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210*297(mm) InnoClean TI-06(R0)

INSTRUCTION MANUAL

Cleaning Machine

INNOCLEAN ACF Series

REV DATE REASON MADE CHECKED APPROVED

V1.0E 2017.03.15 The initial version C. KIM B.H.AHN

Document No. BS1703-D002

InnoClean 40 Railroad Avenue, Ridgefield Park, NJ 07660, USA

Tel : (201) 288-5577 Fax : (201) 288-5576

InnoClean Instruction Manual of

INNOCLEAN (ACF Series)

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TABLE OF CONTENT

1. INTRODUCTION ............................................................................................................................................ 3 1.1. Things to know before reading this manual ................................................................................................. 3

1.2. Cautions before using the machine...................................................................................................... 4 1.3. Compliance Regulations ...................................................................................................................... 4

2. Basic Overview ............................................................................................................................................... 5 2.1. Characteristics ...................................................................................................................................... 5 2.2. Technical Data ...................................................................................................................................... 6 2.3. System Configuration ........................................................................................................................... 7 2.4. Flow Chart ............................................................................................................................................ 9 2.5. Functional Mode ................................................................................................................................. 10 2.6. Main Components .............................................................................................................................. 10

3. Installation and Start Up ............................................................................................................................... 17 3.1. Transportation and Installation of the machine .................................................................................. 17 3.2. Power Supply ..................................................................................................................................... 17 3.3. Inspection before Starting .................................................................................................................. 18 3.4. Filling the machine with Solvent ......................................................................................................... 19 3.5. Verification of Refrigeration System ................................................................................................... 19

4. Operation of the machine ............................................................................................................................. 20 4.1. Main Screen View .............................................................................................................................. 20 4.2. Main Screen Configuration ................................................................................................................. 20 4.3. Selection of Cleaning Mode ............................................................................................................... 21 4.4. Cleaning ............................................................................................................................................. 22 4.5. Alarm .................................................................................................................................................. 22 4.6. Solvent Level ...................................................................................................................................... 24 4.7. Set Up ................................................................................................................................................ 24 4.8. Additional functions ............................................................................................................................ 25 4.9. Setting up programs ........................................................................................................................... 36 4.10. Setting up parameters ...................................................................................................................... 39 4.11. Setting up Configurations ................................................................................................................. 41 4.12. Putting number in ............................................................................................................................. 44 4.13. Changing Passwords ....................................................................................................................... 45

5. Trouble Shooting .......................................................................................................................................... 46 5.1. General Malfunctions, Causes and Corrective Measures ................................................................. 46 5.2. Malfunction during Operation ............................................................................................................. 47 5.3. Malfunction during Drying .................................................................................................................. 48

6. Maintenance ................................................................................................................................................. 48 6.1. General Information ........................................................................................................................... 48 6.2. Detailed Maintenance Guideline ........................................................................................................ 48 6.3. Carbon Filter Maintenance ................................................................................................................. 50



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1. INTRODUCTION

1.1. Things to know before reading this manual

The dry cleaning solvent used in the machine is a new type of hydrocarbon and it is different from

historical petroleum solvent, which contains some hazardous elements such as benzene. The new

hydrocarbon solvent is environmentally safe and it had been used for food additives and in cosmetics safely

for many years before being used in dry cleaning. Also the new hydrocarbon solvent has much higher flash

point (over 140 F) than the old petroleum solvent and the risk of fire or explosion in InnoClean cleaning

machine is completely eliminated due to InnoClean machine’s unique safety feature when the machine is

used in accordance with the operating instructions.

InnoClean is designed and manufactured to maximize the ease of use and operational safety. However,

for a smooth and safe operation of the machine users must learn the proper use of the machine, proper

maintenance and first aid measures for malfunctions as described in this manual.

In this operating manual, we describe some important safety concerns about InnoClean cleaning

machine and explain about the solvent and supporting agents. We strongly suggest that you read this

instructional manual carefully and thoroughly before starting to use the machine.

This manual focuses on the following explanation of the main points are against.

- Professional handling of solvent, supporting agents, and safety instructions

- Description of the functions and components of the machine

- Installation and initial operation

- Handling

- Malfunction

- Management and maintenance

The descriptions are arranged in a brief and clear form and are complete with attachments such as diagrams

and pictures where they are needed.

1.1.1. General description of InnoClean cleaning technology

InnoClean(ACF Series) configuring devices with different capabilities to some one running, the machine

is designed to be single. In particular, Dry Cleaning, drying the InnoClean. As has been designed to be

both.

Inno Clean ACF Series dry-to-dry technology consists of the following main items:

- Cleaning System

- Drying System



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1.2. Cautions before using the machine

1.2.1. Safety Precautions

When using the machine must comply with the following precautions.

① Safety gloves to prevent skin contact with solvents, when solvent is filled, when cleaning the

tank & button trap, when replacing the worn filter.

② If contact with the solvent on the skin, apply skin cream after washing with soap and water.

③ If you are wearing clothes in case of contact with the solvent, even though you may not notice

the smell cause a small amount, she should change clothes.

④ Always inject the right amount of garments. Refrain from excessive amounts should be dried at

once.

⑤ Only clean solvent always should be used through distillation and filter for customer.

⑥ The operator and/or the serviceman shall avoid inhaling solvent vapor.

⑦ When you deal with solvent, it is prohibited to eat food, drink beverage and smoke. It is same as

other solvent.

1.3. Compliance Regulations

InnoClean machine is designed to clean textiles, furs and leathers. Such items must not contain any

flammable, toxic or radioactive substances. The dry cleaning solvent used for this machine must be Class

III solvent or those with a flash point 140 ℉ or higher.

The manufacturer of this machine shall not be liable for any damage caused by the operator who does

not follow manufacturer’s operational guideline or unauthorized modification of the machine without

manufacturer’s consent.

The manufacturer shall not be responsible for a malfunction or damage caused by steam trap

malfunctions as a result of improper maintenance by users.

The operating manual is part of the machine’s property and must be included when the machine is sold.

!



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2. Basic Overview

InnoClean ACF Series consists of two solvent tanks. Solvent which is required for cleaning put into drum

through pipe line which is located in center of drum housing and connected with drive motor.

Since the drum rotation speed has a great influence on the washing, InnoClean ACF Series uses a

speed-adjustable motor to wash at the most suitable rotating speed. In addition, a solvent distillation device

can be added as necessary.

InnoClean ACF Series consists of a drum, carbon filter, pipeline system, air chamber, button trap and a

computer display monitor that shows the machine’s status while in operation.

When the cleaning process starts, the solvent is pumped into the drum from a preprogrammed tank.

Once the solvent reaches the desired level, the solvent is continuously circulated into the drum. When the

washing process is complete, the solvent is transferred to the carbon filter. The drum begins to rotate at

high speed to extract the residual solvent on the garment and minimize drying time.

The drying process is executed according to the air circulation principal where the air is circulated in a

closed loop system. The air is heated by a steam heated unit, the hot air vaporizes the liquid solvent on the

garments, and then the damp air is recovered by condensing it as it passes through a refrigeration system.

The captured liquid is sent to tank 1 through a water separator.

2.1. Characteristics

Clasification : Class Ⅲ-A

Type : InnoClean

Design : Drycleaning

Serial Number :

Order Number :

Model Number :

Certification : ETL

Manufacturer : KTE Co., Ltd.

Country of Origin : Republic of Korea



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2.2. Technical Data

Model AC400F AC600F AC900F

Voltage 220V 60Hz 220V 60Hz 220V 60Hz

Phase 3 3 3

Size

Width (mm/inch) 2100 / 82.7 2228 / 87.7 2324 / 91.5

Depth (mm/inch) 1500 / 59 1600 / 63 1810 / 71.3

Height (mm/inch) 2205 / 86.8 2368 / 93.2 2438 / 96

Drum

Maximum capacity (kg/lb.) 18 / 40 27 / 60 40 / 90

Volume (㎥/cu. ft.) 0.32 / 11.3 0.48 / 17 0.7 / 24.7

G-force (G) 364 404 360

Diameter (mm/inch) 900 / 35.5 1000 / 40 1100 / 43.5

Depth (mm/inch) 500/ 19.7 614 / 24 735 / 29

Door size (mm/inch) 500 / 19.7 500 / 19.7 500 / 19.7

Revolution speed during cleaning (rpm) 30 ~ 45 30 ~ 45 30 ~ 45

Maximum extraction speed (rpm) 950 900 800

Tank

Tank1 (Working Tank, liter/gallon) 87 / 23 125 / 33 168 / 44

Tank2 (Clean Tank, liter/gallon) 128 / 34 162 / 43 205 / 54

Maximum Solvent Filling (liter/gallon) 300 / 79 335 / 89 572 / 151

Connections Steam–1/2”, Water-1”~3/4”,

Compressed Air-1/4”xØ8

※ Subject to change as necessary without notice and Refer to assembly diagrams and connection

diagrams for related devices.

http://endic.naver.com/popManager.nhn?m=search&query=as

http://endic.naver.com/popManager.nhn?m=search&query=necessary



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2.3. System Configuration

2.3.1. Front View

1. Electric Panel Box 8. Loading Door Handle

2. Touch Panel 9. Front cover

3. Electricity Power On Button 10. Loading Door

4. Emergency Stop Button 11. Tank 1

5. Buzzer 12. Tank 2

6. Main Power On/Off Switch 13. Spill Containment Tray

7. Electricity Panel Door Lock

12

15

18

21

GAL

TANK1

15

20

25

30

GAL

TANK2

Max Dry Loading

InnoCleanTM

AC400F

I O BUZZER

Warning

Avertissement

Disconnect the electricpower before servicing

Deconnecter du circuitd'alimentation electrique

avant l'entretien

WARNING - To reduce the risk of fire, electric shock, or injury to persons when using your appliance,follow basic precautions, including the following:1) Read all instructions before using the appliance.2) Do not add articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances, as they give off vapors that could ignite or explode.3) Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.4) Under certain conditions, hydrogen gas may be produced in a hot-water system that has not been used for 2 weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot-water has not been used for such a period, before using a washing machine, turn on all hot-water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. As the gas is flammable, do not smoke or use an open flame during this time.5) Do not allow children to play on or in the appliance. Close supervision of children is necessary when the appliance is used near children.6) Before the appliance is removed from service or discarded, remove the door.7) Do not reach into the appliance it the tub or agitator is moving.8) Do not install or store this appliance where it will be exposed to the weather.9) Do not tamper with controls.10) Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the user-maintenance instructions or published user-repair instructions that you understand and have the skills to carry out.11) Wringer washing machine Moving parts are a risk of injury to persons or in published user-repair instructions that you understand and have the skills to carry out. a) Never leave the washer unattended unless the wringer rolls are stopped. Move wringer shift handle or lever to neutral position to stop rolls. b) Do not allow children to play with or operate the wringer or the washer at any time. c) Use extreme caution when feeding laundry into the wringer to reduce the likelihood that the operator's hands or clothing will enter the wringer. d) Disengage wringer and disconnect power before cleaning or before performing any recommended user maintenance ob the wringer assembly. See maintenance instructions for details. e) If material gets caught in the wringer rolls or wraps around a roll, IMMEDIATELY release the CONTROL DEVICE, push the PUSH TO RELEASE bar, and disconnect power. Releasing the control device will stop the wringer rolls, and pushing the release bar will relieve roll tension and open the rolls. Note: This statement shall be employed with appliances that employ the construction described in Clause 20.7.2.(a)

f) If material gets caught in the wringer rolls or wraps around a roll, IMMEDIATELY push PUSH TO RELEASE bar, and disconnect power. This will release roll tension and stop and open the rolls. A pill or jerk on material caught in the wringer, or on the wringer, will also stop the rolls and open them. Note: This statement shall be employed with appliances that employ the construction described in Clause 20.7.2.(b)

IMPORTANT SAFETY INSTRUCTIONS

1) Do not smoke when vapor is present in the area of the system.

2) The operator's area should be adequately ventilated.

3) The exhaust and ventilation fans should be in operation whenever the machine is being operated or serviced, and vapor is present.

4) The operator and the serviceman should avoid inhaling solvent vapor.

5) An artificial air-purifying device should be used whenever servicing or repairing requires inhaling of solvent vapor in extremely high concentration.

6) Spilling of solvent should be avoided and any unintentionally spilled solvent should be cleaned up immediately.

7) Any body contact with the solvent should be avoided.

8) The machine is designed to use specific solvents only and the solvents shall be identifiable as Class III A or above.

9) A lint trap is provided to collect dusts and lints. It should be cleaned regularly to be free of any dusts and lints.

10) For additional and more complete information reference should be made to the service manual.

NOTICE

1

2

3 4 5 6

7

8

9

10

1112

13



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2.3.2. Rear View

14. Fan Motor 24. Solvent Pump 2

15. Air Chamber 25. Button Trap

16. Compressor 26. Condenser

17. Low Press Gauge 27. Evaporator

18. High Press Gauge 28. Lint Filter Door

19. Solvent Cooler 1 29. Pressure Switch (Air)

20. Drum Housing 30. Carbon Filter 1 Gauge

21. Pulley Cover 31. Carbon Filter 2 Gauge

22. Water Separator 32. Carbon Filter 1

23. Solvent Pump 1 33. Carbon Filter 2 34. Solvent Cooler 2

Do not remove this protectioncover before power off!

Don't open the doorwhile machine is running

302/80 l/gal

850 r.p.m

60/140 °C/°F

Model AC-400F

Flash point

Solvent filling

Spinning Max

Serial No.

Manufactured Electric consumption 10

Load 40

Voltage

Steam(Operating)

Water(Operating)

Air

4/60 bar/psi

6/87 bar/psi

2.7/40 bar/psi

kw

lbs

Heating Steam

Not to be operated with a solvent having a flash point less than

that stated

KTE Co., Ltd.1497-1,SongJeong-Dong, Gangseo-Gu, Busan 618-817, Korea

Tel 82-51-265-0255, Fax 82-51-265-0250

3? ,200~240VAC,60Hz,25A

C.WATER INLET

30 PSI15

16

17

18

19

20

21

22

23

24 25

33

32

1426 27

2829

30

31

34



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2.4. Flow Chart



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2.5. Functional Mode

When the cleaning process starts, the solvent is pumped into the drum from the selected tank. Once the

solvent reaches a desired level, the solvent is continuously pumped into the drum through the filtering unit

during washing. When the washing process is completed, the solvent is pumped back into the selected tank.

Then the drum spins at high speed to extract as much of the solvent as possible from the garments.

The drying process is done according to the air circulation principal. The air is circulated through the

system starting from heating unit, drum, lint filter, refrigeration unit, and ventilator and back to the heating unit.

The air is heated in the heating unit and the dry and hot air absorbs the solvent in the garments. Then the

solvent is condensed in the refrigerating unit and goes to tank 1.

when the drying process start, the temperature rises step by step. At this time, the degree of heating is

checked by the temperature sensor and continuously raised to the specified temperature.

When the temperature is reached, turn off the steam valve to block the steam.

By checking the measured value with the temperature sensor, the steam valve is repeatedly turned on and

off to maintain the set temperature for drying and the drying is finished after the set time

2.6. Main Components

2.6.1. Spill Containment Tray

InnoClean is built on top of a spill containment tank in order to prevent any accidental spill of solvent onto

the ground.

2.6.2. Solvent Tank

InnoClean is equipped with two solvent storage tanks –tank 1(Dark), tank 2(White). The tanks have a

connecting device to pump the solvent in and out to each other and sight glasses are installed to see the

solvent level and the status. During dry cleaning process the solvent is pumped into the drum through pipe

line.



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2.6.3. Solvent Pump

The solvent pump serves the purpose of filling, draining and transferring solvent

during the cleaning process. In general, the pump’s capacity indicates the

speed of solvent transfer. The ACF Series is equipped with one solvent pump

for each tank.

2.6.4. Solvent Cooler

During the cleaning operation the solvent continuously move through the cooling

unit. The solvent is kept at the setting temperature for the cleaning and the solvent

temperature is monitored and controlled by a solvent temperature sensor. Solvent

cooling is achieved by a refrigeration system(R404A).

The ACF series has one solvent cooler for each tank.

2.6.5. Button Trap

The Button trap is located between the solvent pump and the drum. The

button trap separates any foreign objects that are removed from the

garments during the cleaning and washing process. This Trap is used as

the mixing tank of the additive (detergent) and the solvent.

2.6.6. Detergent and additive injectors

The machine has one detergent injector. An accurate setting

of the injectors can be done by the control panel before the

actual cleaning starts (See installation and start up section)

The amount of the detergent to be injected should be

measured and determined by the detergent manufacturer in

accordance’s to its specifications.



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2.6.7. Drive System

The drive is operated by a motor. The inverter of the motor controls the

basket’s revolution speed for the cleaning.

2.6.8. Drum

The machine is equipped with a basket powered by a

belt drive system. The drum housing is located on

oil-pressure dampers and spring used for absorbing

vibration occurred by running machine

2.6.9. Vibration Balance Switch

A high speed spinning of the drum is required to extract solvent and water

effectively from the cleaned garments. For a smooth extraction, the load

inside the drum must be balanced. In other words garments must be

evenly distributed inside the drum and they must have a proper weight. If

there are not enough garments or garments are unevenly distributed

inside the drum, unbalancing occurs. For this reason, the machine equips

a balance sensor to detect and correct the unbalancing. When

unbalancing is detected by the balance sensor, the machine stops and

redistributes the garments inside the drum. Then the machine starts

again. The stop and go process may be repeated three times. If the

balance sensor activates again after the adjustment, the fault indicator

and alarm comes on indicating there is a problem. Then the machine

stops its operation. To restart the operation after checking the cause of

the unbalance and correcting it, press the RESET button in the alarm list

and then the START button.



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2.6.10. Safety locking of door

For safety reasons the loading door is locked during the entire cleaning process.

Do not force the door open. If so, the machine stops immediately and goes into

interruption status. The door will open only when the cleaning process is

completed and the drum’s motion completely stops. However, you may stop the

machine by pressing “Emergency Button” in case of emergency.

.

2.6.11. Filtration unit

The machine has two carbon filters.

The carbon filter eliminates any soluble impurities, fatty acids, colored

pigments and dye etc.. The carbon filter 1 is used for dark clothes, The

carbon filter 2 is used for white clothes.

2.6.12. Control box

The control box is located at the front of the machine. It holds all the

components required for the machine’s operation and control system. No

special adjustment is necessary during any normal operation. However, in

case of malfunction or when there is any need for adjustment, it may be

done according to the instructions described in “Malfunction” section.



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2.6.13. Air regulator

The air regulator that is required by the HCS model is a special adjustment device. This

process is associated with dry running is connected to all the devices are used.

2.6.14. Lint Filter

The lint filter is located directly behind the basket outlet within the air

conduction conduit and mostly prevents the impurities contained in the

outgoing-air of the drum from entering the button trap. The lint filter

consists of screen filter and sponge filter.

2.6.15. Ventilator

The ventilator is located at air duct from the air chamber to the drum. It is

using to exhaust the air from the machine when the loading door is

opened.

2.6.16. Heating

The air, which was cooled through the evaporator, is heated to the temperature required for drying. The

heating is done by steam.

2.6.17 Temperature Sensor.

Temperature sensor is used to turn off all device for safety when

temperature measured during drying is higher than setting temperature.



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2.6.18. Refrigerating System

The refrigeration gas circulation is done in two different cycles

depending on the working process of the machine. During the drying

process, the cycle runs the refrigerant from the compressor via the

condenser and liquefier to the expansion valve where the pressure is

lowered. The refrigerant is returned to the compressor via the

evaporator. A high efficiency of the cooling process is obtained by

means of this procedure. While cooling down, the refrigerant leads

directly from the compressor into the liquefier. The thermal energy is

extracted from the cooling water during this operational condition.

⑴ Compressor

The refrigerant will be condensed by the compressor from 4–5 bar (low pressure) to 15-20 bar

(high-pressure side).

Compressed refrigerant vapor is sent to the condenser.

① If the pressure on the high-pressure side exceeds 26 bars, the high-pressure fault will be indicated.

② If the pressure on the low-pressure side is lower than 1.5 bars, this will activate the low-pressure

fault. Such fault is caused mainly by the temperature of the refrigerant being too low (evaporator is

iced-up).

.

⑵ Condenser and Expansion Valve

The refrigerant will be condensed from the gas in the refrigeration unit and returned to the

compressor.

In this process, the condenser cooling water from the outside must be constantly circulating.

Expansion valves, high pressure liquid refrigerant makes a low-pressure, low temperature gas phase

change.

⑶ Evaporator

Encountered during the dry process the high temperature vapor is liquefied at the evaporator.

Heat exchanger is designed to maximize efficiency.

An authorized customer service is required in any case of faults within the refrigeration unit.

!



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2.6.19. Water Separator

The separator separates water and solvent using the two different specific gravity of solvent

and water. The solvent, which is lighter than water, goes into the storage tank, and water,

which is heavier than water, remains at the bottom of the separator and is discharged

outside of the separator. The contact water must be disposed of according to local

regulations.



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3. Installation and Start Up

Persons who have the required expertise shall only do transport,

mounting and installation of the machine. All works in connection with

the power supply for a licensed electrician may only carry out the dry

cleaning machine.

3.1. Transportation and Installation of the machine

Tie downs used for the transportation of the machine must be fastened

and cushioned in such a way that any damage to the machine will be

prevented.

The area where the machine will be located must withstand the dynamic load of the machine. The

minimum clearance between the machine and adjoining walls must be complied with as indicated in the

Installation Diagram. This is to ensure that any required maintenance or repair can be done without

difficulty.

Once the machine is placed in its designated area, the shipping brackets located on the four corners of

the drum must be removed prior to operation of the machine.

3.2. Power Supply

3.2.1. Steam, Water and Compressed Air Supply

All piping work may start after the machine is installed at a predetermined area. All required and

permitted values for the media supply are shown in the attached diagrams.

All new pipes for the supply of steam, water and compressed air shall be cleaned from debris before they

are connected to the machine. Steam traps are installed by the manufacturer and do not require secondary

steam traps. Steam, water, and air quality must be maintained in good condition to prevent damage to the

internal components of the machine.

3.2.2. Exhaust Air

An exhaust air vent pipe may be installed to allow the machine’s exhaust air to be vented out safely

(Refer to : “Installation Guide“).

3.2.3. Electric Power Supply

VDE(Verband Deutscher Elektrotechniker = Federation of German

Electricians) must comply with regulations. (German regulation to be installed,

but the machine can be applied to that country.) Safety laws for the protection

shall comply with local laws.

The different values applying to either the steam heated or the electrically heated version are to be

observed! The feed line for the electric power supply must be installed to the control box of the machine and

!

!

!



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to be connected at the corresponding clamps according to the wiring diagram. The correct rotation of the

pumps and motors along with the correct voltage to the inverters and transformer must be inspected.

3.2.4. Supply of Detergent and Additives

Additives (detergent) must be compatible with hydrocarbon solvent and rated for use in a Class III-A

system.

NEVER use any additives except those permitted by the manufacturer of the

machine.

Put the suction lance in a measuring cup, filled with the appropriate auxiliary agent.

Pump and tubes have to be filled by means of the programming menu.

Refill measuring cup to a marked level.

Run the pump for a period of time; i.e. 1 minute.

Read the level at the cup and calculate the dosing of the pump.

3.3. Inspection before Starting

① Remove safety devices of the basket.

② Check the basket and remove any foreign objects left inside.

③ Check the lint filter and button trap for the correct position.

④ Check the sealing of the water separator, button trap, lint filter and the still.

⑤ Check all pipes and wires and their connecting elements and tighten them if required.

⑥ The following manually operated shut-off devices must be closed.

⑦ Check the gate slide valve of the filter outlet.

⑧ Works to be done by electricians only: Check the contact screws in control box and tighten them if

necessary.

⑨ Check the direction of pump’s rotation.

!



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3.4. Filling the machine with Solvent

Before initial operation, the solvent storage tanks and filters must be filled with solvent.

3.4.1. Solvent Tank

Tanks have to be filled with solvent via the valve at the solvent pump(45) with a flexible and solvent

resistant hose. The other end of the flexible hose has to be inserted into the solvent container down to the

bottom. After opening the valve the filling can be started.

3.4.2. Water Separator

The water separator has to be filled with water up to the separation level. Water supply hose is

connected to the valve, which is located on the left.

3.5. Verification of Refrigeration System

Any works required on the refrigeration unit shall be carried out by a

licensed refrigeration technician only. (Low pressure 4-6 bar,

high-pressure 15-20 bar.)

!



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4. Operation of the machine

4.1. Main Screen View

4.2. Main Screen Configuration

Every machine operation is done by touching the buttons on the monitor. All the necessary information for

the machine’s operation is found on the touch screen.

Six buttons to the right on the screen shown above are for the major functions of the machine’s operation and

the touch panel program.



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Setup button is for additional functions, program setting, parameter

setting, and configurations.

Start button : After you select a program by pressing the button, it will start the

selected program. When the wash is started, the button rises

blinking.

Stop button : The button are used when temporarily stopping laundering

operations.

Emergency Stop button.

Next button allows you to move to the next step

Shows the level of solvent for tank1,2.

Alarm button shows the machine’s status and it blinks..

Shows the current date and time.

4.3. Selection of Cleaning Mode

the operator may choose one of these pre programmed cleaning methods. Shown on the above screen

are various dry cleaning programs.



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4.4. Cleaning

When the START button pressed, the machine begins the cleaning. Once the

cleaning starts, the box on the panel shows selected cleaning program, total cleaning

time, and the remaining time, current time.

As the cleaning progresses, the monitor shows following.

Number of Dry Cleaning loads

Evaporator temperature

Filter 1 usage count

Solvent temperature

Filter 2 usage count

Air temperature inside the drum

Set drying temperature

If you want to stop the cleaning operation, push the STOP button..

Then by pushing the NEXT button, you can advance to the next stage.

4.5. Alarm

When the alarm goes off, the alarm button blinks. Press the button and it shows

the detailed description of the trouble and the cause.



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The alarm list be disappeared by pressing the reset button when remove the alarm element.

However, when the alarm is caused by refrigeration related malfunctions, the window asks if the operation

can continue without refrigeration.



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4.6. Solvent Level

Currently stored in tank 1,2 can check the amount of solvent.

4.7. Set Up

Pressing the setup button from the initial window, appear the follows view.

The settings screen is consist of the function, the program setting, the parameter setting and configuration,

etc.

Press the CLOSE button to return to the main screen.



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4.8. Additional functions

When FUNCTION button(FUNC.) from the setting up mode is pressed, a screen

with four different options will appear.

The functions are Solvent transfer, Maintenance, Diagnostic, History.

1) Description for menu of the additional functions

Menu Description Remark

Solvent transfer button is for transferring/filling

solvent into the tanks and filters

Maintenance button is for cleaning solvent tanks

Diagnostic button is used to check the

machine.

History button is used when you want to use about

use history and alarm history of the machine.

4.8.1. SOLVENT TRANSFER



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Pressing the solvent transfer button, appear the follows view.

1) Description for Menu

Menu Description

- STEP : step within the operation - TIME : counter

- Fill Tank1 - If tank1 is full, the operation will stop - If you can't use, the background color is changed to white.

- Fill Tank 2 - If tank 2 is full, the operation will stop - If you can't use, the background color is changed to white.

- Stop filling of the filter 1. - If you can't use, the background color is changed to white.

- Stop filling of the filter 2. - If you can't use, the background color is changed to white.

- It used to move the solvent from tank 1 to drum. - If you can't use, the background color is changed to white.

- It used to move the solvent from tank 2 to drum. - If you can't use, the background color is changed to white.

- It used to move the solvent from drum to tank1. - If you can't use, the background color is changed to white.

- It used to move the solvent from drum to tank2. - If you can't use, the background color is changed to white.

4.8.2. MAINTENANCE



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Maintenance button is for cleaning solvent tanks.

Operation step display

Operation time display

- Tank 1 cleaning reservation

- Button highlighted when selected

- Tank 2 cleaning reservation - Button highlighted when selected.

- The filter1 counter is reset.

- The filter2 counter is reset.



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-Tank 1, Tank 2 all scheduled cleaning

Alarm button blinks when a fault has been detected

Start selected operation

Stop operation

Stop all operations and reset the system.

Skip to the next step

4.8.2.1. Tank cleaning and Filter cleaning

1) As shown below, the cleaning of any tank "tank 1", "Tank 2", then press the button till the "Start"

button to start cleaning is scheduled to clean the tank. Then the scheduled operation is continuously

in progress.

2) Press the start button, It's step of operation like the following screen is displayed..

3) Note : The length of time bucket filter & tanks, filters is activated may be adjusted on the PARAM.

page. (See the description of the parameters).

4.8.2.2. Filter Count Reset

As shown below, click the "Filter 1 reset" button to reset the filter usage count.



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4.8.3. DIAGNOSTIC VIEW

The diagnostic view is used when a machine check. Pressing

this button the following screen will appear.

1) Description of the button

Buttons Description Remark

Input button indicate the status of sensor inputs.

Output button indicate the status of each output.

Test button be used to test for the state of output.



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Close the Diagnostics screen.

* The selected button will change color.

2) View of the test screen

As shown below, click "TEST" button, the following screen will appear and you can check all input / output status on the screen.

3) Description for test view button

Buttons Description

Temperature-related sensor input status display



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Pressure-related sensor input status display

Drum and tank levels, valve input status display

Electricity-related sensor input status display

Display for status of dry cleaning valves

Display for status of air valves

Display for motor status of dry cleaning

Display for status of refrigeration-related valves and motor

* The selected button will change color.

4) Output test

Output test are possible only after shut down all operation.

Output test are possible both schematic view and list view.

To test the output, press the "test" button that you want to control the behavior of output. And then

screen appears. Only listing status is controlled with a separate control screen. if "on" status, the

output is displayed in green.



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4.8.4. HISTROY

The “History” button is used to check the history and alarm history.

Save up to 500 entries each, if 500 is exceeded, the oldest entry is

removed from that.

1) Description of Button

Buttons Description

1

Shows the number of uses. The selected button will turn green.

2

Show the records of laundry. (Operation start time, and Laundry Program) The selected button will turn green.

3

Shows the alarm time and alarm contents. The selected button will turn green.

2) View the number of uses Pressing this button, the following screen will appear.



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Items Description

1

Displays the total number of washing

2

Displays the number of dry cleaning

3

Displays the number of used filter 1

4

Displays the number of used filter 2

3) View statistic for washing

Pressing this button, the following screen will appear.



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Items Description

1

Displays the washing start time

2

Displays the laundry mode

3

Displays the number of laundry program

4

Go to previous page

5

Go to previous item

6

Cursor to its original position

7

Go to next item

8

Go to next page

4) Alarm History View

Pressing this button the following screen will appear.



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Items Description

1

Displays the alarm time

2

Alarm contents

3

Go to previous page

4

Go to previous item

5

Cursor to its original position

6

Go to next item

7

Go to next page



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4.9. Setting up programs

This program function enables you to change the programs pre-set by the

factory. Press PROG button and the dialog box shown at the bottom

appears...

The screen pops up that asks for user password, enter the

user password, the following screen will appear.

On this screen you can set the program and verify.

4.9.1. Program selection

Uses the button below and when selects a program number, the selected program value be able to check

and change.

1) Dry clean



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4.9.2. Changes the value of the program

1) On the setting screen, display list of washing step at the left side.

Dry Cleaning

2) In the screen below, use "Previous" or "Next" button to find the detail program you want to set.

And then, If you select and click the detailed program, Input window which allows you to set the

detailed program pop up.



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3) In the below screen, after put in the program value and then press the "Enter" button, the index

program value is changed.

4) Description of the detailed program

Method Step Program Description Unit

Dry Clean

BATH 1.1

Time Washing time min

Soap1Time Supply time for soap 1 Sec



Drum Level Solvent level in drum %

Drain Drain time Sec

Spinning Time Extraction time min

Spinning Speed Extraction speed rpm

Washing Speed Drum rotation speed rpm

Washing Temperature Solvent temperature ℃

Drum Rotation Time Drum Rotation Time sec

Drum Stop Time Drum Stop Time sec

Drum Direction Drum Direction Direction

Balance Speed Drum Balance Speed rpm

From Tank Usage tank selection Tank

Via Filter Usage filter selection Filter

To Tank Drain tank selection Tank

BATH 1.2 Same as bath 1.1



DRYING Set Drying Temperature Operating drying temp ℃

Drying Drum Direction Direction



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Set Air Cooling Temperature ℃

Cooling Drum Direction Direction

Set Gas Concentration for Drying Complete(PPM)

Solvent Vapor concentration

ppm

Pre drying Temperature ℃

Dry Minimum Time min

Dry Maximum Time min

Pre Drying Time min

Drum Speed for Drying&Cooling rpm

Fan Speed for Drying&Cooling rpm

4.10. Setting up parameters

When the PARAM button is pressed from the setting up screen, you can set up

or change the factory set parameters.

1) In the below screen, after put in the user password and then press the "Enter" button, comes a window

that allows you to input parameters.

2) In the below screen, the parameters may be edited by pressing the desired text.



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3) To adjust settings, touch the desire item and the box below will appear. Press RESET to delete the data,

enter the desired digit, and press ENTER to save the information

4) Description for parameter items

Solvent Temp. for Dryclean Maximum solvent temperature during dry cleaning.

Activate Exhaust Set up the auto exhaust.

Filling Filter Time Set up the time of filling on the filter.

Limit Cleaning Button Trap Set up the number of button trap cleaning.

Cleaning Tank Time Set up the circulation time for tank cleaning.



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Cleaning Tank Drain Time Set up the tank drain time.

Clean Bucket Filter Time Set up cleaning time for bucket filter.

Limit Cleaning Air Chamber Set up the number of air chamber cleaning.

Limit of Filter 1 Usage Count Set the number of checks Filter1 clean.

Limit of Filter 2 Usage Count Set the number of checks Filter2 clean.

Filter for Cleaning Tank1 When cleaning tank 1, which is used to set the filter.

Filter for Cleaning Tank2 When cleaning tank 2, which is used to set the filter.

Using Drum Level Time When the drum level sensor defects, this function be use to set up the filling time for solvent and water, without the use of sensors.

Bath 1.1 Level Time-Dryclean During bath1.1, solvent are filled in drum as the time when is set in advance.




4.11. Setting up Configurations

CONFIG allows editing of various configurations

1) Setting up configurations

Under the item you want to change the window that can be selected prompt comes out. .

(How to enter the program the same as setting or parameter setting.)



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2) Description for configuration item

Items Description Remark

MACHINE S/N This button is display and set for serial number of

machine

Manufacturers

only

MODEL Set up model

(AC400F, AC600F, AC900F)

Manufacturers

only

LANGUAGE English, Korean, Chinese may be selected to change

the text of the buttons

SYSTEM TIME Displays the current time in the washing machine and change.

CHANGE PASSWORD User Password may be changed.

MANUFACTURE PROGRAM Programs and Parameters will be reset to factory settings

TEMP. DEGREE Temperature settings may be set to °F or °C

Weight Weight settings may be set to lb or kg.

PLC Update Update the PLC program.



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Auto Check B. Trap & Air Chamber

Button trap and the air chamber automatically checks whether the cleaning.

T/P INITIAL Touch Panel is initialized. Manufacturers only

Operating Limit Set up the number of machine usage. Manufacturers only

Day Limit Set up the number of usage day. Manufacturers only

Reset Counter Initializes the various counts. Manufacturers only

5) Set up Model

Press model button, enter password screen

appears as follows.

In the below password screen, input the password.

In the below model selection screen, press “close” button after select a model.



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4.12. Putting number in

If you need to change the setting during the numerical input box appears.

MIN indicates the minimum value.

MAX indicates the maximum value.

RESET changes the value to zero.

CANCEL exits the screen without changing the value.

ENTER saves the current value.

And if not use to the value, insert "0" value.

Change in Direction/Rotation

The direction may be changed by pressing the PREV or NEXT

button



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Spin Disc Filter

Spin Disc Filter may be changed by pressing the PREV or

NEXT button

Solvent Tank may be changed by pressing the UP or DOWN

button. (1~3)

4.13. Changing Passwords

1) To change certain factory set wash programs and parameters, a password is required for security

reasons. When PROG or PARAM buttons are pressed, a dialog box shown below appears asking for

the password. The factory preset password is “0”.

2) The user set up the password at the four-digit. Changing the password of the configuration (CONFIG)

Change Password button on the screen, the following screen will appear. This is a screen checking

your password.

3) The password is chosen by the machine’s operator in 4 digit numbers. Press CHANGE PASSWORD

button from the “Config” screen and the following dialog box appears. Type the password into the box.



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4) In the above screen you want to change the password, and then "Enter" pressed to enter the password

window comes once more. After entering your new password again "enter" is pressed, becomes the

new password.

5. Trouble Shooting

The following is a description of various malfunctions and corrective measures. When there is a

malfunction, an audible and visual alarm will activate. If the problem is not corrected, the machine will stop

operation.

5.1. General Malfunctions, Causes and Corrective Measures

No. Malfunctions Machine status

Cause Solutions

1 Control voltage switched off Stop Power switch is off -Press the green button and restart

2 Door not closed Stop The door is not completely closed

-Close the door -Check proximity sensor

3 Low air pressure Stop Lack of air pressure

-Air pressure must above 6 bar

-Check pressure sensor PS3



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4 Lack of cooling water Stop Lack of cooling water supply

-Water pressure must be above 2 bar

-Check water pressure sensor PS2

5 Poor Inverter Communication Stop Poor communication between PLC & Inverter

-Refer to inverter manual -Call customer service

6 High Drum Motor Temperature Stop Drum motor temperature is too high

-Cool down the drum motor

-Check wiring

7 PLC - RTD4 card malfunction Stop Poor connection between card and slot

-Check card connection

8 PLC - AI4C card malfunction Stop “ “

9 PLC – Signal Input Card malfunction

Stop “ “

10 PLC – Signal output card malfunction

Stop “ “

5.2. Malfunction during Operation

No. Malfunctions Machine status

Cause Solutions

1 Unbalanced drum Stop Garments unevenly distributed

- Restart to readjust automatically

2 Over current pump Stop

- Foreign object in the pump - Air pressure valve malfunction

- No electric power is supplied to the pump

- Check air pressure valve - Check the wire - Call customer Service

3 Dry clean detergent concentration

Continue No detergent Add detergent

4 Level not reached Stop

- Lack of solvent - Air pressure valve not

working - Check the pump

- Check air pressure valve - Add solvent - Call customer service

5 temp. of solvent too high Stop Refrigeration error - Call customer service

6 tank 1,2 full Continue

- Call customer service

7 Bearing temperature high Stop - Call customer service

8 Drum inverter drive fault Stop Too much garments in the basket

- Turn off the main power and restart - Call customer service



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5.3. Malfunction during Drying

No Malfunctions Machine status

Cause Solutions

1 Button trap door not closed Stop - Sensor malfunction - Door is open

- Close button trap door

2 Lint filter door not closed Stop - Sensor malfunction - Door is open

- Close lint filter door

3 Low pressure refrigerating unit Stop Lack of refrigerant - Check low pressure gauge of refrigerator


4 High pressure refrigerating unit Stop

Insufficient cooling water/high temperature in refrigeration condenser unit

- Check cooling water supply


5 Gas detector fault Stop Reflector mirror is covered with debris

Call customer service

6 Over current refrigeration compressor

Stop Over current - Check EOCR 4 and MC4


7 Fan inverter drive fault Stop -Garments overloaded -Solvent was not drained properly

- Restart after turning off the main switch


8 Temp.behind evaporator < 5℃ Stop - Insufficient air flow - Setting the cooling temperature

- Check the cooling temperature setting

- Check the lint filter - Call customer service

9 Temp.behind evaporator > 35℃ Stop

- Lack of cooling water to the refrigerator

- Readjust cooling water temperature

- Check cooling water supply

- Check the setting of cooling water temperature


10 exceeding cooling time Stop Refrigerator problem - Call customer service

6. Maintenance

6.1. General Information

Proper maintenance of the machine is an absolutely necessity for a smooth operation of the machine,

prevention of potential malfunctions, and to protect vital components from damage. Preventative

maintenance shall be conducted according to the Innoclean’s guidelines and in the suggested time frame.

Operators are encouraged to seek help from authorized dealers for information and technical assistance.

6.2. Detailed Maintenance Guideline

See Quick Guide for more information. The following preventative maintenance guideline is for normal

machine use, which means normal operational hours and for normal amount of garments cleaned. In

case of extended use of the machine and processing of excessively dirty garments, preventative

maintenance should be done more frequently than suggested.



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6.2.1. Daily Maintenance

□ Check steam supply. (Drying 5bar)

□ Check air regulator (Coalescing filter & Lubricator) Check air pressure (5~6 bar)

□ Check cooling water supply line. (Minimum 2bar, Maximum 20℃)

□ Check electrical components in the electrical box.

□ Check water separator and clean if necessary.

□ Check button trap and clean if necessary.

□ Check lint filter and clean if necessary.

□ Check solvent level and fill if necessary

□ Check detergent and fill if necessary

□ Machine was ready for work.

6.2.2. Maintenance Before/ During Operation

□ Check the loading door if there is any leak.

□ Check the button trap and clean if necessary.

□ Check the lint filter for every 3 loads and clean if necessary

□ Check water separator and clean if necessary.

□ Check pressure of the filter and drain if necessary. (Minimum 1.0bar)

□ Check the steam pressure.

□ Check the safety tray for any leaks

□ Refill the detergent

□ Clean the solvent tanks

6.2.3. Things to do After the Final Load

□ Turn off the main electrical switch.

□ Turn off air supply switch of the compressor.

□ Close the cool water supply line.

□ Close the steam supply line.

6.2.4. Weekly Maintenance

□ Clean the lint filter housing.

□ Clean the button trap housing.

□ Clean the water separator.

□ Check air regulator and refill oil/drain water if necessary.

□ Clean the lint filter(Sponge)

6.2.5. Monthly Maintenance

□ Check the water circulation device and clean the device if necessary

□ Check the steam circulation device and clean the device if necessary



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6.2.6. Every 6 Months

□ Apply grease to drum bearing.

6.2.7. Maintenance When Necessary

□ Replace gaskets and o-rings

□ Replace carbon filter

□ Empty the sludge. Sludge must be disposed of according to local and federal regulations

6.3. Carbon Filter Maintenance

The most important factor for the laundry to clean the carbon active filter is to replace in a timely fashion.

Filters must be replaced or discarded when the following occur

▶ When the filter pressure has been over 0.1 bar

▶ when unknown odor from the solvent.(tank 2 / carbon filter)

6.3.1. Solvent Tank Clean

Their tanks before removing the filter should be cleaned. By doing so, the new filter and clean solvent is

maintained.

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