidetemperature
ES AVERAGE Averageoutsidetemperature
ES MAX MIN Maximumoutside temperature (°C;0 to24h)Minimumoutsidetemperature(°C;0to24h)
ROOM TEMP Actualroomtemperature(directHC)Setroomtemperature(directHC)
ROOM TEMP Actualroomtemperature(mixer1)Setroomtemperature(mixer1)
MODE HC Operatingmode-heatingcircuit(sun,moon,standby)
Header temp Actualheadertemperature(°C)Setheadertemperature(°C)
BOILER TEMP ActualboilerwatertemperatureSetboilerwatertemperature
MIX VALVE 1 ActualmixertemperatureSetmixertemperatureMixercircuitoperatingmode(sun,moon,standby)
RETURN Actualreturntemperature
STATUS HG Boilerstatus
BURN RUN H Burnerhoursrun
BURN START Boilerburnerstarts
313061847_1210
Parameter setup reportWolfrecommendsyoucompletethesettingreportcarefullyandtokeepitsafetoenableaquicksolutiontobefoundduringserviceandincaseofafullreset.
Parameter Setting range Factory setting Individual setting
A09 Frostprotectionlevel -20to+10°C +2°C
A10 ParallelDHWoperation 0/1/2 0
A14 MaximumDHWtemperature 60to80°C 65°C
HG01 Burnerswitchingdifferential(dynamic) 5 to 30 K 15 K
HG06 Pumpoperatingmode 0/1/2 0
HG07 Boilercircuitpumprun-ontime 0to30min 3min
HG08 MaximumlimitboilercircuitTV-max 40to90°C 75°C
HG09 Burnercycleblock 1to30min 4min
HG13 ProgrammableinputE1 1 to 11 1
HG14 ProgrammableoutputA1 0 to 14 0
HG15 Cylinderhysteresis 1 to 30 K 5 K
HG19 Cylinderprimarypumprun-ontime 0to10min 3min
HG20 Max.cylinderheatingtime 0to5h 2h
HG21 MinimumboilerwatertemperatureTK-min.* 38to90°C 38°C
HG22 MaximumboilerwatertemperatureTK-max. 50to90°C 80°C
HG24 DHWsensoroperatingmode 1/2/3 1
HG25 BoilerexcesstemperatureduringDHWcylinderheating
0 to 40 K 10 K
HG26 Boilersoftstart 0/1 1
HG32 Returntemperatureraising** 0to70°C 30°C
HG33 Hysteresistime 1to30min 10min
HG34 eBUSfeed 0/1/2 2
HG35 0-5Vinputfortelecontrolsystem 0/1 0HG50 Testfunktionen 1bis8 -HG70 Display
MultifunctioninputE1-50sensorshortcircuitorcontactclosed-60sensorleadbreakorcontactopenActualtemperatureheadersensorHG13=7ActualtemperaturereturnsensorHG13=11
MI 01 Minimummixercircuittemperature 0to80°C 0°C
MI 02 Maximummixercircuittemperature 20°Cto80°C 50°C
MI 03 Mixercircuitheatingcurvedistance 0 to 30 K 10 K
Mi 04 Screeddrying 0/1/2 0
MI 06 Mixercircuitpumprun-ontime 0to30min 3min
MI 07 Mixercircuitproportionalrange 5 to 40 K 12 K* setto50°Cforpressurejetgasburners** setto40°Cforpressurejetgasburners
3061847_121032
Adjustment of the high limit safety cut-out (STB)
Thehighlimitsafetycut-out(STB)isfactory-setto110°C.Ifrequired,itcanbechangedoverto100°C.
Such changes are irreversible.
Disconnectthecontrolunitfromitspowersupply.
Removecap.
Removethecoverfromthehighlimitsafetycut-out.
Releasethehighlimitsafetycut-outfixingscrews.
Releasethefixingscrewsofthecontrolunitfrontcoverandpivotforward.
Removethehighlimitsafetycut-out.
Releasetheclampingscrew.Adjustthesettingdiscto100°Cinaccordancewiththescaleandretightentheclampingscrew.
Reassembleinreverseorder.
NB The maximum boiler water temperature (TK-max) mustnotbesetto90°C,ifthehighlimitsafetycut-outhasbeenadjustedto100°C.
High limit safety cut-out changeover
333061847_1210
Sensor resistancesNTCSensor resistances
Boilersensor,cylindersensor,flowsensor,outsidetemperaturesensor,returnsensor,centralsensor
Temp. Resist. Temp. Resist. Temp. Resist. Temp. Resist.°C Ohm °C Ohm °C Ohm °C Ohm-21 51393 14 8233 49 1870 84 552-20 48487 15 7857 50 1800 85 535-19 45762 16 7501 51 1733 86 519-18 43207 17 7162 52 1669 87 503-17 40810 18 6841 53 1608 88 487-16 38560 19 6536 54 1549 89 472-15 36447 20 6247 55 1493 90 458-14 34463 21 5972 56 1438 91 444-13 32599 22 5710 57 1387 92 431-12 30846 23 5461 58 1337 93 418-11 29198 24 5225 59 1289 94 406-10 27648 25 5000 60 1244 95 393-9 26189 26 4786 61 1200 96 382-8 24816 27 4582 62 1158 97 371-7 23523 28 4388 63 1117 98 360-6 22305 29 4204 64 1078 99 349-5 21157 30 4028 65 1041 100 339-4 20075 31 3860 66 1005 101 330-3 19054 32 3701 67 971 102 320-2 18091 33 3549 68 938 103 311-1 17183 34 3403 69 906 104 3020 16325 35 3265 70 876 105 2941 15515 36 3133 71 846 106 2852 14750 37 3007 72 818 107 2773 14027 38 2887 73 791 108 2704 13344 39 2772 74 765 109 2625 12697 40 2662 75 740 110 2556 12086 41 2558 76 716 111 2487 11508 42 2458 77 693 112 2418 10961 43 2362 78 670 113 2359 10442 44 2271 79 649 114 22810 9952 45 2183 80 628 115 22211 9487 46 2100 81 608 116 21612 9046 47 2020 82 589 117 21113 8629 48 1944 83 570 118 205
3061847_121034
Wiring diagram boiler control unit R3
*Accessories
**Rem
ovejumperw
henusingtheprogrammableinputE
1(param
eterHG13).
On-siteemergency
stopswitch
Pow
ersupply
230V
/50Hz
S1
-ON/OFF
switch
F1
-M6.3A
X1-20-Terminalstrip
STB
-H
ighlim
itsafetycut-out
KKP
-Boilercircuitpum
pA1
-Program
mableoutputA
1LP
-P
rimarypump
MKP
-Mixercircuitpum
pMM
-Mixermotor
PE
-Earthconductor,boilercasing
AF
-Outsidetemperaturesensor
KF
-Boilersensor
SF
-Cylindersensor
VF
-Flowsensor,mixercircuit
E1
-Program
mableinputE
1B
US
- B
US
SFK
-S
olarsensor-collector
(notallocated)
Burnerstage1
Rem
otereset
(option)
353061847_1210
Specification Supplyvoltage: 230V±10%
Ratedfrequency: 50-60Hz
Devicefuse: Max.6.3A/mediumslow
Powerconsumption: 5 VA (control unit and accessories,excluding burner and pumps,standby)
Breakingcapacity,pumps:Each230V/4(2)Aacc.toEN60730,part1
Mixermotor: 230V/50Hz,runtime2-10min
Factorysetting: Runtime4-7min
Ambienttemperature: 0....50°C
Storagetemperature: -20to60°C
Datamemory: EEPROM
Specification
3061847_121036
Fault messagesIfafaultisindicatedbythesignalringofthecontrolunitflashingred,afaultcodeisdisplayedviatheWolf-controlaccessorywitheBUScapabilitythatallowscauseandeffecttobeallocatedusingthefollowingtable.Thislistoffaultmessagesisdesignedtoallowyourheatingcontractortotracethefaultmoreeasily.
No. Fault Cause Effect / Remedy1 TBexcesstempe-
ratureTheexternaltemperaturelimiterhasshutdownthesystem
BurnerOFF,heatingcircuitpumpONMixerregulatestoTVmaxRequestaservice
4 Burnerfault Duringtheburnerstartnoflameestablished
BurnerOFF,HCpumpsONMixerregulatestoTVmaxPresstheresetbuttononthecombu-stioncontrolunitorthecontrolunit.Ifthefaultcannotberemovedafterpressingtheresetbuttonseveraltimes,requestaservice.
6 TWexcesstempe-rature
Theboilerwatertemperatu-rehasexceededthelimitfortheTW(e.g.95°C)
BurnerOFF,HCpumpONMixerregulatestoTVmaxRequestaservice
8 Fluegas/ventilationairdamperdoesnotmove
Fluegasdamper/ventilationairdamperoritsfeedbackfaulty
BurnerOFF,pumpON
12 Boilersensorfaulty Boilertemperaturesensororleadfaulty
BurnerOFF,HCpumpsONMixerregulatestoTVmaxRequestaservice
14 Cylindersensorfaulty
SensorfortheDHWtempe-ratureorfortheleadfaulty
Forheatingmode:NoeffectCylinderprimarypumpandheatingcircuitpumpcyclealternately1hON,1hOFFRequestaservice
15 Outsidetemperatu-resensorfaulty
Sensorfortheoutsidetemperatureisfaulty(shortcircuitorbreak)
EffectasperoutsidetemperaturebelowfrostprotectionlimitRequestaservice
40 Faultmaximumthermostat,systempressureswitch
Thesystempressureswitchorthemaximumthermostathasresponded
BurnerOFF,pumpOFF
52 Max.cylinderhea-tingtimeexceeded
Cylinderheatingtakeslongerthanpermitted
Alternatingcylinderheatingandcentralheatingmode
70 Flowsensorfaulty Sensorfortheflowsensorfaulty(shortcircuitorbreak)
MixerdoesnotmoveMixercanbeadjustedmanually.Themixercircuitpumpcontinuestorun.
79 Faultmulti-functionsensor(centralsensor)
Centralsensorfaulty(shortcircuitorbreak)
Controlunitatsetboilerwatertemp.NoeffectontheboileroperationRequestaservice
79 Faultmulti-functionsensor(returnsensor)
Sensorforthereturnsensorfaulty(shortcircuitorbreak)
NoeffectontheboileroperationbypasspumpcontinuestorunRequestaservice
81 EEPROMfault Internaldevicefault Requestaservice91 FaulteBUSpara-
meterOneBUSaddresswasallo-catedmorethanonce
Requestaservice
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