W+D BB700 S2Inserts what others can’t

W+D BB700 S2 / High-speed multi format servo envelope inserting system

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The next generation highly productive inserting systems

Reasons to buy the W+D BB700

/ A future-proof investment due to its modular design, which allows for the machine to be adapted to changing requirements and

a high degree of “customizing.”

/ Flexible use of a wide variety of feeder technologies at almost all stations enables even the most unusual inserts to be processed.

/ Modern servo technology combined with sophisticated functional principles ensures fast machine changeovers with job changes.

/ Proven technology in all areas ensures high net output even with difficult materials.

/ Various camera reading positions guarantee high flexibility and the integrity of the mail pieces.

/ Intelligent error compensation ensures high productivity.

/ The patented Auto Mismatch Recovery ensures maximum integrity and productivity when processing multiple personalized mailings.

/ The proven technology works for both direct and transactional mail.

/ Its robust design also allows inserting of so-called express or cardboard envelopes (Fedex, DHL, UPS...).

With the W+D BB700, it is possible to ideally bring two worlds together: transactional mail and direct mail. Reliable processing

of important documents is just as much a part of the W+D BB 700’s range of services as processing unusual advertising

supplements. From the inline affixing of customer cards to inline personalization, processing of insurance policies with variable

thickness or special applications such as photos of different sizes and quantity – almost no material is too difficult for the W+D

BB700 to handle.

The latest servo technology in the W+D BB700 S2 multi-format envelope inserting system ensures the

seamless integration and function of every desired S2 individual module. The result is a flexible inserting system

that offers maximum productivity, processing reliability and user-friendliness. With an output of up to 16,000

envelopes per hour, regardless of the envelope format, it handles all tasks with unsurpassed reliability and

performance – quickly, flexibly and intelligently.

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Closing sectionHMI with a touch screen as the central operating element

Inserting section Envelope autoloader

Standard components

/ BB700 inserting module with a gathering section with 6 or 8 stations

/ High-performance software package

/ BSC 3.0 control panel

/ Network interface incl. job report to the network

/ Batch feed function

/ Auto Mismatch Recovery (patented)

/ Envelope autoloader

/ Vacuum sealing section with integrated eject gate incl.

preparation for output reading

/ Delivery belt

/ Comprehensive product tracking

/ Integrated jam sensors in the gathering section and inserting module

/ Router for remote support (ExpertOnline)

W+D-HMI

The W+D BB700’s completely new graphical operating panel

allows intuitive and simple machine operation. All key production

data can be seen at a glance on the modern 22-inch touchscreen

display. Work progress and the remaining time for the current job

are displayed graphically and numerically, as well the number of

good pieces and ejected products on the belt. The production

cockpit provides the operator with a complete overview at all

times. The cameras for code reading are configured easily and

centrally on the control panel.

Optional components

/ Broad feeder portfolio with optional adaptation to the

product range

/ Intelligent cut sheet or continuous input channels

/ SL2 autoloader for various feeder models

/ Vertical delivery OC4, postal tray loading unit PT4

/ Various reading options for the feeder types for matching,

selection, read and print applications, etc.

/ Various printing solutions (incl. UV) on the gathering

section or after the sealing section

/ Various modules such as a turnover belt, mail table,

postage meter, label dispenser etc. after the sealing section

/ Interfaces for third-party systems, like cameras, printers,

stampers, etc.

/ Mail sort kicker or edge marker

/ File Based Integrated processing (FBI) up to Closed

Integrated Processing (CLIP) with generation of a data file

with mail piece and time stamp and a reprint file

Optional components

The user interface is optionally supplemented by a mobile

tablet that mirrors the HMI user interface and supports camera

settings locally at the feeder.

W+D BB700 S2 / High-speed multi format servo envelope inserting system

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Autoloader SL2 Automated end filling with OC4 and PT4

High-performance cut sheet input channel High-performance 2-up continuous input channel

Powerful input channels

The high modularity and flexibility are continued in the

selection of the input channels. For the BB700, modern input

channels are available for single-sheet and continuous input

processing (pinfeed and pinless) and ensure high net output.

Designed for reading, collecting and folding personalized

documents, they are compact and easy to use. A camera

in the channel processes all common codes. Based on the

reading information, a variable number of sheets is collected

and folded if necessary. In the continuous processing of C4

applications, the documents coming from the channel are

rotated 90° clockwise or counterclockwise via an integrated

rotation module, if required, without the material flow stopping.

So-called two-channel or multi-channel solutions are used for

special applications.

Fold plates for exact folding

Perfect folding results at maximum speed are achieved by

the folding modules with two- or four-fold plates. Depending

on the design, these modules can fold up to 10 sheets

simultaneously in half fold or 6 - 8 sheets in double fold, before

utilizing subsets (also as a standard feature). The fold variants

Z-fold, wrapped fold, half-fold or double parallel fold and, for

special applications, cross fold, are possible.

Autoloader

The W+D SL2 Autoloader is the perfect upgrade for your W+D

inserting system. It is positioned 90° to the running direction

and can be coupled with various feeder models such as RF, HF,

CF and SF: Multiple autoloaders can be used on a single system.

The SL2 Autoloader reduces substantially the feeder loading

frequency. Furthermore, constant fill level in the feeder ensures

trouble-free operation and increases efficiency and output.

Vertical delivery OC4

Especially at high speeds, “upright” product delivery is an

invaluable advantage. The OC4 is the only vertical delivery

solution that will reliably also handle 9 x 12” applications.

The capacity of the vertical stacker is a multiple of a shingle

conveyor, resulting in a dramatically reduced clearing frequency

and effort-resulting in a substantially increased operator and

system productivity. A kicker for a physical offset on a ZIP or

tray break is a standard component of the OC4.

Tray assist PT4

The post box loading unit W+D PT4 is an ergonomic addition to

the W+D OC4. Envelopes for a tray, offset on the OC4, can be

shifted even to the PT4 and dropped into a tray or a box, by a

bomb bay gate.

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Hybrid feeder HF2

Shuttle feeder SF2

Rotary feeder RF2

Catalog feeder CF2

Feeders

Servo drive technology and true modularity are characteristic

features of the W+D BB700 and its functional components –

an advantage that is particularly noticeable with the feeders.

Thanks to the possibility of free positioning and quick and easy

swap between feeder types, it is highly flexible and equipped

for almost any task configured to job. Whether you process

personalized catalogs of different thicknesses, election

documents, smooth photo paper, folded inserts or gimmicks,

the feeders from W+D won’t let you down.

Rotary feeder RF 2

This feeder family primarily processes single sheets and

products with the folded edges closed in running direction.

However, it is also possible to process inserts with the edge

open towards the running direction and closed parallel to

the running direction – ‘Italian fold.’ The feeders can also be

positioned 90° to the machine running direction or in the left-

hand version against the running direction.

Friction feeder HF 2

The W+D HF2 is designed for processing a wide variety of

inserts products with an open edge in the running direction,

such as Z-folded single sheets, thicker brochures and rigid

products that cannot be processed via a rotary feeder.

Shuttle feeder SF 2

This is the feeder for rigid objects such as perfect bound books,

catalog and special applications or CDs in the jewel box.

Pick and place feeder

The perfect feeder for the precise placement of credit or

loyalty cards, luggage tags, membership cards or coins, etc.

Catalog feeder CF 2

The W+D CF2 catalog feeder is a special feeder ideally

designed for reliable processing of brochures in the formats

A5-A4 with variable thicknesses of 1-10 mm (¹/₂₅“ - ⁴/₁₀“).

Vacuum transport on the gathering section

The modular vacuum conveyor belt on the gathering section

allows inline personalization/printing or affixing of cards, coins,

tags, note pads etc. at high running speeds and with high

precision and offers the possibility of camera verification on

the unit.

Turnover belt on the gathering section

A turnover belt on the gathering section is also available where

inline affixing or printing applications requires a change in

product orientation.

W+D BB700 S2 / High-speed multi format servo envelope inserting system

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Machine layout

1 Input channel

2 Autoloader W+D SL2

3 Gathering section with min. 6 feeder positions

4 Feeder

5 Inserting module

6 Envelope auto loader

7 Bump turn

8 Preparation for exit reading

9 Sealing section with integrated eject gate

10 Turnover belt with alignment unit

11 Mail table with positions for a printer and a camera

12 Eject gate with distance module

13 Shingling conveyor with

14 Kicker / Pressure roller

6

987 10 11 12 14

13

5

3

2

1

4

3,115 mm 3,642 mm

3,7

00

mm

5,9

08

mm

920 mm

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Technical Specifications

All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values.

max. 16,000 p/h throughout the size range

max. 10.000 p/h, variable Drehzahlregelung bis 15 mm (¹⁹/₃₂“)

98 × 162 mm (3 ²⁷/₃₂“ x 6 ³/₈“)

254 × 353 mm (10“ x 13 ⁷/₈“)

19 mm (³/₄“)

63 mm (2 ¹/₂“)

75 g/m² (20 lbs)

150 g/m² (40 lbs)

max. 15 mm (⁶/₁₀“)

70 g/m² (19 lbs)

250 g/m² (64 lbs)

3 mm (¹/₈“)

15 mm (⁶/₁₀“)

15 mm (⁶/₁₀“)

Single sheet 70 g/m² (19 lbs)

Single sheet folded 70 g/m² (19 lbs) resp. 110 g/m² (29 lbs) unfoldedSingle sheet unfolded < 110 g/m² (29 lbs) on request

1 mm (1 ¹/₂₅“) 160 g/m² (43 lbs) – optional with additional ejector

max.300 mm (12“)

max. 250 mm (10“)

max. 250 mm (10“)

min. 3 mm (+¹/₈“) both sides, > 5 mm (¹/₄“) total respectively depending on filling thickness

5,110 mm (16.8 ft)

770 mm extra (2.6 ft)

6 Stations

24 Stations

630 NL/min

110 NL/min

3 ~ 230/400V, 50 Hz. PE (other executions on request)

148 mm (5 ³/₄“) in versions without system channel210 mm (8 ¹/₄“) in versions with system channel

6-station or 8-station feeder basisExpandable with 4-station, 6-station or 8-station feeder basis (max 24 feeders)

Standard configuration right/right

Type BB700 S2

reduced to 10,000 p/h with filling thickness >10 mm (4/10“)heavier stock and Cardboard Express Mail Envelopes on request2

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Mechanical performance

Envelope

Size

Seal flap (Height)

Paper weight

Thickness

Insert

Paper weight

Max. Product thickness

Min. Product thickness

Loading capacityof the feeders

Clearance Insert - Envelope

Machine

Length

Number of Feeder

Compressed air require-ment with RF2 feeder

Power requirements

Distance of guides in the gathering section

Modularity

1

2

min.

max.

min.

max.

min.

max.

max.

min.

max.

RF2

HF2

SF2

RF2

HF2

SF2

RF2

HF2

SF2

Basic 6 Feeders

Extension per 2 feeders

min.

max.

6 feeders 7 bar

each 2 feeders 6 bar

w-d.de

Winkler +Dünnebier

W+D Locations

Winkler+Dünnebier GmbHSohler Weg 6556564 Neuwied · Germanyt. +49 2631 840 · f. +49 2631 84577info@w-d.de

Winkler+Dünnebier GmbHLocation Bad OeynhausenValdorfer Straße 332545 Bad Oeynhausen · Germanyt. +49 5731 7440 · f. +49 5731 744199info.ins@w-d.de

W+D North America Inc.11300 West 80th StreetLenexa, KS 66214 · USAt. +1 913 4929880 · f. +1 913 4920691info@wdnorthamerica.com

W+D North America Inc.899 Plank RoadDuncansville, PA 16635 · USAt. +1 814 6955521 · f. +1 814 6950860info@wdnorthamerica.com

W+D Asia Pacific Sdn. Bhd(Co No: 762144A)No: 860, 8th Floor, Block A2Leisure Commerce SquareNo: 9, Jalan PJS 8/9, 46150 Petaling JayaSelangor · Malaysiat. +60 3 78654883 · f. +60 3 78654882info@w-d.com.my

POEM PreOwnedEnvelopeMachines GmbHSohler Weg 7056564 Neuwied · Germanyt. +49 2631 345386 · f. +49 2631 946103info.poem@w-d.de · w-d-poem.de

BICMA Hygiene Technologie GmbHBasaltweg 356727 Mayen · Germanyt. +49 2651 942940 · f. +49 2651 9429494mail@bicma.com · bicma.com

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