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Infrastructure for high speed lines in Japan Atsushi YOKOYAMA Director of Japan Railways Group Paris Office Paris, FRANCE

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Infrastructure for high speed lines in Japan

Atsushi YOKOYAMADirector of Japan Railways Group Paris Office

Paris, FRANCE

Contents

Introduction

Track (Slab track) and its maintenance

Measures for natural hazard

Signaling system

Power supply system

Morioka

Sendai

Shinjo

Niigata

Fukushima

Tokyo

Shin-OsakaHakata

Akita

Nagano Shinkansen(1997)

Joetsu Shinkansen(1982)

Tohoku Shinkansen(1982, 85, 91,2002)

Sanyo Shinkansen(1972, 75)

Tokaido Shinkansen(1964)

Takasaki

Kagoshima-Chuo

Hachinohe

Kyushu Shinkansen(2004)

Akita Shinkansen(1997)

Yamagata Shinkansen (1992, 99)

Nagano

Yamagata

Okayama

Shin-Yatsushiro

Omiya

Converted

from narrow gauge to

standard gauge

Japanese Shinkansen Network

Line Section Length

(mile)

Max. Speed

(mph)

Tokaido 343.4 168

Sanyo 400.2 187

Tohoku 392.6 171

Joetsu 188.6 150

Nagano 72.9 162

Kyushu 85.5 162

Sub Total 1483.3

Akita 79.1 81

Yamagata 92.3 81

Sub Total 171.4

Total 1654.7

*Length: mileage in revenue service

Shinkansen has strong points:

Safe No fatal accidents in 45 years

Faster 300km/h (Sanyo Shinkansen)

Punctual, Reliable Average delay time per train:

0.6min (Tokaido, 2008, 323 trains/day)

Frequent 15 trains/hour at maximum

Environmental friendly Less energy consumption, Low noise,…

Data between 1999-20060

0.2

0.4

0.6

0.8

1

1.2

1999 2000 2001 2002 2003 2004 2005 2006

Av

era

ge

de

lay

tim

e /

tra

in

(min

ute

s)

Fiscal Year

Tokaido

Tohoku, Joetsu, Nagano

Facts

“Average delay time”: total “delay

time” of all trains/ total train number,

and the “delay time” is counted if it is

more than 1 minute.

Infrastructure

Line name Tokaido Sanyo Tohoku Hokuriku

Section of line Tokyo - Shin-Osaka Okayama - Hakata Omiya - Morioka Takasaki - Nagano

Year opened 1964 1975 1982 1997

Maximum speed (mph) initial/present 130/168 130/186 130/171 162/162

Track gauge (mm) 1435 1435 1435 1435

Permissible axle weight (t) 16 16 17 16

Dominant Track type Ballast Slab Slab Slab

Distance between centers of main tracks

(m)4.2 4.3 4.3 4.3

Minimum curve radius (m) 2500 4000 4000 4000

Maximum designed cant (mm) 200 200 180 200

Cross section area of tunnel (m2) 60.5 63.4 63.4 63.4

Maximum gradient (if needed) 1.5% (2%) 1.5% (2%) 1.2% (1.5%) 1.5% (3.5%)

Electrical power supply AC25KV 60Hz AC25KV 60Hz AC25KV 50Hz AC25KV 50/60Hz

Signal type Digital ATC ATC Digital ATC ATC

Infrastructure

0% 20% 40% 60% 80% 100%

Tokaido

Sanyo

Tohoku

Joetsu

Hokuriku

Cut and Embankment Viaduct and Bridge Tunnel

Length percentage

Data: Excerpted from “Shinkansen”, Sankaido, 2003

Proportion of structures

-Level crossing is avoided.

-Concrete structure is dominant after Sanyo Shinkansen

-Proportion of tunnel is large

Track structure of Shinkansen

(Total: 773mile)

(0mile)

(5mile)

(170mile)

(311mile)

(151mile)

(65mile)

(71mile)

Tokaido

Sanyo (eastern part)

Sanyo (western part)

Tohoku

Joetsu

Hokuriku

Kyushu

Structures on Shinkansen

Tunnel Bridge

Viaduct Earth Structure

( Hokuriku Shinkansen ) ( Tohoku Shinkansen )

( Tohoku Shinkansen ) ( Kyushu Shinkansen )

Viaduct

Tunnel

Track Structure(Slab Track)

In a tunnel( Kyushu Shinkansen )

On a bridge( Kyushu Shinkansen )

Design concepts of slab track

In 1965, the former Japanese National Railways (JNR) started to develop “New Track Structures”.

The design concepts were:

[1] The construction cost shall be less than twice as much as that of ballasted track.

[2] Elasticity and lateral/vertical strength shall be greater than those of ballasted track.

[3] A construction rate shall be at least 200 m/day.

[4] Track irregularities due to substructure deterioration shall be within the allowable range.

(+/-50 mm vertically, +/-10 mm laterally)

Structure of slab track

Rail fastening device type-8

Conventional type of slab track

Stopper

Stopper Track slab

Stopper

Stopper Track slab

Frame-shaped Slab Track

Comparison of maintenance work cost

0.5

1.0

2.0

1.5

2.5

3.0

2003 2004 2005 2006 AVE 2003 2004 2005 2006 AVE

Slab track

Main

ten

an

nce

cost(

mil

lion

-yen/

year/

km)

Ballated track Fastening

Leveling

Lining

Overall leveling

CA-mortar Costs 1/3

Average Average

Ballasted track

17

34

511000 USD/Year/mile

1USD=94JPY

Comparison of total cost ballasted track vs slab track

Track structure of JR East

Slab track Resiliently supported track

Line name Line length

Segment

Slab Ballast Resiliently

supported trackOthers

Tohoku Shinkansen 377.4 315.5 30.8 29.0 2.1

Joetsu Shinkansen 167.5 151.2 9.0 7.3 0.1

Hokuriku Shinkansen 71.8 62.4 9.1 0.2 0.1

Total 616.6 529.1 48.9 36.4 2.2

Ratio 85.8% 7.9% 5.9% 0.4%

Unit: Mile

Riding Quality Management: Overview

Central server ・ Inspection data

・ Facilities data

・ Work records

・ Work estimates

・ Planning support

◇Electric and track inspection car (Train oscillation

and track irregularity inspections)

◇ Operational trains (Train oscillation inspections)

【Inspections】

◇ Track maintenance technology center

TRAMSTRAMS

◇ Track management

company・ Inspection data

・ Facilities data

・ Work records

・ Work estimates

・ Planning support

Maintenance work volume calculation

& work planning Decision making of

repair plans etc.

Work

notification

・ Inspection data

・ Facilities data

・ Work records

【Planning】

【Maintenance work】

Central server ・ Inspection data

・ Facilities data

・ Work records

・ Work estimates

・ Planning support

◇Electric and track inspection car (Train oscillation

and track irregularity inspections)

◇ Operational trains (Train oscillation inspections)

【Inspections】◇Electric and track inspection car (Train oscillation

and track irregularity inspections)

◇ Operational trains (Train oscillation inspections)

【Inspections】

◇ Track maintenance technology center

TRAMSTRAMSTRAMSTRAMS

◇ Track management

company・ Inspection data

・ Facilities data

・ Work records

・ Work estimates

・ Planning support

Maintenance work volume calculation

& work planning Decision making of

repair plans etc.

Work

notification

・ Inspection data

・ Facilities data

・ Work records

【Planning】

【Maintenance work】

Riding quality management: Management criteria

Management of long wavelength track irregularities

10m-chord track irregularity management

⇒ 40m-chord track irregularity management

Short wavelength maintenance

Long wavelength maintenance

Planned lineBefore

maintenance

After

maintenance

Before

maintenance

After

maintenance

0

50

100

150

200

250

300

1999

2000

2001

2002

2003

2004

2005

2006

2007

No. of

locat

ions

Alignment: exceeding 5mm

Longitudinal level: exceeding 7mm

Alignment: exceeding 7mm

Longitudinal level: exceeding 10mm

Status of riding quality management: Track conditions

Trends in 40m-chord track irregularities

Reduction of permitted

management value

Riding quality management: Car body oscillation acceleration

0

0.5

1

1.5

2

2.5

3

3.5

4

1984

1986

1988

1990

1992

1994

1996

1998

2000

2002

2004

2006No. of

exc

eedi

ng

targ

et

valu

e o

f C

BO

A

Horizontal oscillations

Vertical oscillations

Reinforcement of 40m-chord

Introduction of 40m-chord

10m-chord

Trends in car body oscillation acceleration

(Tohoku Shinkansen, per 10km[6.2mile] on one trip)

Maintenance train for inspecting track and electrical facilities (“Dr. Yellow” and “East-i”)

-Inspection by running at the same speed of commercial train.

-Run about every 10 days.

Inspection train for infrastructure maintenance

Track Maintenance: Recording image in front view

Power Supply: Measuring distance between wires

Signal: ATC inspection

Telecommunication: Measuring Train Radio Equipment

Track Maintenance:

・ Measuring wheel weight & lateral pressure

・ Measuring Axle-box accelerometer

・ Rail longitudinal level

・ Rail condition monitoring

・ Recording tracks image

Power supply & Signal:

・ Catenary irregularities, Wearing-out, Height

・ Monitoring Power collection condition

・ Pantograph observing Canopy

・ Feeder circuit inspection

・ Measuring Train ID detecting device

Ex. East-i

Safety for maintenance work

Infrastructure maintenance

Dividing time slot to operation hours and maintenance service hours

Operating Sweeping car after maintenance work time

Sweeping car confirms safety after the maintenance work almost everyday.

Ex. JR East case

Sweeping car with

obstacle detection system

maintenance service hourstrain operation hours

6:00 0:00 6:0012:00

Computer image

processing Obstacle

Special

searchlight

Wind, rain and height of river surface

Substation control

East-i

Rolling stop depot shunting control

Automatic train route control

Display of operational conditions

Hand-held terminal

Station system

33 stations5 depots

Maintenance work

Passenger information display and

broadcasting

Display of forecast diagram

Train operation display

Central systemCentral system

High-speed digital bus

Information terminals

Crew offices (10

offices)

Maintenance of way

offices (69 offices)

6 branches

Information terminals

Crew offices (10

offices)

Maintenance of way

offices (69 offices)

6 branches

Dispatch Center of the ShinkansenOperation Headquarters

Operation control system

Systematization of train and crew planning, train operation control and maintenance and management of

rolling stock, track, electricity, signal and communication

Ex. New Comprehensive Shinkansen System (COSMOS) for JR East

Earthquake damage for Shinkansen

1,008 gal

Niigata

Nagaoka

Epicenter

Derailment

921gal

943 gal

-First case of derailment of high speed train by earthquake

-Speed was approx. 125mph

-8 cars were derailed in 10 cars

-154 passengers, no casualties

Niigata Chuetsu Earthquake

October 23, 2004

Magnitude 6.8

Depth of epicenter : 13 km

in 1995 South Hyogo Earthquake (max.891 gal) gave

damage to bridge columns at Sanyo Shinkansen

Measures: Pillars were strengthened by

Steel jacket method

Rib-bar(RB)method etc.

Design criterion was improved

Deformation of tunnel

and collapse of

concrete surface

Application of Backfill

grouting method and Rock

bolt method for tunnels

destroyed by the earthquake

Measures for earthquake: Strengthening infrastructures

Rock bolt method

Steel jacket methodSouth Hyogo

Earthquake

These measures were verified as effective

at Niigata Chuetsu Earthquake!

Niigata Chuetsu Earthquake

New measure

Viaduct Tunnel

Earthquake observation system and early earthquake detection network

Seismometers along coastline

Signals to stop electric power

supply after earthquake detection

SubstationsSeismometers along tracks

Substations

(Seismometers)

Sections to cut electric power supply

Power supply

line

Section

Substations

(Seismometers)

Sections to cut electric power supply

Power supply

line

Section

Seismometer

Ex. JR East case

Power outage activates emergency brake of the train within 2.58sec.

Protection from snow damage of infrastructure and train

Snow fall detection equipment

Snow depth meter

Sprinkler

Snow shelter

Ballast screen installation

to avoid ballast scattering by snow fallen from trains

Measures for cross wind

-JR dispatchers have measurements of anemometer network

-Train decreases its speed or stops according to the wind speed

if the wind speed exceeds threshold values

Measures for noise

-Reduction of tunnel micro pressure wave

Tunnel micro pressure wave is a sonic boom radiated from the

tunnel exit when a high speed train enters the tunnel

-Noise barrier for the reduction of line side noise

Tunnel buffer for micro pressure wave

Anemometer

Other safety and environmental issues

JR E2-MATSUKI JR E2-MATSUKI

ATC ground system

D1TD2TD3TD4TD5TD6T

D2T

Detecting preceding train

Transmit the track circuit number

where the train has to stop

D2TD2TD2TD2T

Track circuit number

Braking curve generated on board

Speed

Train speed

controlled by

DS-ATCTrain speed controlled by

conventional ATC

Signaling system

ATC in-cab signaling system

(Conventional) ATCGround system determines speed limit on each track

section and transfers signal to the train. On-board

system automatically reduce the speed according to

the signal.

Digital ATC-Digital ATC has been developed from conventional

ATC system

- to increase the capacity of lines

- to improve riding comfort

by generating continuous braking curve

-Digital ATC is being introduced to all lines

Safety system is designed to:-Reduce human errors

-Assure safety by automated system

-Apply fail-safe concept

Power supply system

Sub StationSub Station Sub Sectioning PostSub Sectioning Post Sectioning PostSectioning Post

Auto transferAuto transfer

Rail or AT protective wire

Contact wire

AT Feeding

Change over sectionChange over section

電力会社 3φ275kVPower

Company

AC25kV50Hz (eastern Japan area)

AC25kV60Hz (western Japan area) Trains can run with the least power cut

Regenerative brake can be used

AT feeding system is advantageous in

-less inductive obstruction

-larger distance between substations

but disadvantageous in

-the cost of the contact line system

AT feeder

Contact wire

Rail

50-80km interval

Auto transformer (AT)

AT protective wire

Current running through rail

Neutral wire

50000V

8-15km interval

60000V

25000V

Substation

AT feeder

Contact wire

Rail

50-80km interval

Auto transformer (AT)

AT protective wire

Current running through rail

Neutral wire

50000V

8-15km interval

60000V

25000V

Substation

Power supply system: Feeding system

Heavy compound catenary system

Power supply system: Catenary

Wave propagation speed must be fast enough = lighter weight and higher tension

CS catenary system

Heavier weight but high tension

Aimed at reducing vibration by pantograph

Speed, Capacity, Strength against vibration

Avoiding breakage, Low maintenance

work,..

Lighter weight and high tension

Low train traffic capacity

-introduced to newly extended lines

Material, diameter, tension, structure…

Design parameters

Thank you very muchfor your attention