NR O L L I N G & E N G I N E E R I N G L T D

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www.sanvijay.com

is everywhereSTEEL

Our Background

SANVIJAY has been the foremost name in steel rolling in entire India for more than 2

decades. Sanvijay founded by its pioneer Mr. Puranlal Agrawal, has grown from a

modest trading firm in 1971 to become one of the country's biggest and most

respected multi product steel rollers.

SANVIJAY GROUP

Late Shri Puranlalji Agrawal

UO NF DR ERU

O

Sanvijay Rolling & Engineering Ltd. (SREL) has its manufacturing units at Hingna

& Butibori MIDC Estate in Nagpur (Maharashtra). Sanvijay has 6 rolling Mills with

an installed production capacity of 0.5 Million Tones per annum, and Steel Melting

Shop (SMS) having infrastructure for special steels and Stainless steel and other

regular Mild Steel and High Tensile capabilities.

NR O L L I N G & E N G I N E E R I N G L T D

‘GRACE INDUSTRIES LTD' (GIL) a Subsidiary of Sanvijay Rolling & Engg. Ltd.

(SREL) was acquired in year 2007. Located in Tadali MIDC, Chandrapur, GIL has a

setup of 4 x 100 TPD DRI Kilns for production of high grade Sponge Iron and 25

+ 8 (33) MW Captive Power Plant (Coal Based AFBC and WHRB).

GRACE INDUSTRIES LTD

We are the preferred supplier of steel for all communication and microwave tower manufacturers in the country.

SUNRISE STRUCTURAL & ENGINEERING PVT. LTD, is a professionally managed,

dynamic company, engaged in fabrication, galvanizing & supply of all types of

Lattice Galvanized Towers, Power Transmission Towers, Telecom Tower, Wind

Mill Towers, Switch yard Structures and Allied Application.

Approvals &CertificationsAn ISO 9001:2008 Certified Organization, Quality at Sanvijay is imbibed in its culture. Due

to this strict adherence to quality parameters, Sanvijay can boast of being the only mill

in India to enjoy Power Grid approval for supply of complete range of Angles &

Flats for Power Grid Transmission Line Tower Projects. External Approval Agencies &

third party Inspection Agencies like American Bureau of Shipping (ABS), LRS, DNV,

TUVRheinland, Bureau Veritas, NTPC, MSEB & various others have also approved our

manufacturing process and / or products from time to time. Sunrise Structurals &

Engineering Pvt. Ltd. also enjoys ISO 9001:2008 certification.

Central India’s Largest, Most ReliableEfficient Steel Company

At Sanvijay we have six Rolling unit with 9 production lines of size varying from 9'' to 32 '', with

a total installed capacity of 44,000 MT per month.

Overview of Butibori Plants [32” & 22” Rolling Lines]

Our Infrastructure

Overview of Hingna Plants [9”, 11”, 12” (2 Nos.), 14” (2 Nos.), 16” Rolling Lines]

NR O L L I N G & E N G I N E E R I N G L T D

UNITS MILL SIZE Production Capacity per month (MT)

H-1 (M-1)- 14 inch 3000

H-2 (M-1)- 16 inch 3000

H-3 (M-1)- 12 inch 12,500

(M-2)- 12 inch

(M-3)- 14 inch

H-4 (M-1)- 9 inch 3500

(M-2)- 11 inch

B-1 (M-1)- 24 inch 10,000

B-2 (M-1)- 30 / 28 inch 12000

* All Our Rolling Mills are well equipped with Coal Based Gasifier for efficient pre heating of raw material

Rolling Mills Details

Rolling Mills [9 Production Lines]

Process Equipment Specification U.S.P.

Proper soaking of material before rollingMechanised handling during rollingClose control on dimensional and other physical aspects like bend, twist, etc.Inline cutting and mechanized handling of bars.

Rolling Stands with Fibre bearings.Pusher type Re-heating Furnaces Roller tables & 36 mts long cooling beds.Hot saw cutting machines.Straightening Machines.In house Spectro & Mechanical testing facilities.

With simultaneous rolling of different sections in 9 different lines, SANVIJAY can fulfill any large or small, single or multi product order in the shortest time period.From the lightest section to the heaviest, we deliver everything in long products.Best product quality in the country due to rigorous pre, post and in-process quality checks.

Induction Furnace (IF)

Process Equipment Specification Capacity

Induced Current Melting of scrap DRI

Medium Frequency 500 HZGA Danieli make Scada base SystemScrap stored in fully covered shed.

15 MT Liquid Metal with Double convertorTransformer Rating 7.1 MVA

Argon Oxygen Decarburisation (AOD)

Process Equipment Specification Capacity

Decarburisation through side blowing tuyersControl of gas levels and chemical composition Reduction of metal through Argon gas blowing & achieve homogenization.

Side blown Converter with top lancingPLC based gas mixing station by Forbes Marshal

35 MT liquid Metal

Ladle Refining Furnace (LRF)

Process Equipment Specification Capacity

Chemical and Thermal HomogenizationAlloy addition to achieve close chemistry rangeSlag making for desulphurization with synthetic slagBottom purging by Argon through refractory purging blockSynthetic Slag practice to produce clean steel.

GA Danieli Make 40 MT Liquid MetalTransformer Rating 5 MVA10” electrode diameterHeating Rate 3-4ºC/ min

Cored Wire Injection

Process Equipment Specification Capacity

Floating of free alumina by formation of calcinated aluminium oxysulphides.Improvement of fluidity of steel while castingReduction in Aluminium loss during casting

M/s Minex Metallurgical LtdFeeding of 9mm -13mm Cored WiresTwo roller type with flipping type spools.

Feeding rate 20 -200 Mtr/min

Capacity

Fine adjustment of tramp elements· In SS grades, Cored Wire Injection is done to modify morphology of inclusions to make less abrasive. For improved machinability percentage "S" is maintained above 0.25% in Sulphur bearing grade. In non Sulphur grades, controls are employed to maintain percentage "S" between 0.02 & 0.03 Uniform distribution of "B" and "Ti”

By producing Calcium aluminates, which can be joined to the slag and minimization of alumina inclusions.

Continuous Casting Unit - I

Process Equipment Specification Capacity

Ladle-tundish stream shroudingTundish-mould stream shroudingSynthetic mould slagSoft secondary coolingControlled casting speedOscillation synchronization with withdrawal for uniform & smooth castingLarge metallurgical length

S-Type Curved Mould Two Strand Machine with Radial Dummy Bar.6/11 meter RadiusSupplied by M/s Danieli.

For casting blooms in following sizes 100x100mm125x125mm150x150mm

Continuous Casting Unit - II

Process Equipment Specification Capacity

Ladle-tundish stream shroudingTundish-mould stream shroudingSynthetic mould slagSoft secondary coolingControlled casting speedOscillation synchronization with withdrawal for uniform & smooth castingLarge metallurgical lengthUniform size & smooth surface with less rhmboidityBloom conditioning / dressing facility

S-Type Curved Mould Two Strand Machine with Radial Dummy Bar.9/16 meter RadiusSupplied by M/s Danieli.

For casting blooms / slabs in following sizes 160x160mm200x200mm300x300mm200x250mm 200x300mm 200x400mm230x250mm

(Slab sizes as per enquiry)

Ingot Casting

Process Equipment Specification Capacity

Bottom poured up healing Ingot with Hot Top & antipiping compound.Argon shrouding on trumpetSlow cooling facility for better internal soundness / homogeneityBloom conditioning / dressing facility

M1, M2, M3, M4.2 & M7 - Square Ingot M6 – Octagonal Ingot M9 & M14 – Polygonal Ingot

M1 - 1 MT weight – 320 mm Sq *390 mm Sq*1115 mm length

M2 - 2 MT weight - 406 mm Sq *508 mm Sq*1230 mm length M3- 3.2 MT weight - 480 mm Sq * 570 mm Sq * 1570mm length M4.2- 4.2 MT weight - 490 mm Sq * 610 mm Sq * 1850mm length

M6- 6 MT weight – 660 mm dia * 790 mm dia * 1576 mm length

M7- 6.8 MT weight - 580 mm Sq * 730 mm Sq * 2013 mm length

M8.2- 8.2 MT weight – 865 mm dia * 1025 mm dia * 1450 mm length

M9- 10 MT weight – 804 mm dia * 977 mm dia * 1860 mm length

M14- 14 MT weight – 1005 mm dia * 1245 mm dia * 1740 mm length

Overview of GRACE INDUSTRIES LTD., Chandrapur

4 X 100 TPD, Beekay make DRI Kilns

Thermax make Boilers 4 WHRB (4 X 10 TPH) & 1 AFBC ( 1 X 100 TPH)

2 Steam Turbine Generators, SIEMENS make ( 8 MW + 25 MW)

Air Colled Condenser- GEI Make

Cooling Tower- Paharpur

ESPs (Thermax Make)

For fly ash utilization, in-house fly ash brick plant is installed in the plant premises.

At Grace Industries Ltd., we have a huge land bank of over 300 Acres which has been acquired for

immediate expansion into Ferro Alloys Plant and further capacity expansion along with own Private Siding

for which In-principle approval has already been received.

Infrastructure Details

Overview of SUNRISE STRUCTURAL’S & ENGINEERING PVT LTD, Hingna

Sunrise Structural's & Engineering Pvt. Ltd. is having state of the art Hot Dip Galvanizing and Fabrication

Plants located at Nagpur, India. It is equipped with Fabrication capacity of over 18000 MT per annum and

Galvanizing capacity of 24000 MT per annum. The entire operations are professionally managed by team of

highly experienced engineers who are the best in their field.

The Hot Dip Galvanizing Plants having the following dimension ( 7.1m L x 10.0 m W x 1.2 D)

Imported Hydraulic Presses

Radial Drill along with machine tools

Quality Control Lab for Galvanizing

Jigs & fixtures

Infrastructure Details

Our Valued Clients

220 KV M/C NARROW BASE TOWER FOR MSETCL

132 KV D/C A TYPE TOWER DURING TESTING (CLIENT: POWER HOLDING COMPANY OF NIGERIA)

We are MSETCL Approved vendor up to 400 KV and also supplying 132 KV Tower for Power Holding

company of Nigeria through M/s Ashtavinayaka Energy Infra Ltd.

KEC International Ltd. Nagpur

Maharashtra State Electricity Transmission Co. Ltd.

(MAHATRANSCO) up to 400 KV line & Sub station

structure.

BNC Power Projects Ltd. Pune

Rudranee Infrastructure Ltd Aurangabad

Ashtavinayaka Construction. Mumbai

Shivam Enterprises. Mumbai

Sai Ram Erection Nagpur

R.K. Engineering Service. Nagpur

Bajaj Electrical Ltd. Mumbai

E.M. Power Trans Pvt. Ltd. Orissa

K.C Power Infra Pvt. Ltd. Mumbai

Kalpataru Power Transmission Ltd. Gandhinagar.

Maha Active Engg Pvt. Ltd. Aurangabad

speaks for us QUALITY

Enjoying the trust of leading Transmission Line Tower (TLT) giants across India since more than 2 decades.

Our Product Range

MS/HT Unequal Angle45 x 30 mm to 3 to 6 mm

75 x 50 mm to 6 to 10 mm

90 x 60 mm 6 to 12 mm

100 x 75 mm 6 to 12 mm

125 x 75 mm 5 to 10 mm

150 x 75 mm 8 to 12 mm

150 x 90 mm 8 to 12 mm

150 x 115 mm 8 to 12 mm

Flats

Squares

Rounds

25 mm to 300 mm (Any Thickness)

6 mm to 150 mm

6 mm to 150 mm

ChannelsSection Kg/mtr

75 x 40 mm 7.14

125 65 mm 13.1

175 x 75 mm 19.6

250 x 82 mm 34.2

400 x 100 mm 50.1

Section Kg/mtr

100 x 50 mm 9.56

150 x 75 mm 16.8

200 x 75 mm 22.3

300 x 90 mm 36.3

Broad Flange BeamsSection Kg/mtr

116 X 100 mm 23

152 x 152 mm 37.1

Section Kg/mtr

150 x 150 mm 34.6

200 x 200 mm 40

Joists/BeamsSection Kg/mtr

100 x 50 mm 8.9

150 x 75 mm 15

200 x 100 mm 25.4

300 x 140 mm 46.1

400 x140 mm 61.6

500 x 180 mm 86.9

Section Kg/mtr

125 x 70 mm 13.4

175 x 85 mm 19.5

250 x 125 mm 37.3

350 x 140 mm 52.4

450 x 150 mm 72.4

600 x 210 mm 124

* Exclusive trading unit for all sizes of MS & HT plates / sheets and TMT bars

MS/HT Equal Angle (All sizes approved by PGCIL)

25 X 25 mm

upto

250 X 250 mm

Any thickness from

3mm to 25 mm

and more also

RANGE OF ROLLED PRODUCTS:

Grades Under Regular Production (Stainless & Carbon Alloy Steel)

AISI 302, AISI 303, AISI 304, AISI 304L, 304Cu, 304 LER, 308 LER, AISI 310, AISI 316, AISI

316L, AISI 316 Ti, 316 LER, AISI 317, AISI 321, AISI 347

300 SERIES

AISI 201, AISI 202, AISI 204

200 SERIES

AISI 403, AISI 410, AISI 416, AISI 420, AISI 420 A, AISI 430, AISI 430F, AISI 446,

400 SERIES

ASTM A182 F51, DIN 1.4462, DIN 1.4362

DUPLEX

HIGH ALLOY SS & TOOL STEEL

( WILL BE STARTED AFTER INSTALLATION OF H/T FURNACE):-H11 , H13, O1, EN 36C,

EN 52, ASTM A564-630 (17-4 PH), AISI 420 B, AISI 431, BLADE QUALITY, 1.4028, 1.4057

1.4301, 1.4307, 1.4401, 1.4404, 1.4541, 1.4571, 1.4001, 1.4021,1.4104, 1.4362, 1.4462

DIN GRADES

Size Range

100 X 100 MM, 125 X 125 MM, 150 X 150 MM, 160 X 160 MM, 200 X 200 MM, 300 X 300

MM, 200 X 250 MM, 200 X 300 MM, 200 X 400 MM, 230 X 250 MM, SLAB SIZES AS PER

REQUIREMENT.

AS CAST BILLETS

1 MT, 2 MT, 3 MT, 4.2 MT, 6.0 MT, 7 MT, 8.2 MT, 9 MT, 14 MT.

AS CAST INGOTS

RANGE OF SPECIAL STEEL PRODUCTS:

CARBON STEELS

A105 / C45 / EN9 / C60.... etc.

En19 / EN24 / En353.... etc.

ALLOY STEELS

Rolled Product Sizes

32, 34, 36, 38, 40, 42, 45, 48, 50, 52, 56, 60, 63, 65, 70, 73, 75, 80, 85, 90, 95, 100, 105, 110, 115,

120, 125 130, 135, 140, 145, 150, 160, 165, 170, 180, 190, 200 MM DIA.

32 TO 200

Supply ConditionsAIR COOLED, PIT COOLED, VERMUCULITE COOLED & SPOT CONDITIONED AFTER INSTALLATION OF H/T FURNACE:- STRESS RELIEVED , ANNEALED

INGOTS

AIR COOLED, PIT COOLED, VERMUCULITE COOLED & SPOT CONDITIONED / FULLY GROUND AFTER INSTALLATION OF H/T FURNACE:- STRESS RELIEVED , ANNEALED

BLOOMS / SLABS

AS ROLLED, PIT COOLED, AFTER INSTALLATION OF H/T FURNACE:- NORMALIZED, STRESS RELIEVED ANNEALED, SPHERODIZED ANNEALED, FULL ANNEALED, ISO-THERMAL ANNEALED, SOLUTION ANNEALED, QUENCHED & TEMPERED, PRECIPITATION HARDENED & AGED.

ROUND BARS

TolerancesHOT TOP VOLUME 9 To 12%INGOTS

+ / - 3 mm max & RHOMBOIDITY - 6 mm maxBLOOMS / SLABS

FOR ALL SIZES AS PER IS 3739/87 & IS 1852ROUND BARS

Grace Industries Ltd.

SPONGE IRON

Sunrise Structural’s & Engineering Pvt. Ltd.

1. Transmission Line Towers from 66KV to 400KV (Quad Conductor)

2. Sub Station Structures from 66KV to 400KV.

3. Telecommunication Towers :

a. Rooftop Towers from 9m to 30m.

b. Ground Based Towers from 30m to 100m.

c. Monopoles.

4. Wind Mill Towers from 40m to 75m.

5. Earthing Flangs.

A. Chemical Fe, Metallization 80 ± 1 %Sulphur 0.045 % max.Phosphorus 0.065 % max.Carbon 0.10 to 0.25 %Gangue content 6 to 7.5 %

B. PhysicalLump Size +3 mmFines Size 0-3 mm Bulk density 2.01-2.1 MT / m3

Quality Department

No. Quality assurance Equipment & Spec Make

1 Optical Emission Spectrometer (Additional channel of Oxygen, ARL 3460

Nitrogen & Soluble Alminium) Thermo Fisher Scientific Corpo

2 Universal Testing Machine ( 0 – 1000 KN) FIE, Ichalkaranji

3 Hardness Testing machine (BHN, RB,RC) FIE, Ichalkaranji

4 Impact Testing Machine (Izod / charpy) FIE, Ichalkaranji

5 Digital temperature controller subzero treatment

bath -22 to -70 Deg Cel -------

6 Optical Microscopes for metallurgical tests C.Z. Jenvert

7 Notch maker for Impact Samples Fasne Test Equiptment

8 Big Bandsaw Machines (0 – 450 mm) Laxmen

9 Bend Tester FSA (FBR 150 KN)

10 Horizontal Grinder for Impact Samples East Coast Entrp.

11 Polishing Machine Unimet

12 Specimen Cutting Machine Unimet

13 Macro Testing Facility at 10X -------

14 Muffle Furnaces ( 0 – 1200 Deg C) Tempo

15 Ovens ( 0 – 450 Deg C) Tempo

16 Carbon – Sulphur Apparatus Lab & Engg Corpo

17 Weighing machines (Various capacity) Shimadzu / Spectrographic-H

18 Wet analysis facility with fuming chamber -------

Quality Assurance

MarketsSanvijay Rolling and Engineering Limited produces and sells high quality stainless steel and specialty steels

that meet a variety of demands.

We design our product mix to cater to almost all leading end users. Our products withstand the extreme

environments in which they are used. Our people are attentive to customers needs in an increasingly

complex business environment. Industries being catered to by Sanvijay today include

Through state-of-the-art technology, heightened customer sensitivity and awareness of global condition,

Sanvijay is meeting these challenges.

Transmission Sector

Our Clients

Lanka Transformers

Zamil Steel

Hidada

Al-Babtan

NREC,

Honest Steel

Ship Building

ABG Ship Yard

Pipavav Ship Yard

Alang Marine

Dempo Ship Yard

Sesa Goa

Tebma

Goa Shipyard

Garden Reach Shipbuilder's And Engineer's

Other Sectors

Shahpoorji-Pallonji

BHEL

ESSAR

Texmaco

Bridge And Roof

Indian Industrial Enterprises

Supreme And Co.

BBJ

L&T (ECC)

Titagarh Wagon

Sterling And Wilson

Siemens

ACC

Godrej

Raymond

Tata International Ltd.

INOX Wind Limited

Tata Steel Limited

Deevin Groups

Mageba Bridge Products Pvt. Ltd.

Griseom

BGR Energy Systems Ltd.

Echjay Forging Ltd.

Maas Flange Ltd.

Communication Sector

Reliance

Bharti Airtel

Aster Teleservices

KEC

Kalpataru Power

Gammon

L & T

Jyoti Structures

Bajaj Electrical

Unitech Power Transmission

IVRCL

Deepak Cables (APTL)

Sterlite Grid

Diamond Power

Tata Project Ltd.

Areva Ltd.

ABB & NTPC.

Archon Engicon Pvt. Ltd.

Emco Ltd.

Jyoti Power Corporation Pvt. Ltd.

Adani Power

Varrsana Ispat Limited, Gujarat

Amitasha Enterprises Pvt. Ltd.

Associated Power Structures P. Ltd.

Non Conventional Energy Sector

Suzlon

Vestas

INTERNATIONAL

DOMESTIC

Indian Railways

Diesel Locomotive Works, Varanasi

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NR O L L I N G & E N G I N E E R I N G L T D(AN ISO 9001 : 2008 COMPANY)

Corporate Office

9, Imambada Road, Nagpur- 440018.

Ph. : +91 712 272 9130 - 136 Fax : +91 712 272 0716, 272 3799

Email : steel@sanvijay.com Website: www.sanvijay.com

NR O L L I N G & E N G I N E E R I N G L T D(AN ISO 9001 : 2008 COMPANY)

Registered Office

9, Imambada Road, Nagpur- 440018.

Ph. : +91 712 272 9130 - 136 Fax : +91 712 272 0716, 272 3799

Email : steel@sanvijay.com Website: www.sanvijay.com

Unit H1: Plot No. F-16, MIDC, Hingna Road, Nagpur. Ph.: 07104-236476, 237961, 236782

Unit H2: Plot No. S-88/1, MIDC, Hingna Road, Nagpur. Ph.: 07104-235942, 234949, 236942

Unit H3: Plot No. 41 & 43, MIDC, Hingna Road, Nagpur. Ph.: 07104-235064, 235713, 235697

Unit H4: Plot No. F-11/12, MIDC, Hingna Road, Nagpur. Ph.: 07104-236472, 236473, 236761

Unit B1: Plot No. 202, Butibori, MIDC Area, Nagpur Ph.: 07104-265409, 265159/60

Unit B2: Plot No. 203/ 206, Butibori, MIDC Area, Nagpur Ph.: 07104-265692,/94/96, 265686

PLANT LOCATIONS

A-23, MIDC. Industrial Area, Tadali Growth Center, Chandrapur – 441 545 Ph.: 07172-237907, 237910

A-10, MIDC, Hingna Road, Nagpur - 440028

SANVIJAY ROLLING & ENGG. LTD

GRACE INDUSTRIES LTD

SUNRISE STRUCTURAL’S & ENGINEERING PVT LTD